JPH0491930A - Molding method of frp vessel - Google Patents
Molding method of frp vesselInfo
- Publication number
- JPH0491930A JPH0491930A JP2207822A JP20782290A JPH0491930A JP H0491930 A JPH0491930 A JP H0491930A JP 2207822 A JP2207822 A JP 2207822A JP 20782290 A JP20782290 A JP 20782290A JP H0491930 A JPH0491930 A JP H0491930A
- Authority
- JP
- Japan
- Prior art keywords
- winding
- filament
- helical
- hoop
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims description 16
- 238000004804 winding Methods 0.000 claims abstract description 50
- 239000000835 fiber Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 abstract description 6
- 239000011347 resin Substances 0.000 abstract description 6
- 238000004904 shortening Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 5
- 241000257465 Echinoidea Species 0.000 description 1
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Landscapes
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分Wf]
本発明は、FRP容器のフィラメントrノイ:7ディ〕
グ(FW)成形法に関するもの°Cある。[Detailed Description of the Invention] [Industrial Use Wf] The present invention provides filament r noise of FRP container: 7 di]
There is one related to the FW molding method.
[従来の技術]
i;’ RP容器を成形する際、ヘリカル巻き、71巻
さ組合わせて、設AI士必要な容器の軸力向及び周方向
強度を確イイ[、ている。この際、l\リカル巻きとフ
ープ巻きとは巻き方向が異なるため、フィラメントを固
定L ’C”相互間の巻き方を変えなげわ、ばならない
。さもないと、=フィラメントがずれ、設計通りの性能
がでないばかりか、フィシメント成形自体ができない場
6がある。[Prior Art] i;' When molding an RP container, helical winding and 71 windings are combined to ensure the required axial and circumferential strength of the container. At this time, since the winding directions are different for linear winding and hoop winding, it is necessary to change the winding method between the fixed filament L 'C'. Otherwise, the filament will shift and the winding will not work as designed. There are cases 6 where not only the performance is poor, but ficiment molding itself is not possible.
そこで、通児、t\リカリ巻き終了“後、フィラメ〕l
−を切W1(7、容器の特定部位に巻き4・1+−j固
定τるか、或いは樹脂を一月硬化させでいる。So, Tsuji, t\After finishing the liquid winding, filament]l
- Cut off W1 (7, wrap around a specific part of the container and fix 4.1+-j, or let the resin harden for a month.
[解決し1.ようと4る課題] 上記の従来技術には次のような問題点〆1くある。[Solved 1. 4 assignments] The above prior art has the following problems.
1)ヘリカル巻きとフープ巻きとの間で、フィラメント
を切断し、ヘリカル巻きの終i= した端の処理を行わ
なIJればならない。1) The filament must be cut between the helical winding and the hoop winding, and the end of the helical winding must be processed.
2)ヘリカル巻きの終rした端の処理か44分な場合、
フープ巻き時に、ヘリカル層の最終積層部に緩みが生[
、る。2) If it takes 44 minutes to process the finished end of helical winding,
When winding with a hoop, the final laminated part of the helical layer becomes loose [
,ru.
3)フープ巻き時の絞り効果によるヘリカル層フィラメ
ント・の偏りが生じ、容器6部の強度か低下する。3) Due to the squeezing effect during hoop winding, the helical layer filaments become biased, reducing the strength of the 6th part of the container.
4)上記2)を完全になくまためには、ヘリカル巻き終
r後樹脂を半硬化する必要がある。このような作業は繁
雑であり、作業効率が極めて悪い。4) In order to completely eliminate the above 2), it is necessary to semi-cure the resin after the helical winding is completed. Such work is complicated and extremely inefficient.
本発明は上記のような問題点を解消できるようにり、、
!:、 F RP容器の成形方法4提供することを課
題とするものである。The present invention can solve the above problems,
! :, An object of the present invention is to provide a method 4 for molding an FRP container.
[課題を解決するための手段]
本発明のFRP容器の成形方法は、容器用ライナー上に
フィラメントをヘリカル巻きしでヘリカル層を形成Iた
後、該フィラメントを功臣1すること無く連続的1、丁
ブーブ巻きIJ移iう1て、゛ブーブ層を形成すること
を特徴とするものである。[Means for Solving the Problems] The method for forming an FRP container of the present invention involves forming a helical layer by helically winding a filament on a container liner, and then continuously rolling the filament without twisting it. The second method of winding IJ is that it forms a "boob" layer.
モし5て、ヘリカル巻きからフープ巻きに移行する際に
、容器用う・イナーを“36C)0もし2くはそれ以上
回転[、なから、形成されたヘリカル層の−・端からフ
ァイバーを切断すること無く、フィラメントの配向角を
増す方向に連続的にずらし、て巻回することにより上記
ヘリカル層の他端部を拘束し1、ついてこの他端部から
、容器用ライナーを360 ’ もしくはそれ以1回転
しなから、ファイハーヲ切断すること無く、フィラメン
トの配向角を増す方向に連続的にずらして巻回すること
により」二記ヘリカル層の−・端部を拘束し2、こう(
てヘリカル層の両端部が拘束されてから、フープ巻きに
移行するものである。5, when transitioning from helical winding to hoop winding, turn the container inner 0 or 2 or more times [36C], then remove the fiber from the edge of the formed helical layer. Without cutting, the other end of the helical layer is restrained by continuously shifting the filament in a direction that increases the orientation angle of the filament and winding the filament, and then from this other end, the container liner is 360' or After one more rotation, the end of the helical layer is restrained by winding the filament in a direction that increases the orientation angle of the filament without cutting the filament.
After both ends of the helical layer are restrained, hoop winding is started.
[作 用]
ヘリカル巻き軽重後のフィラメントを切断[,7ての端
部処理、或いは樹脂の硬化作業をする必要がないので、
成形時間が大幅に短縮できる。また、°、7−プ巻きに
移る際のヘリカル巻き端部のライブメンF・の緩みによ
る強度低−1・を防jId−ることがてδる。ψに、フ
ープ巻き時の絞り効果によるヘリカル層−フィラメント
の偏り現象をμji itでき、設計通り0)強度を確
保できる。[Function] Cutting the filament after helical winding [,7] There is no need to process the ends or harden the resin.
Molding time can be significantly shortened. In addition, it is possible to prevent the strength from becoming low due to loosening of the live men F at the end of the helical winding when moving to the helical winding. In ψ, the helical layer-filament deviation phenomenon due to the squeezing effect during hoop winding can be suppressed, and the strength as designed can be ensured.
11施例〕 以上、本発明の〜実施例を第1図を用いで説明する。11 examples] The embodiments of the present invention will now be described with reference to FIG.
第1図(a)に示すJ、うに、管径2 Q Om蓮、管
l5c1000關のアルミニウム製ライナー2の」に、
ガラス繊維にエポキシ樹脂を含浸1したフィラメント1
を、通常のFWd、により、t\リカル巻きして所定斥
゛ろ分ヘリカル層を積層した。J, sea urchin, pipe diameter 2 Q Om lotus, aluminum liner 2 of pipe l5c1000 shown in Fig. 1(a),
Filament 1 made of glass fiber impregnated with epoxy resin 1
was linearly wound by normal FWd, and helical layers were laminated at a predetermined distance.
次に、ヘリカル巻きからフープ巻きへの移イ■プロセス
の詳細を第】図(b)、(C)、(d)により説明する
。Next, details of the transition process from helical winding to hoop winding will be explained with reference to FIGS.
ま1、ヘリカル巻きの右側終端部l)を起点Jし°C1
フィラン′5、・ト1を切断憚ることなく、ライブー−
2に3000或いはそれ以上回転を与えながら、樹脂・
の粘性、或いは一ノイラメー)・の摩擦力冬利用しで、
配向角ヲツ′らしながら一フィラメント〕を巻いていき
、左側のa点でヘリカル部を拘束する(第1図(b))
。続いて、土6記aを起点と12.。1. Start from the right end l) of the helical winding °C1
Filan'5, live without hesitation
2 while applying 3000 or more rotations to the resin.
By using the viscosity or the frictional force of
Wind one filament while changing the orientation angle, and restrain the helical part at point a on the left side (Fig. 1 (b))
. Next, start from Sat 6ki a and 12. .
1冗己と同様な手法によ2す、−フィラメント・1の配
向角をCら(、なから、ライナー2に36〔]o或いは
そね以1」11転を〜、Xながら、フィラメント1を巻
いていき、右側のb点C′\リカル部を拘束する(第1
図(C))。こう(て、左右の両端部a1bを拘束して
から、フィラメント1をライナー2の中央点Cに移動1
1、゛フープ巻きを行う(第1図(d))。なお、この
点Cは、必ずしもライナー2の中央部にする必要はない
。Using the same method as for redundancy, - set the orientation angle of filament 1 to , and restrain the right side point b C'\ recal part (first
Figure (C)). In this way, after restraining both the left and right ends a1b, move the filament 1 to the center point C of the liner 2.
1. Perform hoop winding (Figure 1(d)). Note that this point C does not necessarily need to be located at the center of the liner 2.
この様に、ヘリカル巻きのう・イブ−左右両端部をし・
つかり固定することにより、ヘリカル巻きの緩みを防」
トすると共に、その後のフープ巻きを行う際の絞り効果
によるヘリカル巻き時の、7.イラメントの偏り現象も
回避できる。In this way, the helical winding tube and eve - both left and right ends.
By fixing the helical winding, it prevents it from loosening.
7. At the time of helical winding due to the aperture effect during the subsequent hoop winding. It is also possible to avoid the phenomenon of uneven illumination.
[発明の効果]
本発明のF R,P容器の成形方法によれば、フィラメ
ントの切断、ノイ;ノメントの端部処理、或いは樹脂の
効果作業等の成形作業を簡略化てきるため、作業効率が
極めてよい。更に、t\リカル巻きのライナー左右両端
部を拘束するので、ヘリカル巻き終端部又はフープ巻き
始端部のフィラメン[・の緩みによる強度低トをjtt
j−+I:できると共に、ツブ巻きの絞り効果によるヘ
リカル巻き時の)、イラメントの偏りも防止できる。こ
の結沫、品質の安定したF RI”容器が得られる。[Effects of the Invention] According to the method for molding an FR, P container of the present invention, molding operations such as filament cutting, no-noment end treatment, and resin effecting operations can be simplified, resulting in improved work efficiency. is extremely good. Furthermore, since both the left and right ends of the linearly wound liner are restrained, the strength is reduced due to loosening of the filament at the end of the helical winding or the start of the hoop winding.
j-+I: It is possible to do this, and it is also possible to prevent unevenness of the filament (at the time of helical winding due to the aperture effect of whirlwind winding). This condensation results in an FRI container with stable quality.
第1図(a)、(b)、(C)及び(d)は本発明の成
形方法の手順を示す説明図である。
〕・フィラメント 2・・ライ・す−
[(j)FIGS. 1(a), (b), (C) and (d) are explanatory diagrams showing the procedure of the molding method of the present invention. ]・Filament 2・・Ly・Su− [(j)
Claims (1)
てヘリカル層を形成した後、該フィラメントを切断する
こと無く連続的にフープ巻きに移行して、フープ層を形
成することを特徴とするFRP容器の成形方法。 2)ヘリカル巻きからフープ巻きに移行する際に、容器
用ライナーを360°もしくはそれ以上回転しながら、
形成されたヘリカル層の一端からファイバーを切断する
こと無く、フィラメントの配向角を増す方向に連続的に
ずらして巻回することにより上記ヘリカル層の他端部を
拘束し、ついでこの他端部から、容器用ライナーを36
0°もしくはそれ以上回転しながら、ファイバーを切断
すること無く、フィラメントの配向角を増す方向に連続
的にずらして巻回することにより上記ヘリカル層の一端
部を拘束し、こうしてヘリカル層の両端部が拘束されて
から、フープ巻きに移行する請求項1に記載のFRP容
器の成形方法。[Claims] 1) After helically winding a filament on a container liner to form a helical layer, the filament is continuously hoop-wound without cutting to form a hoop layer. Characteristic FRP container molding method. 2) When transitioning from helical winding to hoop winding, while rotating the container liner 360° or more,
Without cutting the fiber from one end of the formed helical layer, the other end of the helical layer is restrained by winding the filament in a direction that increases the orientation angle of the filament, and then from this other end. , container liner 36
One end of the helical layer is restrained by winding the filament with continuous shifts in the direction of increasing the orientation angle of the filament without cutting the fiber while rotating by 0° or more, and thus both ends of the helical layer are wound. 2. The method for forming an FRP container according to claim 1, wherein the process proceeds to hoop winding after the FRP container is restrained.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2207822A JPH0491930A (en) | 1990-08-06 | 1990-08-06 | Molding method of frp vessel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2207822A JPH0491930A (en) | 1990-08-06 | 1990-08-06 | Molding method of frp vessel |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0491930A true JPH0491930A (en) | 1992-03-25 |
Family
ID=16546085
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2207822A Pending JPH0491930A (en) | 1990-08-06 | 1990-08-06 | Molding method of frp vessel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0491930A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013173304A (en) * | 2012-02-27 | 2013-09-05 | Toyota Motor Corp | Method for manufacturing high pressure gas tank |
-
1990
- 1990-08-06 JP JP2207822A patent/JPH0491930A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013173304A (en) * | 2012-02-27 | 2013-09-05 | Toyota Motor Corp | Method for manufacturing high pressure gas tank |
WO2013128800A1 (en) * | 2012-02-27 | 2013-09-06 | トヨタ自動車株式会社 | Method for manufacturing high pressure gas tank |
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