JPH0491153A - Incombustible binder for inorganic fiber - Google Patents

Incombustible binder for inorganic fiber

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Publication number
JPH0491153A
JPH0491153A JP20749790A JP20749790A JPH0491153A JP H0491153 A JPH0491153 A JP H0491153A JP 20749790 A JP20749790 A JP 20749790A JP 20749790 A JP20749790 A JP 20749790A JP H0491153 A JPH0491153 A JP H0491153A
Authority
JP
Japan
Prior art keywords
parts
binder
urea
guanidine
phenolic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20749790A
Other languages
Japanese (ja)
Other versions
JPH08882B2 (en
Inventor
Seiji Takahashi
高橋 聖治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Highpolymer Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Highpolymer Co Ltd filed Critical Showa Highpolymer Co Ltd
Priority to JP20749790A priority Critical patent/JPH08882B2/en
Publication of JPH0491153A publication Critical patent/JPH0491153A/en
Publication of JPH08882B2 publication Critical patent/JPH08882B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Reinforced Plastic Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PURPOSE:To obtain a binder for inorganic fiber, especially for short glass fiber having excellent incombustibility and resistance to water containing a resol-type phenolic resin, guanidine salt and urea, as necessary. CONSTITUTION:The aimed incombustible binder for inorganic fiber is composed of (A) a resol-type phenolic resin, e.g., a phenolic resin obtained by reacting phenol and formaldehyde in a molar ratio of 1-4.2 in the presence of a basic catalyst with heating at 40-70 deg.C for 10hr and neutralizing, as necessary, or an urea-modified phenolic resin obtained by adding urea after the reaction and subjecting to condensation, (B) at least a species of guanidine salt selected from guanidine carbonate, guanidine chloride, guanidine phosphate and guanidine sulfamate, and (C) urea, as necessary, and a ratio of A:B:C is 90-50:1-60:1-50.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、無機質繊維用とくに不燃性に優れた、ガラス
短繊維用のバインダーに関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a binder for inorganic fibers, particularly for short glass fibers, which has excellent nonflammability.

〔従来の技術〕[Conventional technology]

ガラス繊維等の無機質繊維断熱材は、その優れた吸音性
、断熱性により各種建築物や車両用構成材料等として幅
広く使用されている。無機質繊維例えばガラス繊維を用
いて断熱材を製造するにあたっては、ガラスを繊維化し
た直後に、未硬化のバインダーを噴霧したマットを加熱
炉内を通過させつつ硬化させることにより製造される。
Inorganic fiber insulation materials such as glass fibers are widely used as constituent materials for various buildings and vehicles due to their excellent sound absorption and heat insulation properties. When producing a heat insulating material using inorganic fibers such as glass fibers, immediately after the glass is made into fibers, a mat sprayed with an uncured binder is passed through a heating furnace and cured.

従来から用いられてきた一般的なバインダーとしては、
レゾール型フェノール樹脂に尿素を添加または反応させ
た水性バインダーが広く用いられている。無機質繊維断
熱材用バインダーに尿素を使用することは技術的に知ら
れており、商業的に受は入れられるものとして広く用い
られている。
Common binders that have been used traditionally include:
Aqueous binders made by adding or reacting urea to resol type phenolic resins are widely used. The use of urea in binders for inorganic fiber insulation is known in the art and is widely used as commercially acceptable.

その理由は、尿素が増量剤として作用し、弱アルカリま
たは中性pH条件下にレゾール型フェノール樹脂中の遊
離ホルムアルデヒドと容易に反応してメチロール尿素を
形成し、無機質繊維断熱材製造工程で用いられる硬化温
度下で容易に重合して尿素・ホルムアルデヒド樹脂バイ
ンダーを形成するからで、尿素の役割は、レゾール型フ
ェノール樹脂中の遊離ホルムアルデヒド含有量を減少さ
せ、それによってレゾール型フェノール樹脂からの、ホ
ルムアルデヒド放出及びそのうえ他の揮発成分の放出を
大きく低減させる。このように揮発成分を減少させたこ
とにより、使用時及び硬化工程中において高温のガラス
繊維上へのバインダーの付着量が増加し、バインダー効
率が向上する。また尿素は、現在のところレゾール型フ
ェノール樹脂のほぼ5分の1の価格なので、経済的な増
量剤としての効用もある。
The reason is that urea acts as a filler and easily reacts with free formaldehyde in resol type phenolic resin under weak alkaline or neutral pH conditions to form methylol urea, which is used in the inorganic fiber insulation manufacturing process. This is because it easily polymerizes to form a urea-formaldehyde resin binder at the curing temperature, and the role of urea is to reduce the free formaldehyde content in the resol-type phenolic resin, thereby reducing formaldehyde release from the resol-type phenolic resin. and also greatly reduce the emission of other volatile components. This reduction in volatile components increases the amount of binder deposited on the glass fibers at high temperatures during use and during the curing process, improving binder efficiency. Furthermore, since urea is currently approximately one-fifth the price of resol-type phenolic resins, it also has utility as an economical filler.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上記バインダーを用いて、無機質繊維断熱材を作成する
と、無機質繊維自体は不燃性にも拘らず、バインダー付
着量の多くなる高密度高強度品になるほど、これから製
造した断熱材の不燃性は低下してくる。すなわち、建設
省告示第1828号による不燃材料試験の基材試験は合
格するものの、判定基準値に接近してくる。すなわち基
材試験における、加熱炉温度750±IG℃に対し試験
体を挿入後の炉内上昇温度の判定基準値50℃以下のと
ころ、44〜49℃と判定基準に接近してくる。従って
、判定基準値に対し5℃の余裕しかない。そのため不燃
性を高めるために、フェノール樹脂よりも難燃性の高い
、分子構造に窒素を含有する、従来より軽済効果のため
に用いられてきた尿素の添加量比率を高くすると、不燃
性は良くなるものの硬化バインダー中に含まれる尿素樹
脂の比率が高くなるために、耐水性を悪化させる欠陥が
あった。
When an inorganic fiber insulation material is created using the above binder, the nonflammability of the insulation material manufactured from this material decreases as the amount of binder attached increases and becomes a high-density, high-strength product, although the inorganic fiber itself is nonflammable. It's coming. That is, although the base material test of the noncombustible material test according to Ministry of Construction Notification No. 1828 passes, it approaches the criterion value. That is, in the base material test, when the heating furnace temperature was 750±IG°C and the temperature rise in the furnace after inserting the test specimen was below the criterion value of 50°C, it was 44 to 49°C, approaching the criterion. Therefore, there is only a margin of 5° C. with respect to the criterion value. Therefore, in order to improve the nonflammability, we increased the ratio of urea, which has higher flame retardancy than phenol resin and contains nitrogen in its molecular structure, and has traditionally been used for its mitigation effect. Although it improved, the ratio of urea resin contained in the cured binder increased, resulting in a defect that deteriorated water resistance.

従って、本発明はかかる欠陥のない、すなわち不燃性に
優れ且つ耐水性も良好なガラス繊維用バインダーを提供
しようとするものである。
Therefore, the present invention aims to provide a binder for glass fibers that is free from such defects, that is, has excellent nonflammability and water resistance.

〔課題を解決するための手段〕[Means to solve the problem]

すなわち本発明は、 (A)  レゾール型フェノール樹脂、(B)  炭酸
グアニジン、塩酸グアニジン、燐酸グアニジン及びスル
ファミン酸グアニジンからなる群から選ばれる少くとも
1種のグアニジン塩、及び必要に応じて (C)尿素 からなる不燃性を有する無機質繊維用バインダーを提供
するものである。
That is, the present invention comprises (A) a resol-type phenolic resin, (B) at least one guanidine salt selected from the group consisting of guanidine carbonate, guanidine hydrochloride, guanidine phosphate, and guanidine sulfamate, and optionally (C) The present invention provides a nonflammable binder for inorganic fibers made of urea.

以下、本発明につきさらに詳細に説明する。The present invention will be explained in more detail below.

本発明において、本発明のバインダーが適用できる不燃
性無機質繊維としては特に制限はないが、ガラス繊維及
びロックウールが典型的であり、特にガラス短繊維が好
適である。
In the present invention, the nonflammable inorganic fibers to which the binder of the present invention can be applied are not particularly limited, but glass fibers and rock wool are typical, and short glass fibers are particularly preferred.

本発明のバインダーは、レゾール型フェノール樹脂(^
)及びIN以上のグアニジン塩(B)を必須成分とし、
これに場合により、尿素(C)を添加してなる水性バイ
ンダーを用いるが、レゾール型フェノール樹脂(A)に
1種以上のグアニジン塩(B)または(B)と尿素(C
)を前もって反応して変性した後、尿素を添加してなる
水性バインダーを用いてもよい。
The binder of the present invention is a resol type phenolic resin (^
) and a guanidine salt (B) of IN or more as an essential component,
Depending on the case, an aqueous binder made by adding urea (C) is used, but one or more guanidine salts (B) or (B) and urea (C
) may be reacted and modified in advance, and then urea is added to the aqueous binder.

ここにレゾール型フェノール樹脂とはフェノール類とホ
ルムアルデヒドの水溶性を有する初期縮合物という。フ
ェノール類としては、フェノール、クレゾール、キシレ
ノール、ブチルクレゾール、ビスフェノールなどの慣用
のものが用いられる(以下、フェノールをもって代表す
る)。フェノール及びホルムアルデヒドはモル比1.0
〜4.2モルの割合で塩基性触媒下で反応せしめるのが
適当であり、フェノール及びホルムアルデヒドの混合物
を約40〜70℃で10時間加熱することにより水溶性
の初期縮合物が得られ適当な酸によって中和を行っても
よい。なおフェノールとホルムアルデヒドを反応させた
後、フェノール及びホルムアルデヒド合計量に対し、5
〜100%程度の原皮を添加し縮合した尿素変性フェノ
ール・ホルムアルデヒド樹脂を非変性フェノール−ホル
ムアルデヒド樹脂に代えて使用することもでき、本発明
にいう主成分としてのレゾール型フェノール樹脂とはこ
のような尿素変性フェノール樹脂を含むものである。
The resol type phenolic resin herein refers to a water-soluble initial condensate of phenols and formaldehyde. As the phenols, commonly used ones such as phenol, cresol, xylenol, butyl cresol, and bisphenol are used (hereinafter, phenol is used as a representative). Phenol and formaldehyde have a molar ratio of 1.0
It is suitable to react in a proportion of ~4.2 mol under a basic catalyst, and a water-soluble precondensate can be obtained by heating a mixture of phenol and formaldehyde at about 40 to 70°C for 10 hours. Neutralization may also be carried out with acids. After reacting phenol and formaldehyde, 5% of the total amount of phenol and formaldehyde is added.
A urea-modified phenol-formaldehyde resin that has been condensed by adding ~100% raw skin can be used instead of an unmodified phenol-formaldehyde resin, and the resol type phenol resin as the main component in the present invention is Contains urea-modified phenolic resin.

本発明において用いられるグアニジン塩は炭酸グアニジ
ン、塩酸グアニジン、燐酸グアニジン及びスルファミン
酸グアニジンからなる群から選ばれる。グアニジン塩は
市販品で充分であり、それらは1種または2種以上併用
して使用される。グアニジン塩はそのままレゾール型フ
ェノール樹脂に添加してもよいが、前もっ゛C両者を反
応させて使用してもよい。場合により前記した尿素変性
フェノール樹脂の尿素の全量あるいは一部を1種以上の
グアニジン塩で、置換して使用してもよい。
The guanidine salt used in the present invention is selected from the group consisting of guanidine carbonate, guanidine hydrochloride, guanidine phosphate and guanidine sulfamate. Commercially available guanidine salts are sufficient, and they may be used alone or in combination of two or more. The guanidine salt may be added to the resol type phenolic resin as it is, but the two may be reacted together before use. Optionally, all or part of the urea in the urea-modified phenol resin described above may be substituted with one or more guanidine salts.

そのときのグアニジン塩と尿素の組成比は、99/l〜
1/99(重量比、以下同じ)であり、また、レゾール
型フェノール樹脂とグアニジン塩類との組成比は、99
/1〜50150(樹脂分換算)で併用する。更に場合
により尿素を添加または反応させてもよい。尿素の添加
量は、前2者の合計に対し、10〜5:O〜5である。
The composition ratio of guanidine salt and urea at that time is 99/l ~
1/99 (weight ratio, same below), and the composition ratio of resol type phenol resin and guanidine salts is 99
/1 to 50150 (resin content equivalent) used together. Furthermore, urea may be added or reacted depending on the case. The amount of urea added is 10-5:O-5 with respect to the total of the former two.

次に、レゾール型フェノール樹脂(尿素変性レゾール型
フェノール樹脂を含む、以下同じ)に、グアニジン塩と
尿素を添加する場合の、グアニジン塩と尿素の組成比は
、99/1〜1/99で併用し、添加させてもよい。レ
ゾール型フェノール樹脂とグアニジン塩、尿素合計量の
組成比は、99/1〜5015(] (樹脂分換算)で
ある。
Next, when adding guanidine salt and urea to resol-type phenolic resin (including urea-modified resol-type phenolic resin, the same applies hereinafter), the composition ratio of guanidine salt and urea should be 99/1 to 1/99. However, it may be added. The composition ratio of the resol type phenol resin, guanidine salt, and urea in total is 99/1 to 5015 (in terms of resin content).

グアニジン塩はその添加方法または添加量及び変性量を
種々変えることにより、得られる無機質繊維断熱材の強
度特性及び、難燃性を調整することができるので、要求
特性に応じて容易に対応することができる。好ましくは
、レゾール型フェノール樹脂(A)、グアニジン塩(B
)及び尿素(C)のバインダー中に占める割合は(A)
:(B):(C) −90〜50:1〜60:1〜50
の範囲内で用いることか強度特性と難燃性・耐水性など
のバランスから望ましい。
By changing the addition method, addition amount, and modification amount of guanidine salt, the strength characteristics and flame retardance of the obtained inorganic fiber insulation material can be adjusted, so it is easy to adjust according to the required characteristics. I can do it. Preferably, resol type phenolic resin (A), guanidine salt (B
) and the proportion of urea (C) in the binder is (A)
:(B):(C) -90~50:1~60:1~50
It is desirable to use the material within the range of 20% to 30% from the viewpoint of the balance between strength characteristics, flame retardance, and water resistance.

本バインダーを用いて作成した不燃性無機質繊維断熱材
は、不燃材料試験の基材試験における炉内上昇温度差を
10〜30℃と著しく炉内上昇温度を抑えることができ
、不燃性グレードの向上ができるようになった。従来よ
り用いてきた、レゾール型フェノール樹脂に、尿素を添
加または反応させたバインダーよりも、本発明のレゾー
ル型フェノール樹脂と難燃性の高いグアニジン塩を添加
または反応させたバインダーは、より高い難燃性が得ら
れると共に、尿素または尿素樹脂と共重合可能なグアニ
ジン塩の併用により尿素・ホルムアルデヒド樹脂の持つ
耐湿性及び耐水性の欠陥を改善することを可能とした。
The nonflammable inorganic fiber insulation material created using this binder can significantly suppress the temperature rise inside the furnace by 10 to 30℃ in the base material test of the noncombustible material test, and improve the nonflammability grade. Now you can. The binder in which urea is added to or reacted with a resol-type phenolic resin, which has been used in the past, has a higher flame retardant property. In addition to providing flammability, the combined use of guanidine salts that can be copolymerized with urea or urea resins made it possible to improve the moisture resistance and water resistance defects of urea/formaldehyde resins.

〔実 施 例〕〔Example〕

次に本発明の実施例を挙げてより具体的に説明するが、
本発明はこれらの実施例に何ら限定されるものではない
。なお実施例において部または%とあるのは、特記しな
い限り重量部または重量%である。
Next, the present invention will be explained in more detail by giving examples.
The present invention is not limited to these examples in any way. In the examples, parts or % are by weight unless otherwise specified.

実施例 1 フェノール100部と40%ホルマリン300部とを温
度計、冷却器及び撹拌機を備えたフラスコに入れて、均
一に混合した後48%水酸化ナトリウム水溶液6部を加
えて50℃に昇温し、50℃で10時間反応する。反応
終了後直ちに30℃まで冷却し、酸で中和し、樹脂分4
0%、pH7,5、水希釈能無限大のフェノール樹脂A
を得た。次にフェノール樹脂入60重量部(樹脂分換算
)、スルファミン酸グアニジン5重量部、尿素35重量
部及び水、更に通常使用されている副成分についてバイ
ンダー主成分に対してそれぞれ25%アンモニア水30
部、硫安3部、ンランカップリング剤0.2部、オイル
3部を加え混合し濃度15%のバインダーを調整し、こ
れをガラスを繊維化した直後に噴霧し、集綿してマプト
を形成させ、200〜250℃の加熱炉内を通過させて
バインダーを硬化させ、密度64kg/cJ、厚さ25
m1、バインダー付Wjit9%のガラス繊維断熱材を
作成した。この断熱材は従来より備えた優れた吸音性・
断熱性に加え高い不燃性を有している。不燃性能は、建
設省告示?1828号による方法で行った。すなわち、
40 X 40 X 50mmのサンプルを750℃に
20分間以上安定するように調整された電気炉の中に入
れ、サンプル挿入前温度と、挿入後の最高温度を測定し
、その差が50℃以内なら合格とした。
Example 1 100 parts of phenol and 300 parts of 40% formalin were placed in a flask equipped with a thermometer, a condenser, and a stirrer, and mixed uniformly. Then, 6 parts of a 48% aqueous sodium hydroxide solution was added and the temperature was raised to 50°C. Warm and react at 50°C for 10 hours. Immediately after the reaction was completed, it was cooled to 30°C, neutralized with acid, and the resin content was reduced to 4.
0%, pH 7.5, phenolic resin A with infinite water dilubility
I got it. Next, 60 parts by weight of phenol resin (in terms of resin content), 5 parts by weight of guanidine sulfamate, 35 parts by weight of urea and water, and 30 parts by weight of ammonia water at 25% each based on the main binder component for commonly used subcomponents.
1 part, 3 parts of ammonium sulfate, 0.2 parts of Nran coupling agent, and 3 parts of oil were added and mixed to prepare a binder with a concentration of 15%. This was sprayed immediately after the glass was made into fibers, and the fibers were collected to form Maputo. The binder was cured by passing through a heating furnace at 200 to 250°C, and the density was 64 kg/cJ and the thickness was 25 cm.
A glass fiber insulation material of 9% Wjit with binder was prepared. This insulation material has excellent sound absorption and
In addition to being heat insulating, it is highly nonflammable. Is the non-combustibility performance notified by the Ministry of Construction? The method described in No. 1828 was used. That is,
Place a 40 x 40 x 50 mm sample into an electric furnace adjusted to be stable at 750°C for 20 minutes or more, measure the temperature before inserting the sample and the maximum temperature after inserting the sample, and if the difference is within 50°C. Passed.

結果は、第−表に示したとおりである。The results are shown in Table 1.

実施例 2 フェノール100部と40%ホルマリン300部とを温
度計、冷却器及び撹拌機を備えたフラスコに入れて、均
一に混合した後48%水酸化ナトリウム水溶液6部を加
えて50℃に昇温し、50℃で9時間反応し尿素60部
を加えて更に1時間反応する。反応終了後直ちに30℃
まで冷却し、酸で中和し、樹脂分50%、p++7.s
、水希釈能無限大のフェノール樹脂Bを得た。次にフェ
ノール樹脂860重量部(樹脂分換算)、スルファミン
酸グアニジン5重量部、尿素35重量部及び水、更に通
常使用されている副成分についてバインダー主成分に対
してそれぞれ25%アンモニア水30部、硫安3部、シ
ランカップリング剤0.2部、オイル3部を加え混合し
濃度15%のバインダーを調整し、密度64kg/cj
、厚さ25部1%バインダー付着量9%のガラス繊維断
熱材を作成した。この断熱材も従来より備えた優れた吸
音性・断熱性に加え、高い不燃性を有している。
Example 2 100 parts of phenol and 300 parts of 40% formalin were placed in a flask equipped with a thermometer, a condenser, and a stirrer, mixed uniformly, and then 6 parts of a 48% aqueous sodium hydroxide solution was added and the temperature was raised to 50°C. The mixture was heated and reacted at 50°C for 9 hours, then 60 parts of urea was added and the reaction was further continued for 1 hour. Immediately after the completion of the reaction, at 30℃
Cool to 50% resin content, p++7. s
, a phenol resin B having infinite water dilutability was obtained. Next, 860 parts by weight of phenol resin (in terms of resin content), 5 parts by weight of guanidine sulfamate, 35 parts by weight of urea and water, and 30 parts of aqueous ammonia, each of which is 25% based on the main binder component, for commonly used subcomponents. Add and mix 3 parts of ammonium sulfate, 0.2 parts of silane coupling agent, and 3 parts of oil to prepare a binder with a concentration of 15%, and the density is 64 kg/cj.
A glass fiber insulation material having a thickness of 25 parts, 1%, and a binder adhesion amount of 9% was prepared. In addition to the excellent sound-absorbing and heat-insulating properties of conventional materials, this heat-insulating material also has high nonflammability.

不燃性能は第−表に示した結果のとおりである。The nonflammability performance is as shown in Table 1.

実施例 3 フェノール100部と40%ホルマリン300部とを温
度計、冷却器及び撹拌機を備えたフラスコに入れて、均
一に混合した後48%水酸化ナトリウム水溶液6部を加
えて50℃に昇温し、50℃で9時間反応し、スルファ
ミン酸グアニジン10部、尿素50部を加えて更に1時
間反応する。反応終了後直ちに30℃まで冷却し、酸で
中和し、樹脂分5a%、pH7,5、水希釈能無限大の
フェノール樹脂Cを得た。
Example 3 100 parts of phenol and 300 parts of 40% formalin were placed in a flask equipped with a thermometer, a condenser, and a stirrer, mixed uniformly, and then 6 parts of a 48% aqueous sodium hydroxide solution was added and the temperature was raised to 50°C. The mixture is heated and reacted at 50° C. for 9 hours, and 10 parts of guanidine sulfamate and 50 parts of urea are added, and the mixture is further reacted for 1 hour. Immediately after the reaction was completed, the mixture was cooled to 30°C and neutralized with acid to obtain a phenol resin C having a resin content of 5a%, a pH of 7.5, and infinite water dilutability.

次にフェノール樹脂C60重量部(樹脂分換算)、尿素
40重量部及び水、更に通常使用されている副成分につ
いてバインダー主成分に対してそれぞれ25%アンモニ
ア水30部、硫安3部、シランカップリング剤0.2部
、オイル3部を加え混合し濃度15%のバインダーを調
整し、密度64kg/cJ、厚さ25順、バインダー付
着量9%のガラス繊維断熱材を作成した。この断熱材も
従来より備えた優れた吸音性・断熱性に加え、高い不燃
性を有している。
Next, 60 parts by weight of phenolic resin C (in terms of resin content), 40 parts by weight of urea, and water, and the commonly used subcomponents, each of which is 25% based on the main binder component, 30 parts of ammonia water, 3 parts of ammonium sulfate, and silane coupling. 0.2 parts of agent and 3 parts of oil were added and mixed to prepare a binder with a concentration of 15%, and a glass fiber insulation material with a density of 64 kg/cJ, a thickness of 25, and a binder adhesion amount of 9% was prepared. In addition to the excellent sound-absorbing and heat-insulating properties of conventional materials, this heat-insulating material also has high nonflammability.

不燃性能は第−表に示した結果のとおりである。The nonflammability performance is as shown in Table 1.

実施例 4 フェノール100部と40%ホルマリン300部とを温
度計、冷却器及び撹拌機を備えたフラスコに入れて、均
一に混合した後48%水酸化ナトリウム水溶液6部を加
えて50℃に昇温し、50℃で9時間反応し、スルファ
ミン酸グアニジン50部、燐酸グアニジン10部を加え
て更に1時間反応する。反応終了後直ちに30℃まで冷
却し、酸で中和し、樹脂分50%、pH7,5、水希釈
能無限大のフェノール樹脂りを得た。次にフェノール樹
脂D80重量部(樹脂分換算)、尿素40重量部及び水
、更に通常使用されている副成分についてバインダー主
成分に対してそれぞれ25%アンモニア水30H1硫安
3部、シランカップリング剤0.2部、オイル3部を加
え混合し濃度15%のバインダーを調整し、密度64k
g/−1厚さ25m+1、バインダー付着量9%のガラ
ス繊維断熱材を作成した。この断熱材も従来より備えた
優れた吸音性・断熱性に加え、高い不燃性を有している
。不燃性能は第−表に示した結果のとおりである。
Example 4 100 parts of phenol and 300 parts of 40% formalin were placed in a flask equipped with a thermometer, a condenser, and a stirrer, mixed uniformly, and then 6 parts of a 48% aqueous sodium hydroxide solution was added and the temperature was raised to 50°C. The mixture was heated and reacted at 50° C. for 9 hours, and 50 parts of guanidine sulfamate and 10 parts of guanidine phosphate were added, and the mixture was further reacted for 1 hour. Immediately after the reaction was completed, the mixture was cooled to 30° C. and neutralized with acid to obtain a phenolic resin with a resin content of 50%, pH 7.5, and infinite dilubility with water. Next, 80 parts by weight of phenol resin D (in terms of resin content), 40 parts by weight of urea, and water, and the commonly used subcomponents, each of which was 25% based on the main binder component, 30H of ammonia, 3 parts of ammonium sulfate, and 0 silane coupling agent. .2 parts and 3 parts of oil were added and mixed to adjust the binder concentration to 15%, and the density was 64k.
A glass fiber insulation material having a thickness of 25 m + 1 g/-1 and a binder adhesion amount of 9% was prepared. In addition to the excellent sound-absorbing and heat-insulating properties of conventional materials, this heat-insulating material also has high nonflammability. The nonflammability performance is as shown in Table 1.

実施例 5 実施例1により得たレゾール型フェノール樹脂A60重
量部(樹脂分換算)、炭酸グアニジン5重量部、尿素3
5重量部及び水、更に通常使用されている副成分につい
てバインダー主成分に対してそれぞれ25%アンモニア
水30部、硫安3部、シランカップリング剤0.2部、
オイル3部を加え混合し濃度15%のバインダーを調整
し、密度64kg/ctA、厚さ25mm、バインダー
付着量9%のガラス繊維断熱材を作成した。この断熱材
は従来より備えた優れた吸音性・断熱性に加え高い不燃
性を有している。不燃性能は、第−表に示した結果のと
おりである。
Example 5 60 parts by weight of resol type phenolic resin A obtained in Example 1 (in terms of resin content), 5 parts by weight of guanidine carbonate, 3 parts by weight of urea
5 parts by weight and water, as well as commonly used subcomponents: 30 parts of 25% ammonia water, 3 parts of ammonium sulfate, 0.2 parts of a silane coupling agent, based on the main binder component.
Three parts of oil was added and mixed to prepare a binder with a concentration of 15%, and a glass fiber insulation material with a density of 64 kg/ctA, a thickness of 25 mm, and a binder adhesion amount of 9% was created. This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability. The nonflammability performance is as shown in Table 1.

実施例 6 実施例1より得たレゾール型フェノール樹脂へ60重量
部(樹脂分換算)、塩酸グアニジン5重量部、尿素35
重量部及び水、更に通常使用されている副成分について
バインダー主成分に対してそれぞれ25%アンモニア水
30部、硫安3部、シランカップリング剤0.2部、オ
イル3部を加え混合し濃度15%のバインダーを調整し
、密度64kg/ci、厚さ25關、バインダー付着量
9%のガラス繊維断熱材を作成した。この断熱材は従来
より備えた優れた吸音性・断熱性に加え高い不燃性を有
している。不燃性能は、第−表に示した結果のとおりで
ある。
Example 6 To the resol type phenol resin obtained in Example 1, 60 parts by weight (in terms of resin content), 5 parts by weight of guanidine hydrochloride, and 35 parts by weight of urea were added.
Parts by weight and water, and 30 parts of 25% ammonia water, 3 parts of ammonium sulfate, 0.2 parts of a silane coupling agent, and 3 parts of oil are added to the binder main component to obtain a concentration of 15%. % of the binder was adjusted, and a glass fiber insulation material having a density of 64 kg/ci, a thickness of 25 cm, and a binder adhesion amount of 9% was created. This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability. The nonflammability performance is as shown in Table 1.

実施例 7 実施例1により得たレゾール型フェノール樹脂A60重
量部(樹脂分換算)、燐酸グアニジン5重量部、尿素3
5重量部及び水、更に通常使用されている副成分につい
てバインダー主成分に対してそれぞれ25%アンモニア
水30部、硫安3部、シランカップリング剤0,2部、
オイル3部を加え混合し濃度15%のバインダーを調整
し、密度84kg/c+fl。
Example 7 60 parts by weight of resol type phenolic resin A obtained in Example 1 (in terms of resin content), 5 parts by weight of guanidine phosphate, 3 parts by weight of urea
5 parts by weight and water, as well as commonly used subcomponents: 30 parts of 25% ammonia water, 3 parts of ammonium sulfate, 0.2 parts of a silane coupling agent, based on the main binder component.
Add 3 parts of oil and mix to adjust the binder concentration to 15%, density 84kg/c+fl.

厚さ25龍、バインダー付着量9%のガラス繊維断熱材
を作成した。この断熱材は従来より備えた優れた吸音性
・断熱性に加え高い不燃性を有している。不燃性能は、
第−表に示した結果のとおりである。
A glass fiber insulation material with a thickness of 25 mm and a binder adhesion of 9% was created. This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability. The non-flammable performance is
The results are shown in Table 1.

実施例 8 実施例1により得たレゾール型フェノール樹脂A60重
量部(樹脂分換算)、スルファミン酸グアニジン10重
量部、尿素30重量部及び水、更に通常使用されている
副成分についてバインダー主成分に対してそれぞれ25
%アンモニア水30部、硫安3部、シランカップリング
剤0,2部、オイル3部を加え混合し濃度15%のバイ
ンダーを調整し、密度64kg/c%、厚さ25龍、バ
インダー付着量9%のガラス繊維断熱材を作成した。こ
の断熱材は従来より備えた優れた吸音性・断熱性に加え
高い不燃性を有している。不燃性能は、第−表に示した
結果のとおりである。
Example 8 60 parts by weight of the resol type phenolic resin A obtained in Example 1 (resin content equivalent), 10 parts by weight of guanidine sulfamate, 30 parts by weight of urea, water, and the commonly used subcomponents relative to the main binder component. 25 each
Add and mix 30 parts of ammonia water, 3 parts of ammonium sulfate, 0.2 parts of silane coupling agent, and 3 parts of oil to prepare a binder with a concentration of 15%, density 64 kg/c%, thickness 25%, binder adhesion amount 9 % glass fiber insulation material was created. This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability. The nonflammability performance is as shown in Table 1.

実施例 9 実施例1により得たレゾール型フェノール樹脂A80重
量部(樹脂分換算)、スルファミン酸グアニジン20重
量部、尿素20重量部及び水、更に通常使用されている
副成分についてバインダー主成分に対してそれぞれ25
%アンモニア水30部、硫安3部、シランカップリング
剤0.2部、オイル3部を加え混合し濃度15%のバイ
ンダーを調整し、密度84kg/ca、厚さ25mm、
バインダー付着量9%のガラス繊維断熱材を作成した。
Example 9 80 parts by weight of the resol type phenolic resin A obtained in Example 1 (resin content equivalent), 20 parts by weight of guanidine sulfamate, 20 parts by weight of urea, and water, as well as commonly used subcomponents relative to the main binder component. 25 each
% ammonia water, 3 parts of ammonium sulfate, 0.2 parts of silane coupling agent, and 3 parts of oil were added and mixed to prepare a binder with a concentration of 15%, density 84 kg/ca, thickness 25 mm,
A glass fiber insulation material with a binder adhesion amount of 9% was created.

この断熱材は従来より備えた優れた吸音性・断熱性に加
え高い不燃性を有している。不燃性能は、第−表に示し
た結果のとおりである。
This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability. The nonflammability performance is as shown in Table 1.

実施例 10 実施例1により得たレゾール型フェノール樹脂ABO重
量部(樹脂分換算)、スルファミン酸グアニジン30重
量部、尿素10重量部及び水、更に通常使用されている
副成分についてバインダー主成分に対してそれぞれ25
%アンモニア水30部、硫安3部、シランカップリング
剤0.2部、オイル3部を加え混合し濃度15%のバイ
ンダーを調整し、密度84kg/eta、厚さ25mm
、バインダー付着量9%のガラス繊維断熱材を作成した
。この断熱材は従来より備えた優れた吸音性・断熱性に
加え高い不燃性を有している。不燃性能は、第−表に示
した結果のとおりである。
Example 10 Parts by weight of the resol type phenolic resin ABO obtained in Example 1 (in terms of resin content), 30 parts by weight of guanidine sulfamate, 10 parts by weight of urea, and water, as well as commonly used subcomponents, relative to the main binder component. 25 each
Add and mix 30 parts of ammonia water, 3 parts of ammonium sulfate, 0.2 parts of silane coupling agent, and 3 parts of oil to prepare a binder with a concentration of 15%, density 84 kg/eta, thickness 25 mm.
A glass fiber insulation material with a binder adhesion amount of 9% was created. This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability. The nonflammability performance is as shown in Table 1.

実施例 11 実施例1により得たレゾール型フェノール樹脂10重量
部(樹脂分換算)、スルファミン酸グアニジン40重量
部及び水、更に通常使用されている副成分についてバイ
ンダー主成分に対してそれぞれ25%アンモニア水30
部、硫安3部、シランカップリング剤0,2部、オイル
3部を加え混合し濃度15%のバインダーを調整し、密
度64kg/c++1.厚さ25關、バインダー付着量
9%のガラス繊維断熱材を作成した。この断熱材は従来
より備えた優れた吸音性・断熱性に加え高い不燃性を有
している。
Example 11 10 parts by weight of the resol type phenolic resin obtained in Example 1 (in terms of resin content), 40 parts by weight of guanidine sulfamate, water, and 25% ammonia for each of the commonly used subcomponents based on the binder main component. water 30
part, 3 parts of ammonium sulfate, 0.2 parts of a silane coupling agent, and 3 parts of oil were added and mixed to prepare a binder with a concentration of 15%, and the density was 64 kg/c++1. A glass fiber insulation material with a thickness of 25 mm and a binder adhesion amount of 9% was prepared. This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability.

不燃性能は、第−表に示した結果のとおりである。The nonflammability performance is as shown in Table 1.

比較例 1 フェノール100部と40%ホルマリン280部とを温
度計、冷却器及び撹拌機を備えたフラスコに入れて、均
一に混合した後48%水酸化ナトリウム水溶液7部を加
えて50℃に昇温し、50℃で10時間反応する。反応
終了後直ちに30℃まで冷却し、酸で中和し、樹脂分4
0%、p)] 7.5、水希釈能無限大のフェノール樹
脂りを得た。次にこのレゾール型フェノール樹脂D70
重量部(樹脂分換算)、尿素30重量部及び水、更に通
常使用されている副成分についてバインダー主成分に対
してそれぞれ25%アンモニア水30部、硫安3部、シ
ランカップリング剤0.2部、オイル3部を加え混合し
濃度15%のバインダーを調整し、密度ei4klr/
c+fl、厚さ25+am。
Comparative Example 1 100 parts of phenol and 280 parts of 40% formalin were placed in a flask equipped with a thermometer, a condenser, and a stirrer, mixed uniformly, and then 7 parts of a 48% aqueous sodium hydroxide solution was added and the temperature was raised to 50°C. Warm and react at 50°C for 10 hours. Immediately after the reaction was completed, it was cooled to 30°C, neutralized with acid, and the resin content was reduced to 4.
0%, p)] 7.5 A phenolic resin resin with infinite water dilutability was obtained. Next, this resol type phenolic resin D70
Parts by weight (resin content equivalent), 30 parts by weight of urea and water, as well as commonly used subcomponents: 30 parts of 25% ammonia water, 3 parts of ammonium sulfate, and 0.2 parts of a silane coupling agent, based on the binder main component. , add 3 parts of oil and mix to adjust the binder concentration to 15%, density ei4klr/
c+fl, thickness 25+am.

バインダー付着量9%のガラス繊維断熱材を作成した。A glass fiber insulation material with a binder adhesion amount of 9% was created.

この断熱材は従来より備えた優れた吸音性・断熱性に加
え高い不燃性を有している。不燃性能は、第−表に示し
た結果のとおりである。
This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability. The nonflammability performance is as shown in Table 1.

比較例 2 比較例]により得られたレゾール型フェノール樹脂D6
0重量部(樹脂分換算)、尿素4o@量部及び水、更に
通常使用されている副成分についてバインダー主成分に
対してそれぞれ25%アンモニア水30部、硫安3部、
シランカップリング剤0.2部、オイル3部を加えて混
合し濃度15%のバインダーを調整し、密度64kg/
aITl、厚さ25mm、バインダー付着量9%のガラ
ス繊維断熱材を作成した。この断熱材は従来より備えた
優れた吸音性・断熱性に加え高い不燃性を有している。
Comparative Example 2 Resol type phenolic resin D6 obtained by Comparative Example
0 parts by weight (in terms of resin content), 40 parts of urea and water, and the commonly used subcomponents, each of which is 25% based on the binder main component, 30 parts of ammonia water, 3 parts of ammonium sulfate,
Add and mix 0.2 parts of silane coupling agent and 3 parts of oil to prepare a binder with a concentration of 15% and a density of 64 kg/
A glass fiber insulation material with a ITl, thickness of 25 mm, and binder adhesion amount of 9% was prepared. This heat insulating material has excellent sound absorption and heat insulation properties as well as high nonflammability.

不燃性能は、第−表に示した結果のとおりである。The nonflammability performance is as shown in Table 1.

〔発明の効果〕〔Effect of the invention〕

以上詳述した通り、本発明のバインダーを使用して作成
した不燃性無機質繊維断熱材は、従来より偏えた優れた
吸音性・断熱性に加え不燃性のグレードを向上させるこ
とができる。従来の一般的に用いられてきた主成分にレ
ゾール型フェノール樹脂または尿素変性フェノール樹脂
を有し、尿素を添加または反応させたバインダーを使用
した無機質繊維断熱材は判定基準に対し5℃の余裕しか
ないが本発明のバインダーを使用し作成した無機質繊維
断熱材は10〜30℃と余裕ができるようになり高品位
な、不燃性無機質繊維断熱材ができるようになった。さ
らにこのバインダーは、従来よりガラス断熱材に用いて
きた、全てのバインダーに応用することが可能な、優れ
たバインダーである。
As detailed above, the nonflammable inorganic fiber insulation material made using the binder of the present invention can improve the grade of noncombustibility in addition to superior sound absorption and heat insulation properties compared to conventional ones. Conventional and commonly used inorganic fiber insulation materials that have a resol-type phenolic resin or urea-modified phenolic resin as the main component and use a binder to which urea has been added or reacted have only a margin of 5°C relative to the criteria. However, the inorganic fiber insulation material made using the binder of the present invention has a temperature margin of 10 to 30°C, making it possible to produce a high-quality, nonflammable inorganic fiber insulation material. Furthermore, this binder is an excellent binder that can be applied to all binders conventionally used for glass insulation materials.

特許出願人 昭和高分子株式会社 代 理 人Patent applicant: Showa Kobunshi Co., Ltd. teenager Reason Man

Claims (1)

【特許請求の範囲】 1)(A)レゾール型フェノール樹脂、 (B)炭酸グアニジン、塩酸グアニジン、燐酸グアニジ
ン及びスルファミン酸グアニジンからなる群から選ばれ
る少くとも1種のグアニジン塩、及び必要に応じて (C)尿素 からなる不燃性を有する無機質繊維用バインダー。 2)(A):(B):(C)の割合が90〜50:1〜
60:1〜50である、請求項第1項記載の無機質繊維
用バインダー。
[Claims] 1) (A) a resol type phenolic resin, (B) at least one guanidine salt selected from the group consisting of guanidine carbonate, guanidine hydrochloride, guanidine phosphate, and guanidine sulfamate, and as necessary (C) A nonflammable binder for inorganic fibers made of urea. 2) The ratio of (A):(B):(C) is 90-50:1-
The binder for inorganic fibers according to claim 1, which has a ratio of 60:1 to 50.
JP20749790A 1990-08-07 1990-08-07 Non-flammable inorganic fiber binder Expired - Lifetime JPH08882B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20749790A JPH08882B2 (en) 1990-08-07 1990-08-07 Non-flammable inorganic fiber binder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20749790A JPH08882B2 (en) 1990-08-07 1990-08-07 Non-flammable inorganic fiber binder

Publications (2)

Publication Number Publication Date
JPH0491153A true JPH0491153A (en) 1992-03-24
JPH08882B2 JPH08882B2 (en) 1996-01-10

Family

ID=16540696

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20749790A Expired - Lifetime JPH08882B2 (en) 1990-08-07 1990-08-07 Non-flammable inorganic fiber binder

Country Status (1)

Country Link
JP (1) JPH08882B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204624A (en) * 2006-02-02 2007-08-16 Dainippon Ink & Chem Inc Aqueous phenolic resin composition and binder
CN112778475A (en) * 2019-11-08 2021-05-11 Kcc公司 Phenolic resin for water-based adhesive and preparation method thereof
JP2021522422A (en) * 2018-04-27 2021-08-30 ウルサ インスレティオン ソシエダッド アノニマ Manufacturing method of mineral wool products

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204624A (en) * 2006-02-02 2007-08-16 Dainippon Ink & Chem Inc Aqueous phenolic resin composition and binder
JP2021522422A (en) * 2018-04-27 2021-08-30 ウルサ インスレティオン ソシエダッド アノニマ Manufacturing method of mineral wool products
CN112778475A (en) * 2019-11-08 2021-05-11 Kcc公司 Phenolic resin for water-based adhesive and preparation method thereof
CN112778475B (en) * 2019-11-08 2023-12-29 Kcc公司 Phenolic resin for aqueous adhesive and preparation method thereof

Also Published As

Publication number Publication date
JPH08882B2 (en) 1996-01-10

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