JPH0474849A - Shadow mask material - Google Patents

Shadow mask material

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Publication number
JPH0474849A
JPH0474849A JP18834490A JP18834490A JPH0474849A JP H0474849 A JPH0474849 A JP H0474849A JP 18834490 A JP18834490 A JP 18834490A JP 18834490 A JP18834490 A JP 18834490A JP H0474849 A JPH0474849 A JP H0474849A
Authority
JP
Japan
Prior art keywords
shadow mask
mask material
grain size
alloy
invar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18834490A
Other languages
Japanese (ja)
Other versions
JP2988973B2 (en
Inventor
Takehisa Seo
武久 瀬尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Proterial Ltd
Original Assignee
Hitachi Metals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Metals Ltd filed Critical Hitachi Metals Ltd
Priority to JP2188344A priority Critical patent/JP2988973B2/en
Publication of JPH0474849A publication Critical patent/JPH0474849A/en
Application granted granted Critical
Publication of JP2988973B2 publication Critical patent/JP2988973B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To obtain a shadow mask material having etching properties and workability in pressing corresponding to a shadow mask having ultrahigh fine ness by using an 'Invar(R)' alloy having specified grain size and Vickers hard ness as a shadow mask material. CONSTITUTION:A shadow mask is formed by an 'Invar(R)' alloy in which crystal line grains are formed of ones having grain size finer than that in austenite grain size number 7, having <=140 Vickers hardness and in which the difference between the maximum value and the minimum value in the Vickers hardness in a shadow mask constituting area in the state of a flat mask is regulated to <=10. Moreover, the compsn. of the 'Invar(R)' alloy is formed of, by weight, <=0.005% C, <=0.05% Si, <=0.40% Mn, <=0.005% P, <=0.005% S, <=0.010% O, 35.5 to 36.5% Ni and the balance substantial Fe. In this way, the shadow mask material having good press formability even if a softening stage is omitted and furthermore corresponding to piercing to a shadow mask material having ultrahigh fineness can be obtd.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、カラーブラウン管用シャドウマスク材に関す
るものであり、特にシャドウマスクを製造する工程での
プレス成形前に行なわれる軟化焼鈍工程を必要としない
ように調整したシャドウマスク材に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a shadow mask material for color cathode ray tubes, and in particular, a shadow mask material that requires a softening annealing process before press forming in the process of manufacturing the shadow mask. Regarding shadow mask materials adjusted to avoid shadows.

〔従来の技術〕[Conventional technology]

カラーブラウン管のシャドウマスク材としては長年アル
ミキルド鋼が使用されてきたが、最近ではカラーテレビ
の大型化、デイスプレィの超高精細化等の要求により、
熱膨張率の低いN i−F e系合金であるアンバー合
金が用いられるようになってきている。
Aluminum killed steel has been used as a shadow mask material for color cathode ray tubes for many years, but recently, due to the demand for larger color TVs and ultra-high definition displays,
Amber alloy, which is a Ni-Fe based alloy with a low coefficient of thermal expansion, has come to be used.

このようなアンバー合金を用いたシャドウマスクの製造
工程は一般に次の通りである。
The manufacturing process of a shadow mask using such an amber alloy is generally as follows.

まず、材料の溶解および鋳造後適宜の圧延工程を経由し
、最終冷間加工にて所定の厚さを有するシャドウマスク
材を得る。次にシャドウマスク材はエツチング穿孔加工
されてフラットマスクとなり、このフラットマスクは軟
化焼鈍されてプレス成形性を付与され、その後プレスに
よりシャドウマスクの形状に応じた球面に成形される。
First, the material is melted and cast, and then subjected to an appropriate rolling process, and finally cold worked to obtain a shadow mask material having a predetermined thickness. Next, the shadow mask material is etched and perforated to form a flat mask, and this flat mask is softened and annealed to give it press formability, and then is pressed into a spherical shape corresponding to the shape of the shadow mask.

球面成形されたマスクは黒化処理を施されシャドウマス
クとなる。
The spherical mask is subjected to a blackening process and becomes a shadow mask.

上記工程のうち、プレス成形性を付与するために行なわ
れる軟化焼鈍工程は、フラットマスクを数十枚重ね合わ
せるか、1枚1枚吊り下げた状態で行なわれるため、生
産性に問題があった。
Among the above processes, the softening annealing process, which is performed to impart press formability, is performed with dozens of flat masks stacked one on top of the other or suspended one by one, which poses productivity problems. .

また、軟化焼鈍工程において、フラットマスク同士の密
着による焼付あるいは焼鈍むらが発生するという問題も
あった。
Further, in the softening annealing process, there was also a problem that seizure or annealing unevenness occurred due to close contact between flat masks.

このような問題に対し、特開昭62−238003号公
報あるいは特開平2−25201号公報には、シャドウ
マスク材の表面粗さを大きくして、焼鈍時の材料同士の
密着を防ぎ焼付を低減することが提案されている。
To address these problems, JP-A-62-238003 or JP-A-2-25201 discloses that the surface roughness of the shadow mask material is increased to prevent the materials from adhering to each other during annealing and to reduce seizure. It is proposed to do so.

また、シャドウマスク材にSi、Mn、A1等の酸化し
易い元素を添加することによって、表面に酸化膜を形成
し、焼付を防止することも知られている。
It is also known that an oxidizable element such as Si, Mn, A1, etc. is added to the shadow mask material to form an oxide film on the surface to prevent seizure.

また、プレス成形前の焼鈍をなくすことも試みられてい
る。たとえば、特開昭62−149819号公報では、
材料の強さをビッカース硬さ(以下Hvという) Hv
180〜220とし、10%以上の伸びを有するアンバ
ー合金を得ることにより、エツチング工程での材料の蛇
行の防止とプレス成形性を両立させプレス成形前の軟化
焼鈍工程を省略しようとしている。
Also, attempts have been made to eliminate annealing before press forming. For example, in Japanese Patent Application Laid-Open No. 62-149819,
The strength of a material is Vickers hardness (hereinafter referred to as Hv).
By obtaining an amber alloy having an elongation of 180 to 220 and an elongation of 10% or more, the aim is to achieve both prevention of meandering of the material in the etching process and press formability, and to omit the softening annealing process before press forming.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上述したような表面粗さを大きくする方法では、エツチ
ングは表面粗さに影響されるのでエツチング穿孔部の形
状が不足となる問題がある。また、添加元素を加える方
法では、Si、Mn、A1などによりエツチングの均一
性が得られなかったり、黒化処理の劣化を招くという問
題があった。
In the method of increasing the surface roughness as described above, since etching is affected by the surface roughness, there is a problem that the shape of the etched hole is insufficient. Further, in the method of adding additive elements, Si, Mn, A1, etc. cause problems in that uniformity of etching cannot be obtained and that the blackening process deteriorates.

このように軟化焼鈍工程で発生する問題を解決する従来
の方法では、他の特性を犠牲にする必要があった。
Conventional methods for solving these problems occurring in the softening annealing process have required sacrificing other properties.

超高精細のシャドウマスク材に要求されるプレス成形性
とは成形精度が確保されることと超微細なエツチング孔
に破断等が発生しないことであるが、Hv180以上の
特開昭62−149819号公報に記載されるような前
述の材料では、材料の弾性に起因するスプリングバック
が大きく、そのままではプレス成形による成形精度が得
られない。
The press formability required for ultra-high-definition shadow mask materials is to ensure molding accuracy and to prevent breakage from occurring in ultra-fine etched holes. With the above-mentioned materials as described in the publication, the springback caused by the elasticity of the material is large, and forming accuracy by press molding cannot be obtained as it is.

また、超高精細のシャドウマスク材のエツチング性とし
ては、特に得られた細孔の形状がすべて均一に揃ってい
ることが必要とされる。
Furthermore, for the etching properties of an ultra-high-definition shadow mask material, it is especially necessary that the shapes of the obtained pores are all uniform.

本発明の目的は、軟化焼鈍工程を省略しても良好なプレ
ス成形性を有し、しかも超高精細のシャドウマスク材の
穿孔にも対応できるシャドウマスク材を提供することで
ある。
An object of the present invention is to provide a shadow mask material that has good press formability even if the softening annealing step is omitted, and can also be used for ultra-high definition perforation of shadow mask materials.

〔課題を解決するための手段〕[Means to solve the problem]

本発明は、結晶粒がJISによるオーステナイト結晶粒
度番号7より細粒であり、ビッカース硬さ140以下、
フラットマスク状態におけるシャドウマスク構成面積内
のビッカース硬さの最大値と最小値の差が10以下のア
ンバー合金からなることを特徴とするシャドウマスク材
である。
In the present invention, the crystal grains are finer than the austenite grain size number 7 according to JIS, and have a Vickers hardness of 140 or less.
This shadow mask material is characterized by being made of an amber alloy in which the difference between the maximum value and the minimum value of Vickers hardness within the shadow mask constituent area in a flat mask state is 10 or less.

また本発明は、重量%でC≦0.05%、Si≦0.0
5%、Mn≦0.40%、P≦0.005%、S≦0.
005%、050.010%、N i 35.5−36
.5%、残部実質的にFeのアンバー合金からなること
を特徴とする特許請求の範囲第1項に記載のシャドウマ
スク材である。
Further, the present invention provides C≦0.05% and Si≦0.0% by weight.
5%, Mn≦0.40%, P≦0.005%, S≦0.
005%, 050.010%, Ni 35.5-36
.. The shadow mask material according to claim 1, characterized in that the shadow mask material consists of an amber alloy of 5% Fe and the remainder substantially Fe.

本発明は、アンバー合金よりなるシャドウマスク材の結
晶粒度、硬さおよび硬さのバラツキを所定の範囲内にす
ることによって、プレス成形前の軟化焼鈍を省略でき、
しかもエツチング性とプレス成形性に優れたシャドウマ
スクが得られることを見い出したものである。
The present invention makes it possible to omit softening annealing before press forming by controlling the grain size, hardness, and variation in hardness of the shadow mask material made of an amber alloy within a predetermined range.
Moreover, it has been discovered that a shadow mask with excellent etching properties and press moldability can be obtained.

結晶粒度をJISによるオーステナイト結晶粒度番号7
より細かくするのは、エツチングにより得られる細孔の
形状を均一なものとするためである。結晶粒が5〜7番
程度であると、エツチングによって得られた細孔のエツ
チング面の滑らかさが損なわれ、エツチング面の粗さに
起因する乱反射によるギラツキ(いわゆるアラビ)が確
認されて形状不良となる。
Austenite grain size number 7 according to JIS
The purpose of making the pores finer is to make the shape of the pores obtained by etching uniform. If the crystal grain size is around 5 to 7, the smoothness of the etched surface of the pores obtained by etching will be impaired, and glare (so-called arabic) due to diffused reflection due to the roughness of the etched surface will be observed, resulting in poor shape. becomes.

また、硬さをHV140以下としたのは、Hv140を
越えると材料のスプリングバックが大きく、また伸びも
小さいためプレス成形で所望の形状が得られなかったり
、エツチングによって得た細孔に裂は目、破断等が発生
してしまうためである。
In addition, the reason why the hardness is set to HV140 or less is because if the hardness exceeds HV140, the springback of the material will be large and the elongation will be small, so the desired shape cannot be obtained by press molding, and the pores obtained by etching will not have cracks. This is because breakage and the like may occur.

Hv140以下でも1枚の素材のシャドウマスク構成面
積内の硬度差がビッカース硬さ()(v)で】Oを越え
ると、プレス成形時に変形量の違いが発生し、成形ムラ
や細孔の破断といったプレス成形不良が生じるためフラ
ットマスク状態での1枚のシャドウマスク構成面積内の
高度差はビッカース硬さで10以下でなければならない
Even if Hv140 or less, if the difference in hardness within the constituent area of the shadow mask of one material exceeds the Vickers hardness () (v) of ]O, a difference in the amount of deformation will occur during press molding, resulting in uneven molding and rupture of pores. In order to avoid such press forming defects, the height difference within the constituent area of one shadow mask in a flat mask state must be 10 or less in terms of Vickers hardness.

このような特性は、製品板厚に冷間圧延した材料を70
0℃以上、1000℃以下の温度範囲で連続炉にて焼鈍
を行なうことによって得られる。700℃より低温では
長時間加工しても材料の硬度は)(v140以下には軟
化しない。また、1000℃以上では、瞬時に結晶粒の
粗大化が生じて好ましくない。生産効率の点から焼鈍時
間を5分に設定した場合、800℃〜900℃がより好
ましい。焼鈍方法にはタイトコイルのままバッチ炉に装
入する方法と、コイルを巻き直しながら連続炉で加熱す
る方法があるがバッチ炉では温度ムラによる硬度バラツ
キが生じ易いため、連続炉処理が好ましい。
These characteristics are achieved when the material is cold-rolled to a product plate thickness of 70%.
It is obtained by annealing in a continuous furnace at a temperature range of 0°C or higher and 1000°C or lower. At a temperature lower than 700°C, the hardness of the material will not soften even if processed for a long time (v140 or less).At a temperature higher than 1000°C, crystal grains will instantly coarsen, which is undesirable. From the point of view of production efficiency, annealing is When the time is set to 5 minutes, a temperature of 800°C to 900°C is more preferable.Annealing methods include charging the tight coil as it is into a batch furnace, and heating the coil in a continuous furnace while rewinding the coil. Continuous furnace treatment is preferable since hardness variations are likely to occur due to temperature unevenness in a furnace.

また、シャドウマスク材のC,Si、Mn、P、S、O
は、エツチング性に有害な元素であり、エツチング速度
が低下し、開孔部面積が小さくなる原因となるため、そ
れぞれC≦0.05%、S1≦0.05%、Mn506
40%、P≦0.005%、S≦0.005%、O≦0
.010%が好ましい。
In addition, shadow mask materials C, Si, Mn, P, S, O
are elements that are harmful to etching properties and cause the etching rate to decrease and the opening area to become smaller.
40%, P≦0.005%, S≦0.005%, O≦0
.. 0.010% is preferred.

また、Niは、36%で熱膨張係数が極小となり、これ
より低Ni側、高Ni側ともに熱膨張が大きくなるため
、Niは35.5〜36.5%が好ましい。
Further, the coefficient of thermal expansion of Ni becomes minimum at 36%, and the thermal expansion increases from this on both the low Ni side and the high Ni side, so Ni is preferably 35.5 to 36.5%.

〔実施例〕〔Example〕

以下、本発明の実施例について詳しく説明する、第1表
に示す組成、結晶粒度、硬さ(Hv)を有する板厚0 
、25mm幅600mmのアンバー合金よりなるシャド
ウマスク材に対して、エツチング性およびプレス成形性
を評価した。
Hereinafter, examples of the present invention will be described in detail.
The etching property and press formability of a shadow mask material made of an amber alloy with a width of 25 mm and a width of 600 mm were evaluated.

結晶粒度と硬さの調整は、製品板厚に冷間圧延した材料
を焼鈍する条件を変化させることにより行なった。この
うち、本発明の実施例No、1〜NO34は冷間圧延し
たコイルを巻き直しながら連続炉で750℃〜950℃
で焼鈍したものであり、焼鈍温度と保持時間を変化させ
ることにより、結晶粒度番号と硬さの異なるシャドウマ
スク材が得られる。
Grain size and hardness were adjusted by changing the conditions for annealing the cold-rolled material to the product thickness. Among them, Examples No. 1 to No. 34 of the present invention are heated at 750°C to 950°C in a continuous furnace while rewinding the cold-rolled coil.
By changing the annealing temperature and holding time, shadow mask materials with different grain size numbers and hardness can be obtained.

第1表に示すシャドウマスク材のコイルを、FeC1,
溶液でエツチング加工してから切断し、0.7m!11
ピッチのスロット孔を有する29インチテレビ用のフラ
ットマスクを得た。このフラットマスクを高滓製作所製
ビッカース硬度計を用い、幅方向5点、長手方向4点の
計20点を荷重0.5kJで測定し、その最高値(Hv
 WAX)と最高値と最小値の差である硬さのバラツキ
(Hv R)によって評価した。また、エツチング性の
うちエツチング速度は得られたシャドウマスクのエツチ
ング部を写真撮影し画像解析によって求めたシャドウマ
スク25mm角分に占める開孔部の面積の割合である。
Coils of shadow mask materials shown in Table 1 were made of FeC1,
Etched with solution and then cut to 0.7m! 11
A flat mask for a 29-inch television having pitched slot holes was obtained. This flat mask was measured at 20 points in total, 5 points in the width direction and 4 points in the longitudinal direction, using a Vickers hardness tester manufactured by Takafusa Seisakusho, and the highest value (Hv
WAX) and the variation in hardness (HvR), which is the difference between the highest value and the lowest value. Of the etching properties, the etching speed is the ratio of the area of the opening to a 25 mm square portion of the shadow mask, which was determined by photographing the etched portion of the obtained shadow mask and analyzing the image.

開孔率とエツチング面の精度としてエツチング面のギラ
ツキの発生の有無を目視によって評価した。
The presence or absence of glare on the etched surface was visually evaluated as the porosity and accuracy of the etched surface.

次にフラットマスクを軟化焼鈍しないで200℃に加熱
した金型でシャドウマスクに成形した。
Next, the flat mask was molded into a shadow mask using a mold heated to 200°C without softening annealing.

プレス成形は、プレス後にスロット孔に破断あるいは割
れ目が発生したものを不良とした。
Press molding was judged to be defective if the slot hole was broken or cracked after pressing.

第1表にその結果を示す。Table 1 shows the results.

本発明のシャドウマスク材は、開孔率が大きく、エツチ
ング速度が速いことを示している。エツチング速度が速
いことは、それだけエツチング工程が短縮でき、開孔部
面積のバラツキが少なくなることを示す。また、本発明
のシャドウマスク材はギラツキもなく、精度の高いエツ
チング面が得られたことがわかる。
The shadow mask material of the present invention has a large porosity and a high etching rate. A higher etching speed means that the etching process can be shortened and the variation in the area of the openings can be reduced. Further, it can be seen that the shadow mask material of the present invention had no glare and a highly accurate etched surface was obtained.

一方比較例から硬さの最高値(Hv WAX)あるいは
バラツキ(Hv R)が本発明例より大きいことにより
プレス性が劣化すること、粒度番号が本発明例より小さ
いことにより、ギラツキが発生し、エツチング性が劣化
することがわかる。
On the other hand, the comparative example shows that pressability deteriorates due to the maximum hardness (Hv WAX) or variation (Hv R) being larger than the inventive example, and glare occurs due to the particle size number being smaller than the inventive example. It can be seen that the etching properties deteriorate.

また、P、Sの値が他の本発明例よりもやや高い試料N
o、4は開孔率が他の本発明例よりも小さく、P、 S
はそれぞれ0.005%以下が好ましいことがわかる。
In addition, sample N has slightly higher values of P and S than other examples of the present invention.
o, 4 has a smaller porosity than other examples of the present invention, P, S
It can be seen that 0.005% or less is preferable for each.

〔発明の効果〕〔Effect of the invention〕

本発明によれば、従来生産性および品質面でトラブルの
多かったプレス成形前の軟化焼鈍を省略でき、しかも超
高精細のシャドウマスクに応じたエツチング性とプレス
性を兼ね備えたシャドウマスク材を提供することができ
る。
According to the present invention, it is possible to omit softening annealing before press forming, which conventionally caused many troubles in terms of productivity and quality, and to provide a shadow mask material that has both etching and pressability suitable for ultra-high-definition shadow masks. can do.

出願人 日立金属株式会社 4〕\ \、−・/ 手続 補正書(自発) 平成 年2.11.m6  日 事件の表示 平成2年 発明の名 補正をする 事件との関係 住  所 名   称 補正の対 特許願 第188344号 称 シャドウマスク材 者Applicant: Hitachi Metals, Ltd. 4〕\ \、-・/ procedure Written amendment (voluntary) Heisei 2.11. m6 day Display of incidents 1990 name of invention make corrections Relationship with the incident address Name correction pair Patent Application No. 188344 Name: Shadow mask material person

Claims (1)

【特許請求の範囲】 1、結晶粒がJISによるオーステナイト結晶粒度番号
7より細粒であり、ビッカース硬さ140以下、フラッ
トマスク状態におけるシャドウマスク構成面積内のビッ
カース硬さの最大値と最小値の差が10以下のアンバー
合金からなることを特徴とするシヤドウマスク材。 2、重量%でC≦0.05%、Si≦0.05%、Mn
≦0.40%、P≦0.005%、S≦0.005%、
0≦0.010%、Ni35.5〜36.5%、残部実
質的にFeのアンバー合金からなることを特徴とする特
許請求の範囲第1項に記載のシャドウマスク材。
[Claims] 1. Crystal grains are finer than austenite grain size number 7 according to JIS, Vickers hardness is 140 or less, and the maximum and minimum values of Vickers hardness within the shadow mask constituent area in a flat mask state. A shadow mask material comprising an amber alloy with a difference of 10 or less. 2. C≦0.05%, Si≦0.05%, Mn in weight%
≦0.40%, P≦0.005%, S≦0.005%,
The shadow mask material according to claim 1, characterized in that the shadow mask material consists of an amber alloy of 0≦0.010%, 35.5 to 36.5% Ni, and the remainder substantially Fe.
JP2188344A 1990-07-17 1990-07-17 Shadow mask material Expired - Fee Related JP2988973B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1008028A4 (en) * 1994-01-17 1995-12-12 Philips Electronics Nv Method for manufacturing of a shadow mask nickel iron type.
JPH0935993A (en) * 1995-12-15 1997-02-07 Matsushita Electric Ind Co Ltd Layered capacitor and manufacture thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1008028A4 (en) * 1994-01-17 1995-12-12 Philips Electronics Nv Method for manufacturing of a shadow mask nickel iron type.
US5716252A (en) * 1994-01-17 1998-02-10 U.S. Philips Corporation Method of manufacturing a shadow mask of the nickel-iron type
US5811918A (en) * 1994-01-17 1998-09-22 U.S. Philips Corporation Shadow mask of the nickel-iron type having specific composition
JPH0935993A (en) * 1995-12-15 1997-02-07 Matsushita Electric Ind Co Ltd Layered capacitor and manufacture thereof

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