JPH0474311B2 - - Google Patents

Info

Publication number
JPH0474311B2
JPH0474311B2 JP63228160A JP22816088A JPH0474311B2 JP H0474311 B2 JPH0474311 B2 JP H0474311B2 JP 63228160 A JP63228160 A JP 63228160A JP 22816088 A JP22816088 A JP 22816088A JP H0474311 B2 JPH0474311 B2 JP H0474311B2
Authority
JP
Japan
Prior art keywords
weight
chemical fertilizer
yield
binder
granulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63228160A
Other languages
Japanese (ja)
Other versions
JPH0280387A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP63228160A priority Critical patent/JPH0280387A/en
Publication of JPH0280387A publication Critical patent/JPH0280387A/en
Publication of JPH0474311B2 publication Critical patent/JPH0474311B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、植物の栄養に供すること、または、
植物の栽培に資するために使用する化成肥料の製
造方法に関するものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention is directed to providing nutrition to plants, or
The present invention relates to a method for producing a chemical fertilizer used for cultivating plants.

〔従来の技術およびその問題点〕[Conventional technology and its problems]

肥料は、農業にとつて不可欠の基礎資材であ
り、窒素、リン酸、加里に代表される肥料成分
は、目的により種々の配合で混合されるので非常
にその種類が多い。
Fertilizer is an indispensable basic material for agriculture, and there are many types of fertilizer components, such as nitrogen, phosphoric acid, and potassium, which are mixed in various formulations depending on the purpose.

また、流通時における偏析、施肥時の飛散を防
止するため造粒したものは、化成肥料という名称
で他の肥料と区別している。
In addition, granulated fertilizers to prevent segregation during distribution and scattering during fertilizer application are distinguished from other fertilizers by the name chemical fertilizers.

製造方法は、肥料成分を含有する塩の粉末を何
種類か所定の配合量に混合し、さらにこれにバイ
ンダーとして、ベントナイト、カルボキシルメチ
ルセルロースまたはリグニンスルホン酸塩等を添
加混合し、スプレー状に加水しながら皿型転動造
粒機、または円筒型回転造粒機等によつて造粒
後、円筒型回転乾燥機で乾燥し、篩分けし、一般
には1〜5mmのサイズのものを袋詰めして製品と
する。篩分けの際発生するオーバーサイズとアン
ダーサイズは原料へリターンして再使用する。
The manufacturing method is to mix several types of salt powder containing fertilizer ingredients in a predetermined amount, then add and mix bentonite, carboxymethylcellulose, or lignin sulfonate as a binder, and add water in a spray form. After granulation using a dish-type rotary granulator or a cylindrical rotary granulator, it is dried in a cylindrical rotary dryer, sieved, and generally packed into bags with a size of 1 to 5 mm. and make it into a product. Oversize and undersize generated during sieving are returned to raw materials and reused.

このような工程のなかで、水を加えて造粒する
際、肥料成分がイオン化して水に溶解するため、
ベントナイトは、バインダー機能である膨潤性が
阻害され、カルボキシルメチルセルローズおよび
リグニンスルホン酸塩も溶解したイオン、例えば
NH4 +K+PO4 3-と反応し、増粘せずバインダー機
能を妨げられる。
During this process, when water is added and granulated, the fertilizer components are ionized and dissolved in the water.
Bentonite has its binder function, swelling properties, inhibited, and also contains dissolved ions such as carboxymethyl cellulose and lignin sulfonate.
Reacts with NH 4 + K + PO 4 3- and prevents binder function without thickening.

従つて、溶解速度の速い原料を使用する配合の
ものほど造粒しにくく、造粒収率が極めて低く、
60%未満の収率での製造を余儀なくされているの
が現状であり、また、はなはだしくは造粒したく
ても不可能なため、混合した粉末のまま流通して
いる肥料もあり、各メーカーは、造粒技術の研究
を重ね問題点の克服に努めているのが現状であ
る。
Therefore, formulations that use raw materials with a faster dissolution rate are more difficult to granulate and have extremely low granulation yields.
Currently, we are forced to manufacture fertilizers with a yield of less than 60%, and even if we wanted to granulate it, it was impossible, so some fertilizers are distributed as mixed powders, and each manufacturer Currently, the company is making efforts to overcome the problems through repeated research on granulation technology.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は、化成肥料の造粒バインダーにホルマ
イト系鉱物を使用することにより、造粒が非常に
困難で造粒収率の低い配合のものであつても、高
収率で容易に造粒が可能になり、従来、造粒が不
可能とされている配合のものでそれが可能になる
ことを知見し、本発明を完成させたものである。
The present invention uses formite-based minerals as a granulation binder for chemical fertilizers, making it possible to easily granulate with high yield even if the formulation is extremely difficult to granulate and has a low granulation yield. The present invention has been completed based on the discovery that granulation is now possible with a formulation that has conventionally been considered impossible.

即ち、第1発明は化成肥料原料粉末から化成肥
料を造粒するに際して、バインダーとして重量比
で、1.0〜15.0%のホルマイト系鉱物を添加し、
造粒収率を向上されるものであり、第2発明は、
第1発明に、ベントナイト、リグニンスルホン酸
塩、カルボキシルメチルセルロースのうち1種ま
たは2種以上を添加して、造粒収率向上のための
相乗効果を図つたものである。
That is, the first invention adds 1.0 to 15.0% by weight of a holmite mineral as a binder when granulating a chemical fertilizer from chemical fertilizer raw material powder,
The granulation yield is improved, and the second invention is
One or more of bentonite, lignin sulfonate, and carboxymethylcellulose are added to the first invention to achieve a synergistic effect for improving the granulation yield.

ここで、ホルマイト系鉱物が1.0%以下では造
粒促進の効果が少なく、その下限を1.0%とした。
また、15.0%を越えて添加すると粘性が高くな
り、造粒工程中での流動性が阻害され、収率が著
しく低下するためその上限を15.0%とした。
Here, if the holmite mineral content is 1.0% or less, the effect of promoting granulation is small, so the lower limit was set at 1.0%.
Furthermore, if it is added in an amount exceeding 15.0%, the viscosity increases, the fluidity during the granulation process is inhibited, and the yield is significantly reduced, so the upper limit was set at 15.0%.

〔作用〕[Effect]

ホルマイト系鉱物は、繊維状の結晶構造であ
り、水中に分散した場合、0.5〜3.0μmの繊維長
とその約百分に1の繊維径を有し、この繊維のか
らみあいにより高い粘性、すなわち可塑性の富ん
だバインダーとなる。
Holmite minerals have a fibrous crystal structure, and when dispersed in water, they have a fiber length of 0.5 to 3.0 μm and a fiber diameter of about 1/100 of that, and the entanglement of these fibers results in high viscosity, that is, plasticity. It becomes a rich binder.

このホルマイト系鉱物を、造粒しようとする肥
料原料の粉末に、1.0〜15.0%を添加混合し、加
水しながら造粒すると、ホルマイト系鉱物の繊維
が湿潤状態になつた原料中に良く分散し、極めて
良好なバインダー効果を発揮する。
By adding 1.0 to 15.0% of this formite mineral to the powder of the fertilizer raw material to be granulated and granulating it while adding water, the fibers of the formite mineral will be well dispersed in the wet raw material. , exhibits an extremely good binder effect.

本発明のバインダー効果に寄与する粘性、即
ち、可塑性は、ベントナイトのように膨潤作用に
起因するものではなく、物理的な繊維のからみあ
いによるものであるため、溶解したイオンの化学
的な影響をほとんど受けない。
The viscosity, or plasticity, that contributes to the binder effect of the present invention is not due to swelling action like bentonite, but is due to the physical entanglement of fibers, so it is almost immune to the chemical effects of dissolved ions. I don't accept it.

さらに、ホルマイト系鉱物は、リグニンスルホ
ン酸塩、カルボキシルメチルセルロース等有機質
繊維のように、溶解したイオンと反応してバイン
ダー機能を喪失するものでもなく、安定した無機
質繊維であるため、従来溶解したイオン、例えば
NH4 +K+PO4 3-等に影響されて造粒が非常に困難
なものでも大幅な収率向上が可能であり、また、
造粒不可能とされていたものでもその造粒が可能
になる。
Furthermore, unlike organic fibers such as lignin sulfonate and carboxymethyl cellulose, formite-based minerals do not react with dissolved ions and lose their binder function, and are stable inorganic fibers, so they are stable inorganic fibers that do not react with dissolved ions and lose their binder function. for example
It is possible to significantly improve the yield even for materials that are extremely difficult to granulate due to the influence of NH 4 + K + PO 4 3- , etc.
Even materials that were considered impossible to granulate can now be granulated.

さらには、ホルマイト系鉱物は、乾燥固結性に
優れているため、造粒後乾燥して製品になつた粒
硬度は従来品より向上し、流通、貯蔵中に破壊粉
化することもなく、農業の基礎資材である化成肥
料の製造方法に大きく貢献するものである。
Furthermore, since holmite minerals have excellent drying and caking properties, the hardness of the resulting products after granulation and drying is improved compared to conventional products, and they do not break down into powder during distribution or storage. This will greatly contribute to the production method of chemical fertilizers, which are basic agricultural materials.

実施例 1 化成肥料の原料として、尿素12.0重量%、硫酸
アンモニウム58.9重量%、燐酸アンモニウム5.5
重量%、過燐酸石灰11.0重量%、塩化カリウム
9.1重量%に、米国ネバタ産セピオライト3.5重量
%を混合した混合物を直径2mの円筒型回転造粒
機に入れ、回転しつつ加水したところ、ほとんど
の粉末が造粒され、表面の滑らかな造粒物が得ら
れた。この造粒物を円筒型回転乾燥機で乾燥した
ところ、造粒物が壊れたり変形することなく乾燥
することができた。
Example 1 As raw materials for chemical fertilizers, 12.0% by weight of urea, 58.9% by weight of ammonium sulfate, and 5.5% by weight of ammonium phosphate.
Weight%, lime superphosphate 11.0% by weight, potassium chloride
A mixture of 9.1% by weight and 3.5% by weight of sepiolite produced in Nebata, USA was placed in a cylindrical rotary granulator with a diameter of 2 m and water was added while rotating. Most of the powder was granulated and the granules had a smooth surface. I got something. When this granulated product was dried in a cylindrical rotary dryer, the granulated product could be dried without breaking or deforming.

乾燥された造粒物は、球状であり、かつ表面は
滑らかさを保つていた。この乾燥造粒物の粒度分
布は1.6mm未満のものが15.9重量%、1.6〜3.8mmの
ものが80.5重量%、3.8mm以上のものが3.6重量%
であり、製品の1.6〜3.8mmのものは80.5重量%と
非常に高い収率であつた。
The dried granules were spherical and had a smooth surface. The particle size distribution of this dry granule is 15.9% by weight of particles less than 1.6 mm, 80.5% by weight of particles of 1.6 to 3.8 mm, and 3.6% by weight of particles of 3.8 mm or more.
The yield of products 1.6 to 3.8 mm was 80.5% by weight, which was very high.

比較例 1 実施例1とほぼ同様の化成肥料原料の混合物と
して、尿素12.0重量%、硫酸アンモニウム57.9重
量%、燐酸アンモニウム6.7重量%、過燐酸石灰
8.0重量%、塩化カリウム9.1重量%、ベントナイ
ト6.3重量%を実施例1と同様の操作を行い乾燥
造粒物を得た。得られた乾燥造粒物の表面は、実
施例1と比較して粗であり、かつ乾燥中に変形し
たり、壊れて半球状やそのかけらが混じつてい
た。
Comparative Example 1 A mixture of chemical fertilizer raw materials almost the same as in Example 1, including 12.0% by weight of urea, 57.9% by weight of ammonium sulfate, 6.7% by weight of ammonium phosphate, and lime superphosphate.
The same operation as in Example 1 was carried out using 8.0% by weight of potassium chloride, 9.1% by weight of potassium chloride, and 6.3% by weight of bentonite to obtain a dry granulated product. The surface of the obtained dried granules was rough compared to that of Example 1, and was deformed or broken during drying, and contained hemispherical shapes and fragments thereof.

粘度分布は、1.6mm未満のものが29.0重量%、
1.6〜3.8mmのものが56.5重量%で、3.8mm以上のも
のが14.5重量%であり、製品の1.6〜3.8mmのもの
は、56.5重量%とセピオライト使用の実施例1よ
りもかなり低い収率であつた。
The viscosity distribution is 29.0% by weight of less than 1.6mm;
The yield of products 1.6 to 3.8 mm is 56.5% by weight, and the yield of products 3.8 mm or larger is 14.5% by weight.The yield of products 1.6 to 3.8mm is 56.5% by weight, which is much lower than in Example 1 using sepiolite. It was hot.

実施例 2 有機入り化成肥料の原料として、尿素13.5重量
%、硫酸アンモニウム53.0重量%、燐酸2アンモ
ニウム11.2重量%、塩化カリウム9.0重量%、菜
種粕粉末1.0重量%、蒸製皮革粉2.6重量%、蒸製
骨粉3.0重量%、米国ジヨージア産アタパルジヤ
イト3.8重量%を混合し、リグニンスルホン酸塩
2.9重量%を造粒水と共に添加し、実施例1と同
様の操作を加え乾燥造粒物を得た。その粒度分布
は、1.6mm未満が20.9重量%、製品の1.6〜4mmが
65.5重量%、4mmを越えるものが13.6重量%で高
い収率であつた。
Example 2 Raw materials for organic compound fertilizer include urea 13.5% by weight, ammonium sulfate 53.0% by weight, diammonium phosphate 11.2% by weight, potassium chloride 9.0% by weight, rapeseed meal powder 1.0% by weight, steamed leather powder 2.6% by weight, and steamed bone meal. 3.0% by weight, mixed with 3.8% by weight of attapulgite from Giyodia, USA, lignin sulfonate
2.9% by weight was added together with granulation water, and the same operation as in Example 1 was performed to obtain a dry granule. The particle size distribution is 20.9% by weight less than 1.6mm, and 1.6~4mm of the product.
The yield was high, with 65.5% by weight and 13.6% by weight of particles larger than 4 mm.

比較例 2 実施例2の混合物のうち、アタパルジヤイト
3.8重量%をベントナイト3.8重量%に変えて、実
施例2と同様の操作を加えて乾燥造粒物を得た
が、未造粒物および乾燥時に壊れた破片が混入し
た1.6mm未満のものが60.0重量%、製品である1.6
〜4mmのものが35.0重量%、4mmを越えるものが
5.0重量%と実施例2のアタパルジヤイト使用に
比べて低い収率であつた。
Comparative Example 2 Among the mixture of Example 2, attapulgite
A dry granulated product was obtained by changing the 3.8% by weight of bentonite to 3.8% by weight of bentonite and adding the same operation as in Example 2, but there were ungranulated products and particles smaller than 1.6 mm mixed with fragments broken during drying. 60.0% by weight, the product is 1.6
- 35.0% by weight is 4 mm, and 35.0% by weight is over 4 mm.
The yield was 5.0% by weight, which was lower than that in Example 2 using attapulgite.

〔発明の効果〕〔Effect of the invention〕

本発明の化成肥料の製造方法によれば、化成肥
料の造粒収率を65%以上と大幅に向上することが
できた。さらに従来、造粒が困難とされていたも
のも造粒可能となり、化成肥料の製造技術の発展
に寄与すること大である。
According to the method for producing chemical fertilizer of the present invention, the granulation yield of chemical fertilizer could be significantly improved to 65% or more. Furthermore, it is now possible to granulate substances that were previously considered difficult to granulate, greatly contributing to the development of chemical fertilizer manufacturing technology.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図、第2図は、本発明による実施例と比較
例の造粒収率を示した図である。
FIG. 1 and FIG. 2 are diagrams showing granulation yields of Examples according to the present invention and Comparative Examples.

Claims (1)

【特許請求の範囲】 1 化成肥料の原料粉末に、バインダーとして重
量比で、1.0〜15.0%のホルマイト系鉱物を添加
して造粒することを特徴とする造粒収率の高い化
成肥料の製造方法。 2 化成肥料の原料粉末に、バインダーとして重
量比で、1.0〜15.0%のホルマイト系鉱物と、ベ
ントナイト、リグニンスルホン酸塩、カルボキシ
ルメチルセルロースのうち1種または2種以上を
添加して造粒することを特徴とする造粒収率の高
い化成肥料の製造方法。 3 ホルマイト系鉱物は、セピオライト、アタパ
ルジヤイトの繊維状含水マグネシウム珪酸質粘土
鉱物の粉末であることを特徴とする特許請求の範
囲第1、2項記載の化成肥料の製造方法。
[Claims] 1. Production of a chemical fertilizer with a high granulation yield, which is characterized by adding 1.0 to 15.0% by weight of formite mineral as a binder to raw material powder of the chemical fertilizer and granulating it. Method. 2 Adding 1.0 to 15.0% by weight of formite-based minerals and one or more of bentonite, lignin sulfonate, and carboxymethyl cellulose as a binder to the raw material powder of chemical fertilizer and granulating it. A method for producing chemical fertilizer with a high granulation yield. 3. The method for producing a chemical fertilizer according to claims 1 and 2, wherein the holmite mineral is a powder of fibrous hydrated magnesium silicate clay minerals such as sepiolite and attapulgiaite.
JP63228160A 1988-09-12 1988-09-12 Production of compound fertilizer Granted JPH0280387A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63228160A JPH0280387A (en) 1988-09-12 1988-09-12 Production of compound fertilizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63228160A JPH0280387A (en) 1988-09-12 1988-09-12 Production of compound fertilizer

Publications (2)

Publication Number Publication Date
JPH0280387A JPH0280387A (en) 1990-03-20
JPH0474311B2 true JPH0474311B2 (en) 1992-11-25

Family

ID=16872172

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63228160A Granted JPH0280387A (en) 1988-09-12 1988-09-12 Production of compound fertilizer

Country Status (1)

Country Link
JP (1) JPH0280387A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4758239B2 (en) 2006-02-03 2011-08-24 パナソニック株式会社 Slot-in type disk unit

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3143410A (en) * 1959-10-21 1964-08-04 Minerals & Chem Philipp Corp Prevention of coalescence of hygroscopic granular material with colloidal clay
JPS54146771A (en) * 1978-04-28 1979-11-16 Murakashi Setsukai Kougiyou Kk Production of hollow rod like fertilizer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3143410A (en) * 1959-10-21 1964-08-04 Minerals & Chem Philipp Corp Prevention of coalescence of hygroscopic granular material with colloidal clay
JPS54146771A (en) * 1978-04-28 1979-11-16 Murakashi Setsukai Kougiyou Kk Production of hollow rod like fertilizer

Also Published As

Publication number Publication date
JPH0280387A (en) 1990-03-20

Similar Documents

Publication Publication Date Title
US3660068A (en) Soil additives
US3096171A (en) Process for preparing slow release fertilizer composition
CA1124040A (en) Granulating
CN1209183C (en) Wet granulation method for generating sulfur granules
US3076700A (en) Fertilizer compositions and process
CN1356298A (en) Process for preparing granular fertilizer
US4008065A (en) Granulated fertilizer composition and method for its preparation
JP3771270B2 (en) Method for producing nitrogen-potassium fertilizer containing calcium nitrate
JPH0474311B2 (en)
CN107082731A (en) A kind of prilling process of particle nitrogen fertilizer
US4421545A (en) High strength melamine-urea fertilizer granules
US4256479A (en) Granulation of fertilizer borate
US3214259A (en) Method of producing free-flowing fertilizer
JPH09309782A (en) Fertilizer and its production
JP4625586B2 (en) Magnesium hydroxide granular material and granular fertilizer containing magnesium hydroxide
JP3087947B2 (en) Granulated oyster shell particle mixed fertilizer
JPH0134959B2 (en)
RU2545791C1 (en) Method of production of granular nitrogen fertiliser or ameliorant from bottom-ash mixture
JP3383224B2 (en) Manufacturing method of granular fertilizer
JPH0229639B2 (en)
JP2002012488A (en) Method for producing granulated fertilizer
JPH0244791B2 (en)
JPH0375287A (en) Porous siliceous granule
RU2077524C1 (en) Method for production of granulated complex fertilizer
JPS5827980B2 (en) Manufacturing method of granular compound fertilizer

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20081125

Year of fee payment: 16

EXPY Cancellation because of completion of term