JPH0471663B2 - - Google Patents
Info
- Publication number
- JPH0471663B2 JPH0471663B2 JP60183062A JP18306285A JPH0471663B2 JP H0471663 B2 JPH0471663 B2 JP H0471663B2 JP 60183062 A JP60183062 A JP 60183062A JP 18306285 A JP18306285 A JP 18306285A JP H0471663 B2 JPH0471663 B2 JP H0471663B2
- Authority
- JP
- Japan
- Prior art keywords
- horn
- machining tool
- ultrasonic
- machining
- ultrasonic machining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Description
【発明の詳細な説明】
[発明の技術分野]
本発明は機械的強度の高い超音波加工用工具に
関する。DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to an ultrasonic machining tool with high mechanical strength.
[発明の技術的背景とその問題点]
近年、水晶、瑪瑙などの貴石材、セラミツク
ス、シリコン、フエライト、硝子などの堅くて脆
い材料の加工方法として超音波加工法が発達し、
目的に応じた種々の超音波加工機が開発、製作さ
れて大いに威力を発揮している。[Technical background of the invention and its problems] In recent years, ultrasonic processing has been developed as a method for processing hard and brittle materials such as precious stones such as crystal and agate, ceramics, silicon, ferrite, and glass.
A variety of ultrasonic processing machines have been developed and manufactured to suit different purposes, and are proving very effective.
この超音波加工機は、磁歪振動子または電歪振
動子の端面に、加工用工具を取付けた金属ホーン
を固設し、縦振動共振を行わせ、砥粒を混濁した
加工液を介在させながら加工用工具を被加工物に
加圧接触させて、工具の上下方向の振動によつて
穿孔するものである。したがつてこの超音波加工
機に用いられる加工用工具は直接被加工物に接触
して加工を行うものであるから加工圧の変化や振
動に強いものであることが要求される。 This ultrasonic processing machine fixes a metal horn with a processing tool attached to the end face of a magnetostrictive vibrator or electrostrictive vibrator, and generates longitudinal vibration resonance while using a machining fluid containing abrasive grains. A machining tool is brought into pressure contact with a workpiece, and the hole is drilled by vibration of the tool in the vertical direction. Therefore, the machining tools used in this ultrasonic machining machine are required to be resistant to changes in machining pressure and vibrations because they directly contact the workpiece to perform machining.
従来よりこの超音波加工用工具はたとえば第3
図の符号21に示すように、内部に貫通する孔が
形成された管状体で構成されており、これを第4
図に示すようにホーン2の先端部の凹部5に嵌着
させ、はんだ付けまたはろう付けによつて接合さ
せて用いていた。 Conventionally, this ultrasonic machining tool has been used, for example, in the third
As shown by the reference numeral 21 in the figure, it is made up of a tubular body with a hole penetrating through it.
As shown in the figure, it was used by being fitted into a recess 5 at the tip of a horn 2 and joined by soldering or brazing.
しかしながらこのような従来の工具ではホーン
との接続部においても工具の内部が空洞になつて
いるので、強度的に弱く、加工圧を変化させた
り、ホーンを振動させた場合に工具が折れるなど
の損傷を受けやすいという問題があつた。またホ
ーンの接続部に空洞が存在することによつて上下
振動が減衰し、加工に長時間を要する等の問題も
あつた。 However, such conventional tools have a hollow interior even at the connection with the horn, so they are weak in strength and can easily break if the machining pressure is changed or the horn is vibrated. The problem was that it was easily damaged. Further, due to the presence of a cavity in the connecting portion of the horn, vertical vibrations are attenuated, resulting in problems such as requiring a long time to process.
[発明の目的]
本発明は以上のような問題点を解消するために
なされたもので、機械的強度が高く、かつ振動の
減衰が少ない超音波加工用工具を提供することを
目的とする。[Object of the Invention] The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide an ultrasonic machining tool that has high mechanical strength and low vibration damping.
[発明の概要]
すなわち本発明の超音波加工用工具は、ホーン
先端部に装着され、ホーン接続部近傍から被加工
物との接触端が中空の管状体であり、かつホーン
との接続部近傍は中実であることを特徴とする。[Summary of the Invention] That is, the ultrasonic machining tool of the present invention is a hollow tubular body that is attached to the tip of a horn, and has a hollow tubular body whose end comes into contact with the workpiece from the vicinity of the horn connection, and the end that contacts the workpiece from the vicinity of the horn connection. is characterized by being solid.
本発明の超音波加工用工具に適用される金属と
してはステンレス鋼等の単体、合金あるいは混合
物があげられる。またその形状は少なくともホー
ンとの接続部近傍は中実であるとともに、被加工
物との接触端は中空とする。この中実部と中空部
の境目の形状はいかなる形状のものでもよいが、
加工のしやすさの点からたとえば第1図に示すよ
うな長手断面V字型3あるいは第3図に示すよう
な長手断面U字型4を挙げられる。 Examples of metals that can be used in the ultrasonic machining tool of the present invention include stainless steel, alloys, and mixtures. Further, its shape is solid at least in the vicinity of the connection part with the horn, and the end in contact with the workpiece is hollow. The shape of the boundary between the solid part and the hollow part may be of any shape, but
From the viewpoint of ease of processing, for example, a V-shaped longitudinal section 3 as shown in FIG. 1 or a U-shaped longitudinal section 4 as shown in FIG. 3 can be used.
[発明の実施例] 次に本発明を実施例によつて説明する。[Embodiments of the invention] Next, the present invention will be explained with reference to examples.
実施例
第1図に示すように、ホーン2との接続部であ
る長さ10〜20mmまでを中実のまま残し、そこから
先端部にかけて厚さ0.4〜1.2mmの管状体とし、中
実部との境界部を断面V字型3とした、全体とし
て直径4〜6mmφ×長さ40〜60mmのSUS−304製
の超音波加工用工具1を製造した。Example As shown in Fig. 1, the connection part with the horn 2, which is 10 to 20 mm in length, is left solid, and from there to the tip, it is made into a tubular body with a thickness of 0.4 to 1.2 mm. An ultrasonic machining tool 1 made of SUS-304 and having a V-shaped cross section 3 at the boundary between the two and having an overall diameter of 4 to 6 mmφ and a length of 40 to 60 mm was manufactured.
このようにして得られた超音波加工用工具1を
ホーン先端部の凹部5に嵌合させ、銀ろう付けし
て接合した。次いで280メツシユで平均粒径が
80μmの炭化ホウ素の水混濁液を加工液として超
音波加工を行つて従来の超音波加工用工具を使用
した場合と比較した。 The ultrasonic machining tool 1 thus obtained was fitted into the recess 5 at the tip of the horn and joined by silver brazing. Next, at 280 mesh, the average particle size is
Ultrasonic machining was performed using a water suspension of 80 μm boron carbide as the machining fluid and compared with the case using a conventional ultrasonic machining tool.
その結果、本発明の加工用工具を用いた場合は
上下振動を80〜120μmとしても折れることがな
く、また加重圧も揺導10sec/回状態下において
0.8〜1.2Kg/mm2まで加えることができた。 As a result, when the machining tool of the present invention is used, it does not break even with vertical vibrations of 80 to 120 μm, and the applied pressure can also be maintained under oscillation conditions of 10 seconds/times.
It was possible to add up to 0.8-1.2Kg/ mm2 .
一方、加工用工具として貫通した管を用いた場
合には上下振動が40〜60μmで工具が折れ、また
加重圧も0.2Kg/mm2が限度であつた。(振動周期
10sec/回状態下)
また同一の条件で工作物を加工した場合は、加
工時間が約30〜40%短縮された。 On the other hand, when a penetrating tube was used as a machining tool, the tool broke at a vertical vibration of 40 to 60 .mu.m, and the applied pressure was also limited to 0.2 kg/mm 2 . (vibration period
10sec/time) Furthermore, when machining a workpiece under the same conditions, the machining time was reduced by approximately 30 to 40%.
[発明の効果]
以上説明したように本発明の超音波加工用工具
は機械的強度に優れ、かつ振動の減衰が少ないの
で加工時間を短縮することができる。[Effects of the Invention] As explained above, the ultrasonic machining tool of the present invention has excellent mechanical strength and has little vibration damping, so that machining time can be shortened.
第1図は本発明の一実施例によるホーンに固設
した超音波加工用工具を示す縦断面図、第2図は
本発明の他の一実施例を示す縦断面図、第3図は
従来の超音波加工用工具を示す斜視図、第4図は
それをホーンに固設した状態を概略的に示す図で
ある。
1,11,21……超音波加工用工具、2……
ホーン、5……凹部。
FIG. 1 is a longitudinal sectional view showing an ultrasonic machining tool fixed to a horn according to an embodiment of the present invention, FIG. 2 is a longitudinal sectional view showing another embodiment of the invention, and FIG. 3 is a conventional FIG. 4 is a perspective view showing the ultrasonic machining tool, and FIG. 4 is a diagram schematically showing the state in which it is fixed to a horn. 1, 11, 21...Ultrasonic machining tool, 2...
Horn, 5... recess.
Claims (1)
から被加工物との接触端が中空の管状体であり、
かつホーンとの接続部近傍は中実であることを特
徴とする超音波加工用工具。1. It is attached to the tip of the horn, and the end that contacts the workpiece from the vicinity of the horn connection part is a hollow tubular body,
An ultrasonic machining tool characterized in that the vicinity of the connection part with the horn is solid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18306285A JPS6244365A (en) | 1985-08-22 | 1985-08-22 | Tool for ultrasonic machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18306285A JPS6244365A (en) | 1985-08-22 | 1985-08-22 | Tool for ultrasonic machining |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6244365A JPS6244365A (en) | 1987-02-26 |
| JPH0471663B2 true JPH0471663B2 (en) | 1992-11-16 |
Family
ID=16129075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18306285A Granted JPS6244365A (en) | 1985-08-22 | 1985-08-22 | Tool for ultrasonic machining |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6244365A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5567622B2 (en) * | 2012-06-28 | 2014-08-06 | オグラ宝石精機工業株式会社 | stylus |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6128189Y2 (en) * | 1977-06-14 | 1986-08-21 |
-
1985
- 1985-08-22 JP JP18306285A patent/JPS6244365A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6244365A (en) | 1987-02-26 |
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