JPH0468132B2 - - Google Patents

Description

[Detailed description of the invention] A. Purpose of the invention (1) Industrial application field The present invention consists of a synthetic resin sheet and a core material,
The present invention also relates to a method for producing a grained laminate having a leather grained pattern on the surface of the sheet.

(2) Conventional technology Conventionally, when manufacturing this type of grained laminate,
A synthetic resin sheet on which an uneven pattern has been formed in advance is heated and softened, a core material is placed in one of a pair of pressing molds with the adhesive coated surface facing outward, and then the synthetic resin sheet is polymerized on the core material. The sheet and core material are pressed together using both pressing dies.

(3) Problems to be Solved by the Invention However, according to the above-mentioned conventional method, when there is a concave-convex fitting part in both pressing dies and the synthetic resin sheet is stretched at the edge of the concave-convex fitting part, the stretching is There is a problem in that the uneven pattern in the exposed areas is washed out and blurred.

In addition, the uneven pattern on the synthetic resin sheet is limited to a relatively simple continuous pattern because it is formed using an engraved roll obtained by etching. It is not possible to obtain a resin sheet and therefore a grained laminate.

Therefore, in order to add a leather grain pattern to the surface of a synthetic resin sheet, for example, as disclosed in pages 760 to 766 of "Plastic Mold Handbook" edited by Kiyoichi Ogawa (published by Seibundo Shinkosha Co., Ltd. in September 1966). It is conceivable to use a pattern formed by electroforming, such as the one shown in Fig. not present. Therefore, even if a complex and fine pattern such as a leather grain pattern is formed on the molded surface by electroforming, the surface of the resin sheet cannot be evenly and strongly adhered to the molded surface, and the pattern The problem is that it cannot be faithfully transcribed. In order to solve this problem, we simply applied the conventional vacuuming technology in the field of resin molding (the opening diameter of the vacuum suction hole was about 0.3 mm at most) to the pattern formed by electroforming. When vacuum suction holes are formed by applying vacuum suction holes to the sheet, when the sheet is strongly vacuum suctioned by an electroforming mold in order to transfer a complex and fine pattern such as a leather grain pattern, it is possible to create a relatively Another problem is that large vacuum suction holes are also transferred as they are, making it impossible to obtain grained sheets of high quality and high commercial value.

Furthermore, in order to create a wrinkled pattern on the surface of a synthetic resin sheet, a porous pattern formed by a metal spraying method has already been used, for example, as disclosed in Japanese Patent Application Laid-open No. 53-22567. However, this proposal uses metal spraying technology to form the pattern, and has the following problems. It is not possible to accurately and faithfully transfer a complex leather grain pattern such as the skin pattern of cowhide or the like onto the surface.

The pattern-shaped sprayed layer is composed of deposited aggregates of oxide-containing sprayed metal particles that are attached by a mechanical anchoring effect. The required mechanical strength (especially impact resistance) and rigidity cannot be obtained. In particular, if the sprayed layer is constructed of metal sprayed particles having a fine particle size in order to make the sheet surface dense, the content of oxides will further increase and the mechanical strength of the sprayed layer will further decrease.

The thermal sprayed layer is formed by metal particles (droplets) colliding with the surface of the substrate and flattened thermal spray particles are deposited to form a porous layered structure. pores and holes are likely to be generated randomly, and therefore it is substantially difficult to reproduce an ultra-precise pattern such as a skin wrinkle pattern on the surface without any damage.

The thermal sprayed layer is formed by adjusting its thermal spraying conditions (e.g. material,
(particle size, spray angle, distance, etc.)
For this reason, it is virtually difficult to open vent holes with a substantially uniform diameter over the entire surface of the sheet, regardless of its shape, and at approximately equal intervals. Even if vacuum is drawn through the ventilation holes, it is not possible to uniformly suction the sheet surface over the entire molding surface with an appropriate suction force, making it difficult to transfer a clear pattern.

The present invention was proposed in view of the above-mentioned circumstances, and involves producing a porous pattern with a leather grain pattern precisely by electroforming,
Utilizing countless fine continuous pores with opening diameters of specific dimensions, a synthetic resin sheet heated to a high temperature is adhered to the pattern shape with strong and appropriate vacuum suction,
This makes it possible to transfer the leather grain pattern onto the surface of the synthetic resin sheet with great fidelity.
Another object of the present invention is to provide the above-mentioned manufacturing method, in which the synthetic resin sheet and the core material are bonded subsequent to the transfer step, thereby obtaining the grained laminate in which the leather grain pattern does not run.

The present applicant has filed a patent application (Japanese Patent Publication No. 1983-1999) on the same date as the present application for an invention relating to a graining mold that can be used for graining the surface of a synthetic resin sheet when carrying out the present invention.
62379 Publication = Patent No. 151052).

B. Structure of the invention (1) Means for solving the problem The first invention comprises a step of applying an adhesive to one side of a core material; and a step of applying an adhesive to one side of the core material; a step of heating the synthetic resin sheet at a high temperature; a step of heating the synthetic resin sheet to a high temperature; a sheet overlapping surface having a leather grain pattern, and a diameter of the openings uniformly distributed over the entire sheet overlapping surface of 0.03 to 0.05 mm; The composite material is formed into a porous pattern that is manufactured by electroforming so as to have countless fine continuous pores, and has a back-up body formed by partially bonding a large number of fine particles on the back surface. a step of polymerizing the resin sheet by pressing it with the pressing die; Transferring the leather grain pattern onto the surface of the synthetic resin sheet by applying a vacuum suction action to bring the synthetic resin sheet into close contact with the sheet polymerization surface; A step of applying blow pressure to the synthetic resin sheet through continuous pores to release the synthetic resin sheet from the sheet polymerization surface and pressing it against the core material to join them together is performed in sequence. shall be.

The second invention also includes a step of applying an adhesive to one surface of a core material having a plurality of vacuum suction holes; a step of aligning each vacuum suction hole of the core material with each vacuum suction hole of the press mold; a step of heating the synthetic resin sheet at a high temperature; a sheet overlapping surface having a leather grain pattern; The sheet is manufactured by electroforming so that it has countless fine continuous pores with opening diameters of 0.03 to 0.05 mm uniformly distributed over the entire surface of the sheet, and a large number of fine particles are partially formed between each other on the back surface. a step of pressing and polymerizing the synthetic resin sheet with the pressing mold into a porous pattern having a back-up body formed by bonding the back-up body; A vacuum suction action is applied to the synthetic resin sheet through the countless continuous pores and the fine continuous pores in the pattern shape to bring the synthetic resin sheet into close contact with the sheet polymerization surface, thereby forming the leather grain pattern on the surface of the synthetic resin sheet. applying blowing pressure to the synthetic resin sheet through the continuous pores of the back-up body and the fine continuous pores of the pattern, and applying blow pressure to the synthetic resin sheet from the pressing mold side to both the vacuum suction holes of the pressing mold and the core material. The step of applying a vacuum suction action to the synthetic resin sheet through the steps of releasing the synthetic resin sheet from the sheet polymerization surface and pressing it against the core material to join them together is performed in sequence. .

(2) Effect According to the first invention, the pattern is manufactured by electroforming, and the openings of the fine continuous pores are extremely small in diameter, so the leather grain pattern on the sheet polymerization surface is formed by the electroforming process. The complex leather grain pattern of the precision model used is faithfully reproduced, and since a vacuum suction action is applied to the synthetic resin sheet heated to a high temperature from the sheet polymerization side, air is removed between the sheet polymerization surface and the synthetic resin sheet. It is possible to reliably bring the synthetic resin sheet into close contact with the sheet polymerization surface without causing any accumulation, and as a result, the pattern-shaped leather grain pattern is clearly transferred to the surface of the synthetic resin sheet.

In this case, the lower limit of the diameter of the opening in the fine continuous pores is set to 0.03 mm, so clogging of the fine continuous pores is prevented, and the synthetic resin sheet is reliably cleaned by a relatively small-capacity vacuum source. is given a vacuum suction effect.

On the other hand, since the upper limit of the diameter of the opening is set to 0.05 mm, transfer of the opening to the synthetic resin sheet is prevented.

In addition, if the diameter of the opening is less than 0.03 mm, the fine continuous pores are likely to be blocked by fine particles contained in the gas generated from the synthetic resin sheet heated to a high temperature, causing clogging. Problems such as those described above arise when a large capacity vacuum source is required. On the other hand, if the diameter of the opening exceeds 0.05 mm, the opening will be transferred to the synthetic resin sheet and the quality of the grained laminate will deteriorate.

In addition, since the synthetic resin sheet is pressed by the pressing die and polymerized into the pattern, the sheet conforms well to the pattern, and wrinkles do not occur in the synthetic resin sheet during subsequent vacuum suction.

By the way, when vacuum is applied to a synthetic resin sheet using fine continuous pores with opening diameters of a specific size as described above, the sheet is evenly and strongly adsorbed to the patterned sheet polymerization surface. Since the sheet firmly adheres to and bites into the grained surface of the patterned sheet overlapping surface, even if you simply try to release it mechanically, the work cannot be done smoothly, and it is difficult to force the sheet to release it. If this happens, there is a risk that the surface of the sheet may be damaged or wrinkles may be formed, impairing its marketability. However, according to the above configuration of the present invention, when releasing the synthetic resin sheet from the mold, it is possible to uniformly apply blowing pressure to each part of the synthetic resin sheet through each opening of the fine continuous pores used for the evacuation. Therefore, the synthetic resin sheet that is tightly adhered to the pattern mold can be reliably separated from the mold without damaging the sheet surface or causing creases. Moreover, at the same time, the synthetic resin sheet can be pressed against the core material by the blowing pressure to reliably join the two.

Furthermore, since the back-up body is composed of minute particles, it is possible to make the back-up body sufficiently follow the back surface of the pattern, thereby reliably reinforcing the porous pattern and making it possible to Deformation, damage, etc. of the pattern can be prevented during pressure polymerization of the synthetic resin sheet by the method or when the synthetic resin sheet is brought into close contact by the vacuum suction action. Furthermore, since the countless continuous pores in the back-up body are formed from the voids between the microscopic particles that make up the back-up body, there is an advantage in terms of the manufacturing equipment configuration, such as not having to process vacuum suction holes. be.

According to the second invention, in addition to the above, the combination of blow pressure and vacuum suction action allows the synthetic resin sheet to be released from the pattern mold and pressed against the core material efficiently and more reliably.

(3) Embodiment Figure 1 shows a manufacturing apparatus for obtaining a grained laminate made of a synthetic resin sheet S and a core material _C. It consists of a second movable part 1 ₂ located below that can be raised and lowered.

The first movable part ₁₁ is configured as follows.

The downward opening 4 of the box body 3 having the top wall 2 is closed by a pattern mold 5 having a shape that matches the shape of the molded product to be molded, and the outer peripheral edge of the mold 5 is connected to the box body through a patch plate 6. A plurality of bolts 8 on the flange 7 of 3
and is fixed by a nut 9. A support plate 10 is suspended from the top wall 2 of the box body 3, and the intermediate portions of a plurality of angle members 11 are attached to the lower edge of the support plate 10 at predetermined intervals in a plane orthogonal to FIG. Both ends of each angle member 11 are welded to the inner surface of the box body 3. The pattern pattern 5 is attached to each angle material 11 via a plurality of bolts 13 that pass through each angle material 11 and are screwed into the threaded cylinder 12 of the pattern pattern 5.
suspended in the air. A vacuum sealing material 14 is interposed between the inner peripheral edge of the flange 7 and the pattern 5.

As shown in FIGS. 2 and 3, the model 5 is made of a porous nickel electroformed body, and its sheet overlapping surface 5
A leather grain pattern 15 that faithfully reproduces the skin pattern of cowhide is formed on a. In addition, numerous fine continuous pores 16 extending in the thickness direction of the pattern mold 5 are formed so as to be uniformly distributed over the entire pattern mold 5, and these fine continuous pores 16 are used as vacuum suction holes. In those fine continuous pores 16,
The openings 16a, which are uniformly distributed over the entire sheet superposition surface 5a, are arranged in the vertical and horizontal directions at a pitch of about 0.2 mm, and their diameters are 0.03 to 0.05 mm. In this way, the opening 16a of the fine continuous pores 16
Since it has an extremely small diameter, it does not damage the leather grain pattern 15 in any way.

The manufacturing of Pattern Mold 5 includes the steps of creating a precision model from cowhide, forming a conductive layer on the grained cowhide pattern surface of the precision model, and laminating four layers of polystyrene beads with a diameter of 0.2 mm on the surface of the conductive layer. The process of placing a precision model in the plating liquid layer by placing an antifloating body with glass beads in a net on top, and forming the plating layer to a thickness that exposes the upper circumferential surface of the top layer of polystyrene beads. This is carried out sequentially through an electroforming step in which the spaces between adjacent polystyrene beads are filled with nickel, and a step in which the polystyrene beads are eluted from the nickel electroformed body.

As a result of this elution of the polystyrene beads, an opening 16a is formed at the contact point between the polystyrene beads in the lowermost layer and the conductive layer on the precision model, and a cavity 16 corresponding to the size of the polystyrene beads is formed in the nickel electroformed body.
A communication hole 16c of the cavity 16b adjacent to the contact point between the polystyrene bead and the adjacent polystyrene bead is formed, and an opening 16d is formed at the position where the upper peripheral surface of the outermost polystyrene bead was exposed. Continuous pores 16 are obtained.

Inside the box 3, a back-up body 17 made of fine particles having continuous pores is integrally joined to the back surface of the pattern 5 to reinforce the pattern 5. The back-up body 17 is a first layer disposed on the side of the pattern 5, in which numerous adjacent steel balls made of stainless steel or the like with excellent corrosion resistance are partially joined together using a thermosetting synthetic resin such as an epoxy resin. 17 ₁ and a second layer 17 ₂ which is laminated on the first layer 17 ₁ and in which numerous adjacent glass beads are partially bonded with the same thermosetting synthetic resin as described above.

When forming the first layer ₁₇₁ , as _shown in FIG. injection, then steel balls 18 and resin layer
R ₁ is heated to 70 to 80° C. to bond the resin layer R ₁ at the contact points between adjacent steel balls 18, thereby forming a void V ₁ surrounded by each bond point. This void V ₁ forms countless continuous pores in the first layer 17 ₁ . When the steel balls 18 are bonded to each other, the first layer 17 ₁ and the pattern 5 are also bonded by the resin layer R ₁ .

In addition, when forming the second layer 17 ₂ , a member (not shown) having the same shape as the recess 17 a is suspended inside the box 3 in order to form the recess 17 _a in order to reduce the weight. As shown in Figure 5, the thin resin layer on the surface
A predetermined amount of glass beads 19 with a diameter of 400 to 600 μm having R ₂ is injected, and then the glass beads 19 and the resin layer R ₂ are heated at 70 to 80° C. so that the gaps between adjacent glass beads 19 in the resin layer R ₂ are heated. The parts located at the contact points are joined to form a void _V2 surrounded by each joint point. This void V ₂ forms countless continuous pores in the second layer 17 ₂ . When the glass beads 19 are bonded to each other, the first layer 17 ₁ and the second layer 17 ₂ are also bonded by the resin layer R ₂ .

A plurality of through holes 20 are formed in the support plate 10,
These through holes 20 ensure that the flow of the glass beads 19 during injection is not obstructed by the support plate 10.

As mentioned above, since the back-up body 17 is composed of minute steel balls 18 and glass beads 19, it is possible to make the back-up body 17 sufficiently follow the back surface of the pattern mold 5, thereby creating a porous pattern. The mold 5 can be reliably reinforced. Another advantage is that there is no need to form vacuum absorption holes in the backup body 17.

A cooling pipe 21 is embedded in the first layer ₁₇₁ in a meandering manner so as to uniformly cool the pattern 5 over the entire area. In this case, since the first layer 17 ₁ is mainly composed of steel balls 18, it has good thermal conductivity and can therefore efficiently cool the pattern 5. Furthermore, the first layer 17 ₁ is reinforced by embedding the cooling pipe 21 in a meandering manner.

A vacuum pump 23 is connected to the inside of the box body 3 via a switching valve 22.
₁ and the blower 24.

The second movable part ₁₂ is configured as follows.

Upward opening 27 of box body 26 having bottom wall 25
Then, a pressing die 28 having a shape matching the pattern die 5 is used.
is fixed. A recess 29 for fitting the core material C is formed on the upper surface of the pressing mold 28, and a plurality of vacuum suction holes 3 are formed in the pressing mold 28 so as to penetrate therethrough.
0 is formed so that it is distributed substantially uniformly throughout the mold. The inside of the box body 26 is connected to a vacuum pump 23 ₂ .

As the synthetic resin sheet S, a single sheet made of polyvinyl chloride or the like, or a laminated sheet in which the sheet is used as a skin layer and a polypropylene foam sheet is laminated thereon as a cushion layer is used.

The core material C is made by forming a plurality of small-diameter vacuum suction holes 31 in a plate made of ABS resin, etc., and then pressing this plate into a pressing mold 2.
A material molded to match the recess 29 of No. 8 is used.

Next, manufacturing of the grained laminate will be explained.

A hot melt adhesive is applied as an adhesive to the surface of the core material C, and the adhesive is softened by heating.

As shown in FIG. 1, the first movable part ₁₁ is raised and the second movable part ₁₂ is lowered to open the pattern mold 5 and the pressing mold 28, and the core material is inserted into the recess 29 of the pressing mold 28. C is fitted and installed with its adhesive-applied surface facing outward, and each vacuum suction hole 31 thereof is matched with each vacuum suction hole 30 of the pressing die 28.

A synthetic resin sheet S consisting of a skin layer a and a cushion layer b is heated to approximately 180°C to soften it,
The synthetic resin sheet S is placed first with its skin layer a facing up.
and disposed between the second movable parts 1 ₁ and 1 ₂ .

As shown in FIG. 6, the first movable part 1 ₁ is lowered and the second movable part 1 ₂ is raised to sandwich the synthetic resin sheet S between the pattern mold 5 and the pressing mold 28 . Since the synthetic resin sheet S is pressed against the sheet overlapping surface 5a of the pattern pattern 5 by the pressing die 28, it has good conformability to the surface 5a. In this case, since the pattern 5 is reinforced by the backup body 17, the pattern 5 will not be deformed or damaged when the synthetic resin sheet S is pressed.

The inside of the box 3 of the first movable part 1 ₁ is connected to the vacuum pump 23 ₁ via the switching valve 22, and the vacuum pump 2
3 ₁ , the synthetic resin sheet S is formed through the continuous pores of the back-up body 17 and the countless fine continuous pores 16 uniformly distributed throughout the pattern 5.
Gives a vacuum suction effect to. Since the synthetic resin sheet S is sufficiently adapted to the sheet overlapping surface 5a by the press mold 28, the sheet S immediately adheres strongly to the entire sheet overlapping surface 5a, thereby forming a leather grain pattern on the surface of the sheet S. 15 is transferred accurately and clearly, and at the same time, the sheet S is formed in the shape of the pattern 5. Since the pattern 5 is cooled by the cooling pipe 21, the sheet S is immediately cooled and the leather grain pattern 15 and shape are prevented from deteriorating. In this case, the opening 1 of each fine continuous pore 16
Since the diameter of each opening 16a is extremely small as described above, each opening 16a is not transferred to the surface of the synthetic resin sheet S. Furthermore, the reinforcing action of the backup body 17 prevents deformation of the pattern 5. Furthermore, since vacuum suction is performed from the sheet overlapping surface 5a side, no air pockets are generated between the sheet overlapping surface 5a and the synthetic resin sheet S.

The vacuum pump 23 ₂ on the second movable part 1 ₂ side is operated to press the molded body formed from the sheet S into the press mold 2.
8 and the surface of the core material C, and the first
The inside of the box 3 of the movable part ₁₁ is switched to the blower 24 side via the switching valve 22 to apply blow pressure to the molded article.

As a result, the molded body is released from the pattern die 5 and is closely attached to the core material C to be integrally joined thereto. Since the molded body is strongly adhered to the pattern die 5, the combination of the vacuum suction action and the blow pressure is an extremely effective means for promoting release of the molded body.

The blower 24 is stopped, and the inside of the box 26 of the second movable part 1 ₂ is switched to the atmosphere, and then the first movable part 1 ₁ is switched to the atmosphere.
is raised, and the second movable part ₁₂ is lowered to remove the laminate L from the pressing mold 28.

On the surface of this laminate L, the leather grain pattern 15, which is the same as the skin pattern of cowhide, is clearly applied without running, and the bonding strength between the molded body made of the synthetic resin sheet S and the core material C is high, and it is durable. Excellent in sex.
This type of grained laminate L is suitable for automobile instrument panels, interior materials, etc.

C. Effects of the Invention According to the first invention, the diameter of the sheet overlapping surface having a leather grain pattern and the openings uniformly distributed over the entire sheet overlapping surface is 0.03 to 0.05.
Since a porous material manufactured by electroforming is used to have countless fine continuous pores of mm in size, the leather grain pattern can be easily and faithfully reproduced and provided in the pattern mold, Also, by specifying the diameter of each opening as described above,
While avoiding transfer of each opening to the surface of the synthetic resin sheet, the sheet can be vacuum-sucked from the patterned sheet overlapping surface side almost equally and with appropriate and strong suction force. As a result, the synthetic resin sheet can be brought into close contact with the sheet polymerization surface without creating air pockets between the sheet polymerization surface and the synthetic resin sheet, and the leather grain pattern can be clearly transferred to the surface of the synthetic resin sheet. Further, following the transfer process, a core material is bonded to a synthetic resin sheet, thereby making it possible to obtain a high-quality grained laminate in which the leather grain pattern does not run.

In addition, by applying vacuum to the synthetic resin sheet through the fine continuous pores, the sheet is evenly and strongly adsorbed to each part of the pattern-shaped sheet polymerization surface, and as a result, the sheet becomes wrinkled on the pattern-shaped sheet polymerization surface. Even if it tightly adheres to and digs into the
Blow pressure is evenly applied to each part of the synthetic resin sheet through the openings of the fine continuous pores to release the sheet from the pattern, making it easy and reliable to release the sheet from the pattern. Moreover, it can be carried out accurately without damaging the sheet surface or causing creases, and therefore, it is possible to improve the workability of mold release and to further improve the transfer accuracy of the grain pattern. Furthermore, the blowing pressure during mold release can press the synthetic resin sheet against the core material and reliably join the sheet and the core material. Furthermore, the fine continuous pores in the pattern mold can be used both as a suction hole for vacuum extraction during pattern transfer and as an outlet hole for blow pressure when releasing the sheet, which simplifies the mold structure. can contribute to

In addition, the porous pattern can be reliably reinforced with a back-up body made of microscopic materials to prevent deformation, damage, etc. of the pattern during production of the grained laminate. Furthermore, since continuous pores are formed using the voids in the back-up body, there is an advantage in terms of the manufacturing equipment configuration, such as there being no need to form vacuum suction holes in the back-up body.

According to the second invention, in addition to the above-mentioned effects, the synthetic resin sheet can be released from the pattern mold and pressed against the core material efficiently and more reliably by using blow pressure and vacuum suction in combination.

[Brief explanation of the drawing]

Fig. 1 is a cross-sectional view of the manufacturing equipment used to carry out the present invention, Fig. 2 is a partial plan view of a pattern, Fig. 3 is a cross-sectional view taken along the line shown in Fig. 2, and Fig. 4 is a first layer of a back-up body. FIG. 5 is a cross-sectional view of a portion of the second layer of the backup body, and FIG. 6 is a cross-sectional view of the apparatus showing the graining and forming steps. C... Core material, S... Synthetic resin sheet, V _1, V ₂
... Sky, 5 ... Pattern, 5a ... Sheet polymerization surface, 15 ... Leather grain pattern, 16 ... Fine continuous pores, 16a ... Opening, 17 ... Back-up body, 18 ... Steel ball, 19...Glass beads, 23
₁ , 23 ₂ ... Vacuum pump, 24 ... Blower, 28
...Press type, 30, 31...Vacuum suction hole.

Claims (1)

[Claims] 1. A step of applying an adhesive to one side of a core material; a step of installing the core material in a pressing mold with the adhesive-coated surface of the core material facing outward; and a step of applying a synthetic resin sheet to the core material. A step of heating at a high temperature; electroforming so that the sheet has a polymerized surface with a leather grain pattern and countless fine continuous pores with an opening diameter of 0.03 to 0.05 mm uniformly distributed over the entire sheet polymerized surface. A step of pressing the synthetic resin sheet with the pressing die into a porous pattern shape having a back-up body formed by partially bonding a large number of microparticles on the back surface and polymerizing the sheet. and; Applying a vacuum suction action to the synthetic resin sheet through the countless continuous pores formed by the spaces between the microscopic particles in the back-up body and the pattern-shaped continuous fine pores, transferring the leather grain pattern onto the surface of the synthetic resin sheet by bringing it into close contact with the polymerization surface; applying blow pressure to the synthetic resin sheet through the continuous pores of the back-up body and the fine continuous pores of the pattern shape; A method for manufacturing a grained laminate, comprising sequentially performing the following steps: releasing the synthetic resin sheet from the sheet polymerization surface and pressing it against the core material to join them together. 2. Applying an adhesive to one side of a core material having a plurality of vacuum suction holes; placing the core material in a pressing mold having a plurality of vacuum suction holes with the adhesive coated surface of the core material facing outward; a step of matching each vacuum suction hole of the core material with each vacuum suction hole of the pressing mold; a step of heating the synthetic resin sheet at a high temperature; a sheet polymerization surface having a leather grain pattern; and a step of matching the vacuum suction holes of the pressing mold; Manufactured by electroforming so that it has countless fine continuous pores with opening diameters of 0.03 to 0.05 mm uniformly distributed over the area, and is formed by partially bonding a large number of fine particles on the back side. a step of pressing the synthetic resin sheet with the pressing die into a porous pattern having a back-up body and polymerizing it; a step of polymerizing the synthetic resin sheet by pressing it into a porous pattern shape having a back-up body; and countless continuous pores formed from voids between microscopic particles in the back-up body; and transferring the leather grain pattern onto the surface of the synthetic resin sheet by applying vacuum suction to the synthetic resin sheet through the pattern-shaped fine continuous pores and bringing the synthetic resin sheet into close contact with the sheet polymerization surface. ;
Blow pressure is applied to the synthetic resin sheet through the continuous pores of the back-up body and the fine continuous pores of the pattern, and at the same time blow pressure is applied to the synthetic resin sheet from the pressing mold side through both the vacuum suction holes of the pressing mold and the core material. Production of a grained laminate, characterized by sequentially performing the steps of applying a vacuum suction action to release the synthetic resin sheet from the sheet polymerization surface and pressing it against the core material to join them together. Method.