JPH0463317B2 - - Google Patents
Info
- Publication number
- JPH0463317B2 JPH0463317B2 JP61078917A JP7891786A JPH0463317B2 JP H0463317 B2 JPH0463317 B2 JP H0463317B2 JP 61078917 A JP61078917 A JP 61078917A JP 7891786 A JP7891786 A JP 7891786A JP H0463317 B2 JPH0463317 B2 JP H0463317B2
- Authority
- JP
- Japan
- Prior art keywords
- tube
- hole
- storage medium
- heat storage
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 22
- 238000005338 heat storage Methods 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 229920003002 synthetic resin Polymers 0.000 claims description 6
- 239000000057 synthetic resin Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 229920001169 thermoplastic Polymers 0.000 claims description 4
- 239000004416 thermosoftening plastic Substances 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
Description
【発明の詳細な説明】
産業上の利用分野
本発明は相変態蓄熱媒体の封入容器の製造方法
に関する。DETAILED DESCRIPTION OF THE INVENTION FIELD OF INDUSTRIAL APPLICATION The present invention relates to a method for manufacturing a container containing a phase change heat storage medium.
従来の技術
従来の球形の相変態蓄熱媒体封入容器はブロー
成形法により製造されていた。即ち、溶融樹脂の
押出しにより成形された管体（パリソン）が、球
形型面を持つ金型に挟まれた状態で、空気を吹き
込まれてふくらむ。この成形品は、冷却固化した
後に型から取り出され、球体部分から突出した空
気吹込口が切除され、その後に残された孔から蓄
熱媒体が注入される。そのあと、同じ材質の栓が
超音波または回転摩擦熱により溶着される。BACKGROUND ART Conventional spherical phase change heat storage medium enclosing containers have been manufactured by blow molding. That is, a tube (parison) formed by extrusion of molten resin is inflated by being blown with air while being sandwiched between molds having spherical mold surfaces. After the molded product is cooled and solidified, it is removed from the mold, the air inlet protruding from the spherical portion is cut out, and the heat storage medium is injected through the hole left behind. Thereafter, a plug made of the same material is welded using ultrasonic waves or rotational frictional heat.
本発明が解決しようとする問題点
併し、従来の製造方法は、何れも製造に多くの
工程と手間を要し、製造原価が高く、製作ミスが
発生し易いなどの欠点があつた。Problems to be Solved by the Present Invention However, all conventional manufacturing methods have drawbacks such as requiring many steps and labor for manufacturing, high manufacturing costs, and easy production errors.
本発明は上記欠点を除き、蓄熱効率の高い蓄熱
媒体封入容器を容易に少ない工程で低価格で、し
かも、高合格率で製造する方法を提供することを
目的とする。 An object of the present invention is to eliminate the above-mentioned drawbacks and provide a method for easily manufacturing a heat storage medium-enclosed container with high heat storage efficiency through a small number of steps, at a low cost, and with a high acceptance rate.
問題点を解決するための手段
上記目的を達成するため本発明は、熱可塑性合
成樹脂円管素材の短管を加熱軟化させ、その両端
を栓体で塞ぎ、該素材管を、上下端部に水平方向
に向く半円状切欠面を有し、中間部が半球状内壁
面とされた一対の成形割金型で包囲し、前記栓体
を貫通する空気管を通じて圧縮空気を吹きこんで
素材管を膨張成形させ、該成形品が冷却固化した
後に栓体を抜いて成形品を金型から取出し、次
に、前記栓体を抜いた後のフランジ部孔を貫通す
る内管を挿入し、該内管とフランジ部孔との隙間
を密閉し、球形本体に孔をあけて蓄熱媒体を封入
し、その後に該孔を塞ぐことを要旨とする。Means for Solving the Problems In order to achieve the above object, the present invention heats and softens a short tube made of a thermoplastic synthetic resin circular tube material, plugs both ends of the tube with plugs, and connects the material tube to the upper and lower ends. A pair of split molds each having a semicircular notch surface facing the horizontal direction and a hemispherical inner wall surface in the middle are surrounded, and compressed air is blown into the material tube through an air pipe that passes through the stopper. After the molded product is cooled and solidified, the plug is removed and the molded product is taken out from the mold. Next, an inner tube is inserted through the hole in the flange after the plug is removed, and the molded product is cooled and solidified. The gist of this method is to seal the gap between the inner tube and the flange hole, make a hole in the spherical body and seal in the heat storage medium, and then close the hole.
作 用
加熱軟化した素材管の両端を栓体で塞いで金型
で包囲し、圧縮空気を吹き込むと、素材管は球形
に膨張する。この成形品を金型から取り出し、フ
ランジ部孔に内管を挿入して接着すると、封入容
器が得られる。Function When the heated and softened material tube is closed at both ends with plugs and surrounded by a mold, and compressed air is blown into the material tube, the material tube expands into a spherical shape. This molded product is removed from the mold, and an inner tube is inserted into the flange hole and bonded to obtain a sealed container.
実施例
以下本発明を図面に示す一実施例にもとづいて
説明する。第１図において、熱可塑性合成樹脂円
管素材の短管Ａ０を加熱軟化させ、該円管素材の
上下両端に、素材管Ａ０の内径に等しい外形を有
する一対の栓体Ｍ，Ｍを嵌着させる。該一対の栓
体を素材管Ａ０の内面に当接させた状態で、上下
端に水平方向へ向く半円状の切欠面Ｃ２を有し、
中間部に半球状内壁面Ｃ１を有する一対の成形割
金型Ｃ，Ｃで包囲し、両金型の前記半円状切欠面
Ｃ２で前記素材管Ａ０を円形のまま把持させる。
栓体Ｍ，Ｍは上下に設けられた油圧シリンダＮを
作動させて上下動が付与される。Embodiment The present invention will be described below based on an embodiment shown in the drawings. In FIG. 1, a short tube A0 made of a thermoplastic synthetic resin circular tube material is heated and softened, and a pair of plugs M, M having an outer diameter equal to the inner diameter of the material tube A0 are fitted at both upper and lower ends of the circular tube material. let With the pair of plugs in contact with the inner surface of the material tube A0, the upper and lower ends have semicircular notched surfaces C2 facing in the horizontal direction,
It is surrounded by a pair of molding split molds C and C having a hemispherical inner wall surface C1 in the middle part, and the material tube A0 is held in a circular shape by the semicircular notch surface C2 of both molds.
The plugs M, M are moved up and down by operating hydraulic cylinders N provided above and below.
そして、前記栓体Ｍを貫通して設けられた少な
くとも一本の空気管Ｂより圧縮空気を素材管Ａ０
内に圧入して、軟化状態の該素材管Ａ０が金型内
壁面に接するまで膨張させ、成形する。 Then, compressed air is supplied to the material pipe A0 from at least one air pipe B provided penetrating the plug M.
The material tube A0 in a softened state is expanded and molded until it comes into contact with the inner wall surface of the mold.
前記成形品は冷却硬化させた後、前記栓体Ｍを
抜き、金型Ｃ，Ｃを開いて成形品を取出す。次
に、第２ないし第４図示のごとく、前記栓体を抜
いて生じたフランジ部孔Ａ２に、該孔を貫通する
合成樹脂製の内管２を挿入する。そして、該内管
の外面と前記フランジ部孔Ａ２の内面との隙間
を、接着剤を用いて密閉させる。次に、球形本体
A1に空気孔および注入孔をあけ、該注入孔から
溶融状態の蓄熱媒体を注入し、その後これらの孔
を接着剤で塞ぐと、第２図乃至第４図示のごとき
蓄熱媒体封入容器Ａが得られる。 After the molded product is cooled and hardened, the plug M is removed, the molds C and C are opened, and the molded product is taken out. Next, as shown in the second to fourth figures, an inner tube 2 made of synthetic resin is inserted into the flange hole A2 created by removing the plug, which passes through the hole. Then, the gap between the outer surface of the inner tube and the inner surface of the flange hole A2 is sealed using an adhesive. Next, the spherical body
By making an air hole and an injection hole in A 1 , injecting a molten heat storage medium through the injection hole, and then plugging these holes with adhesive, a heat storage medium enclosing container A as shown in Figs. 2 to 4 is created. can get.
このように成形された蓄熱媒体封入容器Ａは球
形本体Ａ１の中心部を貫通する孔Ａ３が設けら
れ、その両端部に内管２とフランジ部とよりなる
突起部分Ａ４を有する。 The heat storage medium enclosure A thus formed is provided with a hole A3 passing through the center of the spherical main body A1, and has protruding portions A4 consisting of the inner tube 2 and flange portions at both ends thereof.
蓄熱媒体１として、温度変化により発熱、吸熱
反応を生ずる水和化合物、例えばCaCl2・6H2O
が適用される。このCaCl2・6H2Oは、その周囲
の熱媒体からの輻射または伝導熱によつて昇温
し、38℃以上になると、CaCl2＋6H2Oとなつて
吸熱反応を生じ、蓄熱する。次に、前記蓄熱媒体
の温度が38℃以下に下ると、CaCl2と水分が化合
を始め発熱反応を起す。これによりその周囲は熱
媒体の温度低下が抑制される。 As the heat storage medium 1, a hydrated compound that causes exothermic or endothermic reactions due to temperature changes, such as CaCl 2 6H 2 O
applies. This CaCl 2 .6H 2 O rises in temperature due to radiation or conduction heat from the surrounding heat medium, and when the temperature reaches 38° C. or higher, it becomes CaCl 2 +6H 2 O, causing an endothermic reaction and storing heat. Next, when the temperature of the heat storage medium falls below 38° C., CaCl 2 and water begin to combine and an exothermic reaction occurs. This suppresses the temperature drop of the heat medium in the surrounding area.
熱媒体は空気、水のほか、不凍液などが用いら
れる。熱媒体は蓄熱媒体封入容器Ａの外周および
貫通孔Ａ３内を通過し、または、滞留することに
より、外気温の変化につれて熱を奪われたり或い
は給熱されて略一定の温度が保たれる。そして、
本発明の蓄熱媒体封入容器では、前記貫通孔Ａ３
内を熱媒体たる水が通るため熱交換面積が広くな
り、蓄熱媒体１への吸熱発熱反応を促し、水と、
蓄熱媒体との間の熱移動が速く、かつ、熱交換効
率が高められる。 As a heat medium, air, water, antifreeze, etc. are used. The heat medium passes through or remains in the outer periphery of the heat storage medium enclosing container A and in the through-hole A3, whereby heat is taken away or heat is supplied as the outside temperature changes, and a substantially constant temperature is maintained. and,
In the heat storage medium enclosure container of the present invention, the through hole A3
Since water, which is a heat medium, passes through the inside, the heat exchange area increases, promoting an endothermic exothermic reaction to the heat storage medium 1, and causing water and
Heat transfer between the heat storage medium and the heat storage medium is fast, and heat exchange efficiency is increased.
前記実施例では貫通孔Ａ３の両端側に突起部分
が形成されていたが、この部分を第５図示のごと
く球形本体Ａ１の球面に沿つて切断除去したもの
であつてもよい。 In the embodiment described above, protruding portions were formed at both ends of the through hole A3, but these portions may be cut and removed along the spherical surface of the spherical body A1 as shown in FIG.
発明の効果
本発明は以上のごとく、熱可塑性合成樹脂円管
素材の短管を加熱軟化させ、その両端を栓体で塞
ぎ、該素材管を、上下端部に水平方向へ向く半円
状の切欠面を有し、中間部を半球状型面とされた
一対の成形割金型で包囲し、前記栓体を貫通する
空気管を通じて圧縮空気を吹きこんで素材管を膨
張成形させ、該成形品が冷却固化した後に栓体を
抜いて成形品を金型から取出し、次に前記栓体を
抜いた後のフランジ部孔を貫通する内管を挿入
し、該円管とフランジ部孔との隙間から蓄熱媒体
を装入したのち、この隙間を密閉したので、製造
工程が省略できるうえ製造が容易であり、そして
該容器は従来のものに比し製造ミスが少く、安価
に供給されることとなつた。Effects of the Invention As described above, the present invention heats and softens a short tube made of a thermoplastic synthetic resin circular tube material, plugs both ends of the tube with plugs, and connects the material tube to a semicircular shape that faces horizontally at the upper and lower ends. A pair of molding split molds having a notched surface and a hemispherical mold surface in the middle part are surrounded, compressed air is blown through an air pipe penetrating the plug to expand and mold the material tube, and the molding is performed. After the product has cooled and solidified, the plug is removed and the molded product is taken out of the mold. Next, an inner tube is inserted that passes through the flange hole after the plug is removed, and the inner tube is inserted between the circular tube and the flange hole. Since the heat storage medium is charged through the gap and then the gap is sealed, the manufacturing process can be omitted and manufacturing is easy, and the container has fewer manufacturing errors than conventional containers and can be supplied at a lower cost. It became.
第１図は本発明の一実施例を示す製法の概略説
明図、第２図はその製品の正面図、第３図は第２
図の−断面図、第４図は平面図、第５図は他
の実施例の製品の一部切欠正面図、第６図は成形
割金型の斜視図である。
Ａ……蓄熱媒体封入容器、Ａ０……素材管、Ａ
１……球形本体、Ａ２……フランジ部孔、Ａ３…
…貫通孔、Ａ４……突起部分、Ｂ……空気管、Ｃ
……成形割金型、Ｃ１……半球状内壁面、Ｃ２…
…半円状切欠面、Ｍ……栓体、Ｎ……油圧シリン
ダ、１……蓄熱媒体、２……内管。
Fig. 1 is a schematic explanatory diagram of a manufacturing method showing one embodiment of the present invention, Fig. 2 is a front view of the product, and Fig. 3 is a second
4 is a plan view, FIG. 5 is a partially cutaway front view of a product of another embodiment, and FIG. 6 is a perspective view of a molding split mold. A...Heat storage medium enclosure container, A0...Material tube, A
1... Spherical body, A2... Flange hole, A3...
...Through hole, A4...Protruding part, B...Air pipe, C
...Mold split mold, C1...Semispherical inner wall surface, C2...
... Semicircular notch surface, M ... Plug body, N ... Hydraulic cylinder, 1 ... Heat storage medium, 2 ... Inner pipe.
Claims (1)
させ、その両端をそれぞれ栓体で塞ぎ、該円管素
材を、上下端部に水平方向に向く半円筒状切欠面
を有し、中間部が半球状内壁面とされた一対の成
形割金型で包囲し、少なくとも一方の栓体を貫通
する空気管より圧縮空気を吹き込み、軟化状態の
素材管を前記金型内壁面に沿つて膨張成形させ、
該成形品が冷却固化した後に、栓体を抜いて成形
品を金型から取出し、次に、前記栓体を抜いて生
じたフランジ部孔に、該孔を貫通する合成樹脂製
の内管を挿入し、該内管の外面と前記フランジ部
孔の内面との〓間を接着剤で密閉し、球形本体に
孔をあけて蓄熱媒体を封入し、その後に該孔を塞
ぐことを特徴とする蓄熱媒体封入容器の製造方
法。1 A short tube made of a thermoplastic synthetic resin circular tube material is heated and softened, both ends of which are closed with plugs, and the circular tube material has a semi-cylindrical notch surface facing horizontally at the upper and lower ends, and a middle section. The material tube is surrounded by a pair of split molds each having a hemispherical inner wall surface, and compressed air is blown through an air tube penetrating at least one of the plugs to expand and mold the softened material tube along the inner wall surface of the molds. let me,
After the molded product has cooled and solidified, the plug is removed and the molded product is taken out of the mold. Next, an inner tube made of synthetic resin is inserted into the flange hole created by removing the plug. The spherical body is inserted, the space between the outer surface of the inner tube and the inner surface of the flange hole is sealed with adhesive, a hole is made in the spherical body and a heat storage medium is sealed therein, and then the hole is closed. A method for manufacturing a heat storage medium enclosed container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61078917A JPS61240068A (en) | 1986-04-04 | 1986-04-04 | Manufacture of heat-accumulating medium sealed vessel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61078917A JPS61240068A (en) | 1986-04-04 | 1986-04-04 | Manufacture of heat-accumulating medium sealed vessel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61240068A JPS61240068A (en) | 1986-10-25 |
| JPH0463317B2 true JPH0463317B2 (en) | 1992-10-09 |
Family
ID=13675202
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61078917A Granted JPS61240068A (en) | 1986-04-04 | 1986-04-04 | Manufacture of heat-accumulating medium sealed vessel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61240068A (en) |
-
1986
- 1986-04-04 JP JP61078917A patent/JPS61240068A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61240068A (en) | 1986-10-25 |
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