JPH0452302B2 - - Google Patents

Info

Publication number
JPH0452302B2
JPH0452302B2 JP59004760A JP476084A JPH0452302B2 JP H0452302 B2 JPH0452302 B2 JP H0452302B2 JP 59004760 A JP59004760 A JP 59004760A JP 476084 A JP476084 A JP 476084A JP H0452302 B2 JPH0452302 B2 JP H0452302B2
Authority
JP
Japan
Prior art keywords
filler
glass
resin composition
water
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP59004760A
Other languages
Japanese (ja)
Other versions
JPS60149664A (en
Inventor
Takashi Hashimoto
Shinji Funayama
Hideo Ookawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Calp Kogyo KK
Original Assignee
Calp Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Calp Kogyo KK filed Critical Calp Kogyo KK
Priority to JP476084A priority Critical patent/JPS60149664A/en
Publication of JPS60149664A publication Critical patent/JPS60149664A/en
Publication of JPH0452302B2 publication Critical patent/JPH0452302B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は樹脂組成物に関し、詳しくは充填材が
熱可塑性樹脂中に均一に分散しており、衝撃強
度、ウエルド強さ等が優れている樹脂組成物に関
する。 従来より、炭酸カルシウム、タルク、マイカな
どの無機充填材あるいは木粉、カーボンブラツク
等の有機充填材などを合成樹脂に配合した樹脂組
成物が知られており、種々の用途に巾広く利用さ
れている。これら充填材は通常、機械的物性等の
改善のために加えられるものであるが、炭酸カル
シウム、沈降性バリウム等の球状や不定形のもの
は粒径が大きいと、樹脂組成物において外力の集
中点となりかえつて機械的性質を低下させ、また
粒径が小さすぎるものは、凝集を起こし易く、そ
のため粒径の大きいものを用いた場合と同様の結
果となり、粒径に制限があつた。また、タルク、
マイカ等の扁平状のものは、その形状のため組成
物の衝撃強度、ウエルド強度の低下を招き、さら
に混練時に形状が破壊されやすく、不均質なもの
となつた。 そこで、本発明者らは熱可塑性樹脂に配合する
充填材の粒径、形状などに制限がなく、分散性が
良好であつて、機械的物性等が優れている樹脂組
成物を開発すべく鋭意検討した結果、特定のガラ
スにより充填材の表面処理をしたものを含む樹脂
組成物が、目的とする効果を達成できることを見
い出し、本発明を完成した。 すなわち、本発明は五酸化リン(P2O5)、酸化
ホウ素(B2O3)およびM2O(ただし、Mはアル
カリ金属を示す。)をそれぞれ40〜55モル%、6
〜9モル%および30〜60モル%の割合で含む水溶
性ガラスにより表面処理した充填材を熱可塑性樹
脂に配合してなる樹脂組成物である。 本発明に用いられる熱可塑性樹脂としては特に
制限なく、各種のものを使用できる。例えばポリ
エチレン、ポリプロピレン、アクリロニトリル−
ブタジエン−スチレン樹脂(ABS樹脂)、ナイロ
ン−6やナイロン−6,6などのポリアミド樹
脂、ポリスチレン、ポリエーテル、ポリエチレン
テレフタレートやポリブチレンテレフタレートな
どのポリエステル、ポリカーボネート、ポリ塩化
ビニル、ポリエーテルスルホン、ポリメチルメタ
アクリレート、ポリオキシメチレン、ポリサルフ
オン、ポリフエニレンオキサイド、合成ゴム等が
挙げられる。 本発明の樹脂組成物は水溶性ガラスにより表面
処理した充填材を含有する。ここで水溶性ガラス
としては五酸化リン(P2O5)、酸化ホウ素(B2
O3)およびアルカリ金属の酸化物(M2O、ここ
でMはアルカリ金属を示す。)を含有するものが
用いられる。特に各々のモル比がP2O5/B2O3
M2O=40〜55/6〜9/30〜60のものが用いら
れる。 また、充填材としては例えば炭酸カルシウム、
タルク、マイカ、沈降性硫酸バリウム、ガラス繊
維、シリカ、ガラスビーズ、金属粉などの無機充
填材およびポプラ、モミ、モミジ、ナラなどの木
粉やカーボンブラツク等の有機充填材などが挙げ
られる。これらを単独あるいは混合して用いるこ
とができる。これら充填材の粒径は通常無機充填
材0.5〜30μ、有機充填材325〜60メツシユ程度で
ある。 本発明において、上記充填材を水溶性ガラスに
より、その表面を処理する方法としては、種々の
方法を適用することができるが、通常は充填材と
上記ガラスを混合して充填材の表面をガラスによ
りコーテイングする方法が好ましい。コーテイン
グ方法としては、水溶性ガラスの水溶液に充填材
を添加し、加熱混合して水分を蒸発することによ
り行うことができる。このときの処理条件は、使
用する水溶性ガラス、充填材などにより異なる
が、通常は120〜170℃の温度にて10〜20分攪拌す
ることにより行なう。 なお、上記ガラスは充填材に対して1〜20重量
%、好ましくは2〜15重量%の割合で加えればよ
い。 このようにして得られるガラスで表面を処理し
た充填材は熱可塑性樹脂と混練した場合、充填材
同志の凝集を防ぎ、充填材の粒径、形状などにか
かわらず均一な分散が可能である。この水溶性ガ
ラスにより表面処理した充填材の配合量は特に制
限なく、樹脂組成物の使用目的などを考慮して決
定すればよいが、通常は10〜60重量%である。 本発明の樹脂組成物には必要によりチタネート
系カツプリング剤を添加することができる。チタ
ネート系カツプリング剤を添加することによりガ
ラス成分と充填材成分との密着性が向上し、ガラ
スによる充填材の表面処理効果が一層顕著とな
る。 本発明において各成分の混練は通常行なわれて
いる方法、例えばバンバリーミキサー、一軸押出
機、二軸押出機等の混練機を用いて行なわれる。
混練条件としては、例えば押出機を用いた場合、
温度190〜230℃、バンバリーミキサーを用いた場
合、温度190〜230℃で10〜20分間行なう。 次いで、このようにして得られた樹脂組成物を
ペレツト化し、さらにこのペレツトを射出成形、
押出成形等の成形手段により適宜形状に成形して
各種成形品を製造することができる。 本発明の樹脂組成物は、ガラスで表面処理をし
た充填材を用いているため、使用する充填材の粒
径、形状等による影響なしに充填材の凝集を防ぎ
均一に分散している。したがつて、この樹脂組成
物を用いれば衝撃強度が極めて優れた成形品が得
られる。また、充填材の混練の際の破壊が防止さ
れるとともに形状による成形品の機械的強度の低
下、特にウエルド強度などの低下も防止される。
さらに、本発明の樹脂組成物は、上記のように特
定の充填材を用いているため、ガラスに起因して
剛性、硬さ、耐熱性等が向上するほか、耐薬品性
が非常に優れ、しかも成形に際し成形収縮率も小
さい。 それ故、本発明の樹脂組成物は精密工業部材、
建材、オフイス機器ハウジング、音響部品、自動
車部品などの素材として有効に利用することがで
きる。 次に、実施例により本発明を詳しく説明する。 実施例 1 炭酸カルシウム30重量部を、水溶性ガラス
(P2O5 41.2重量%、Na2O 39.3重量%、K2
12.5重量%、B2O5 7.0重量%)2重量部の10
重量%濃度水溶液に添加し、ヘンシエルミキサー
を用いて150℃で約10分間加熱混合して可及的に
水分を蒸発させ、水溶性ガラスコーテイング炭酸
カルシウムを得た。得られた水溶性ガラスコーテ
イング炭酸カルシウムにホモポリプロピレン(出
光石油化学(株)製、「J−700G」)70重量部を加え
てゲル化し、単軸押出機にて200℃で混練しペレ
ツト化した。次いで、ペレツトを射出成形して得
られたテストピース(寸法:80×80×3.2mm)の
耐薬品性および機械的物性を評価した。結果は第
1表および第2表に示す。 なお、耐薬品性および物性は以下の如くして評
価した。 評価方法 1 耐薬品性 テストピースを10%塩酸水溶液および5%酢酸
水溶液のそれぞれに浸漬し、70℃で1時間沸騰し
た後、溶出の有無を評価した。 2 機械的物性 (1) 引張強度 ASTM D−638に準拠 (2) 曲げ弾性率 ASTM D−790に準拠 (3) アイゾツド衝撃強さ ASTM D−256に準拠 (4) ロツクウエル硬度 ASTM D−785に準拠 (5) 熱変形温度 ASTM D−648に準拠 (6) ウエルド保持率 引張強度によるウエルドの有無の比較 (7) 分散性 肉厚100μのフイルムをプレス成形し、光透
過を目視にて判断した。 ○…分散良好 △…やや不良 ×…不良 実施例 2 実施例1において、水溶性ガラスの水分が80%
蒸発した際にチタネート系カツプリング剤0.3重
量部を添加したこと以外は実施例1と同様にして
テストピースを得た。このテストピースについて
の物性測定結果を第2表に示す。 実施例3〜12および比較例1〜11 実施例1において、各成分の種類、配合量を第
2表に示した割合としたこと以外は実施例1と同
様にしてテストピースを得た。このテストピース
についての測定結果を第1表および第2表に示
す。
The present invention relates to a resin composition, and more particularly to a resin composition in which a filler is uniformly dispersed in a thermoplastic resin and has excellent impact strength, weld strength, etc. Resin compositions in which synthetic resins are blended with inorganic fillers such as calcium carbonate, talc, and mica, or organic fillers such as wood flour and carbon black have been known, and have been widely used for various purposes. There is. These fillers are usually added to improve mechanical properties, etc. However, when spherical or irregularly shaped fillers such as calcium carbonate and precipitated barium have large particle sizes, they can cause concentration of external forces in the resin composition. In addition, if the particle size is too small, it tends to agglomerate, resulting in the same result as when using a large particle size, and the particle size is limited. Also, talc,
Flat materials such as mica cause a decrease in the impact strength and weld strength of the composition due to their shape, and furthermore, the shape is easily destroyed during kneading, resulting in a non-uniform composition. Therefore, the present inventors have worked hard to develop a resin composition that has no restrictions on the particle size, shape, etc. of the filler added to the thermoplastic resin, has good dispersibility, and has excellent mechanical properties. As a result of investigation, it was discovered that a resin composition containing a filler surface-treated with a specific glass can achieve the desired effect, and the present invention was completed. That is, the present invention contains phosphorus pentoxide (P 2 O 5 ), boron oxide (B 2 O 3 ), and M 2 O (where M represents an alkali metal) in amounts of 40 to 55 mol % and 6 mol %, respectively.
This is a resin composition in which a thermoplastic resin is blended with a filler surface-treated with a water-soluble glass containing 9 mol % and 30 to 60 mol %. The thermoplastic resin used in the present invention is not particularly limited, and various types can be used. For example, polyethylene, polypropylene, acrylonitrile-
Butadiene-styrene resin (ABS resin), polyamide resins such as nylon-6 and nylon-6,6, polystyrene, polyether, polyesters such as polyethylene terephthalate and polybutylene terephthalate, polycarbonate, polyvinyl chloride, polyether sulfone, polymethyl Examples include methacrylate, polyoxymethylene, polysulfone, polyphenylene oxide, and synthetic rubber. The resin composition of the present invention contains a filler whose surface has been treated with water-soluble glass. Here, water-soluble glasses include phosphorus pentoxide (P 2 O 5 ) and boron oxide (B 2 O 5 ).
O 3 ) and an alkali metal oxide (M 2 O, where M represents an alkali metal) are used. In particular, the molar ratio of each is P 2 O 5 /B 2 O 3 /
M2O =40-55/6-9/30-60 is used. In addition, examples of fillers include calcium carbonate,
Examples include inorganic fillers such as talc, mica, precipitated barium sulfate, glass fiber, silica, glass beads, and metal powder, and organic fillers such as wood powder such as poplar, fir, maple, and oak, and carbon black. These can be used alone or in combination. The particle size of these fillers is usually about 0.5 to 30 microns for inorganic fillers and 325 to 60 mesh for organic fillers. In the present invention, various methods can be applied to treat the surface of the filler with water-soluble glass, but usually the filler and the glass are mixed and the surface of the filler is treated with glass. A method of coating is preferred. The coating method can be carried out by adding a filler to an aqueous solution of water-soluble glass and heating and mixing to evaporate water. The processing conditions at this time vary depending on the water-soluble glass, filler, etc. used, but it is usually carried out by stirring at a temperature of 120 to 170°C for 10 to 20 minutes. The glass may be added in an amount of 1 to 20% by weight, preferably 2 to 15% by weight, based on the filler. When the filler whose surface has been treated with glass thus obtained is kneaded with a thermoplastic resin, it prevents the fillers from agglomerating together and enables uniform dispersion regardless of the particle size, shape, etc. of the filler. The amount of the filler surface-treated with water-soluble glass is not particularly limited and may be determined taking into consideration the intended use of the resin composition, but is usually 10 to 60% by weight. A titanate coupling agent may be added to the resin composition of the present invention if necessary. By adding a titanate coupling agent, the adhesion between the glass component and the filler component is improved, and the surface treatment effect of the filler by the glass becomes even more remarkable. In the present invention, each component is kneaded by a conventional method, for example, using a kneading machine such as a Banbury mixer, a single-screw extruder, or a twin-screw extruder.
As kneading conditions, for example, when using an extruder,
When using a Banbury mixer, the temperature is 190-230°C for 10-20 minutes. Next, the resin composition obtained in this way is pelletized, and the pellets are further subjected to injection molding,
Various molded products can be manufactured by molding into appropriate shapes using molding means such as extrusion molding. Since the resin composition of the present invention uses a filler whose surface has been treated with glass, the filler is prevented from aggregating and is uniformly dispersed without being affected by the particle size, shape, etc. of the filler used. Therefore, by using this resin composition, a molded article with extremely excellent impact strength can be obtained. In addition, destruction during kneading of the filler is prevented, and a decrease in the mechanical strength of the molded article due to its shape, particularly in weld strength, is also prevented.
Furthermore, since the resin composition of the present invention uses a specific filler as described above, it not only has improved rigidity, hardness, heat resistance, etc. due to the glass, but also has very excellent chemical resistance. Moreover, the molding shrinkage rate during molding is also small. Therefore, the resin composition of the present invention can be used for precision industrial parts,
It can be effectively used as a material for building materials, office equipment housings, audio parts, automobile parts, etc. Next, the present invention will be explained in detail with reference to Examples. Example 1 30 parts by weight of calcium carbonate was added to water-soluble glass (41.2% by weight of P 2 O 5 , 39.3% by weight of Na 2 O, K 2 O
12.5% by weight, B 2 O 5 7.0% by weight) 2 parts by weight 10
It was added to a weight percent aqueous solution and heated and mixed at 150° C. for about 10 minutes using a Henschel mixer to evaporate as much water as possible to obtain water-soluble glass-coated calcium carbonate. 70 parts by weight of homopolypropylene (manufactured by Idemitsu Petrochemical Co., Ltd., "J-700G") was added to the obtained water-soluble glass-coated calcium carbonate to form a gel, and the mixture was kneaded at 200°C in a single-screw extruder to form pellets. . Next, the chemical resistance and mechanical properties of test pieces (dimensions: 80 x 80 x 3.2 mm) obtained by injection molding the pellets were evaluated. The results are shown in Tables 1 and 2. In addition, chemical resistance and physical properties were evaluated as follows. Evaluation Method 1 Chemical Resistance A test piece was immersed in each of a 10% hydrochloric acid aqueous solution and a 5% acetic acid aqueous solution, and after boiling at 70° C. for 1 hour, the presence or absence of elution was evaluated. 2 Mechanical properties (1) Tensile strength Conforms to ASTM D-638 (2) Flexural modulus Conforms to ASTM D-790 (3) Izod impact strength Conforms to ASTM D-256 (4) Rockwell hardness Conforms to ASTM D-785 Compliant (5) Heat distortion temperature Compliant with ASTM D-648 (6) Weld retention Comparison of the presence or absence of welds based on tensile strength (7) Dispersibility A film with a thickness of 100μ was press-molded, and light transmission was visually judged. . ○...Good dispersion △...Slightly poor ×...Poor Example 2 In Example 1, the water content of the water-soluble glass was 80%
A test piece was obtained in the same manner as in Example 1, except that 0.3 parts by weight of a titanate coupling agent was added at the time of evaporation. Table 2 shows the physical property measurement results for this test piece. Examples 3 to 12 and Comparative Examples 1 to 11 Test pieces were obtained in the same manner as in Example 1, except that the types and amounts of each component were set to the proportions shown in Table 2. The measurement results for this test piece are shown in Tables 1 and 2.

【表】【table】

【表】【table】

【表】【table】

【表】【table】

Claims (1)

【特許請求の範囲】[Claims] 1 五酸化リン(P2O5)、酸化ホウ素(B2O3)お
よびM2O(ただし、Mはアルカリ金属を示す。)
をそれぞれ40〜55モル%、6〜9モル%および30
〜60モル%の割合で含む水溶性ガラスにより表面
処理した充填材を熱可塑性樹脂に配合してなる樹
脂組成物。
1 Phosphorus pentoxide (P 2 O 5 ), boron oxide (B 2 O 3 ) and M 2 O (M represents an alkali metal.)
respectively 40-55 mol%, 6-9 mol% and 30
A resin composition comprising a thermoplastic resin and a filler surface-treated with a water-soluble glass containing up to 60 mol%.
JP476084A 1984-01-17 1984-01-17 Resin composition Granted JPS60149664A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP476084A JPS60149664A (en) 1984-01-17 1984-01-17 Resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP476084A JPS60149664A (en) 1984-01-17 1984-01-17 Resin composition

Publications (2)

Publication Number Publication Date
JPS60149664A JPS60149664A (en) 1985-08-07
JPH0452302B2 true JPH0452302B2 (en) 1992-08-21

Family

ID=11592842

Family Applications (1)

Application Number Title Priority Date Filing Date
JP476084A Granted JPS60149664A (en) 1984-01-17 1984-01-17 Resin composition

Country Status (1)

Country Link
JP (1) JPS60149664A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05177561A (en) * 1991-12-24 1993-07-20 Kaijirushi Hamono Kaihatsu Center:Kk Sharp-edged tool
US5298537A (en) * 1992-04-09 1994-03-29 E. I. Du Pont De Nemours And Company Polyoxymethylene compositions containing at least one encapsulated nucleant
CN102040791B (en) * 2010-10-22 2012-02-01 西安科技大学 Method for preparing organic polymer/silica sound-absorbing thermal insulation material
CN106221007B (en) * 2016-08-12 2019-06-25 苏州柯创电子材料有限公司 A kind of improved high-intensitive scraping-resistant polypropylene material
CN106867066A (en) * 2017-03-13 2017-06-20 阜阳市金木工艺品有限公司 A kind of Antistatic type wood rubber and plastic trielement composite material containing conductive black and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5311537A (en) * 1976-07-20 1978-02-02 Fujitsu Ltd Data processing system adopting virtual storing method
JPS54156048A (en) * 1978-05-31 1979-12-08 Matsushita Electric Works Ltd Synthetic resin molding compound
JPS55142032A (en) * 1979-04-24 1980-11-06 Furukawa Electric Co Ltd:The Aluminum hydroxide filler for rubber or plastic
JPS55157634A (en) * 1979-05-29 1980-12-08 Mitsubishi Petrochem Co Ltd Synthetic resin material having improved light transmission property and heat retaining property
JPS5736157A (en) * 1980-08-14 1982-02-26 Ishihara Sangyo Kaisha Ltd Pigment of titanium dioxide for polymer composition
JPS5752378A (en) * 1980-07-21 1982-03-27 Philips Nv Frequency converter
JPS5830250A (en) * 1981-08-17 1983-02-22 Oki Electric Ind Co Ltd Transmitting system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5311537A (en) * 1976-07-20 1978-02-02 Fujitsu Ltd Data processing system adopting virtual storing method
JPS54156048A (en) * 1978-05-31 1979-12-08 Matsushita Electric Works Ltd Synthetic resin molding compound
JPS55142032A (en) * 1979-04-24 1980-11-06 Furukawa Electric Co Ltd:The Aluminum hydroxide filler for rubber or plastic
JPS55157634A (en) * 1979-05-29 1980-12-08 Mitsubishi Petrochem Co Ltd Synthetic resin material having improved light transmission property and heat retaining property
JPS5752378A (en) * 1980-07-21 1982-03-27 Philips Nv Frequency converter
JPS5736157A (en) * 1980-08-14 1982-02-26 Ishihara Sangyo Kaisha Ltd Pigment of titanium dioxide for polymer composition
JPS5830250A (en) * 1981-08-17 1983-02-22 Oki Electric Ind Co Ltd Transmitting system

Also Published As

Publication number Publication date
JPS60149664A (en) 1985-08-07

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