JPH044825A - Formed medium for plant cultivation and production thereof - Google Patents

Formed medium for plant cultivation and production thereof

Info

Publication number
JPH044825A
JPH044825A JP2166724A JP16672490A JPH044825A JP H044825 A JPH044825 A JP H044825A JP 2166724 A JP2166724 A JP 2166724A JP 16672490 A JP16672490 A JP 16672490A JP H044825 A JPH044825 A JP H044825A
Authority
JP
Japan
Prior art keywords
medium
thin
laminated
fiber
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2166724A
Other languages
Japanese (ja)
Other versions
JPH0634659B2 (en
Inventor
Ryoji Takagi
良二 高木
Harumichi Okutsume
奥詰 治道
Toshihide Itou
伊藤 十四英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Chemical and Materials Co Ltd
Original Assignee
Nippon Steel Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Chemical Co Ltd filed Critical Nippon Steel Chemical Co Ltd
Priority to JP2166724A priority Critical patent/JPH0634659B2/en
Publication of JPH044825A publication Critical patent/JPH044825A/en
Publication of JPH0634659B2 publication Critical patent/JPH0634659B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Cultivation Of Plants (AREA)
  • Hydroponics (AREA)

Abstract

PURPOSE:To obtain the title medium with fiber-laminated planes stacked vertically and its upper surface with numerous irregular ripple-type flex planes, through such processes that a number of binder-contg. inorganic fiber mats are mutually laminated, the resulting laminate is compressed with its thickness constant, and the binder is then cured in a thermosetting oven and the resulting laminate is cut into slices. CONSTITUTION:A number of binder-contg. inorganic fiber mats are mutually laminated, the resulting laminate is compressed in parallel with the lamination plane with its thickness constant, and the binder is cured in a thermosetting oven and the resulting laminate is cut at a specified length into blocks. Each of the blocks is then cut in the direction same as that for the compression into slices, thus obtaining the objective medium good in the water- and air- permeability, plant root penetrability etc. in the thickness direction and excellent in the shape retainability in both the front and back directions, non-shrinkability etc.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、水稲育苗や野菜、植物の栽培用に用いられる
成型培地に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a molded medium used for raising paddy rice seedlings, vegetables, and plants.

〔従来の技術〕[Conventional technology]

従来、機械田植用の水稲苗は、育苗箱(内寸法58 c
m X 28 cm X 3 am )を用い、市販の
土壌系又は非土壌系資材、或いは農家で滅菌した土壌に
肥料を配合し、pH調整をしたものを播種床とし、播種
し、覆土して育苗している。この覆土用土壌としては、
播種床が土壌系の場合も非土壌系の場合も、市販資材の
場合には、肥料を配合しないで必要肥料の全量が播種床
から供給されるのが普通である。非土壌系資材は、土壌
系に較べて一般に肥料保持力に乏しいものが多い。
Conventionally, paddy rice seedlings for mechanical rice transplantation were grown in seedling boxes (inner dimensions: 58 cm).
m x 28 cm x 3 am), use commercially available soil-based or non-soil-based materials, or soil sterilized by the farmer with fertilizer added and pH adjusted as a seed bed, sow the seeds, cover with soil, and raise seedlings. are doing. As the soil for this covering,
Regardless of whether the seed bed is soil-based or non-soil-based, in the case of commercially available materials, the entire amount of required fertilizer is usually supplied from the seed bed without adding fertilizer. Many non-soil-based materials generally have poorer fertilizer retention ability than soil-based materials.

最近、非土壌系資材の一種として、ロックウール等の無
機繊維に肥料を添加して、育苗箱の形状に合わせてマッ
ト状に成型加工した無機繊維成型培地が軽量で取扱いが
容易であることから使用されている。
Recently, as a type of non-soil-based material, inorganic fiber molded medium, which is made by adding fertilizer to inorganic fibers such as rock wool and molding it into a mat shape to match the shape of the seedling box, has been developed because it is lightweight and easy to handle. It is used.

初期の成型培地は繊維の方向か水平方向のものをこのま
ま切断加工して使用しているために、根の伸長等に問題
があった。
Early molded media were cut in the fiber direction or horizontal direction and used, which caused problems with root elongation.

この点を改良するために、この水平方向ニ積層したマッ
ト状成型培地を垂直に切断して90″転換して側面を接
着剤で接着して使用することか行われていた。この成型
培地は構成繊維が殆んど厚さ方向に配向し、潅水浸透性
、耐圧保形性などの点で好ましいが、今度は平面方向の
連結性が低下し、立ち割れ崩壊を生じ易くなるとともに
、積層方向の寸法安定性が低く、含水すると平面方向の
収縮を生じ、育苗箱内に空隙が生じ、種や覆土か、空隙
に落下して、苗の生育不揃い、密度斑を生ずる等の問題
があった。
In order to improve this point, the mat-shaped molded medium, which has been layered horizontally, was cut vertically, turned into a 90" shape, and then used by gluing the sides with adhesive. This molded medium Most of the constituent fibers are oriented in the thickness direction, which is preferable in terms of water permeability, pressure resistance, and shape retention. The dimensional stability of the seedlings is low, and when it absorbs water, it shrinks in the plane direction, creating voids inside the seedling box, causing problems such as seeds and soil falling into the voids, causing uneven seedling growth and uneven density. .

そこで、例えば、特公平1−57930号公報では、平
面的に繊維が配向積層された一層からなる薄い鉱物繊維
マットを連続波型に屈曲折畳んで部分的に接着し、厚い
集合体とした水耕用鉱物繊維マットを長手方向に薄切り
切断してブロックとし、これを90度方向を変えブロッ
クの切断面を上面又は下面として垂直方向の繊維配向成
分を有せしめた鉱物繊維性育苗ブロックが提案されてい
る。このような育苗ブロックを使用することによって、
従来使用されていたマットの欠点である、厚さ方向の耐
圧縮性、潅水浸透性、通気性を改良すると共に平面方向
の寸法安定性を高め、平面方向の収縮などを解決すると
している。
Therefore, for example, in Japanese Patent Publication No. 1-57930, a thin mineral fiber mat consisting of a single layer in which fibers are oriented and laminated in a plane is bent and folded into a continuous wave shape and partially adhered, and a thick aggregate is made of water. A mineral fiber seedling raising block has been proposed in which a mineral fiber mat for cultivation is cut into thin slices in the longitudinal direction to form a block, and the block is turned 90 degrees so that the cut surface of the block is the upper or lower surface and has a fiber orientation component in the vertical direction. ing. By using such a seedling growing block,
The company claims that it improves the compression resistance, water permeability, and air permeability in the thickness direction, as well as increases the dimensional stability in the plane direction, and solves problems such as shrinkage in the plane direction, which are the disadvantages of conventionally used mats.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上記した方法では、マット状に成型加工されたマットを
さらに切断し、その切断面が上面又は下面となるように
転換して、その側面に接着剤を付与して2個を接着して
育苗箱の寸法とし、組法用鉱物繊維製育苗ブロックとし
ている。
In the above method, the mat that has been molded into a mat shape is further cut, the cut surface is turned into the upper surface or the lower surface, adhesive is applied to the side surface, and the two pieces are glued together to form a seedling box. The size of the seedling block is made of mineral fiber for assembly.

このようにマット状に成型加工した後に3〜4工程が必
要であると共につなぎ目があるために、マットの形状の
保持及び取扱いを容易にするために下級を貼着すること
が必要であった。
Since three to four steps are required after forming the mat into a mat, and there are joints, it is necessary to attach a lower layer to the mat in order to maintain its shape and make it easier to handle.

また鉱物繊維マットを単に連続波型に屈曲折畳んだ場合
、側面には波型の垂直配向成分が生じるが、同時に正面
には折り畳み方向が垂直となっている。従ってこれを長
手方向に薄切り切断した場合、切断面の上面には、波型
の垂直配向成分が、側壁には折り畳み方向と同じ水平な
繊維配向成分が生じることになる。このため平面方向の
連結性が強化されるため、育苗を培地から垂直方向に株
分けかき取りするのにその苗の株数が不揃いとなり支障
を生じ易く、機械田植する水稲育苗培地としては不適で
ある。
Further, when a mineral fiber mat is simply bent and folded into a continuous wave shape, a wave-like vertically oriented component is generated on the side surfaces, but at the same time, the folding direction is perpendicular to the front surface. Therefore, when this is cut into thin slices in the longitudinal direction, a wavy vertically oriented component is generated on the upper surface of the cut surface, and a horizontal fiber oriented component that is the same as the folding direction is generated on the side wall. As a result, the connectivity in the plane direction is strengthened, and when seedlings are vertically divided and scraped from the medium, the number of seedlings tends to be uneven, which tends to cause problems, making it unsuitable as a paddy rice seedling growing medium for mechanical rice transplantation.

本発明の目的は、このような問題点を解決すると共にマ
ット状に成型加工されたものを切断加工をするだけで一
体物の粕床用育苗マットとして使用できる成型培地を提
供することにある。
The purpose of the present invention is to solve these problems and provide a molded culture medium that can be used as an integrated seedling growing mat for lees beds by simply cutting the mat.

〔課題を解決するための手段〕[Means to solve the problem]

本発明者らは、上記したような問題点を解決するために
鋭意研究を重ねた結果、薄い無機質繊維マット層を多層
にわたって積層したものを厚さ一定の状態下で、積層面
に平行方向に押し縮めることによって、厚さの厚い板状
体が得られることに気付き本発明を完成させた。
As a result of extensive research in order to solve the above-mentioned problems, the present inventors discovered that a multi-layer stack of thin inorganic fiber mat layers was laminated in a direction parallel to the laminated surface under a constant thickness condition. The present invention was completed after realizing that a thick plate-like body could be obtained by compressing the body.

すなわち本発明は、 (1)鉱物繊維からなる植物栽培用成型培地であって、
多数の不定常さざ波型に屈曲してうねった無機質繊維薄
層マット同士が各層の内部及び層間で互いに絡み合いバ
インダーで部分的に接着されて積層された厚い集合体を
、薄切り切断して上面に多数の不定常さざ波型屈曲面が
表われ繊維積層面が垂直方向に配向したものである植物
栽培用成型培地、 (2)厚い集合体の嵩比重が20〜250kg / m
 3であって、薄切り切断時の寸法が育苗箱内に密接収
納される寸法に一致し且つ下級貼着なしの一体物である
前記(1)記載の植物栽培用成型培地、 (3)成型培地が無肥料で酸性化剤にてPH4,5〜6
に調整されたものである前記(1)又は前記(2)記載
の植物栽培用成型培地、(4)平面的に繊維か配向積層
されたバインダー含有の薄い無機質繊維マットを多数積
層し、積層された無機質繊維マットを厚さ一定の状態下
で繊維積層面に平行方向に押し縮めることにより、無機
質繊維薄層マット同士か各層の内部及び層間で互いに絡
みあった多数の不定常さざ波型に屈曲して得られる厚い
集合体を、熱硬化炉に通してバインダーを硬化させた後
、所定の長さで切断してブロックとし、次いで該ブロッ
クを押し縮める方向と同一方向で縦向きに薄切り切断す
ることを特徴とする植物栽培用成型培地の製造法、 (5)厚い集合体か、平面的に繊維が配向積層されたバ
インダー含有の薄い無機質繊維マットを移送コンベア上
にその移送方向と実質的に直角方向に連続的に折り畳み
積層させつつ移送される無機質繊維マットを所定の厚み
になるまで上下方向から圧縮して厚さ一定の状態下で後
続の上下一対のコンベアの移送速度を遅くして繊維積層
面に平行方向に押し縮めで得られたものである前記(4
)記載の植物栽培用成型培地の製造法である。
That is, the present invention provides: (1) a molded medium for plant cultivation comprising mineral fibers,
A thick aggregate of laminated inorganic fiber thin layer mats that are bent and undulated in a large number of unsteady ripples are intertwined with each other inside and between each layer and partially adhered with a binder, and then cut into thin slices to form a large number of layers on the top surface. A molded medium for plant cultivation in which an irregular ripple-shaped curved surface appears and the fiber lamination surface is vertically oriented, (2) the bulk specific gravity of the thick aggregate is 20 to 250 kg/m
3, the molded medium for plant cultivation according to (1) above, whose dimensions when sliced correspond to the dimensions when closely stored in a seedling nursery box, and which is an integral product without sub-adhesion; (3) molded medium PH4.5-6 with acidifier without fertilizer
(4) A molded medium for plant cultivation according to (1) or (2) above, which is adjusted to the following: By compressing the inorganic fiber mat in a direction parallel to the fiber lamination surface under a constant thickness condition, the thin inorganic fiber mats are bent into a large number of unsteady ripples intertwined with each other and within each layer and between the layers. The resulting thick aggregate is passed through a thermosetting furnace to harden the binder, then cut to a predetermined length to form a block, and then the block is cut into thin slices lengthwise in the same direction as the compressing direction. A method for producing a molded medium for plant cultivation, characterized in that: (5) a thick aggregate or a thin inorganic fiber mat containing a binder in which fibers are oriented and laminated in a plane is placed on a conveyor substantially perpendicular to the direction of conveyance; The inorganic fiber mat that is transported while being continuously folded and stacked in the direction is compressed from above and below until it reaches a predetermined thickness, and while the thickness remains constant, the subsequent pair of upper and lower conveyors slow down the transfer speed to stack the fibers. The above (4
) is a method for producing a molded medium for growing plants.

以下、詳細に説明する。This will be explained in detail below.

本発明に使用する鉱物繊維としては、例えばロックウー
ル、グラスウール、セラミックファイバー等が挙げられ
、特に製鉄所の高炉から副生する高炉スラグ及び/また
は、玄武岩、輝緑岩などの天然石をキュポラ、電気炉等
で溶解し、遠心力及び/または空気、水蒸気などの流体
圧で吹製して繊維化したロックウール(岩綿、スラグウ
ール、ミネラルウールとも称される)が好適に使用でき
る。
Mineral fibers used in the present invention include, for example, rock wool, glass wool, ceramic fibers, etc. In particular, blast furnace slag by-produced from blast furnaces in steel plants and/or natural stones such as basalt and diabase are used in cupola, electric Rock wool (also referred to as rock wool, slag wool, or mineral wool) that is melted in a furnace or the like and blown into fibers by centrifugal force and/or fluid pressure such as air or steam can be preferably used.

これらの繊維化された無機質繊維は、通常浮遊状態にお
いて噴霧されたバインダーである高分子系結合材ととも
に移送コンベア上に集綿されるが、この時点では低密度
の層状に集積されて繊維集合体を形成しており、続いて
設けられた硬化炉において所要の厚みに圧縮され高分子
系結合材が硬化して繊維同士が部分的に接着されて成型
培地の素材とされている。
These fiberized inorganic fibers are usually collected in a suspended state on a conveyor together with a sprayed polymer binder, but at this point they are collected in a low-density layer to form a fiber aggregate. The fibers are then compressed to a required thickness in a curing furnace, the polymeric binder is hardened, and the fibers are partially adhered to each other, forming a material for a molding medium.

バインダーとしての高分子系結合剤としては、例えば、
フェノール樹脂、メラミン樹脂、尿素樹脂等の熱硬化性
樹脂、アクリル樹脂、酢酸ビニル樹脂等の熱可塑性樹脂
が好ましい。
Examples of the polymer binder as a binder include:
Thermosetting resins such as phenol resins, melamine resins, and urea resins, and thermoplastic resins such as acrylic resins and vinyl acetate resins are preferred.

このようにして製造された無機質成型培地の繊維方向は
一般に水平方向に層状をなしており、このことは、層状
に積層された繊維集合体の進行方向と同じ方向か、もし
くは進行方向と直交する方向が大半であることを示して
おり、水平方向と直交する方向の繊維がほとんどないこ
とを示している。
The fiber direction of the inorganic molding medium produced in this way is generally layered in the horizontal direction, which means that it is in the same direction as the traveling direction of the layered fiber aggregate or perpendicular to the traveling direction. This shows that most of the fibers are oriented in the direction, and there are almost no fibers in the direction perpendicular to the horizontal direction.

本発明の植物栽培用成型培地は、特に無機質繊維の薄層
マットが不定常さざ波型に屈曲して、うねっており、各
マット同士が各層の内部及び層間で互いに絡み合いバイ
ンダーで部分的に接着されて積層された厚い集合体を薄
切り切断して、上面に多数の不定常さざ波型屈曲面か表
われ、繊維積層面が垂直方向に配向したものである植物
栽培用成型培地である。上記集合体の嵩比重は20〜2
50kg/m3てあって、薄切り切断時の寸法が育苗箱
内に密接収納される寸法に一致し、且つ下級貼着なしの
一体物である植物栽培用成型培地である。
In the molded culture medium for plant cultivation of the present invention, the thin mat of inorganic fibers is bent and undulated in an unsteady ripple pattern, and each mat is intertwined with each other inside and between the layers and partially adhered with a binder. This is a molded culture medium for plant cultivation in which a thick layered aggregate is cut into thin slices to reveal a large number of unsteady ripple-shaped curved surfaces on the upper surface, and the fiber laminated surfaces are oriented in the vertical direction. The bulk specific gravity of the above aggregate is 20-2
This is a molded culture medium for plant cultivation that weighs 50 kg/m3, has dimensions when cut into thin slices that correspond to dimensions that are closely stored in a seedling nursery box, and is an integral piece without any adhesive.

本発明の成型培地の具体的製造方法としては、上記した
平面的に繊維が配向積層された薄い無機質繊維マットを
2層以上、多数積層し、厚さ一定の状態下で積層面に平
行方向からの押し縮めることによって、表面が平滑で内
部の無機質繊維薄層マット同士が各層の内部及び層間て
多数の不定常さざ波型に屈曲してうねった厚さの厚い繊
維集合体とする。この集合体を熱硬化炉に通して、バイ
ンダーを硬化させた後所定の長さて切断してブロックと
し、該ブロックを押し縮める方向と同一方向で縦向きに
薄切り切断することによって、該ブロックのさざ波型屈
曲面か表われている切断面を上面又は下面とし積層面を
垂直方向に配向させて使用することを特徴とするが、2
層以上の薄い無機質繊維層を積層する方法としては、前
記した従来の集綿工程において集綿した薄い無機質繊維
マット層を連続的又は不連続的に複数層重ねることによ
って行われ、この方法によれば従来品に較べて相当に厚
い板状体を得ることができる。
A specific method for producing the molded culture medium of the present invention is to laminate two or more layers of thin inorganic fiber mats in which the fibers are oriented and laminated in a plane as described above, and to By compressing the fibers, a thick fiber aggregate with a smooth surface and an undulating thickness is formed in which the inner inorganic fiber thin layer mats are bent into a large number of unsteady ripples inside each layer and between the layers. This aggregate is passed through a thermosetting furnace to harden the binder and then cut to a predetermined length to form a block.The block is cut into thin slices lengthwise in the same direction as the compressed direction to create ripples in the block. It is characterized in that it is used with the cut surface where the mold bending surface is exposed as the top or bottom surface and the laminated surface is oriented in the vertical direction.
The method for laminating thin inorganic fiber mat layers of more than one layer is carried out by continuously or discontinuously stacking multiple thin inorganic fiber mat layers collected in the conventional cotton collection process, and this method In this case, it is possible to obtain a plate-shaped body that is considerably thicker than conventional products.

不連続的に積層する方法としては長手方向に予め所定の
長さに切断した薄層マットを平らに積み重ねて厚い長尺
板状体としたり、或いは切断せず垂直方向から往復垂下
させて一定巾に折り畳み積層させる。
Discontinuous stacking methods include stacking thin mats that have been cut to a predetermined length in the longitudinal direction flatly to form a thick long plate, or uncutting them and hanging them back and forth from the vertical direction to create a uniform width. Fold and stack.

連続的に積層させる方法としては、移送コンヘア上で適
宜積層できる。例えば公知の英国特許第733924号
、米国特許第2503067号に記載された発明のよう
に、未硬化バインダー付着の繊維か平面的に配向積層さ
れた長尺の薄層マットをコンベアの移送方向と直角の方
向に往復垂下させつつ折り畳みながら、コンベア上を移
送させることによって複数層積層させることができる。
As a method for continuously laminating the layers, they can be laminated as appropriate on a transfer conveyor. For example, as in the invention described in British Patent No. 733,924 and US Pat. No. 2,503,067, a long thin-layer mat made of uncured binder-adhered fibers orientated and laminated in a plane at right angles to the transport direction of a conveyor. Multiple layers can be stacked by transporting on a conveyor while folding and hanging back and forth in the direction of.

この場合には、折り畳む際、移送される分だけ薄層マッ
トの積層部分かずれるか、全体的にはコンベアー上に均
一状態で連続的に積層されるため最も好ましい。
In this case, when folding, the laminated portion of the thin layer mat is shifted by the amount transferred, or the entire layer is continuously laminated in a uniform state on the conveyor, which is most preferable.

第5図は移送コンベア2の上に、この移送方向と実質的
に直角方向に連続的に、無機質繊維の薄層マット1を往
復垂下させて、多段層に折り畳んだ厚層マット3を形成
させ、これを圧縮用上方コンベア4と移送コンベア2と
によって垂直の厚さ方向に圧縮する所を示した立面図で
ある。
FIG. 5 shows a thin layered mat 1 of inorganic fibers being reciprocally suspended over a transfer conveyor 2 in a direction substantially perpendicular to the transfer direction to form a thick layered mat 3 folded into multiple layers. , is an elevational view showing the compression in the vertical thickness direction by the upper compression conveyor 4 and the transfer conveyor 2.

第6図は、このように連続的に多段層に折り畳まれた厚
層マット3の拡大斜視図である。
FIG. 6 is an enlarged perspective view of the thick mat 3 that has been continuously folded into multiple layers in this manner.

このようにして得られた厚い長尺の積層板状体を厚み一
定の状態下で、積層面に平行方向から押し縮める。押し
縮める際、所定の長さに切断して上下を固定した上で左
右から押圧力を加える不連続方法でもよいが、より効果
的には2対のコンベア間のスピード比を変える連続方法
が好ましい。
The thick elongated laminate plate thus obtained is compressed in a direction parallel to the laminate surface while maintaining a constant thickness. When compressing, a discontinuous method may be used in which the material is cut to a predetermined length, the top and bottom are fixed, and pressing force is applied from the left and right sides, but a continuous method that changes the speed ratio between the two pairs of conveyors is more effective. .

即ち、上下一対のコンベアで厚さ一定の状態にまで圧縮
しつつ一定の速度で移送し、引き続き移送方向と平面的
に連続して設置された上下一対の低速コンベア間に連続
的に供給することによって、高速移送状態から低速移送
状態に移る際に、過剰供給分が積層マットの内部方向に
押し込まれて無機質繊維薄層マット同士が押し縮められ
るため各層の内部及び層間で互いに絡み合い多数の不定
常さざ波型に屈曲してうねった長い長尺板状体が形成さ
れるので、このまま熱硬化炉を通してバインダーを硬化
させればよい。
In other words, the material is compressed to a constant thickness by a pair of upper and lower conveyors and transferred at a constant speed, and then continuously supplied between a pair of upper and lower low-speed conveyors that are installed in a plane continuous with the transfer direction. When moving from a high-speed transfer state to a low-speed transfer state, the excess supply is forced into the laminated mat and the inorganic fiber thin layer mats are compressed and entangled with each other within each layer and between the layers, resulting in a large number of unsteady conditions. Since a long elongated plate-like body that is bent and undulated in a ripple pattern is formed, the binder can be cured by passing it through a thermosetting oven as it is.

第1−図〜第4図は本発明の実施例を示している。1-4 show embodiments of the present invention.

先ず、第2図の厚層板状体は、薄層マットを切断して多
数積層するか、平面上に薄層マットの帯を長手方向に往
復垂下することによって多段層に屈曲折り畳むことによ
って得られたものを図の左右方向から押し縮めたもので
ある。
First, the thick-layered plate-like body shown in Fig. 2 can be obtained by cutting thin-layered mats and stacking them in large numbers, or by bending and folding thin-layered mats into multi-layered layers by hanging back and forth in the longitudinal direction a strip of thin-layered mats on a flat surface. This is a compressed image from the left and right directions of the figure.

次に、この厚い長尺板状体を成型培地とした場合の長さ
に合わせて切断し、さらに成型培地とした場合の幅と同
じ寸法に切断してブロックとしたものである。該ブロッ
クを90″方向を変えて不均一なさざ波型屈曲面が多数
存在する面を上面又は下面としてこの状態で育苗箱内に
敷設するものである。
Next, this thick long plate-like body was cut to match the length when used as a molded medium, and further cut to the same size as the width when used as a molded medium to form a block. The block is laid in a seedling box with its orientation changed by 90'' so that the surface with a large number of uneven ripple-shaped curved surfaces faces either the top or the bottom.

又第4図は長尺の薄層マットを移送コンベア上に、その
移送方向と実質的に直角方向に折り畳み積層させつつ移
送されて得られる第6図の厚層長尺マット3を後段の上
下一対からなるコンベアーのスピードを遅くすることに
よって上記の移送方向に連続的に押し縮めることにより
、繊維方向を不連続不定常さざ波型に屈曲させた厚層板
状ブロックを示す。
Further, FIG. 4 shows the thick-layer long mat 3 of FIG. 6 obtained by folding and stacking long thin-layer mats on a transport conveyor in a direction substantially perpendicular to the transport direction, and transporting the thick-layer long mats 3 to the upper and lower stages of the latter stage. This figure shows a thick laminate plate-like block whose fiber direction is bent in a discontinuous and unsteady ripple pattern by continuously compressing it in the above-mentioned transport direction by slowing down the speed of a pair of conveyors.

この多数のさざ波型にうねった板状体では、板状体の移
送方向の側面に不均一な波型が多数存在することを意味
し、このようにすることによって、通常の方法で製造さ
れた成型培地か有する水平方向は勿論のこと、縦、横及
び斜め等の繊維成分を存在させることとなるものである
This multi-rippling plate-shaped body means that there are many non-uniform corrugations on the sides of the plate-shaped body in the transport direction, and by doing this, it is possible to Not only the horizontal direction of the molding medium, but also the presence of fiber components in the vertical, horizontal, and diagonal directions.

この板状体は第4図に示すように、側面Aには、不均一
なさざ波型屈曲面が多数存在する面が表れ、上下面Bに
は内部に不均一なさざ波型屈曲面が多数存在するために
、板状体の走行方向と直角の方向に揃った状態が表われ
、正面Cには薄層マットの折り畳み積層状態が水平方向
に配列して表われる。
As shown in Fig. 4, this plate-like body has a surface with many uneven ripple-shaped curved surfaces on the side surface A, and a large number of uneven ripple-shaped curved surfaces on the upper and lower surfaces B. In order to do this, the plates appear aligned in a direction perpendicular to the traveling direction of the plate-like bodies, and on the front surface C, the folded and laminated state of the thin mats appears arranged in the horizontal direction.

本発明の水稲育苗用成型培地は厚い集合体の嵩比重が2
0〜250kg/m’、特に好ましくは50〜1.00
kg/m3てあって、適宜薄切り切断時に育苗箱内に密
接収納される寸法に合わせた下級貼着なしの一体物から
なる板状体とすることができる。第1図又は第3図に示
すようにA面には、押し縮められた多数の不定常さざ波
型に屈曲してうねった状態が多数存在した垂直な繊維配
向か、8面及び0面には垂直な薄層マットの折り畳み方
向と一致した繊維配向が多く存在している。
The forming medium for paddy rice seedlings of the present invention has a bulk specific gravity of thick aggregates of 2.
0 to 250 kg/m', particularly preferably 50 to 1.00
kg/m3, and can be made into a plate-like body made of a one-piece piece without any lower adhesives and sized to be closely stored in a seedling nursery box when cut into thin slices. As shown in Figures 1 and 3, the A side has a vertical fiber orientation with many unsteady rippling bends and undulations, while the 8th and 0th sides have a vertical fiber orientation. There are many fiber orientations that match the folding direction of the vertical thin mat.

このブロックの繊維相互間は噴霧された接着剤により相
互に結合されているとともに、側面と平行な繊維配向を
有しているので、水稲育苗用成型培地とした場合には、
厚さ方向に潅水浸透性、耐圧保形性、通気性か保持でき
ると共に、水平方向にはさざ波型に屈曲してうねった構
造を有するために立ち割れ、崩壊を生じに<<、水平方
向の寸法安定性が高く、含水しても水平方向の収縮を生
ずることもない。本発明では積層面が垂直方向に配向し
ており特に第3図の場合は、垂直方向が薄層マットの折
り畳み方向に一致しているために、水稲育苗マットに利
用した場合、育苗を培地から垂直方向に薄層マットのブ
ロック単位で分割し易く、機械田植時に支障を生じず、
最も好ましい。
The fibers of this block are bonded to each other by a sprayed adhesive, and the fibers are oriented parallel to the sides, so when used as a forming medium for growing rice seedlings,
It can maintain water permeability, pressure resistance, and air permeability in the thickness direction, and has a ripple-shaped, undulating structure in the horizontal direction, which prevents cracks and collapse. It has high dimensional stability and does not shrink horizontally even when it absorbs water. In the present invention, the laminated surfaces are oriented in the vertical direction, and especially in the case of Fig. 3, the vertical direction corresponds to the folding direction of the thin layer mat, so when used as a mat for raising rice seedlings, the raised seedlings are removed from the medium. It is easy to divide the thin mat into blocks in the vertical direction, and there is no problem during mechanical rice transplantation.
Most preferred.

このように本発明の成型培地は水平方向の寸法安定性を
高くしながら、薄層マットを単に連続波型に屈曲折り畳
んだものと異なり、繊維が不連続不定常さざ波型に屈曲
しているので、培地の巾方向に繊維が長く伸びているこ
とがなく、田植機による苗の株分けかき取りが容易であ
るという利点を有している。
In this way, the molded medium of the present invention has high horizontal dimensional stability, but unlike a thin mat simply bent and folded into a continuous wave pattern, the fibers are bent into a discontinuous and unsteady ripple pattern. This has the advantage that fibers do not extend long in the width direction of the medium, making it easy to separate and scrape seedlings with a rice transplanter.

このようにした繊維集合体の容積比重は20〜250k
g/m’が好ましく、より好ましくは50〜100kg
/m3である。
The volume specific gravity of the fiber aggregate thus made is 20 to 250k.
g/m' is preferable, more preferably 50 to 100 kg
/m3.

20kg/m3未満では、耐圧縮強度、曲げ強度が弱く
、ハンドリング性が悪く、250 kg / m 3超
では硬くなりすぎて植物の根の伸長に悪影響をおよぼす
If the weight is less than 20 kg/m 3 , the compressive strength and bending strength will be low, resulting in poor handling properties, and if it exceeds 250 kg/m 3 , it will become too hard and have a negative effect on the elongation of plant roots.

本発明の水稲育苗用成型培地はこのままの状態で水稲育
苗用育苗箱内に密接収納される寸法である。
The molding medium for growing paddy rice seedlings of the present invention has a size that allows it to be closely accommodated in a seedling box for growing paddy rice seedlings as it is.

この成型培地は必要に応じて、酸性化剤によりPHが4
.5〜6に調整したり、肥料、親水性付与剤、保水剤等
を添加することができる。酸性化剤としては、公知の鉱
酸またはその塩類、有機酸、縮合燐酸の酸性塩が使用で
きる。鉱酸としては、例えば硫酸、塩酸、硝酸、燐酸な
どが挙げることができる。また、鉱酸の塩類としては、
例えば硫酸鉄、硫酸ばん土、硫酸マンガン、硫酸アンモ
ニウム、酸性燐酸カリウムなとが挙げられる。また、有
機酸類としては、例えばクエン酸、フマール酸、リンゴ
酸、ニトロフミン酸などが挙げられる。なお、上記酸あ
るいはその塩類にニトロフミン酸またはその塩例えばニ
トロフミン酸アンモニウムを併用すると育苗ないし栽培
成績が一層良好となる。
This molding medium may be adjusted to pH 4 with an acidifying agent if necessary.
.. It can be adjusted to 5 to 6, and fertilizers, hydrophilic agents, water retention agents, etc. can be added. As the acidifying agent, known mineral acids or salts thereof, organic acids, and acid salts of condensed phosphoric acid can be used. Examples of mineral acids include sulfuric acid, hydrochloric acid, nitric acid, and phosphoric acid. In addition, as salts of mineral acids,
Examples include iron sulfate, sodium sulfate, manganese sulfate, ammonium sulfate, and potassium acid phosphate. Examples of organic acids include citric acid, fumaric acid, malic acid, and nitrofumic acid. In addition, when nitrofumic acid or its salt, such as ammonium nitrofumate, is used in combination with the above acid or its salt, seedling raising or cultivation results will be even better.

また、上記酸性化剤のうち固形酸性化剤としては、例え
ば硫酸鉄、過燐酸石灰、酸性燐酸カリウムおよびその他
の酸性の鉱酸塩類、硫酸アンモニウムおよび硝酸アンモ
ニウムなどのような鉱酸のアンモニウム塩類、ならびに
クエン酸、フマール酸、リンゴ酸およびその他の有機酸
類、またはそれらの有機酸の酸性の塩類およびこれらの
有機酸のアンモニウム塩類などであって、粉状、か粒状
、粒状、塊状およびその他の任意の形状に成形した成形
物などの固体の各種酸性化剤を挙げることができる。な
お、上記の例えば過燐酸石灰、酸性燐酸カリウム、硫酸
アンモニウム、硝酸アンモニウムおよび塩化アンモニウ
ムなどの鉱酸塩は、酸性化剤であると同時に肥料として
も作用する。
Among the above acidifying agents, solid acidifying agents include, for example, iron sulfate, lime superphosphate, potassium acid phosphate and other acidic mineral acid salts, ammonium salts of mineral acids such as ammonium sulfate and ammonium nitrate, and citric acid. acids, fumaric acid, malic acid, and other organic acids, or acidic salts of these organic acids, and ammonium salts of these organic acids, etc., in powder, granule, granule, lump, and other arbitrary shapes. Examples include various solid acidifying agents such as molded articles. The mineral acid salts mentioned above, such as lime superphosphate, potassium acid phosphate, ammonium sulfate, ammonium nitrate, and ammonium chloride, act both as acidifying agents and as fertilizers.

また、有機酸のアンモニウム塩、酸性のカリ塩および酸
性の石灰塩などにおいても同様である。
The same applies to ammonium salts of organic acids, acidic potassium salts, acidic lime salts, and the like.

これらの酸性化剤による酸性化処理は、成型培地の製造
工程中でもよいし、製造後でもよいが、散布、塗布、含
浸等々従来の方法で添加することができる。
The acidification treatment with these acidifying agents may be performed during or after the manufacturing process of the molded medium, and can be added by conventional methods such as spraying, coating, and impregnation.

酸性化剤が固形状または粉状の場合には、水溶液として
用いてもよいし、のちに添加する散水によって溶解させ
るようにすることもできる。後者の場合には散水によっ
て徐々に酸性化すると共に効果が持続的であるという効
果をも生ずる。
When the acidifying agent is in solid or powder form, it may be used as an aqueous solution, or it may be dissolved by water sprinkling added later. In the latter case, water sprinkling gradually acidifies the area and the effect is long-lasting.

肥料としては、窒素肥料として硫安、塩安、硝安、尿素
が挙げられ、カリ肥料としては硫酸カリ、塩化カリ等が
挙げられ、リン酸肥料としては過リン酸石灰、リン酸ア
ンモニウム等が挙げられる。
Examples of fertilizers include nitrogen fertilizers such as ammonium sulfate, ammonium chloride, ammonium nitrate, and urea, potassium fertilizers such as potassium sulfate and potassium chloride, and phosphoric acid fertilizers such as lime superphosphate and ammonium phosphate.

また、骨粉、魚粉、醗酵抽かす等の天然肥料を配合して
もよい。これらの肥料は単記ても複合肥料でもよい。肥
料の配合量は成型培地の用途によって適宜決定されるか
、水稲育苗用として使用する場合には無肥料で使用する
ことが好ましい。
In addition, natural fertilizers such as bone meal, fish meal, fermentation extract, etc. may be added. These fertilizers may be single or compound fertilizers. The amount of fertilizer to be added is appropriately determined depending on the use of the molding medium, or when used for raising paddy rice seedlings, it is preferable to use it without fertilizer.

親水性付与剤としては、例えばアルキルポリオキシエチ
レンエーテル、アルキルフェニルポリオキシエチレンエ
ーテル、アルキルカルボニルオキシポリエチレン、N、
N−ジ(ポリオキシエチレン)アルカンアミド、脂肪酸
多価アルコールエステル、脂肪酸多価アルコールポリオ
キシエチレンエーテル、脂肪酸しょ糖エステル、脂肪酸
モノグリセリド、N、N−ジ(アルカノール)アルカン
アミド等の非イオン系界面活性剤、例えばエチレングリ
コール、プロピレングリコール、トリメチレングリコー
ル、1.2−ブタンジオール、1゜3−ブタンジオール
、1.4−ブタンジオール、グリセリン、ブタントリオ
ール、ポリエチレングリコール、ポリプロピレングリコ
ール、ジクリセリン等の多価アルコールか挙げられる。
Examples of the hydrophilicity imparting agent include alkyl polyoxyethylene ether, alkylphenyl polyoxyethylene ether, alkyl carbonyloxy polyethylene, N,
Nonionic surfactants such as N-di(polyoxyethylene)alkanamide, fatty acid polyhydric alcohol ester, fatty acid polyhydric alcohol polyoxyethylene ether, fatty acid sucrose ester, fatty acid monoglyceride, N,N-di(alkanol)alkanamide, etc. polyvalent agents such as ethylene glycol, propylene glycol, trimethylene glycol, 1,2-butanediol, 1゜3-butanediol, 1,4-butanediol, glycerin, butanetriol, polyethylene glycol, polypropylene glycol, dicrycerin, etc. Alcohol may be mentioned.

これらの親水性付与剤の使用量は粒状化無機質繊維基材
に対し0.05〜2 w t%、好ましくは0.1〜0
.5wt%が適当である。
The amount of these hydrophilicity imparting agents used is 0.05 to 2 wt%, preferably 0.1 to 0.0% based on the granulated inorganic fiber base material.
.. 5 wt% is appropriate.

〔作 用〕[For production]

本発明の水稲育苗用成型培地は上記のように、平面方向
には少なくとも2層以上の薄い無機質繊維層が積層され
た断面が表われ、各繊維が独立したさざ波型に屈曲して
いて、不規則な多方向に配向し、垂直方向には各繊維が
垂直方向に平行に形成されていることから、厚さ方向の
通水性、通気性、耐圧縮性、植物根の貫入性などを良好
に保持すると共に、水平方向には多方向に配向している
ことから、からんだり折り曲げられているため、縦及び
横方向の連結性が特に高く、前後面方向の保形性、非収
縮性などの好ましい性能を保有したものとなる。
As described above, the forming medium for growing paddy rice seedlings of the present invention has a cross section in which at least two or more thin inorganic fiber layers are laminated in the plane direction, and each fiber is bent in an independent ripple pattern, making it inert. Because it is oriented in multiple regular directions, and each fiber is formed parallel to the vertical direction, it has good water permeability in the thickness direction, air permeability, compression resistance, and penetration by plant roots. In addition to being oriented in multiple directions in the horizontal direction, it is entangled or bent, so it has particularly high connectivity in the vertical and horizontal directions, and has shape retention in the front and rear directions, non-shrinkage, etc. It has desirable performance.

また繊維方向が不連続不定常さざ波型であるので、繊維
が培地巾方向に長く伸びていないので、前記の保形性を
保持しながら田植機等による苗の株分けかき取りも容易
なものとなる。
In addition, since the fiber direction is discontinuous and ripple-shaped, the fibers do not extend long in the width direction of the medium, making it easy to divide and scrape seedlings with a rice transplanter, etc. while maintaining the above-mentioned shape retention. .

〔実施例〕〔Example〕

以下、本発明の具体的な実施例について説明する。 Hereinafter, specific examples of the present invention will be described.

通常の電気炉等で無機質繊維の原料を溶融して繊維化し
、遠心力又は気体吹製により浮遊状態の繊維に対し、フ
ェノール樹脂を約2重量%噴霧し、約16鰭の薄い繊維
層を形成し、この薄い繊維層を60層程度積層した厚さ
約1000mm、密度18kg/m3の板状体を、所定
の厚さに順次圧縮した後、厚さ一定の状態で移送し長手
方向から押し縮めることによって、表面が平滑で内部の
繊維同士が多数の波型にうねった板状体とし、続いて2
50℃の熱風乾燥を行い厚さ280龍、幅600m1、
密度60 kg / m 3の板状体とした。
Inorganic fiber raw materials are melted and made into fibers in a normal electric furnace, etc., and approximately 2% by weight of phenolic resin is sprayed onto the suspended fibers using centrifugal force or gas blowing to form a thin fiber layer of approximately 16 fins. The plate-shaped body, which is made by laminating about 60 thin fiber layers and has a thickness of about 1000 mm and a density of 18 kg/m3, is sequentially compressed to a predetermined thickness, and then transported while maintaining a constant thickness and compressed from the longitudinal direction. By doing this, a plate-like body with a smooth surface and many wavy inner fibers is formed, and then 2
Dry with hot air at 50℃ to a thickness of 280 mm and a width of 600 m1.
It was made into a plate-like body with a density of 60 kg/m3.

この板状体をまず長さ580關に切断してブロックとし
、次いでこのブロックの移送方向と平行な方向で幅18
mmに切断し、厚さ18m■、幅280mm、長さ58
0Wl+Iの水稲育苗用成型培地を得た。
This plate-like body is first cut into blocks with a length of 580 mm, and then a width of 18 mm is cut in a direction parallel to the direction in which the blocks are transported.
Cut into mm, thickness 18m, width 280mm, length 58
A forming medium for raising rice seedlings of 0Wl+I was obtained.

該培地を内法280 X 580 關の育苗箱内に収容
して十分に潅水したところ、水平方向にもほとんど収縮
せず、育苗箱の壁との間に空隙を生じることもなかった
When the culture medium was placed in a seedling growing box with an internal size of 280 x 580 and sufficiently watered, it hardly contracted in the horizontal direction and no voids were formed between the medium and the wall of the seedling growing box.

次いで、催芽した水稲種籾を播種し、肥料を含有した覆
土(約5粍厚)をしたところ、種籾が空隙に落ちたり、
播種、覆土が不均一になることもなく円滑に作業するこ
とができた。
Next, when the germinated paddy rice seeds were sown and covered with soil containing fertilizer (approximately 5 millimeters thick), the seeds fell into the gaps.
The work could be done smoothly without uneven seeding and soil covering.

しかも、30日間育苗した結果、本発明品を用いたもの
は、苗密度が粗密になったり、苗の育成が不揃いになっ
たりすることなく良好な生長苗が得られた。
Moreover, as a result of growing seedlings for 30 days, good-growing seedlings were obtained using the product of the present invention without causing the seedling density to become too dense or the seedlings to grow unevenly.

この水稲育苗用箱を田植機に載架して、種付けを行った
ところ、植付は爪による苗の抜根が円滑で、均一な本数
が得られた。
When this paddy rice seedling raising box was placed on a rice transplanter and seeds were sown, the seedlings could be easily removed using nails and a uniform number of seedlings was obtained.

〔発明の効果〕〔Effect of the invention〕

本発明では、鉱物#A維からなる植物栽培用成型培地で
あって、該培地の水平方向については各無機質繊維の繊
維方向が不規則な多方向に配向していながら垂直方向に
は垂直方向の繊維が多いために厚さ方向の通水性、通気
性、耐圧縮性、植物根の貫入性などを良好に保持すると
共に、水平方向には多方向に配線していることから、か
らんだり折り曲げられているため、縦及び横方向の連結
性が共に高く、前後面方向の保形性、非収縮性などの好
ましい性能を保有する。更に本発明の培地は巾方向に側
面を接着剤で接着したりする必要がなく、育苗箱床の巾
だけ多段層に積層しである一体ものであることから取扱
が容易であるため下級貼着が不要な水稲育苗用成型培地
が得られ、繊維方向が垂直であるため田植機の爪による
苗の株分けかき取り不良がなくなり、田植機による作業
性を向上することができるものである。
The present invention provides a molded medium for plant cultivation made of mineral #A fibers, in which the fiber directions of each inorganic fiber are oriented in multiple irregular directions in the horizontal direction of the medium, but in the vertical direction. Because it has a large amount of fiber, it maintains good water permeability, air permeability, compression resistance, and penetration of plant roots in the thickness direction, and since the wiring runs in multiple directions horizontally, it does not get tangled or folded. Because of this, it has high connectivity in both the vertical and lateral directions, and has favorable performance such as shape retention and non-shrinkability in the front and back directions. Furthermore, the culture medium of the present invention does not require adhesive on the sides in the width direction, and is easy to handle because it is a single piece that is laminated in multiple layers for the width of the seedling box floor. A molding medium for growing rice seedlings that does not require a wafer is obtained, and since the fiber direction is perpendicular, there is no problem in dividing and scraping the seedlings with the claws of the rice transplanter, and the workability of the rice transplanter can be improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の植物栽培用成型培地の実施例の斜視図
であり、第2図は実施例の製品を得るために用いる無機
繊維製板状体の斜視図である。 第3図は薄層マットをコンベアの移送方向と実質的に直
角方向に連続的に往復垂下させて形成した多段層マット
から作成した植物栽培用成型培地の実施例の斜視図であ
る。 第4図は第3図の培地を作成する前の多段積層ブロック
の斜視図である。 第5図は薄層マットをコンベアの移送方向と直角方向に
連続的に往復垂下させ、多段積層マットを作る装置の立
面図である。 第6図は第5図の装置で作成した多段積層マットの拡大
斜視図である。 A:繊維のさざ波型配向が表われた培地の表面に該当す
る面。 B:上下面から加圧しながら、前後方向に板状体を圧縮
して、内部の繊維をさざ波型に配向させたために、上下
面にほぼ平行なしわをもった板状体の表面(培地の側面
)に該当する面。 C:垂直方向に繊維配向した培地の側面(水平方向に繊
維配向した板状体の側面)。 1・・・薄層マット、2・・・移送コンベア、3・・・
連続多段層積層マット、4・・・厚み方向の圧縮を与え
る上方コンベア。 第1図 第2図 第 図 第 図
FIG. 1 is a perspective view of an example of a molded culture medium for plant cultivation of the present invention, and FIG. 2 is a perspective view of an inorganic fiber plate-like body used to obtain the product of the example. FIG. 3 is a perspective view of an example of a molded culture medium for plant cultivation made from a multi-layered mat formed by continuously reciprocating a thin-layered mat in a direction substantially perpendicular to the conveying direction of a conveyor. FIG. 4 is a perspective view of the multi-tiered laminated block before the culture medium shown in FIG. 3 is created. FIG. 5 is an elevational view of an apparatus for producing a multi-layered mat by continuously reciprocating and suspending thin-layer mats in a direction perpendicular to the conveying direction of a conveyor. FIG. 6 is an enlarged perspective view of a multi-layered mat made with the apparatus shown in FIG. 5. A: Surface corresponding to the surface of the medium where the ripple-like orientation of fibers appears. B: The surface of the plate has wrinkles almost parallel to the upper and lower surfaces (the surface of the plate has wrinkles almost parallel to the upper and lower surfaces) because the plate was compressed in the front-rear direction while applying pressure from the upper and lower surfaces, and the internal fibers were oriented in a ripple pattern. side). C: Side surface of a medium with fibers oriented in the vertical direction (side surface of a plate-like body with fibers oriented in the horizontal direction). 1... Thin layer mat, 2... Transfer conveyor, 3...
Continuous multi-layer laminated mat, 4...Upper conveyor that provides compression in the thickness direction. Figure 1 Figure 2 Figure 2

Claims (5)

【特許請求の範囲】[Claims] (1)鉱物繊維からなる植物栽培用成型培地であって、
多数の不定常さざ波型に屈曲してうねった無機質繊維薄
層マット同士が各層の内部及び層間で互いに絡み合いバ
インダーで部分的に接着されて積層された厚い集合体を
、薄切り切断して上面に多数の不定常さざ波型屈曲面が
表われ繊維積層面が垂直方向に配向したものである植物
栽培用成型培地。
(1) A molded medium for plant cultivation consisting of mineral fibers,
A thick aggregate of laminated inorganic fiber thin layer mats that are bent and undulated in a large number of unsteady ripples are intertwined with each other inside and between each layer and partially adhered with a binder, and then cut into thin slices to form a large number of layers on the top surface. A molded culture medium for plant cultivation in which an unsteady ripple-shaped curved surface appears and the fiber laminated surface is oriented in the vertical direction.
(2)厚い集合体の嵩比重が20〜250 kg/m^3であって、薄切り切断時の寸法が育苗箱内
に密接収納される寸法に一致し且つ下級貼着なしの一体
物である請求項1記載の植物栽培用成型培地。
(2) The bulk specific gravity of the thick aggregate is 20 to 250 kg/m^3, the size when cut into thin pieces matches the size to be closely stored in the seedling nursery box, and it is a one-piece product without lower adhesives. The molded medium for plant cultivation according to claim 1.
(3)成型培地が無肥料で酸性化剤にて PH4.5〜6に調整されたものである請求項1又は請
求項2記載の植物栽培用成型培地。
(3) The molded medium for plant cultivation according to claim 1 or 2, wherein the molded medium is fertilizer-free and whose pH is adjusted to 4.5 to 6 with an acidifying agent.
(4)平面的に繊維が配向積層されたバインダー含有の
薄い無機質繊維マットを多数積層し、積層された無機質
繊維マットを厚さ一定の状態下で繊維積層面に平行方向
に押し縮めることにより、無機質繊維薄層マット同士が
各層の内部及び層間で互いに絡みあった多数の不定常さ
ざ波型に屈曲して得られる厚い集合体を、熱硬化炉に通
してバインダーを硬化させた後、所定の長さで切断して
ブロックとし、次いで該ブロックを押し縮める方向と同
一方向で縦向きに薄切り切断することを特徴とする植物
栽培用成型培地の製造法。
(4) By laminating a large number of thin binder-containing inorganic fiber mats in which the fibers are oriented and laminated in a plane, and compressing the laminated inorganic fiber mats in a direction parallel to the fiber lamination surface under a constant thickness condition, The thick aggregate obtained by bending the inorganic fiber thin layer mats into a large number of unsteady ripples in which they are intertwined with each other within each layer and between the layers is passed through a thermosetting oven to harden the binder, and then cut into a predetermined length. 1. A method for producing a molded medium for plant cultivation, which comprises cutting the medium into blocks, and then cutting the blocks into thin slices lengthwise in the same direction as the direction in which the blocks are compressed.
(5)厚い集合体が、平面的に繊維が配向積層されたバ
インダー含有の薄い無機質繊維マットを移送コンベア上
にその移送方向と実質的に直角方向に連続的に折り畳み
積層させつつ移送される無機質繊維マットを所定の厚み
になるまで上下方向から圧縮して厚さ一定の状態下で後
続の上下一対のコンベアの移送速度を遅くして繊維積層
面に平行方向に押し縮めて得られたものである請求項4
記載の植物栽培用成型培地の製造法。
(5) A thick aggregate is an inorganic material in which a thin binder-containing inorganic fiber mat in which the fibers are oriented and laminated in a plane is conveyed by continuously folding and laminating the mat in a direction substantially perpendicular to the direction of conveyance. It is obtained by compressing a fiber mat from above and below until it reaches a predetermined thickness, then slowing down the conveyor speed of the following pair of upper and lower conveyors while keeping the thickness constant, and compressing it in a direction parallel to the fiber lamination surface. Claim 4
A method for producing the molded medium for plant cultivation described above.
JP2166724A 1990-04-18 1990-06-27 Molding medium for plant cultivation and its manufacturing method Expired - Lifetime JPH0634659B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2166724A JPH0634659B2 (en) 1990-04-18 1990-06-27 Molding medium for plant cultivation and its manufacturing method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2-100464 1990-04-18
JP10046490 1990-04-18
JP2166724A JPH0634659B2 (en) 1990-04-18 1990-06-27 Molding medium for plant cultivation and its manufacturing method

Publications (2)

Publication Number Publication Date
JPH044825A true JPH044825A (en) 1992-01-09
JPH0634659B2 JPH0634659B2 (en) 1994-05-11

Family

ID=26441483

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH0634659B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001082683A1 (en) * 2000-04-28 2001-11-08 Rockwool International A/S Plant growth substrates
US6779299B2 (en) * 2001-12-21 2004-08-24 3921107 Canada Inc. Plant growing system
CN105294243A (en) * 2015-10-21 2016-02-03 蚌埠龙达农业专业合作社 Planting matrix of photinia parvifolia
KR102000961B1 (en) * 2018-09-25 2019-07-17 김동유 Vegetation mat

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2409066A (en) * 1943-01-23 1946-10-08 Johns Manville Manufacture of felted products
GB733924A (en) * 1951-06-29 1955-07-20 Owens Corning Fiberglass Corp Improvements in or relating to mats of fibers and method for producing the same
JPS6052662A (en) * 1983-07-07 1985-03-25 イゾヴエ−ル・サン・ゴ−バン Felt continuous forming method and apparatus
EP0277397A1 (en) * 1987-01-27 1988-08-10 Rockwool Lapinus B.V. Grow-mat for cultivating plants and a method for manufacturing same
EP0280338A1 (en) * 1987-01-27 1988-08-31 Rockwool Lapinus B.V. Porous product for cultivating plants and a method for manufacturing same
JPS6453013A (en) * 1987-08-03 1989-03-01 Asea Brown Boveri Water cooling type cooling device for supercharging type internal combustion engine
JPS6457930A (en) * 1987-08-27 1989-03-06 Rikio Nishida Piercing tool
JPH026492A (en) * 1988-06-24 1990-01-10 Nippon Chemiphar Co Ltd Novel glycerol derivative, its production and pharmaceutical composition containing the same derivative
JPH02276513A (en) * 1989-03-15 1990-11-13 Isover Saint Gobain Substratum for cultivation without soil

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2409066A (en) * 1943-01-23 1946-10-08 Johns Manville Manufacture of felted products
GB733924A (en) * 1951-06-29 1955-07-20 Owens Corning Fiberglass Corp Improvements in or relating to mats of fibers and method for producing the same
JPS6052662A (en) * 1983-07-07 1985-03-25 イゾヴエ−ル・サン・ゴ−バン Felt continuous forming method and apparatus
EP0277397A1 (en) * 1987-01-27 1988-08-10 Rockwool Lapinus B.V. Grow-mat for cultivating plants and a method for manufacturing same
EP0280338A1 (en) * 1987-01-27 1988-08-31 Rockwool Lapinus B.V. Porous product for cultivating plants and a method for manufacturing same
JPS6453013A (en) * 1987-08-03 1989-03-01 Asea Brown Boveri Water cooling type cooling device for supercharging type internal combustion engine
JPS6457930A (en) * 1987-08-27 1989-03-06 Rikio Nishida Piercing tool
JPH026492A (en) * 1988-06-24 1990-01-10 Nippon Chemiphar Co Ltd Novel glycerol derivative, its production and pharmaceutical composition containing the same derivative
JPH02276513A (en) * 1989-03-15 1990-11-13 Isover Saint Gobain Substratum for cultivation without soil

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001082683A1 (en) * 2000-04-28 2001-11-08 Rockwool International A/S Plant growth substrates
US6779299B2 (en) * 2001-12-21 2004-08-24 3921107 Canada Inc. Plant growing system
CN105294243A (en) * 2015-10-21 2016-02-03 蚌埠龙达农业专业合作社 Planting matrix of photinia parvifolia
KR102000961B1 (en) * 2018-09-25 2019-07-17 김동유 Vegetation mat

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