JPH0445820A - Air cleaning filter - Google Patents
Air cleaning filterInfo
- Publication number
- JPH0445820A JPH0445820A JP2155948A JP15594890A JPH0445820A JP H0445820 A JPH0445820 A JP H0445820A JP 2155948 A JP2155948 A JP 2155948A JP 15594890 A JP15594890 A JP 15594890A JP H0445820 A JPH0445820 A JP H0445820A
- Authority
- JP
- Japan
- Prior art keywords
- honeycomb
- base material
- filter
- adsorbent
- shaped base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title abstract description 3
- 239000003463 adsorbent Substances 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 37
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000005192 partition Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 abstract description 20
- 230000001070 adhesive effect Effects 0.000 abstract description 20
- 239000002655 kraft paper Substances 0.000 abstract description 7
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 abstract description 4
- 229920001568 phenolic resin Polymers 0.000 abstract description 4
- 239000005011 phenolic resin Substances 0.000 abstract description 4
- 238000005304 joining Methods 0.000 abstract description 3
- 229910021536 Zeolite Inorganic materials 0.000 abstract description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 abstract description 2
- 239000000377 silicon dioxide Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000010457 zeolite Substances 0.000 abstract description 2
- 239000000123 paper Substances 0.000 abstract 1
- 239000004745 nonwoven fabric Substances 0.000 description 13
- 241000239290 Araneae Species 0.000 description 9
- 239000002245 particle Substances 0.000 description 6
- 239000000428 dust Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 235000019645 odor Nutrition 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 229920002972 Acrylic fiber Polymers 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005367 electrostatic precipitation Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000011045 prefiltration Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000000843 anti-fungal effect Effects 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 239000012939 laminating adhesive Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
一般家庭における集塵や脱臭などの要望は年々強くなっ
てきている。たばこの臭い除去、ペットや］・イ１／の
臭い除去などについての要望が、建築物の密閉度の向」
二や、冷暖房機器の普及に比例し高まってきている。[Detailed Description of the Invention] Industrial Application Fields Demands for dust collection and deodorization in general households are becoming stronger year by year. Requests for removing odors from cigarettes, pets, etc. are increasing the airtightness of buildings.
Second, it is increasing in proportion to the spread of air conditioning equipment.
本発明はこのような要請に基づ（空気清浄器に用いる空
気浄化用フィルタに関するものて゛ある。The present invention is based on such a request (and relates to an air purifying filter used in an air purifier).
従来の技術
この種のフィルタとして古くから使用されているものは
、粒状吸着剤を平板状、あるいはジグザグ状のフィルタ
ケースに単に充填した構成上なっていた。この構成のも
のは、輸送・振動などで充填率が変化したり、微粉が発
生し汚れたり、処理流体の流路が変化したりして、初期
の浄化性能を発揮しなくなるなどの欠点を有していた。2. Description of the Related Art Filters of this type that have been used for a long time have a structure in which a granular adsorbent is simply filled in a flat or zigzag filter case. Products with this configuration have drawbacks such as the filling rate changing due to transportation and vibration, the generation of fine powder and contamination, and the flow path of the processing fluid changing, making it impossible to achieve the initial purification performance. Was.
これらの欠点を補うため、近年各種のフィルタ加工法が
提案されている。第８図に示すものは、熱可塑性樹脂の
不織布３１に、直接吸着剤３２の粒状体を散布し、熱圧
着してフィルタを形成したものである。また第９図に示
すものは、ゴム系やビニル系等の接着剤を選定し、不織
布や三次元網目状弾性シー［・３３等と吸着剤３２を接
合した構成としているものである。このうち、前者は吸
着剤３２と不織布３］との結合力が弱かったり、加熱す
るときの熱で吸着剤に添着している成分が変質するなど
の欠点があった。また、空気の圧損も高かった。後者は
、接着剤を使用する関係で溶媒や溶質が吸着剤の吸着能
に少なからず影響を与え、吸着能が低下したり、吸着剤
の分布が不均一に成りやすかったり、吸着剤の使用量を
増やすと圧損が増加するなどの欠点を有していた。In order to compensate for these drawbacks, various filter processing methods have been proposed in recent years. In the filter shown in FIG. 8, particles of an adsorbent 32 are directly sprinkled on a nonwoven fabric 31 made of thermoplastic resin, and the filter is bonded by thermocompression. In addition, the one shown in FIG. 9 has a structure in which an adsorbent 32 is bonded to a non-woven fabric, a three-dimensional mesh elastic sheet 33, etc. using a rubber-based or vinyl-based adhesive. Of these, the former has drawbacks such as a weak bonding force between the adsorbent 32 and the nonwoven fabric 3, and the components attached to the adsorbent deteriorate due to heat during heating. Also, the air pressure drop was high. In the latter case, since adhesives are used, solvents and solutes have a considerable effect on the adsorption capacity of the adsorbent, resulting in a decrease in adsorption capacity, uneven distribution of the adsorbent, and an increase in the amount of adsorbent used. Increasing the pressure loss has the disadvantage of increasing pressure loss.
そこで本発明者等は先に、上記のような欠点を解決する
空気浄化用フィルタを発明した。以下、その構成につい
て第１０図・第１１図・第１２図を参照しながら説明す
る。第１０図は上記従来例のフィルタの全体図であり、
第１１図はその一部拡大図である。第１２図はハニカム
状基材１の拡大図である。このハニカム状基材１は、ア
ルミニウムの薄板やクラフト紙をフェノール系樹脂等で
硬化したもので成る蜂の巣状のものである。このフィル
タは、ハニカム状基材１のセル５内に吸着剤１２を入れ
、両面に不織布１３を、くもの巣状接着シート９で接合
している。Therefore, the present inventors first invented an air purifying filter that solves the above-mentioned drawbacks. The configuration will be described below with reference to FIGS. 10, 11, and 12. FIG. 10 is an overall diagram of the above-mentioned conventional filter,
FIG. 11 is a partially enlarged view. FIG. 12 is an enlarged view of the honeycomb-shaped base material 1. This honeycomb-shaped substrate 1 is made of a thin aluminum plate or kraft paper hardened with a phenolic resin or the like. In this filter, an adsorbent 12 is placed in the cells 5 of a honeycomb-shaped base material 1, and a nonwoven fabric 13 is bonded to both sides with a spider web-shaped adhesive sheet 9.
発明が解決しようとする課題
しかし前記した空気浄化用フィルタにおいては、フィル
タ内部の吸着剤１２として通常微粒子も含まれるので、
不織布１３の繊維目付量を多くしなければならなくなり
、圧損が高くなるという欠点があった。さらに層状の空
気の流れに対しては圧損は比較的低いが、実使用で発生
する横方向からの流れや、乱流はハニカムの壁に衝突す
るため圧損が高くなるという課題もあった。Problems to be Solved by the Invention However, in the above-mentioned air purifying filter, since fine particles are usually included as the adsorbent 12 inside the filter,
There was a drawback that the fiber basis weight of the nonwoven fabric 13 had to be increased, resulting in an increase in pressure loss. Furthermore, although the pressure drop is relatively low against laminar air flows, there is also the problem that the pressure drop increases due to lateral flows and turbulent flows that occur in actual use, colliding with the walls of the honeycomb.
本発明は上記課題を解決しようとするもので、低騒音・
大風量の空気清浄器を実現するに当たって、圧損が低い
空気浄化用フィルタを提供することを第一の目的とする
ものであり、この第一の目的に加えて、実使用時の風の
流れに対してもさらに圧損を低くすると共に、形状保持
力の高い空気浄化用フィルタを提供することを第二の目
的とするものである。The present invention aims to solve the above problems, and aims to achieve low noise and
In creating an air purifier with a large air volume, the primary objective is to provide an air purifying filter with low pressure loss. A second object of the present invention is to provide an air purifying filter that further reduces pressure loss and has high shape retention.
課題を解決するための手段
前記第一の目的を達成するための本発明の第一の手段は
、ハニカム状基材のセル内に造粒した活性炭等の吸着剤
を入れ、かつ前記ハニカム状基材の両面に網状の通気性
シートを貼り合わせてなる空気浄化用フィルタとするも
のである。また第二の目的を達成するための本発明の第
二の手段は、多孔性隔壁を持つハニカム状基材のセル内
に活性炭等の吸着剤を入れ、かつ前記ハニカム状基材の
両面に通気性シートを貼り合わせてなる空気浄化用フィ
ルタとするものである。Means for Solving the Problems A first means of the present invention for achieving the first object is to insert an adsorbent such as granulated activated carbon into the cells of a honeycomb-like base material, and to This air purifying filter is made by laminating mesh-like breathable sheets on both sides of the material. A second means of the present invention for achieving the second object is to put an adsorbent such as activated carbon into the cells of a honeycomb-like base material having porous partition walls, and to ventilate both sides of the honeycomb-like base material. This is an air purifying filter made by laminating adhesive sheets together.
作 用
本発明の第一の手段によれば、造粒した吸着剤は粒度が
比較的揃っておりまた微粒子がないので、両面を覆う通
気性シートが網状のものであっても、吸着剤が漏れてし
まうことがない。従って、圧損の極めて低い空気浄化用
フィルタとすることができる。また本発明の第二の手段
によれば、多孔性隔壁を有するハニカム状基材をコアと
しているので、乱流はこの隔壁を通り抜けることができ
、その結果実使用での通気抵抗を下げることができる。Effect According to the first means of the present invention, the granulated adsorbent has a relatively uniform particle size and is free of fine particles, so even if the breathable sheet covering both sides is mesh-like, the adsorbent is It never leaks. Therefore, it is possible to obtain an air purifying filter with extremely low pressure loss. Further, according to the second means of the present invention, since the core is a honeycomb-shaped base material having porous partition walls, turbulent flow can pass through the partition walls, and as a result, the ventilation resistance in actual use can be reduced. can.
実施例
以下、本発明の第一の実施例について第１図・第２図・
第３図・第６図及び第７図を参照しながら説明する。蜂
の巣状のハニカム状基材１は、アルミニウムの薄板やク
ラフト紙等を折り曲げ、接着剤で接合された後、フェノ
ール系樹脂等で寸法的に大きく変化せぬように軽く硬化
させた後、第３図に示すように、フィルタ寸法に必要な
サイズに縦寸法りと横寸法Ｗ及び厚み寸法Ｃに切断され
る。本実施例では、ハニカム状基材１としてクラフト紙
を使用している。またセルの寸法は一般的に１寸法で表
示されるが、この１寸法とＣ寸法はフィルタの性能を太
き（作用する。つまり使用する活性炭等の吸着剤２の粒
子の大きさと、使用する量と圧損との関係で最適な寸法
を設定する必要がある。−船釣には１寸法は２１〜１５
ｍｍ （実施例では１２ｍｍを使用した）、０寸法は３
ｍｍ〜２０ｍｍ （実施例では７ｎ＋ｍを使用した）の
ものが使いやすい。フィルタＡは、このようなハニカム
状基材１のセル５内に吸着剤２を入れ、両面に網状シー
ト３をくもの巣状接着シート４で接合している。吸着剤
２としては、造粒された通常の活性炭、臭い成分に有効
な薬品を添着した活性炭、ゼオライト・シリカあるいは
アルミナなどのようなものを使う。吸着剤２の粒子サイ
ズは、吸着能に基づき決定されるが、一般的に直径２ｍ
ｎｒ４ｍｍ、長さ２ｍｍ−７＋ｎｎ＋の円柱状の押し出
し品や、直径２ｍｍ〜５ｍｍの球状のものが使用される
。本実施例では直径２ＩＩＩｎ＋、長さ２ｍｍ〜５ｍｍ
の造粒炭を用いている。吸着剤６としては１種あるいは
２種以」二のものを選んで良いが、本実施例ではアルデ
ヒド用・アンモニア用・硫黄系用及び炭化水素用の４種
を選んでいる。次に網状シート３はポリエステル・°ア
クリル・ＰＰ−ＰＥなとの熱可塑性樹脂からなる織物で
、−本の嵯り糸の太さが約０．５ｍｍ、 緩り糸間のピ
ッチが約１５ｍｍのものが適当である。本実施例では、
静電集塵時の電極を兼ねるため、′アクリル繊維に予め
導電処理を施したものを網状シート３として使用してい
る。前記導電性は網状シート３の少なくとも一方に設け
ればよく、導電率はＩＫΩ／ ｃｍ以下のものにした。Embodiment Below, the first embodiment of the present invention is shown in Fig. 1, Fig. 2, and Fig. 2.
This will be explained with reference to FIGS. 3, 6, and 7. The honeycomb-shaped base material 1 is made by bending aluminum thin plates, kraft paper, etc., joining them with adhesive, and then lightly curing them with phenolic resin or the like so as not to change the dimensions significantly. As shown in the figure, the filter is cut into vertical and horizontal dimensions W and thickness C according to the required filter dimensions. In this example, kraft paper is used as the honeycomb-shaped base material 1. In addition, the cell dimensions are generally expressed as one dimension, but this one dimension and the C dimension affect the performance of the filter. It is necessary to set the optimal dimensions in relation to the amount and pressure loss. - For boat fishing, one dimension is 21 to 15
mm (12 mm was used in the example), 0 dimension is 3
mm to 20 mm (7n+m was used in the example) is easy to use. In the filter A, an adsorbent 2 is placed in the cells 5 of such a honeycomb-shaped base material 1, and a reticulated sheet 3 is bonded to both sides with a web-shaped adhesive sheet 4. As the adsorbent 2, granulated ordinary activated carbon, activated carbon impregnated with a chemical effective against odor components, zeolite, silica, or alumina are used. The particle size of the adsorbent 2 is determined based on the adsorption capacity, but is generally 2 m in diameter.
A cylindrical extruded product with nr of 4 mm and a length of 2 mm-7+nn+ or a spherical product with a diameter of 2 mm to 5 mm are used. In this example, the diameter is 2IIIn+ and the length is 2 mm to 5 mm.
granulated charcoal is used. One or more types of adsorbents may be selected as the adsorbent 6, but in this embodiment, four types are selected: one for aldehydes, one for ammonia, one for sulfur, and one for hydrocarbons. Next, the mesh sheet 3 is a fabric made of thermoplastic resin such as polyester, acrylic, and PP-PE, and the thickness of the threads is approximately 0.5 mm, and the pitch between loose threads is approximately 15 mm. things are appropriate. In this example,
In order to serve as an electrode during electrostatic precipitation, acrylic fibers that have been previously subjected to conductive treatment are used as the mesh sheet 3. The electrical conductivity may be provided on at least one side of the mesh sheet 3, and the electrical conductivity is set to be less than IKΩ/cm.
またハニカム状基材１と網状シート３を接合するための
接着シート４としては、無溶剤型で熱溶着型樹脂（ナイ
ロン系、アクリル系など）を繊維状にし、かつ開口率の
貰い不織布、ｔなわちくもの巣状接着シートを用いてい
る。フィルタＡの加工の手順は、以下の通りである。ま
ずハニカム状基材１と網状シート３を、くもの巣状接着
シート４でホットプレス等により片面のみを接合し、次
いで吸着剤２を均一にその上から散布する。この後振動
をかけハケ等でならし、その上からくもの巣状の接着シ
ート４を置き、さらに上から網状シート３を置きホット
プレス等で加熱する。こうしてフィルタＡが完成する。The adhesive sheet 4 for bonding the honeycomb-like base material 1 and the net-like sheet 3 is made of a non-woven fabric made of solvent-free heat-welding resin (nylon, acrylic, etc.) and having a high aperture ratio. Nawachi spider web adhesive sheet is used. The processing procedure for filter A is as follows. First, the honeycomb-shaped base material 1 and the reticulated sheet 3 are bonded on only one side using a spider web-shaped adhesive sheet 4 by hot pressing or the like, and then the adsorbent 2 is uniformly sprinkled thereon. Thereafter, it is vibrated and smoothed with a brush, etc., and then a spider web-shaped adhesive sheet 4 is placed on top of it, and then a net-like sheet 3 is placed on top of it and heated with a hot press or the like. In this way, filter A is completed.
ホットプレスの条件はここでは１３０℃×２〜３ｓｅｃ
である。こうして得られた空気浄化用フィルタＡは、４
５４×３０２ｍＭ×厚さ約７．５ｍｍで吸着剤の量は約
３００ｇであり、第６図・第７図に示す構成で実際の空
気清浄器に使用される。２０は空気吸い込み口、２１は
空気吹き出し口、２２はコントロール部、２３はフィル
タをセラＩ・する治具である。本実施例の空気浄化用フ
ィルタＡは、治具２３により第７図のようにセットされ
る。２４は空気中の大きい粉塵を除去するプレフィルタ
、２５は静電集塵用フィルタ、２６はモータ、２７はフ
ァン部、２８は空気の流路を示している。２９は電気集
塵のための高電圧発生用の陽電極の放電電極であり、そ
の対極としてはフィルタＡの少なくとも片面の導電性部
分が機能する。３０は空気清浄器のボディである。The hot press conditions here are 130℃ x 2 to 3 seconds.
It is. The air purifying filter A obtained in this way is 4
The size is 54 x 302 mm x about 7.5 mm thick, and the amount of adsorbent is about 300 g, and the structure shown in Figs. 6 and 7 is used in an actual air purifier. 20 is an air inlet, 21 is an air outlet, 22 is a control section, and 23 is a jig for cleaning the filter. The air purifying filter A of this embodiment is set using a jig 23 as shown in FIG. 24 is a pre-filter for removing large dust particles in the air, 25 is an electrostatic precipitator filter, 26 is a motor, 27 is a fan section, and 28 is an air flow path. Reference numeral 29 denotes a discharge electrode of a positive electrode for generating a high voltage for electrostatic precipitation, and the conductive portion on at least one side of the filter A functions as a counter electrode thereof. 30 is the body of the air purifier.
」二記構成において空気清浄器の動作を説明する。ファ
ン部２７の回転により、両サイトにある空気吸い込み１
コ２０より吸引された空気は、まずプレフィルタ２４で
大きい粉塵を除去される。続いて放電電極２９のコロナ
放電により細かい埃や、煙がプラスに帯電し、静電集塵
フィルタ２５に捕らえられる。その後臭いなどのガス成
分は、フィルタＡの吸着剤２で吸着される。こうして浄
化された空気は、空気吹き出しＩＩ＋ ２１より排出さ
れる。” The operation of the air purifier in the second configuration will be explained. Due to the rotation of the fan section 27, the air suction 1 at both sites is
The air sucked from the air filter 20 is first subjected to a pre-filter 24 to remove large dust particles. Subsequently, fine dust and smoke are positively charged by the corona discharge of the discharge electrode 29, and are captured by the electrostatic dust collection filter 25. Thereafter, gas components such as odors are adsorbed by the adsorbent 2 of filter A. The air purified in this way is discharged from the air outlet II+ 21.
なお、くもの巣状の接着シート４の替わりに、ハニカム
状基材１に、直接ホットメルト樹脂をスプレーなどによ
り塗布したり、あるいは吸着剤２に影響のない範囲で接
着剤を塗布したりして、網状シート３を接合しても良い
。In addition, instead of the spider web-shaped adhesive sheet 4, hot-melt resin may be directly applied to the honeycomb-shaped base material 1 by spraying, or an adhesive may be applied within a range that does not affect the adsorbent 2. Then, the reticulated sheet 3 may be joined.
次に本発明の第二の実施例について、第４図〜第７図を
参照して説明する。第一の実施例と同一部材については
同一符号を付して詳細な説明を省略し相違点を中心に説
明する。多孔性隔壁を有する多孔性ハニカム状基材１１
は前記第一の実施例と同様に、アルミニウムの薄板やク
ラフト紙等を折り…口ず接着剤で接合された後、フェノ
ール系樹脂等で寸法的に大きく変化しないように軽く硬
化させた後、フィルタ寸法に必要なサイズに切断される
。多孔性ハニカム状基材１１としては、直径１＋ｎｍの
穴をピッチ１ 、５ｍｍで設けたクラフト紙を使用して
いる。また本実施例では、第一の実施例と同様に、１゛
寸法を１２ｍｍ、Ｃ′寸法を７ｍＶｌに設定している。Next, a second embodiment of the present invention will be described with reference to FIGS. 4 to 7. The same members as those in the first embodiment are given the same reference numerals, detailed explanations are omitted, and the explanation will focus on the differences. Porous honeycomb base material 11 having porous partition walls
In the same manner as in the first embodiment, aluminum thin plates, kraft paper, etc. are folded and bonded together with adhesive, and then lightly cured with phenolic resin or the like to avoid large dimensional changes. Cut to size required for filter dimensions. As the porous honeycomb-like base material 11, kraft paper is used in which holes with a diameter of 1+nm are provided at a pitch of 1.5 mm. Further, in this embodiment, the 1" dimension is set to 12 mm and the C' dimension is set to 7 mVl, as in the first embodiment.
このような多孔性ハニカム状基材１１のセル１５内に、
吸着剤１２を均一に充填する。吸着剤１２の粒子サイズ
は、吸着能に基づき決定されるが、一般的に４ ｍ ｅ
ｓ ｈ −２０ｍ ｅ ｓ ｈ （約６ｍｍ−１ｍｍ
）のものが使用される１１本実施例では（ｉｍｅｓｈ−
１２ｍｅＳｈ （約４ｍｍ〜２ｍｍ）の破砕炭を使用し
た。吸着剤１２の種類は１種あるいは２種以上を選んで
良いが、本実施例ではｒルデヒ］・用・アンモニア用・
硫黄系用１ 。In the cells 15 of such a porous honeycomb-like base material 11,
Fill the adsorbent 12 uniformly. The particle size of the adsorbent 12 is determined based on the adsorption capacity, but is generally 4 m e
s h -20m e s h (approx. 6mm-1mm
) is used in this example.
12 meSh (approximately 4 mm to 2 mm) crushed charcoal was used. The type of adsorbent 12 may be selected from one type or two or more types, but in this example, the type of adsorbent 12 is selected from the following types:
1 for sulfur type.
及び炭化水素用の４種を選んだ。また不織布１３として
はポリエステル・アクリル・ＰＰ−ＰＥなどの熱可塑性
樹脂からなる繊維状（ｌｄ〜１０ｄ）で綿のように弾性
を幾分残しているもので、目付重量１０−５０ｇ／ｎｔ
、風速１ ｍ／ｓｅｅの時の圧損が０５ｍｍＡｑ以下
のものを使用する。また静電集塵時の電極を兼ねるため
、アクリル繊維に予め導電処理を施したものを混入した
。この導電性は不織布１３の少なくとも一方であれば良
く、導電率はＩＫΩ／ｃｍ以下のものにした。多孔性ハ
ニカム状基材１１と不織布１３を接合するための接着シ
ート４としては、前記第一の実施例と同様のくもの巣状
接着シートを用いた。本実施例の空気浄化用フィルタの
加工の手順は、以下の通りである。まず多孔性ハニカム
状基材１１と不織布１３を、くもの巣状接着シート４て
ポットプレス等により片面のみを接合し、次いで吸着剤
１２を均一にその上から散布する。次いで振動をかけハ
ケ等でならし、その上からくもの巣状の接着シート４を
置き、さらに上から不織布１３を置きホットプレス等で
加熱す１す
る。こうして本実施例の空気浄化用フィルタが完成する
。ホットプレスの条件はここでは１３０℃×２〜３ｓｅ
ｃである。このようにして得られた空気浄化用フィルタ
は４５４ｍｍｘ３０２ｍｍｘ厚さ約７．５ｍｍで、吸着
剤の量は約３００ｇであり、第６図・第７図に示す構成
で実際の空気清浄器に使用される。and four types for hydrocarbons were selected. The nonwoven fabric 13 is a fibrous material (LD to 10D) made of thermoplastic resin such as polyester, acrylic, or PP-PE, and has some elasticity like cotton, and has a basis weight of 10 to 50 g/nt.
, use one with a pressure loss of 05 mmAq or less when the wind speed is 1 m/see. In addition, acrylic fibers that had been previously subjected to conductive treatment were mixed in to serve as electrodes during electrostatic precipitate. The electrical conductivity may be as long as at least one of the nonwoven fabrics 13, and the electrical conductivity is set to be less than IKΩ/cm. As the adhesive sheet 4 for bonding the porous honeycomb-like base material 11 and the nonwoven fabric 13, the same spider web-like adhesive sheet as in the first embodiment was used. The procedure for processing the air purifying filter of this example is as follows. First, the porous honeycomb base material 11 and the nonwoven fabric 13 are bonded on only one side using a spider web adhesive sheet 4 using a pot press or the like, and then the adsorbent 12 is uniformly sprinkled thereon. Next, it is vibrated and smoothed with a brush, etc., a spider web-shaped adhesive sheet 4 is placed on top of it, a nonwoven fabric 13 is placed on top of it, and it is heated with a hot press or the like. In this way, the air purifying filter of this example is completed. The hot press conditions here are 130℃ x 2~3sec.
It is c. The air purifying filter thus obtained was 454 mm x 302 mm x approximately 7.5 mm thick, and contained approximately 300 g of adsorbent, and was used in an actual air purifier with the configuration shown in Figures 6 and 7. Ru.
次に本発明の第三の実施例について、以下に説明する。Next, a third embodiment of the present invention will be described below.
本実施例の空気浄化用フィルタは、前記第一の実施例と
同様に造粒した４種類の活性炭３００ｇと網状シートに
、第二の実施例の多孔性ハニカム状基材を使用して作成
した。これも前記各実施例と同様４５４ ｍ ｌＩＩ
Ｘ ３０２ ｍ ｍ ｘ厚さ約７．５ｍ１Ｔｌとして、
第６図・第７図に示す構成で実際の空気清浄器に使用さ
れる。The air purifying filter of this example was created by using 300 g of four types of activated carbon granulated in the same manner as in the first example, a mesh sheet, and the porous honeycomb-like base material of the second example. . This is also the same as each of the above examples.
x 302 mm x thickness approx. 7.5 m 1 Tl,
The configuration shown in FIGS. 6 and 7 is used in an actual air purifier.
次に、以上の第一・第二・第三の各実施例のフィルタと
、第１０図〜第１２図に示す構成のフィルタについて圧
損を比較測定した。この結果を表１に示す。比較例であ
る従来のフィルタは、クラフト紙のセルの寸法は第一の
実施例と同様１２ｍｍ、厚さも第一の実施例と同様７ｍ
ｍ、また吸着剤１２・不織布１３としては第二の実施例
と同様のものを、くもの巣状接着シート４も各実施例と
同様のものを使用し、４５４ｍｍｘ３０２ｍｍの大きさ
にした。また圧損の評価は、フィルタ単体での圧損であ
る圧損１を流速１ｍ／ｓｅｃの層流で測定し、第６図・
第７図に示す空気清浄器に実装した圧損２を、約０．４
ｍ／ｓｅｃの流速で運転して行った。Next, the pressure loss was compared and measured for the filters of the first, second, and third embodiments described above and the filters having the configurations shown in FIGS. 10 to 12. The results are shown in Table 1. In the conventional filter, which is a comparative example, the dimensions of the kraft paper cells are 12 mm, the same as in the first example, and the thickness is 7 m, the same as in the first example.
Furthermore, the adsorbent 12 and nonwoven fabric 13 were the same as in the second example, and the spider web-like adhesive sheet 4 was the same as in each example, and the size was 454 mm x 302 mm. In addition, to evaluate the pressure loss, the pressure loss 1, which is the pressure loss in the filter itself, was measured in a laminar flow at a flow rate of 1 m/sec, and the pressure loss was measured as shown in Figure 6.
The pressure loss 2 installed in the air purifier shown in Figure 7 is approximately 0.4
It was operated at a flow rate of m/sec.
表 １
この結果から明らかなように、本発明の実施例のフィル
タはいづれも比較例□の従来フィルタよりも圧損が低い
。中でも、造粒炭で多孔性ハニカム状基材・通気性シー
トとして網状シートを使用した第三の実施例のものが最
も低く、次に造粒炭と網状シートを使用した第一の実施
例のもの、次いで多孔性ハニカム状基材のみを使用した
第二の実施例のものが低い。特に多孔性ハニカム状基材
を使用した第二・第三の実施例のものにおいては、乱流
の発生する空気清浄器に実装した場合に、これらの効果
が顕著に現れている。Table 1 As is clear from the results, the filters of the examples of the present invention all have lower pressure loss than the conventional filter of comparative example □. Among them, the third example in which granulated carbon was used as a porous honeycomb base material and a mesh sheet as the breathable sheet had the lowest value, followed by the first example in which granulated carbon and a mesh sheet were used. The second example, which uses only a porous honeycomb substrate, is the lowest. In particular, in the second and third embodiments using porous honeycomb-like substrates, these effects are noticeable when installed in an air purifier where turbulent flow occurs.
なお各通気性シートに、防菌防黴処理を施すことにより
、細菌・バクテリア・黴などの繁殖を抑えることができ
る。Furthermore, by applying antibacterial and antifungal treatment to each breathable sheet, the growth of germs, bacteria, mold, etc. can be suppressed.
発明の効果
以上の実施例から明らかなように本発明の第一の手段に
よれば、ハニカム状基材のセル内に造粒した活性炭等の
吸着剤を入れ、かつ前記ハニカム状基材の両面に網状の
通気性シートを貼り合わせることによって、圧損が低い
空気浄化用フィルタとすることができるものである。更
に本発明の第二の手段によれば、多孔性隔壁を持つハニ
カム状基材のセル内に活性炭等の吸着剤を入れ、かつ前
記ハニカム状基材の両面に通気性シートを貼り合わぜる
ことにより、前記第一の手段による効果に加え、実使用
における乱流に対して圧損が低い空気浄化用フィルタと
することができる。また、本発明による空気浄化用フィ
ルタによって、位騒音で大風量の空気清浄器の実現が可
能となる。Effects of the Invention As is clear from the above embodiments, according to the first means of the present invention, an adsorbent such as granulated activated carbon is placed in the cells of a honeycomb-shaped base material, and both sides of the honeycomb-shaped base material are By laminating a mesh-like breathable sheet to the filter, an air purifying filter with low pressure loss can be obtained. Furthermore, according to the second means of the present invention, an adsorbent such as activated carbon is placed in the cells of a honeycomb-like base material having porous partition walls, and breathable sheets are bonded to both sides of the honeycomb-like base material. As a result, in addition to the effect provided by the first means, it is possible to obtain an air purifying filter that has low pressure loss against turbulent flow in actual use. Moreover, the air purifying filter according to the present invention makes it possible to realize an air purifier that is relatively noisy and has a large air volume.
第１図は本発明の第一の実施例の空気浄化用フィルタの
基本構成を示す断面図、第２図は第１図Ｂ部の拡大断面
図、第３図は同ハニカム状基材の斜視図、第４図は本発
明の第二の実施例である空気浄化用フィルタの部分拡大
断面図、第５図は同多孔性ハニカム状基材の斜視図、第
６図及び第７国は本発明の各実施例のフィルタが使用さ
れる空気清浄器の斜視図及び断面図、第８図、第９図は
従来のフィルタを示す断面図、第１０図はこれまで提案
しているフィルタの断面図、第１１図は第１０図Ｃ部の
拡大断面図、第１２図は同ハニカム状基材の斜視図であ
る。
１・・・ハニカム状基材、１］・・・多孔性ハニカム状
基材、２・１２・・・吸着剤、３・・・網状シート、Ｊ
３・・・不織布。
代理人の氏名 弁理士 粟野重孝 ほか１名第
図
イーへニカＺ１桟基す
２−ＤＩＬ４刺
３−一一廊１ズシート
第
図
第
図FIG. 1 is a sectional view showing the basic configuration of an air purifying filter according to a first embodiment of the present invention, FIG. 2 is an enlarged sectional view of part B in FIG. 1, and FIG. 3 is a perspective view of the honeycomb-shaped base material. 4 is a partially enlarged cross-sectional view of an air purifying filter according to a second embodiment of the present invention, FIG. 5 is a perspective view of the same porous honeycomb-shaped substrate, and FIG. A perspective view and a sectional view of an air cleaner in which the filters of each embodiment of the invention are used, FIGS. 8 and 9 are sectional views showing conventional filters, and FIG. 10 is a sectional view of filters proposed so far. 11 is an enlarged cross-sectional view of the section C in FIG. 10, and FIG. 12 is a perspective view of the same honeycomb-shaped base material. DESCRIPTION OF SYMBOLS 1... Honeycomb-shaped base material, 1]... Porous honeycomb-shaped base material, 2.12... Adsorbent, 3... Reticular sheet, J
3...Nonwoven fabric. Name of agent: Patent attorney Shigetaka Awano and one other person
Claims (2)
着剤を入れ、かつ前記ハニカム状基材の両面に網状の通
気性シートを貼り合わせてなる空気浄化用フィルタ。(1) An air purifying filter comprising a honeycomb-shaped base material, in which an adsorbent such as granulated activated carbon is placed in the cells of the honeycomb-shaped base material, and mesh-like breathable sheets are bonded to both sides of the honeycomb-shaped base material.
炭等の吸着剤を入れ、かつ前記ハニカム状基材の両面に
通気性シートを貼り合わせてなる空気浄化用フィルタ。(2) An air purifying filter comprising a honeycomb-like base material having porous partition walls, with an adsorbent such as activated carbon placed in the cells, and breathable sheets bonded to both sides of the honeycomb-like base material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2155948A JPH0445820A (en) | 1990-06-14 | 1990-06-14 | Air cleaning filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2155948A JPH0445820A (en) | 1990-06-14 | 1990-06-14 | Air cleaning filter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0445820A true JPH0445820A (en) | 1992-02-14 |
Family
ID=15617029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2155948A Pending JPH0445820A (en) | 1990-06-14 | 1990-06-14 | Air cleaning filter |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0445820A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101044655B1 (en) * | 2011-03-22 | 2011-06-29 | 주식회사 세명하이트 | Method for manufacturing air cleaning filter using active carbon and air cleaning filter manufactured by this |
| CN110860180A (en) * | 2018-08-27 | 2020-03-06 | 苏州三星电子有限公司 | Activated carbon filter screen, manufacturing process thereof, air purifier and application thereof |
| CN110860181A (en) * | 2018-08-28 | 2020-03-06 | 苏州三星电子有限公司 | Filter screen for removing formaldehyde and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS516147B2 (en) * | 1973-09-07 | 1976-02-25 | ||
| JPS63137725A (en) * | 1986-11-28 | 1988-06-09 | Matsushita Electric Ind Co Ltd | Filter for cleaning air |
| JPH0429711A (en) * | 1990-05-28 | 1992-01-31 | Asahi Chem Ind Co Ltd | Adsorbent supported fiber structural material |
-
1990
- 1990-06-14 JP JP2155948A patent/JPH0445820A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS516147B2 (en) * | 1973-09-07 | 1976-02-25 | ||
| JPS63137725A (en) * | 1986-11-28 | 1988-06-09 | Matsushita Electric Ind Co Ltd | Filter for cleaning air |
| JPH0429711A (en) * | 1990-05-28 | 1992-01-31 | Asahi Chem Ind Co Ltd | Adsorbent supported fiber structural material |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101044655B1 (en) * | 2011-03-22 | 2011-06-29 | 주식회사 세명하이트 | Method for manufacturing air cleaning filter using active carbon and air cleaning filter manufactured by this |
| CN110860180A (en) * | 2018-08-27 | 2020-03-06 | 苏州三星电子有限公司 | Activated carbon filter screen, manufacturing process thereof, air purifier and application thereof |
| CN110860181A (en) * | 2018-08-28 | 2020-03-06 | 苏州三星电子有限公司 | Filter screen for removing formaldehyde and preparation method thereof |
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