JPH044257A - Resin composition and electronic part made thereof - Google Patents
Resin composition and electronic part made thereofInfo
- Publication number
- JPH044257A JPH044257A JP2106842A JP10684290A JPH044257A JP H044257 A JPH044257 A JP H044257A JP 2106842 A JP2106842 A JP 2106842A JP 10684290 A JP10684290 A JP 10684290A JP H044257 A JPH044257 A JP H044257A
- Authority
- JP
- Japan
- Prior art keywords
- nylon
- resin
- parts
- resin composition
- pts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 20
- 229920005989 resin Polymers 0.000 claims abstract description 80
- 239000011347 resin Substances 0.000 claims abstract description 80
- 229920003189 Nylon 4,6 Polymers 0.000 claims abstract description 32
- 239000003365 glass fiber Substances 0.000 claims abstract description 16
- 239000004793 Polystyrene Substances 0.000 claims abstract description 13
- 229920001577 copolymer Polymers 0.000 claims abstract description 13
- 229920002223 polystyrene Polymers 0.000 claims abstract description 13
- 229920000642 polymer Polymers 0.000 claims abstract description 12
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229920000299 Nylon 12 Polymers 0.000 claims abstract description 11
- 125000003368 amide group Chemical group 0.000 claims abstract description 11
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims abstract description 11
- 239000004953 Aliphatic polyamide Substances 0.000 claims abstract description 10
- 229920003231 aliphatic polyamide Polymers 0.000 claims abstract description 10
- 229920002302 Nylon 6,6 Polymers 0.000 claims abstract description 9
- 229920000571 Nylon 11 Polymers 0.000 claims abstract description 8
- 229920000572 Nylon 6/12 Polymers 0.000 claims abstract description 3
- 239000003063 flame retardant Substances 0.000 claims description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 7
- 239000000203 mixture Substances 0.000 abstract description 23
- 238000010521 absorption reaction Methods 0.000 abstract description 22
- 239000000463 material Substances 0.000 abstract description 13
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 abstract description 8
- 238000005476 soldering Methods 0.000 abstract description 8
- 238000013329 compounding Methods 0.000 abstract description 3
- 150000001408 amides Chemical class 0.000 abstract 1
- 238000000034 method Methods 0.000 description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 26
- 239000004677 Nylon Substances 0.000 description 17
- 229920001778 nylon Polymers 0.000 description 17
- 150000001875 compounds Chemical class 0.000 description 13
- 238000000465 moulding Methods 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- -1 polytetramethylene Polymers 0.000 description 10
- 229920006122 polyamide resin Polymers 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 6
- 229920002292 Nylon 6 Polymers 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 229920002647 polyamide Polymers 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229920003233 aromatic nylon Polymers 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 2
- 150000001463 antimony compounds Chemical class 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 229940106691 bisphenol a Drugs 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910044991 metal oxide Chemical class 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 150000002918 oxazolines Chemical class 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000012643 polycondensation polymerization Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920001955 polyphenylene ether Polymers 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- YZEZMSPGIPTEBA-UHFFFAOYSA-N 2-n-(4,6-diamino-1,3,5-triazin-2-yl)-1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(NC=2N=C(N)N=C(N)N=2)=N1 YZEZMSPGIPTEBA-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical class C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000005749 Copper compound Substances 0.000 description 1
- 241000219112 Cucumis Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- BVMWIXWOIGJRGE-UHFFFAOYSA-N NP(O)=O Chemical compound NP(O)=O BVMWIXWOIGJRGE-UHFFFAOYSA-N 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical class [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 150000001334 alicyclic compounds Chemical class 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 150000007824 aliphatic compounds Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- QEZIKGQWAWNWIR-UHFFFAOYSA-N antimony(3+) antimony(5+) oxygen(2-) Chemical compound [O--].[O--].[O--].[O--].[Sb+3].[Sb+5] QEZIKGQWAWNWIR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- ZCILODAAHLISPY-UHFFFAOYSA-N biphenyl ether Natural products C1=C(CC=C)C(O)=CC(OC=2C(=CC(CC=C)=CC=2)O)=C1 ZCILODAAHLISPY-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- 229910052810 boron oxide Inorganic materials 0.000 description 1
- 125000001246 bromo group Chemical group Br* 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 150000001880 copper compounds Chemical class 0.000 description 1
- GBRBMTNGQBKBQE-UHFFFAOYSA-L copper;diiodide Chemical compound I[Cu]I GBRBMTNGQBKBQE-UHFFFAOYSA-L 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 150000007973 cyanuric acids Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- YSRVJVDFHZYRPA-UHFFFAOYSA-N melem Chemical compound NC1=NC(N23)=NC(N)=NC2=NC(N)=NC3=N1 YSRVJVDFHZYRPA-UHFFFAOYSA-N 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- NSBGJRFJIJFMGW-UHFFFAOYSA-N trisodium;stiborate Chemical compound [Na+].[Na+].[Na+].[O-][Sb]([O-])([O-])=O NSBGJRFJIJFMGW-UHFFFAOYSA-N 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は表面実装対応電子部品に供し得る樹脂組成物に
関し、さらに詳しくは優れた吸水特性、寸法特性、及び
リフロー半田性を示す離燃化されたガラスIm維強化ポ
リテトラメチレンアジパミド(ナイロン46)lit脂
組成物、及びこの樹脂組成物よりなる表面実装により得
られた電子部品に関する。Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a resin composition that can be used for surface-mountable electronic components, and more specifically, a resin composition that exhibits excellent water absorption properties, dimensional properties, and reflow solderability. The present invention relates to a glass Im fiber-reinforced polytetramethylene adipamide (nylon 46) lit resin composition, and an electronic component obtained by surface mounting using this resin composition.
[従来技術]
電子部品の分野では最近の電化製品の小型化、高性能化
等に伴い、また生産性向上等を狙い、各種の電子部品を
基板へ実装する方法として、部品の実装密度も高く効率
もよい表面実装方式(SMT方式)が広まりつつある。[Prior art] In the field of electronic components, with the recent miniaturization and higher performance of electrical appliances, and with the aim of improving productivity, the mounting density of components is increasing as a method of mounting various electronic components on boards. The highly efficient surface mount method (SMT method) is becoming widespread.
そのためこの方法に対応して電子部品用の樹脂材料に対
しても、小型化、薄肉化に伴って機械強度や成形時の流
動性の向上が要求される。更に、その表面実装方式では
りフロー炉中での加熱による半田付は方式に帰因しコネ
クター等の電子部品材料の上部より加熱されることにな
り、従来の実装方式に比べてより過酷な温度条件に曝さ
れることになる。この結果、電子部品用の樹脂材料に対
して耐熱性の向上か要求され、例えば、ナイロン6樹脂
やナイロン66樹脂等のポリアミド樹脂、ポリエチレン
テレフタレートやポリブチレンテレフタレート等のポリ
エステル樹脂等の従来の材料では耐熱性が不足する。Therefore, in response to this method, resin materials for electronic parts are also required to have improved mechanical strength and fluidity during molding as they become smaller and thinner. Furthermore, due to the surface mounting method, soldering by heating in a beam flow furnace means that the electronic component material such as the connector is heated from the top, and the temperature is more severe than in the conventional mounting method. be exposed to conditions. As a result, resin materials for electronic components are required to have improved heat resistance. For example, conventional materials such as polyamide resins such as nylon 6 resin and nylon 66 resin, and polyester resins such as polyethylene terephthalate and polybutylene terephthalate Heat resistance is insufficient.
そこで、この表面実装対応電子部品用の樹脂材料として
ポリフェニレンサルファイド樹脂や芳香族ポリアミド樹
脂等の適用が検討されているが、これら樹脂は耐熱性に
は優れるものの先述の機械特性、流動特性等に欠点があ
るため工業的な利用には大きな制約がある。このように
、優れた機械特性、流動特性、耐熱性を併せ持つ表面実
装対応電子部品の基材となり得る樹脂材料かこの分野に
おいて強く嘱望されている。Therefore, the use of polyphenylene sulfide resin, aromatic polyamide resin, etc. as resin materials for surface-mountable electronic components is being considered, but although these resins have excellent heat resistance, they have drawbacks in the mechanical properties, flow properties, etc. mentioned above. Therefore, there are major restrictions on industrial use. Thus, there is a strong demand in this field for resin materials that have excellent mechanical properties, flow properties, and heat resistance and can be used as base materials for surface-mountable electronic components.
ナイロン46樹脂はこの要求に応え得る材料として注目
を集めている。ナイロン46樹脂とは、テトラメチレン
ジアミンまたはその機能誘導体とアジピン酸またはその
機能誘導体とから得られる樹脂であり、耐久性に優れ、
また引張強度、曲げ強度などの機械特性や流動特性等に
も優れるため有用なエンジニアリングプラスチックスと
してその利用上の価値が大きいと考えられている。電子
部品用材料としてもガラス繊維による強化系も含めてハ
ロゲン化化合物と金属酸化物により難燃性を付与させた
組成物による利用が提案されつつある(特開昭61−1
88463 、同61−188872 、同63−51
456、同63−118368 、同63−12807
3 、同63−139942 、同63−161056
、同63−195907 、同63−195909
、同63−223060 、同63−317552 、
同64−11158号公報等)。Nylon 46 resin is attracting attention as a material that can meet this demand. Nylon 46 resin is a resin obtained from tetramethylene diamine or its functional derivative and adipic acid or its functional derivative, and has excellent durability.
It also has excellent mechanical properties such as tensile strength and bending strength, and flow properties, so it is considered to have great value in terms of use as a useful engineering plastic. As materials for electronic components, the use of compositions with flame retardancy imparted by halogenated compounds and metal oxides, including systems reinforced with glass fibers, is being proposed (Japanese Patent Laid-Open No. 61-1
88463, 61-188872, 63-51
456, 63-118368, 63-12807
3, 63-139942, 63-161056
, 63-195907, 63-195909
, 63-223060, 63-317552,
Publication No. 64-11158, etc.).
しかし、このナイロン461!I脂は、ナイロン611
1脂、ナイロン66樹脂などの通常のポリアミド樹脂よ
りもアミド基の比率が高いため吸水率かそれらに比べ大
きくなるという欠点をもっている。このことは、ナイロ
ン46樹脂が成形直後の乾燥状態では一般のポリアミド
樹脂よりも優れた耐熱性、機械的特性をもちながら、実
使用時においては通常のポリアミド樹脂より吸水率が高
いことにより耐熱性、機械特性の低下が大きくなり、場
合によってはナイロン46樹脂の優位性が失われること
にもなる。また吸水率が高いということはそれだけ寸法
変化も大きくなるということになる。ナイロン46樹脂
は一般にポリアミド樹脂に較べて吸水率当りの寸法変化
率は小さいものの、吸水率が高いためその寸法精度は必
ずしも満足のいくレベルではなく、高い精度を要求され
る部品に適用するには改良を要する。更に先述のりフロ
ー炉を使った表面実装方式による基板への実装を行なう
時には、乾燥状態のナイロン46樹脂製の電子部品では
その耐熱性を発揮するものの、吸水状態では場合により
部品表面にフクレと呼ばれる損傷が現れ、部品としての
価値が著しく低下するなめ、表面実装方式の条件範囲が
狭くなってしまうことになる。即ち、ナイロン461f
IJ脂製電子部品は、ナイロン46樹脂の吸水性に基づ
く欠点のため寸法特性、リフロー半田性か劣ってしまい
、この樹脂の持つ優れた耐熱性を表面実装対応電子部品
用の材料として活かす上で大きな障害となっている。However, this nylon 461! I fat is nylon 611
Since it has a higher proportion of amide groups than ordinary polyamide resins such as 1 resin and nylon 66 resin, it has the disadvantage that its water absorption rate is higher than those of them. This means that while nylon 46 resin has better heat resistance and mechanical properties than ordinary polyamide resins in the dry state immediately after molding, in actual use it has higher water absorption than ordinary polyamide resins, resulting in poor heat resistance. , the mechanical properties will be greatly reduced, and in some cases, the superiority of nylon 46 resin will be lost. Furthermore, the higher the water absorption rate, the greater the dimensional change. Although nylon 46 resin generally has a smaller dimensional change rate per water absorption rate than polyamide resin, due to its high water absorption rate, its dimensional accuracy is not necessarily at a satisfactory level, and it cannot be applied to parts that require high accuracy. Needs improvement. Furthermore, when mounting on a board using the surface mounting method using the above-mentioned adhesive flow furnace, although electronic components made of nylon 46 resin exhibit their heat resistance in a dry state, if water is absorbed, the surface of the component may develop blisters. If damage occurs, the value of the component will be significantly reduced, and the range of conditions for the surface mount method will become narrower. That is, nylon 461f
Electronic components made of IJ resin are inferior in dimensional characteristics and reflow solderability due to the water-absorbing nature of nylon 46 resin, making it difficult to utilize the excellent heat resistance of this resin as a material for surface-mountable electronic components. This has become a major obstacle.
[発明の目的]
本発明は上述の事情を背景としてなされたものであり、
その目的は優れた吸水特性、寸法特性、リフロー半田性
を示す表面実装対応電子部品材料としてのナイロン46
樹脂組成物を得て、それにより表面実装対応電子部品を
提供することにある。[Object of the invention] The present invention was made against the background of the above-mentioned circumstances, and
The purpose is to use nylon 46 as a surface-mountable electronic component material that exhibits excellent water absorption properties, dimensional properties, and reflow solderability.
The object of the present invention is to obtain a resin composition and thereby provide a surface-mountable electronic component.
U発明の構成コ
本発明者らは、離燃化されたガラス繊維強化ナイロン4
6樹脂の吸水特性、寸法特性、耐リフロー性を改良すべ
く鋭意研究した結果、離燃化されたガラス繊維強化ナイ
ロン46樹脂に特定のポリマーを特定量配合した組成物
が上述の目的に合致し、表面実装対応電子部品を提供で
きることを見いたし本発明に到達した。U Constituent of the invention
As a result of intensive research to improve the water absorption characteristics, dimensional characteristics, and reflow resistance of 6 resin, we found that a composition containing a specific amount of a specific polymer in flame-retardant glass fiber reinforced nylon 46 resin met the above objectives. The inventors discovered that it was possible to provide surface-mountable electronic components and arrived at the present invention.
即ち、本発明の樹脂組成物は、
(^)ナイロン46樹脂 100重量部当り、[
B)ポリマー主鎖中のメチレン基数とアミド基数の比が
6以上である脂肪族ポリアミド樹脂5〜100重量部、
(C)臭素化ポリスチレン
2〜100重量部、
(D) B燃助剤
1〜50重量部、及び
(E)ガラス繊維
5〜200重量部
を配合してなる表面実装対応電子部品用樹脂組成物、及
びその樹脂組成物よりなる表面実装対応電子部品である
。That is, the resin composition of the present invention contains (^) per 100 parts by weight of nylon 46 resin, [
B) 5 to 100 parts by weight of an aliphatic polyamide resin in which the ratio of the number of methylene groups to the number of amide groups in the polymer main chain is 6 or more, (C) 2 to 100 parts by weight of brominated polystyrene, (D) 1 to B combustion aid 50 parts by weight, and (E) 5 to 200 parts by weight of glass fibers, and a surface-mountable electronic component made of the resin composition.
本発明を説明する。The present invention will be explained.
本発明の表面実装対応電子部品とは基板上に半田付けす
る際、表面実装方式によって行われる電子部品をいう、
ここに、表面実装方式とは、配線基板へ電子部品を実装
する方法として、基板のスルーホールから電子部品のリ
ードを通し、電子部品を装着した面と反対の面に直接半
田付け(フローソルダリングまたはウェーブソルダリン
グ)する従来の挿入実装に対して、配線基板上にプリン
ト印刷された半田の上に電子部品を載せ、基板ごとりフ
ロー炉と呼ばれる加熱炉を通すことにより半田を溶かし
て電子部品を固定する方法である。The surface-mount compatible electronic component of the present invention refers to an electronic component that is soldered onto a board using a surface-mount method.
Here, the surface mount method is a method of mounting electronic components on a wiring board by passing the leads of the electronic components through the through holes of the board and directly soldering (flow soldering) to the surface opposite to the surface on which the electronic components are mounted. In contrast to conventional insertion mounting (or wave soldering), electronic components are placed on top of solder printed on a wiring board, and the entire board is passed through a heating furnace called a flow furnace to melt the solder. This is a method of fixing.
この表面実装方式により実装密度が上げられること、表
裏両面の実装が可能となること、効率化によりコストを
低減できること等様々の利点を生む出すことができるた
め、最近の電子機器の軽薄短小化、高機能化、低価格化
等の流れに乗って半田付は方法の主流となりつつあり、
その応用分野はカメラ一体型VTR,を卓、カメラ、時
計、液晶テレビ、電子ゲーム、ハンディパソコン等の民
生用電子機器やコンピュータ、オフコン、ワークステー
ション、パソコン、周辺装置、末端機器、計測機等の産
業用電子機器、更には宇宙船空用機器等へ広がっている
。This surface mounting method can bring about various advantages such as increasing packaging density, making it possible to mount both the front and back sides, and reducing costs through increased efficiency. With the trend toward higher functionality and lower prices, soldering is becoming the mainstream method.
Its application fields include camera-integrated VTRs, desks, cameras, watches, LCD TVs, electronic games, and consumer electronic devices such as handheld computers, computers, office computers, workstations, personal computers, peripheral devices, end devices, measuring instruments, etc. It has spread to industrial electronic equipment and even spacecraft equipment.
表面実装におけるリフロー炉中での基板の加熱の方法と
しては、ヒーター上を移動する耐熱ベルトの上に基板を
乗せ加熱する熱伝導方式、沸点か約220℃のフッ素系
液体の凝集時の潜熱を利用するVPS方式、熱風を強制
的に循環させているところに基板を通す熱風対流熱伝達
方式、遠赤外線により基板の上からまたは上下両面から
加熱する遠赤外線方式、また熱風による加熱と遠赤外線
による加熱を組み合わせて用いる方式などがあるか、ラ
ンニングコスト等の理由から遠赤外線方式及び熱風対流
熱伝達方式が多く採られている。そしてこれらの加熱方
式では従来の挿入実装方式と違い、実装される部品も半
田溶融温度に加熱されるなめ、電子部品に使用される樹
脂材料にとっては非常に過酷な条件となる。Methods for heating the board in a reflow oven for surface mounting include the heat conduction method, in which the board is placed on a heat-resistant belt that moves over a heater, and the latent heat generated during aggregation of a fluorine-based liquid with a boiling point of approximately 220°C. The VPS method used, the hot air convection heat transfer method in which hot air is forced to circulate through the board, the far infrared method in which far infrared rays are used to heat the board from the top or both sides, and the heating by hot air and far infrared rays. There are methods that use a combination of heating, but for reasons such as running costs, far-infrared radiation methods and hot air convection heat transfer methods are often adopted. Unlike the conventional insertion mounting method, these heating methods also heat the mounted components to the solder melting temperature, creating extremely harsh conditions for the resin materials used in electronic components.
これらの表面実装対応電子部品の具体的な例としてコネ
クター、スイッチ、ボリューム、コンデンサー、IC、
リレー、抵抗器、LED等の部品の本体およびケース等
樹脂により作られる部品が挙げられる0本発明はこのよ
うな表面実装方式により基板に実装される樹脂製電子部
品を対象とする。Specific examples of these surface-mountable electronic components include connectors, switches, volumes, capacitors, ICs,
Examples include parts made of resin such as bodies and cases of parts such as relays, resistors, and LEDs.The present invention is directed to resin electronic parts mounted on a board by such a surface mounting method.
本発明に用いられる(A)成分のナイロン46@脂とは
、酸成分としてアジピン酸またはその機能誘導体を用い
、アミン成分としてテトラメチレンジアミンまたはその
機能誘導体を用いて縮合反応により得られるポリアミド
を主たる対象とするが、そのアジピン酸成分またはテト
ラメチレンジアミン成分の一部を他の共重合成分で置き
換えたものでもよい。Nylon 46@fat, component (A), used in the present invention is mainly a polyamide obtained by a condensation reaction using adipic acid or a functional derivative thereof as an acid component and tetramethylene diamine or a functional derivative thereof as an amine component. However, a part of the adipic acid component or tetramethylene diamine component may be replaced with another copolymer component.
ナイロン46樹脂の好ましい態様は特開昭56−149
430号公報および特開昭56−149431号公報に
記載されている。A preferred embodiment of the nylon 46 resin is disclosed in JP-A-56-149.
430 and JP-A-56-149431.
本発明で用いられるナイロン46樹脂は、電子部品中に
おいて、m−クレゾールを用い35℃で測定したときの
極限粘度が、0.90〜1.90、更には1.10〜1
.50の範囲にあることが望ましい。The nylon 46 resin used in the present invention has an intrinsic viscosity of 0.90 to 1.90, more preferably 1.10 to 1, when measured at 35°C using m-cresol in electronic components.
.. It is desirable that it be in the range of 50.
1.90を超える極限粘度のナイロン46樹脂を用いる
場合には電子部品の成形の際における流動性が悪く、得
られる電子部品の外観の光沢が失われるのみならず、そ
の機械特性、熱特性のバラツキが大きくなるため適当で
ない。When using nylon 46 resin with an intrinsic viscosity exceeding 1.90, the fluidity during molding of electronic parts is poor, and the resulting electronic parts not only lose their glossy appearance but also deteriorate their mechanical and thermal properties. This is not appropriate because the variation becomes large.
一方0.90よりも低い極限粘度では、電子部品の機械
的強度が小さくなる欠点を生ずる。On the other hand, if the intrinsic viscosity is lower than 0.90, the mechanical strength of the electronic component will be reduced.
本発明に用いられる(B)成分のポリマー主鎖中のメチ
レン基数とアミド基数の比が6以上であり脂肪族ポリア
ミドとしては、ナイロン11、ナイロン12、ナイロン
69、ナイロン610、ナイロン611、ナイロン61
2、ナイロン613、ナイロン636、ナイロン644
、ナイロン1212等が挙げられる。これらのポリアミ
ドは、対応するジアミンとジカルボン酸の縮合重合、対
応するアミノカルボン酸の縮合重合、または対応する環
状ラクタムの開環重合から容易に得ることができる0本
発明では、結晶性を損なわない範囲で他のアミンやエス
テル形成性化合物を共重合したものでもよい、これらの
脂肪族ポリアミドの中ではナイロン11、ナイロン12
、ナイロン612、ナイロン636、ナイロン66/
636共重合体が好ましい。もつとも、ポリマー主鎖中
のメチレン基数とアミド基数の比が5以下である脂肪族
ポリアミドではナイロン46の吸水寸法変化率の低減や
りフロー半田性向上に効果を示さないので、不適当なポ
リマーとなる。The ratio of the number of methylene groups to the number of amide groups in the polymer main chain of component (B) used in the present invention is 6 or more, and the aliphatic polyamides include nylon 11, nylon 12, nylon 69, nylon 610, nylon 611, and nylon 61.
2. Nylon 613, nylon 636, nylon 644
, nylon 1212, etc. These polyamides can be easily obtained from the condensation polymerization of the corresponding diamines and dicarboxylic acids, the condensation polymerization of the corresponding aminocarboxylic acids, or the ring-opening polymerization of the corresponding cyclic lactams. Among these aliphatic polyamides, nylon 11 and nylon 12 may be copolymerized with other amines or ester-forming compounds within a range.
, nylon 612, nylon 636, nylon 66/
636 copolymer is preferred. However, aliphatic polyamides in which the ratio of the number of methylene groups to the number of amide groups in the polymer main chain is 5 or less are not effective in reducing the water absorption dimensional change rate or improving flow solderability of nylon 46, making them unsuitable polymers. .
本発明に用いられるfc)成分の下記−数式(I>で
(上記式(I>においてpは1〜5の整数、nは2以上
の整数を示す、)
表される臭素化ポリスチレンは、臭素化スチレンを重合
するか、またはポリスチレンを臭素化することによって
製造される。また−数式(I)には他のビニル系化合物
が共重合されていても使用可能である。この場合のビニ
ル化合物としてはスチレン、α−メチルスチレンなどが
あげられる。The brominated polystyrene represented by the following formula (I> (in the above formula (I>), p is an integer of 1 to 5, and n is an integer of 2 or more) of the fc) component used in the present invention is It is produced by polymerizing styrene or by brominating polystyrene.Furthermore, formula (I) can be used even if other vinyl compounds are copolymerized.As the vinyl compound in this case, Examples include styrene and α-methylstyrene.
数式(I)で表される臭素化ポリスチレンの重合度に特
に制限はないが、重量平均分子量でs、oo。The degree of polymerization of the brominated polystyrene represented by formula (I) is not particularly limited, but the weight average molecular weight is s, oo.
〜1,000,000のものが好ましく用いられる。−
数式(I>で表される臭素化ポリスチレンは本発明のナ
イロン46樹脂製樹脂組成物や表面実装対応電子部品を
離燃化する目的で配合され、その配合量は、ナイロン4
6樹脂100重量部に対して2〜100重量部である。~1,000,000 is preferably used. −
Brominated polystyrene represented by the formula (I>) is blended for the purpose of making the nylon 46 resin resin composition of the present invention and surface-mountable electronic components flame retardant, and the blending amount is nylon 46.
The amount is 2 to 100 parts by weight per 100 parts by weight of 6 resin.
配合量が2重量部以下では離燃化効果が十分でなく、1
00重量部以上では得られる組成物や電子部品の機械的
性質、熱的性質が損なわれるため好ましくない。If the blending amount is less than 2 parts by weight, the flammability effect will not be sufficient, and 1
If the amount exceeds 0.00 parts by weight, the mechanical properties and thermal properties of the resulting composition and electronic parts will be impaired, which is not preferable.
本発明に用いられるfD)成分の離燃助剤はfc)成分
の臭素化ポリスチレンとの相剰効果によりナイロン46
樹脂製樹脂組成物や表面実装対応電子部品の難燃性を高
める働きをするものである。そのような化合物としては
周期律表第Va族の金属の化合物や酸化ホウ素、酸化ジ
ルコニウム、酸化鉄、酸化亜鉛等の金属酸化物があげら
れ、特に周期律表第Va族の金属の化合物としてはアン
チモン化合物が好ましい、アンチモン化合物としては二
酸化アンチモン、五酸化アンチモン、アンチモン酸ナト
リウムなどがあげられるが、特に三酸化アンチモンが好
ましく用いられる。また、これらの離燃助剤は1種のみ
の使用であっても、2種以上の化合物の併用であっても
よい。The combustion aid fD) used in the present invention is made of nylon 46 due to the synergistic effect with the brominated polystyrene fc) component.
It works to improve the flame retardancy of resin resin compositions and surface-mountable electronic components. Examples of such compounds include compounds of metals in group Va of the periodic table and metal oxides such as boron oxide, zirconium oxide, iron oxide, and zinc oxide.In particular, compounds of metals in group Va of the periodic table include Antimony compounds are preferred; examples of antimony compounds include antimony dioxide, antimony pentoxide, sodium antimonate, and antimony trioxide is particularly preferably used. Furthermore, these combustion aids may be used alone or in combination of two or more kinds.
これらの離燃助剤の配合量fc)成分の臭素化ポリスチ
レンの臭素原子2〜5に対しアンチモン等の金属原子1
の割合にあるときが適当である。The blending amount of these combustion aids is 1 metal atom such as antimony for every 2 to 5 bromine atoms of the brominated polystyrene component (fc).
The appropriate ratio is .
本発明に用いられる(E)成分のカラス繊維は、樹脂組
成物や電子部品の機械的強度及び耐熱性を高める目的で
配合されるものであり、一般に樹脂の強化用に用いられ
るものであれば特に限定はない。例えば長繊維タイプ(
カラスロービング)や短繊維状のチョツプドストランド
、ミルドファイバーなどから選択して用いることができ
る。またカラス11!Ii維は集束剤(例えばポリ酢酸
ビニル、ポリエステル集束剤等)、カップリング剤(例
えばシラン化合物、ボロン化合物、チタン化合物等)、
その他の表面処理剤で処理されていてもよい。通常、長
繊維タイプのガラス繊維は樹脂とのブレンド前または後
に所望の長さに切断されて用いられるが、この使用態様
も本発明には有用である。The glass fiber used in the present invention as component (E) is blended for the purpose of increasing the mechanical strength and heat resistance of resin compositions and electronic components, and may be generally used for reinforcing resins. There are no particular limitations. For example, long fiber type (
It can be selected from among fibers such as roving), short fibrous chopped strands, and milled fibers. Crow 11 again! Ii fibers contain sizing agents (e.g. polyvinyl acetate, polyester sizing agents, etc.), coupling agents (e.g. silane compounds, boron compounds, titanium compounds, etc.),
It may also be treated with other surface treatment agents. Usually, long fiber type glass fibers are used by being cut to a desired length before or after blending with a resin, and this mode of use is also useful in the present invention.
ガラス繊維の配合量は、ナイロン46樹脂100重量部
に対して5〜200重量部が好ましい、この配合量が5
重量部より少ないところでは電子部品の機械的強度や耐
熱性が充分でなく、また200重量部を超える場合には
、電子部品等の成形の際の流動性が著しく劣ってくるた
め外観の良好な成形品を得ることができす、また強度的
にも飽和に達してくるため好ましくない。The amount of glass fiber blended is preferably 5 to 200 parts by weight per 100 parts by weight of nylon 46 resin.
If the amount is less than 1 part by weight, the mechanical strength and heat resistance of the electronic component will not be sufficient, and if it exceeds 200 parts by weight, the fluidity during molding of electronic components etc. will be significantly poor, resulting in poor appearance. Molded products cannot be obtained, and the strength reaches saturation, which is not preferable.
ガラス繊維長は組成物または電子部品中において主たる
部分が0.2量1以上の長さになるようなものが好まし
く用いられる。The glass fiber length is preferably such that the main portion of the glass fiber has a length of 0.2% or more in the composition or electronic component.
ナイロン46樹脂に臭素化ポリスチレン、難燃助剤及び
ガラス繊維を配合した組成物からなる電子部品は、乾燥
状態では表面実装方式に充分耐え得るだけの耐熱性を持
つ優れた電子部品であるか、実使用状態ではナイロン4
6樹脂は大気中の水分により吸湿し、それによる寸法変
化が起こるだけでなく、その状態で表面実装を行なうと
、乾燥状態では問題のなかった温度条件においても電子
部品表面にフクレとよばれる損傷か多く現れるようにな
る。しかし、組成物として更に上述のポリマー主鎖中の
メチレン基数とアミド基数の比が6以下である脂肪族ポ
リアミド樹脂を配合した組成物からなる電子部品では、
電子部品の吸水性が低下して寸法変化か抑制され、かつ
フクレの損傷が起こりにくくなる。このフクレと呼ばれ
る現象は電子部品内部に入り込んだ水分が加熱により内
部で蒸気化して起こると一般に説明されており、電子部
品の吸水性を低下させることによりその発生が抑えられ
るこは容易に推測できる。しかしながら、池の低吸水性
のポリアミド樹脂、例えば非品性芳香族ナイロン樹脂な
どを配合した組成物からなる電子部品では、ポリマー主
鎖中のメチレン基数とアミド基数の比が6以上である脂
肪族ポリアミド樹脂を配合した場合と同様に吸水性は低
下するにも拘らず、表面実装したときのフクレの発生は
抑えられないという予期せざる結果を得た。またポリマ
ー主鎖中のメチレン基数とアミド基数の比が5であるナ
イロン6樹脂、ナイロン66樹脂では、それらを配合し
た組成物からなる電子部品の吸水特性の改良やフクレ現
象の発生の抑制は起こらない。即ち、これらの吸水特性
、寸法特性、フクレ現象の発生を同時に改良できるのは
、ポリアミド樹脂の中でもポリマー主鎖中のメチレン基
数とアミド基数の比か6以上である脂肪族ポリアミド樹
脂を配合したときのみに見られる特異的な挙動であるこ
とを知見した。Is an electronic component made of a composition containing nylon 46 resin, brominated polystyrene, a flame retardant aid, and glass fiber an excellent electronic component that has sufficient heat resistance to withstand surface mounting in a dry state? In actual use, nylon 4
6. Resin absorbs moisture from the atmosphere, which not only causes dimensional changes, but also causes damage called blistering on the surface of electronic components when surface mounting is performed in that state, even under temperature conditions that would not cause problems in dry conditions. They start to appear more often. However, in an electronic component made of a composition further containing an aliphatic polyamide resin in which the ratio of the number of methylene groups to the number of amide groups in the polymer main chain is 6 or less,
The water absorption of electronic components is reduced, dimensional changes are suppressed, and damage caused by blisters is less likely to occur. This phenomenon called blistering is generally explained as occurring when moisture that has entered the inside of an electronic component evaporates internally due to heating, and it is easy to infer that this phenomenon can be suppressed by reducing the water absorption of electronic components. . However, in electronic components made of compositions containing polyamide resins with low water absorption, such as non-grade aromatic nylon resins, aliphatic compounds with a ratio of methylene groups to amide groups in the main chain of the polymer of 6 or more are used. An unexpected result was obtained in that although the water absorbency decreased as in the case of blending polyamide resin, the occurrence of blisters during surface mounting could not be suppressed. In addition, nylon 6 resin and nylon 66 resin in which the ratio of the number of methylene groups to the number of amide groups in the polymer main chain is 5 do not improve the water absorption characteristics or suppress the blistering phenomenon of electronic components made of compositions containing them. do not have. In other words, it is possible to simultaneously improve these water absorption characteristics, dimensional characteristics, and the occurrence of blistering when an aliphatic polyamide resin in which the ratio of the number of methylene groups to the number of amide groups in the polymer main chain is 6 or more is blended. We found that this is a unique behavior seen only in humans.
本発明に用いられる[8)成分のポリマー主鎖中のメチ
レン基数とアミド基数の比が6以上である脂肪族ポリア
ミド樹脂の配合量は、ナイロン46tM脂100重量部
当り5〜100重量部である。配合量が5重量部より少
ないときには、その組成物からなる電子部品のフクレ現
象の抑制効果は充分ではなく、また100重量部より多
いときには成形品の耐熱性、機械的強度の低下が大きく
なってしまう。The amount of the aliphatic polyamide resin used in the present invention, which is component [8] and has a ratio of the number of methylene groups to the number of amide groups in the polymer main chain of 6 or more, is 5 to 100 parts by weight per 100 parts by weight of nylon 46tM resin. . When the amount is less than 5 parts by weight, the effect of suppressing the blistering phenomenon in electronic parts made of the composition is not sufficient, and when it is more than 100 parts by weight, the heat resistance and mechanical strength of the molded product are greatly reduced. Put it away.
本発明の表面実装対応電子部品を構成するナイロン46
樹脂組成物には、必要に応じて顔料その他の配合剤をそ
の発現量添加してもよい。このような配合剤としては充
填剤、例えばアラミド繊維、炭素繊維、スチール繊維、
セラミックスm維、チタン酸カリウムウィスカー、ボロ
ンウィスカー等の繊維状物、カオリン、クレー、ウオラ
ストナイト、タルク、マイカ、炭酸カルシウム、硫酸バ
リウム、カラスビーズ、ガラスフレークス等の粉末状、
粒状あるいは板状の無機充填剤が例示できる。Nylon 46 constituting the surface-mountable electronic component of the present invention
If necessary, pigments and other compounding agents may be added to the resin composition in the desired amount. Such additives include fillers such as aramid fibers, carbon fibers, steel fibers,
Fibrous materials such as ceramic fibers, potassium titanate whiskers, and boron whiskers; powdered materials such as kaolin, clay, wollastonite, talc, mica, calcium carbonate, barium sulfate, glass beads, and glass flakes;
Examples include granular or plate-shaped inorganic fillers.
これらの充填材は、通常補強材、表面改質材として、あ
るいは電気的、熱的特性等の改質を目的として配合され
るか、配合による効果発現の最小量と過剰配合による組
成物本来の優れた特性、成形上の利点を損失しない範囲
で配合されるべきである。These fillers are usually blended as reinforcing materials, surface modifiers, or for the purpose of modifying electrical, thermal properties, etc., or they are used to minimize the effect of blending and to reduce the original composition of the composition by over-blending. It should be blended within a range that does not impair the excellent properties and molding advantages.
また他の離燃剤、例えば臭素化ポリフェニレンエーテル
、臭素化エポキシ、臭素化ビスフェノール−A−ジグリ
シジルエーテルおよびそのオリゴマー、臭素化ビスフェ
ノール−Aを原料として製造されるポリカーボネートオ
リゴマー、臭素化ビフェニルエーテル、臭素化シフタル
イミド化合物、塩素化へキサペンタジェンの2量体等の
ハロゲン含有化合物:赤リン、トリフェニルホスフェー
ト等のリン化合物;ホスホン酸アミド等のリン−窒素化
合物;メラミン、メラム、メレム、メロン、シアヌール
酸、シアヌール酸メラミン等のトリアジン化合物;水酸
化アルミニウム、水酸化マグネシウム、トーンナイト、
2水和石コウ等の金属水酸化物等を併用して用いること
も可能である。Other flame retardants, such as brominated polyphenylene ether, brominated epoxy, brominated bisphenol-A-diglycidyl ether and its oligomers, polycarbonate oligomers produced from brominated bisphenol-A, brominated biphenyl ether, brominated Halogen-containing compounds such as cyphthalimide compounds and dimers of chlorinated hexapentadiene; phosphorus compounds such as red phosphorus and triphenyl phosphate; phosphorus-nitrogen compounds such as phosphonic acid amide; melamine, melam, melem, melon, cyanuric acids, triazine compounds such as melamine cyanurate; aluminum hydroxide, magnesium hydroxide, Tone Night,
It is also possible to use metal hydroxides such as gypsum dihydrate in combination.
更に、耐熱性向上を目的としてヨウ化銅等の銅化合物、
ヒンダードフェノール化合物、芳香族アミン化合物、有
機リン化合物、硫黄化合物等の酸化防止剤あるいは熱安
定剤を添加することもできる。また溶融粘度安定性、耐
加水分解性の改良等の目的には、各種のエポキシ化合物
、オキサゾリン化合物等を添加してもよい、エポキシ化
合物としては、例えばビスフェノール−Aとエピクロル
ヒドリンを反応させて得られるビスフェノール−A型エ
ポキシ化合物、各種グリコールやグリセロールとエピク
ロルヒドリンとの反応から得られる脂肪族グリシジルエ
ーテル、ノボラック型エポキシ化合物、芳香族または脂
肪族カルボン酸型エポキシ化合物、脂環化合物型エポキ
シ化合物などが好ましく、オキサゾリン化合物としては
芳香族または脂肪族ビスオキサゾリン、特に2,2°−
ビス(2−オキサゾリン) 、2,2°−m−フェニレ
ンビス(2−オキサゾリン)が好ましい。Furthermore, copper compounds such as copper iodide,
Antioxidants or heat stabilizers such as hindered phenol compounds, aromatic amine compounds, organic phosphorus compounds, and sulfur compounds may also be added. In addition, various epoxy compounds, oxazoline compounds, etc. may be added for the purpose of improving melt viscosity stability and hydrolysis resistance. Examples of epoxy compounds include those obtained by reacting bisphenol-A and epichlorohydrin. Preferred are bisphenol-A type epoxy compounds, aliphatic glycidyl ethers obtained from the reaction of various glycols or glycerol with epichlorohydrin, novolak type epoxy compounds, aromatic or aliphatic carboxylic acid type epoxy compounds, alicyclic compound type epoxy compounds, etc. Oxazoline compounds include aromatic or aliphatic bisoxazolines, especially 2,2°-
Bis(2-oxazoline) and 2,2°-m-phenylenebis(2-oxazoline) are preferred.
その他安定剤、着色剤、滑剤、紫外線吸収剤、ltr電
防止剤の添加もできる。Other stabilizers, colorants, lubricants, ultraviolet absorbers, and LTR antistatic agents may also be added.
更に、少量の割合で他の熱可塑性樹脂、例えば他のポリ
アミド樹脂、他のポリエステル樹脂、ポリフェニレンサ
ルファイド樹脂、ポリフェニレンエーテル樹脂、ポリカ
ーボネート樹脂、フェノキシ樹脂、ポリエチレンおよび
その共重合体、ポリプロピレンおよびその共重合体、ポ
リスチレンおよびその共重合体、アクリル樹脂およびア
クリル系共重合体、ポリアミドエラストマー、ポリエス
テルエラストマー等;熱硬化性樹脂、例えばフェノール
樹脂、メラミン樹脂、不飽和ポリエステル樹脂、シリコ
ーン樹脂等を配合してもよい。Furthermore, in small proportions other thermoplastic resins, such as other polyamide resins, other polyester resins, polyphenylene sulfide resins, polyphenylene ether resins, polycarbonate resins, phenoxy resins, polyethylene and its copolymers, polypropylene and its copolymers , polystyrene and its copolymers, acrylic resins and acrylic copolymers, polyamide elastomers, polyester elastomers, etc.; thermosetting resins such as phenol resins, melamine resins, unsaturated polyester resins, silicone resins, etc. may be blended. .
本発明の表面実装対応電子部品を成形するためのナイロ
ン46樹脂組成物を得るには任意の配合方法を用いるこ
とができる。Any blending method can be used to obtain the nylon 46 resin composition for molding the surface-mountable electronic component of the present invention.
通常これらの配合成分はより均一に分散させることが好
ましく、その全部もしくは一部を同時にあるいは別々に
例えばブレンダー、ニーダ−、ロール、押出機等の混合
機で混合し均質化させる方法や、混合部分の一部を同時
にあるいは別々に例えばブレンダー、ニーダ−、ロール
、押出機等で混合し、更に残りの成分をこれらの混合機
あるいは押出機で混合し均質化させる方法を用いること
ができる。更に予めトライブレンドされた組成物を加熱
しな押出機で溶融混練して均質化したあと針金状に押出
し、次いで所望の長さに切断して粒状化する方法がある
。Generally, it is preferable to disperse these ingredients more uniformly, and there are methods in which all or part of them are mixed simultaneously or separately in a mixing machine such as a blender, kneader, roll, or extruder for homogenization, or in a mixing part. A method can be used in which a part of the components are mixed simultaneously or separately using, for example, a blender, kneader, roll, extruder, etc., and then the remaining components are mixed and homogenized using these mixers or extruders. Furthermore, there is a method in which a pre-triblended composition is melt-kneaded in an extruder without heating to homogenize it, extruded into a wire shape, and then cut into a desired length and granulated.
このようにして得られた成形用ベレットを用いての電子
部品の成形は、通常の射出成形機により行うことができ
る。その際成形用ベレットは十分乾燥された状態で成形
機のホッパーに供されることが多くの場合必要である。Molding of electronic parts using the molding pellet thus obtained can be performed using a normal injection molding machine. In this case, it is often necessary to supply the molding pellet to the hopper of the molding machine in a sufficiently dry state.
[実施例] 以下実施例により本発明を詳述する。[Example] The present invention will be explained in detail with reference to Examples below.
脂組成物ベレットの
110℃、 10Torrの減圧下で12時間乾燥した
極限粘度1,40のナイロン46樹脂(rsTANYL
Jオランダ国DSH社製)と、ナイロン12樹脂(ダイ
アミドX−1988,ダイセル・ヒュルス■社製)、ナ
イロン11樹脂([東しナイロン11リルサンBHNO
J東し■社製)、分子量的80.000、融点160°
Cのナイロン66/ 636共重合体(rp旧^DIT
2054jオランダ国UNICHEHA社製)、極限
粘度1.30ノナイロン6樹脂(余人■製)、非品性芳
香族ナイロン樹脂(r TR0GAHID TJ西ドイ
ツ国Dynalit Nobel社製)、臭素化ポリス
チレン(「パイロチエツク68−PR,日産フェロ有機
化学■製)、三酸化アンチモン(「パトリックスC」日
本精鉱−社製)及びガラス繊維チョツプドストランド(
日本電気硝子−社製)を表−1に示す量割合にて、予め
タンブラ−で均一に混合した後スクリュー径各44鴎の
ベント付き二軸押出機を用いて真空に引きながらシリン
ダー温度320℃、スクリュー回転数150rpm、吐
出量40kg/hにて溶融混練し、ダイスから吐出する
スレッドを冷却切断して成形用ベレットを得た。Nylon 46 resin (rsTANYL) with an intrinsic viscosity of 1.40 was dried at 110°C under a reduced pressure of 10 Torr for 12 hours.
Nylon 12 resin (Diamide
J Toshi ■), molecular weight 80.000, melting point 160°
C nylon 66/636 copolymer (rp old^DIT
2054j manufactured by UNICHEHA in the Netherlands), nylon 6 resin with an intrinsic viscosity of 1.30 (manufactured by Yuto), non-grade aromatic nylon resin (TR0GAHID TJ manufactured by Dynalit Nobel in West Germany), brominated polystyrene (Pyrocheck 68- PR, made by Nissan Ferro Organic Chemical Co., Ltd.), antimony trioxide (“Patricks C” made by Nippon Seiko Co., Ltd.) and glass fiber chopped strands (
Nippon Electric Glass Co., Ltd.) were mixed uniformly in a tumbler in advance in the proportions shown in Table 1, and then heated to a cylinder temperature of 320°C while being evacuated using a vented twin-screw extruder with screw diameters of 44 mm. The mixture was melt-kneaded at a screw rotation speed of 150 rpm and a discharge rate of 40 kg/h, and the thread discharged from the die was cooled and cut to obtain a pellet for molding.
腹肛韮1ユL1叉
上記方法で作成したベレットを用いて射出容量5オンス
の射出成形機にてシリンダー温度300°C1金型温度
120℃、射出圧力800kg/aa、冷却時間15秒
、および全成形サイクル40秒の条件で各特性測定用の
成形品を成形した。Using the pellet made in the above method, the cylinder temperature was 300°C, the mold temperature was 120°C, the injection pressure was 800kg/aa, the cooling time was 15 seconds, and the total temperature was 120°C. Molded articles for each characteristic measurement were molded under conditions of a molding cycle of 40 seconds.
これらの成形品を用いて各特性を測定した。成形品は測
定前にJISに7100に従い、23°C1相対湿度5
0%の雰囲気中で88時間状態調節を行った。Each characteristic was measured using these molded products. Before measurement, molded products should be heated at 23°C, relative humidity 5, according to JIS 7100.
Conditioning was performed in a 0% atmosphere for 88 hours.
なお、実施例中の各種特性の測定は以下の方法によった
。In addition, various characteristics in the examples were measured by the following methods.
(1) II械的強度:
衝撃試験・・・・・・ASTHD256 (アイゾツ
ト、ノツチ付、厚さ3,2閣)
(2)荷重たわみ温度:
ASTHoeAaに準拠。(荷重18.6kg / c
la)(3)吸水特性:
80℃、相対湿度95%雰囲気中に24時間放置した後
の重量増加より算出。(成形品厚さ1.5薗)
(4)寸法特性:
80℃、相対湿度95%雰囲気中に24時間放置した後
の寸法変化より算出、(成形品;流れ方向100nlx
直角方向60Illx厚さ1.5關、フィルムゲート)
(5)燃焼性二
米国アンターライターラボラトリ−社の定める方法(U
L94 )により評価。(厚さ0.8m+)(6)極限
粘度:
溶媒としてm−クレゾールを用い、オストワルド粘度管
により35℃にて測定した。(1) II Mechanical strength: Impact test...ASTHD256 (Izotsu, notched, thickness 3.2cm) (2) Deflection temperature under load: Based on ASTHhoeAa. (Load 18.6kg/c
la) (3) Water absorption properties: Calculated from the weight increase after being left in an atmosphere of 80°C and 95% relative humidity for 24 hours. (Molded product thickness: 1.5 mm) (4) Dimensional characteristics: Calculated from dimensional changes after being left in an atmosphere of 80°C and 95% relative humidity for 24 hours, (molded product: 100 nlx in flow direction)
(5) Combustibility (2) Method specified by U.S. Antarliter Laboratory, Inc. (U.
Evaluated by L94). (Thickness: 0.8 m+) (6) Intrinsic viscosity: Measured at 35°C using an Ostwald viscosity tube using m-cresol as a solvent.
これらの結果を表−1に示す。カラス1m維で強化され
臭素化ポリスチレン及び三酸化アンチモンで難燃化され
たナイロン46樹脂組成物は、優れた衝撃強度、荷重た
わみ温度を示すが、吸水率が高くそれに伴う寸法変化も
大きいという欠点をもつ(比較例1)、しかし、この組
成物に更にナイロン12樹脂、ナイロン11樹脂やナイ
ロン66/ 636共重合体を配合すると、吸水率、寸
法変化率は低減される(実施例1〜5)。またそれらの
組成物はナイロン46樹脂の特徴である高い荷重たわみ
温度を保持し、コネクターとして用いるのに充分な衝撃
強度も有している(実施例1〜4)。他のポリアミド樹
脂を配合した場合、ナイロン6樹脂では吸水率、寸法変
化率の改良はみちれないが、非晶性芳香族ナイロン樹脂
ではナイロン12V!J脂等のときと同様に吸水率か低
減される(比較例3〜5)。These results are shown in Table-1. A nylon 46 resin composition reinforced with 1m glass fiber and flame-retardant with brominated polystyrene and antimony trioxide exhibits excellent impact strength and deflection temperature under load, but has the drawback of high water absorption and accompanying large dimensional changes. However, when this composition is further blended with nylon 12 resin, nylon 11 resin, or nylon 66/636 copolymer, the water absorption rate and dimensional change rate are reduced (Examples 1 to 5). ). Furthermore, these compositions maintain the high deflection temperature under load that is characteristic of nylon 46 resin, and also have sufficient impact strength to be used as connectors (Examples 1 to 4). When other polyamide resins are blended, nylon 6 resin shows no noticeable improvement in water absorption and dimensional change rate, but amorphous aromatic nylon resin shows nylon 12V! The water absorption rate is reduced in the same way as with J fat etc. (Comparative Examples 3 to 5).
コネクター成Y品の 成
電子部品の例として、先の方法で作成した表1に示す組
成ベレットを用いて射出容量1オンスの射出成形機にて
シリンダー温度300℃、金型温度120’C1射出圧
力1.000kg / cd、冷却時間5秒、および全
成形サイクル20秒の条件で、′寸法14×7×4(M
I)、平均肉厚的0.5閣の6穴箱型コネクターを成形
した。As an example of a connector manufactured electronic component, a pellet with the composition shown in Table 1 prepared by the above method was used in an injection molding machine with an injection capacity of 1 ounce at a cylinder temperature of 300°C and a mold temperature of 120'C1 injection pressure. Under the conditions of 1.000 kg/cd, cooling time of 5 seconds, and total molding cycle of 20 seconds, the dimensions 14 x 7 x 4 (M
I) A 6-hole box-type connector with an average wall thickness of 0.5 mm was molded.
それらのコネクターを80°C195%素遺体湿度の状
態の中で1時間調湿することにより吸水促進して吸水状
態のコネクターを得た。These connectors were conditioned for 1 hour at 80°C and 195% body humidity to promote water absorption and obtain water-absorbed connectors.
コネクター成形品の リフロー性
上記方法によって得た各種コネクター成形品の耐リフロ
ー半田性試験を卓上型簡易リフロー炉(東洋電装−社製
)により行った。加熱の温度パターンは、150℃での
40秒間予熱した後に所望の温度で20秒加熱されるよ
うに設定し、リフロー半田付は温度は赤外線検知式の温
度計で基板の表面温度を測定することにより求めた。耐
リフロー半田性の評価は、リフロー炉中での加熱の後に
コネクター成形品表面にフクレの発生する個数の頻度で
行った。Reflow properties of connector molded products Reflow solderability tests of various connector molded products obtained by the above method were conducted using a simple tabletop reflow oven (manufactured by Toyodenso Co., Ltd.). The heating temperature pattern is set to preheat at 150°C for 40 seconds, then heat at the desired temperature for 20 seconds, and for reflow soldering, measure the surface temperature of the board with an infrared sensing thermometer. It was determined by Reflow soldering resistance was evaluated based on the frequency of blisters occurring on the surface of the connector molded product after heating in a reflow oven.
それらの結果を表−1に示す。カラス繊維で強化した離
燃性ナイロン46樹脂は、乾燥状態では優れた耐熱性を
示し、リフロー炉を通した後もその表面状態は変化はな
い(比較例1)、しかしコネクターが実際に使用される
ときにはコネクターは吸水しており、その吸水状態のナ
イロン461ij脂ではりフロー類を通った後にはフク
レと呼ばれる表面の損傷がおこり、250°Cでほぼ全
量のコネクターに見られるようになった(比較例1)。The results are shown in Table-1. Flame-retardant nylon 46 resin reinforced with glass fibers exhibits excellent heat resistance in the dry state, and its surface condition remains unchanged even after passing through a reflow oven (Comparative Example 1). However, when the connector is actually used, When the connector is exposed to water, it absorbs water, and the absorbed nylon 461ij resin causes surface damage called blistering, which can be seen on almost all connectors at 250°C ( Comparative example 1).
しかしながらガラス繊維で強化した離燃性ナイロン46
1!1脂にさらにナイロン12樹脂、ナイロン11樹脂
やナイロン667636共重合体を配合した組成のコネ
クターでは、配合しないときに比べ同条件の調湿の後で
の吸水量が減少し、かつリフロー炉を通した後のフクレ
が約270°Cまで全く起こらなくなる(実施例1〜5
)。これによりナイロン12樹脂、ナイロン11樹脂や
ナイロン66/’636共重合体を配合した組成物から
なるコネクターではその耐リフロー性が著しく改善され
ることかわかる。更に、非品性芳香族ナイロン樹脂を配
合した組成のコネクターを用いて同様な試験を行うと、
ナイロン12樹脂等の場合と同じくそれらを配合した組
成のコネクターでは吸水率の値は低減されるが、それに
もかかわらずりフロー炉を通した後のフクレの発生は抑
えられない(比較例2〜3)。すなわちフクレ現象の抑
制はナイロン12樹脂、ナイロン11m脂やナイロン6
6/ 636共重合体のポリアミド樹脂を配合した組成
物からなるコネクターに特異的に起こる現象であり、こ
れらの組成の組合せによってはじめて耐リフロー性の改
良効果か現れる。However, flame retardant nylon 46 reinforced with glass fiber
Connectors with compositions that contain nylon 12 resin, nylon 11 resin, or nylon 667636 copolymer in addition to 1!1 resin absorb less water after humidity conditioning under the same conditions compared to connectors that do not contain nylon 12 resin, nylon 11 resin, or nylon 667636 copolymer. No blistering occurs at all until about 270°C (Examples 1 to 5)
). This shows that the reflow resistance of connectors made of compositions containing nylon 12 resin, nylon 11 resin, and nylon 66/'636 copolymer is significantly improved. Furthermore, when a similar test was conducted using a connector with a composition containing a non-quality aromatic nylon resin,
As in the case of nylon 12 resin, the water absorption rate of connectors with a composition containing these resins is reduced, but the occurrence of blisters after passing through a flow furnace cannot be suppressed (Comparative Examples 2 to 3) ). In other words, nylon 12 resin, nylon 11m resin, and nylon 6 can suppress the blistering phenomenon.
This is a phenomenon that occurs specifically in connectors made of a composition containing a polyamide resin of the 6/636 copolymer, and the effect of improving reflow resistance appears only by a combination of these compositions.
Claims (1)
ポリマー主鎖中のメチレン基数とアミド基数の比が6以
上である脂肪族ポリアミド樹脂5〜100重量部、 (C)臭素化ポリスチレン 2〜100重量部、 (D)難燃助剤 1〜50重量部、及び (E)ガラス繊維 5〜200重量部 を配合してなる表面実装対応電子部品用樹脂組成物。 2、(B)成分がナイロン12である請求項第1項記載
の樹脂組成物。 3、(B)成分がナイロン11である請求項第1項記載
の樹脂組成物。 4、(B)成分がナイロン612である請求項第1項記
載の樹脂組成物。 5、(B)成分がナイロン66/636共重合体である
請求項第1項記載の樹脂組成物。 6、請求項第1項記載の樹脂組成物よりなる表面実装対
応電子部品。[Claims] 1. (A) per 100 parts by weight of nylon 46 resin, (B)
5 to 100 parts by weight of an aliphatic polyamide resin in which the ratio of the number of methylene groups to the number of amide groups in the polymer main chain is 6 or more, (C) 2 to 100 parts by weight of brominated polystyrene, (D) 1 to 50 parts by weight of a flame retardant aid. and (E) 5 to 200 parts by weight of glass fiber. 2. The resin composition according to claim 1, wherein component (B) is nylon 12. 3. The resin composition according to claim 1, wherein the component (B) is nylon 11. 4. The resin composition according to claim 1, wherein component (B) is nylon 612. 5. The resin composition according to claim 1, wherein component (B) is a nylon 66/636 copolymer. 6. A surface-mountable electronic component comprising the resin composition according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2106842A JP2669921B2 (en) | 1990-04-23 | 1990-04-23 | Surface mount compatible electronic components made of flame retardant resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2106842A JP2669921B2 (en) | 1990-04-23 | 1990-04-23 | Surface mount compatible electronic components made of flame retardant resin composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH044257A true JPH044257A (en) | 1992-01-08 |
JP2669921B2 JP2669921B2 (en) | 1997-10-29 |
Family
ID=14443928
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2106842A Expired - Fee Related JP2669921B2 (en) | 1990-04-23 | 1990-04-23 | Surface mount compatible electronic components made of flame retardant resin composition |
Country Status (1)
Country | Link |
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JP (1) | JP2669921B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001060919A1 (en) * | 2000-02-21 | 2001-08-23 | Mitsui Chemicals, Inc. | Molding material for electrical and electronic parts |
JP2011195612A (en) * | 2010-03-17 | 2011-10-06 | Sumitomo Electric Fine Polymer Inc | Cross-linked polyamide resin molded product and process for producing the same |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61188455A (en) * | 1985-02-15 | 1986-08-22 | Asahi Chem Ind Co Ltd | Glass fiber-reinforced polyamide resin composition |
JPS62156160A (en) * | 1985-12-28 | 1987-07-11 | Japan Synthetic Rubber Co Ltd | Polyamide resin composition |
JPS63139942A (en) * | 1986-12-02 | 1988-06-11 | Japan Synthetic Rubber Co Ltd | Nylon resin composition |
JPH041266A (en) * | 1990-04-19 | 1992-01-06 | Calp Corp | Flame-retardant resin composition |
-
1990
- 1990-04-23 JP JP2106842A patent/JP2669921B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61188455A (en) * | 1985-02-15 | 1986-08-22 | Asahi Chem Ind Co Ltd | Glass fiber-reinforced polyamide resin composition |
JPS62156160A (en) * | 1985-12-28 | 1987-07-11 | Japan Synthetic Rubber Co Ltd | Polyamide resin composition |
JPS63139942A (en) * | 1986-12-02 | 1988-06-11 | Japan Synthetic Rubber Co Ltd | Nylon resin composition |
JPH041266A (en) * | 1990-04-19 | 1992-01-06 | Calp Corp | Flame-retardant resin composition |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001060919A1 (en) * | 2000-02-21 | 2001-08-23 | Mitsui Chemicals, Inc. | Molding material for electrical and electronic parts |
US6780963B2 (en) | 2000-02-21 | 2004-08-24 | Mitsui Chemicals, Inc. | Molding material for electrical and electronic parts |
JP2011195612A (en) * | 2010-03-17 | 2011-10-06 | Sumitomo Electric Fine Polymer Inc | Cross-linked polyamide resin molded product and process for producing the same |
Also Published As
Publication number | Publication date |
---|---|
JP2669921B2 (en) | 1997-10-29 |
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