JPH0442525B2 - - Google Patents

Info

Publication number
JPH0442525B2
JPH0442525B2 JP59219560A JP21956084A JPH0442525B2 JP H0442525 B2 JPH0442525 B2 JP H0442525B2 JP 59219560 A JP59219560 A JP 59219560A JP 21956084 A JP21956084 A JP 21956084A JP H0442525 B2 JPH0442525 B2 JP H0442525B2
Authority
JP
Japan
Prior art keywords
honeycomb structure
thermally expandable
expandable packing
face
packing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP59219560A
Other languages
Japanese (ja)
Other versions
JPS6198910A (en
Inventor
Masaaki Yonemura
Takao Kusuda
Yoshinobu Imasaka
Toshihiro Mihara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP21956084A priority Critical patent/JPS6198910A/en
Publication of JPS6198910A publication Critical patent/JPS6198910A/en
Publication of JPH0442525B2 publication Critical patent/JPH0442525B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • F01N3/2857Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing the mats or gaskets being at least partially made of intumescent material, e.g. unexpanded vermiculite
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • F01N3/2867Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing the mats or gaskets being placed at the front or end face of catalyst body

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、ハニカム構造体を熱膨張性パツキン
グ材で金属製容器に収納保持した装置に関し、触
媒体、フイルタ、熱交換体、蓄熱体などに適用さ
れ、特に、内燃機関の排ガス浄化装置に用いられ
るものである。
Detailed Description of the Invention Field of Industrial Application The present invention relates to a device in which a honeycomb structure is housed and held in a metal container using a thermally expandable packing material, and is applicable to catalyst bodies, filters, heat exchange bodies, heat storage bodies, etc. It is particularly used in exhaust gas purification devices for internal combustion engines.

従来例の構成とその問題点 従来、ハニカム構造体を金属製の容器内に収納
する構造としては第1図に示すものが一般的であ
る。
Conventional Structure and its Problems Conventionally, the structure shown in FIG. 1 has been common as a structure in which a honeycomb structure is housed in a metal container.

即ち、ハニカム構造体1の側面と金属製の容器
2の隙間を熱膨張性パツキング3で充填してい
る。
That is, the gap between the side surface of the honeycomb structure 1 and the metal container 2 is filled with thermally expandable packing 3.

一般に使われる熱膨張性パツキングはセラミツ
クフアイバと、バーミキユライトやパーライト等
の熱膨張性鉱物を積層させて有機バインダでマツ
ト状としたものである。これをハニカム構造体1
の外周に巻き、容器2に納めたのち加熱処理して
マツトを膨張させてなる。その際に発生する適度
の膨圧によつてハニカム構造体1を容器2内に収
納保持させることができる。
Generally used thermally expandable packing is made by laminating ceramic fibers and thermally expandable minerals such as vermiculite and pearlite into a mat shape with an organic binder. This is honeycomb structure 1
The mat is wound around the outer circumference of the mat, placed in the container 2, and then heat-treated to expand the mat. The honeycomb structure 1 can be housed and held in the container 2 by the appropriate turgor pressure generated at this time.

一方、ハニカム構造体1の入口側端面および出
口側端面の各外縁および熱膨張性パツキング3の
端部はワイヤメツシユからなるシール材4を介し
てフランジ5で押え込むように固定されている。
なお、図中の矢印は排ガスの流れを示したもので
ある。
On the other hand, the outer edges of the inlet end face and the outlet end face of the honeycomb structure 1 and the ends of the thermally expandable packing 3 are pressed and fixed by a flange 5 through a sealing material 4 made of wire mesh.
Note that the arrows in the figure indicate the flow of exhaust gas.

この従来例に示した構造のものを内熱機関、特
に自動車に積載して使用した場合、エンジンや車
体から伝わる振動、あるいは急激な排ガス量の変
化、それに伴なう圧力の変化等によつて、ハニカ
ム構造体1の端面外縁、すなわち、ワイヤメツシ
ユからなる堅いシール材4に接する部分が徐々に
削られ、第2図に示すように出口側端面の外縁に
破損部6を生じるものであつた。
When the structure shown in this conventional example is used in an internal heat engine, especially a car, it may be affected by vibrations transmitted from the engine or car body, sudden changes in the amount of exhaust gas, changes in pressure accompanying it, etc. The outer edge of the end face of the honeycomb structure 1, that is, the part in contact with the hard sealing material 4 made of wire mesh, was gradually scraped away, and a damaged part 6 was created at the outer edge of the end face on the outlet side, as shown in FIG.

一方、シール材4を用いないで、熱膨張性パツ
キング3とハニカム構造体1の外縁を直接フラン
ジ5で押える構造のものもみうけられる。しか
し、この構造においても接しているフランジ5に
よつて上記同様、第3図に示すようにハニカム構
造体1の外縁が削られ破損部6′を生じていた。
On the other hand, there are also structures in which the outer edges of the thermally expandable packing 3 and the honeycomb structure 1 are directly pressed by the flanges 5 without using the sealing material 4. However, in this structure as well, the outer edge of the honeycomb structure 1 was scraped by the contacting flange 5, as shown in FIG. 3, resulting in a damaged portion 6'.

さらに、ハニカム構造体1の出口側端面の外縁
が破損すると、排ガスの圧力や振動でハニカム構
造体1が押出され、その結果、入口側のフランジ
5とハニカム構造体1の間に隙間が生じ、排ガス
流によつて、熱処理で有機系バインダが焼失して
柔らかくなつた熱膨張性パツキング3が吹飛ばさ
れ、第3図に示すような欠損部7が生じていた。
これによつて、排ガスに対するシール効果、ハニ
カム構造体1の収納保持力が低下し、ハニカム構
造体1の破損を助長するものであつた。さらに、
吹飛ばされたパツキングがハニカム構造体1の開
口部を閉塞するため圧力損失が大きくなるととも
に、排ガス浄化機能を低下させるなど特性劣化を
生じる原因となつていた。
Furthermore, when the outer edge of the end face on the outlet side of the honeycomb structure 1 is damaged, the honeycomb structure 1 is pushed out by the pressure and vibration of the exhaust gas, and as a result, a gap is created between the flange 5 on the inlet side and the honeycomb structure 1. The thermally expandable packing 3, which had become soft due to the burnout of the organic binder during the heat treatment, was blown away by the exhaust gas flow, creating a defective portion 7 as shown in FIG.
As a result, the sealing effect against exhaust gas and the holding power of the honeycomb structure 1 are reduced, which promotes damage to the honeycomb structure 1. moreover,
The blown packing blocks the openings of the honeycomb structure 1, which increases pressure loss and causes property deterioration such as a reduction in exhaust gas purification function.

発明の目的 本発明は、上記に述べた如く、従来の収納装置
にみられたハニカム構造体の破壊、パツキングの
欠損等を防ぐものであつて、熱膨張性パツキング
を用いてハニカム構造体の収納保持、および端部
のシールを行ない、長期に渡つて安定した収納性
能を得ることを目的とする。
Purpose of the Invention As stated above, the present invention prevents the destruction of honeycomb structures, loss of packing, etc. seen in conventional storage devices, and uses thermally expandable packing to store honeycomb structures. The purpose is to maintain and seal the ends to obtain stable storage performance over a long period of time.

発明の構成 上記目的を達成するため、本発明では、熱膨張
性パツキングの端部を耐熱性繊維からなる布で被
覆して用いることで熱膨張性パツキング材の吹飛
びを防止し、さらに、上記被覆部分をハニカム構
造体より突出させて収納させることで、ハニカム
構造体が直接フランジに接することがないように
構成してハニカム構造体の破損を防止したもので
ある。
Structure of the Invention In order to achieve the above object, the present invention prevents the thermally expandable packing material from being blown away by covering the ends of the thermally expandable packing with a cloth made of heat-resistant fibers, and furthermore, By housing the covering portion protruding from the honeycomb structure, the honeycomb structure is configured not to come into direct contact with the flange, thereby preventing damage to the honeycomb structure.

実施例の説明 以下、本発明の実施例について述べる。Description of examples Examples of the present invention will be described below.

第4図は本発明の第1の実施例を示し、ハニカ
ム構造体1をフランジ5を用いて収納保持したも
のの一部分を示したものである。ハニカム構造体
1は、その端部に当接する部分を耐熱性繊維の布
であるシリカクロス8で被覆された熱膨張性パツ
キングで外周を覆われ、金属性の容器2内に収納
されている。特に、ハニカム構造体1端面より、
熱膨張性パツキング3のシリカクロス8で被覆し
た部分を3〜10mm突出させ、この部分をフランジ
5に当接することで、ハニカム構造体1が直接、
フランジ5に接触しない構成としている。この構
成は、あらかじめハニカム構造体1端面より、シ
リカクロス8で覆つた熱膨張性パツキング3が突
出した状態で容器2に収納し、熱処理して熱膨張
性パツキング3を膨らませて得られる。熱処理に
よつて熱膨張性パツキング3はその膨圧でハニカ
ム構造体1を容器2内に保持収納し、一方、ハニ
カム構造体1端面より突出している部分の熱膨張
性パツキング3はその膨張によつてフランジ5と
ハニカム構造体1端部および容器2でつくられる
間隙を密封するとともに、ハニカム構造体1端面
にせり出してシール効果を高め、さらに、適度の
クツシヨン性でハニカム構造体1が排ガスや振動
で押出されるのを防止する効果を有する。また、
熱膨張性パツキング3の端部は耐熱性繊維の布で
あるシリカクロス8で覆われているため、熱膨張
性パツキング3が直接排ガス流に触れることがな
く、そのため吹飛びによる欠損を完全に防止する
ことができ、長期にわたつて安定した収納能力を
保証し得るものである。
FIG. 4 shows a first embodiment of the present invention, showing a portion of a honeycomb structure 1 housed and held using flanges 5. FIG. The honeycomb structure 1 is housed in a metal container 2, with the outer periphery of the honeycomb structure 1 covered with thermally expandable packing made of silica cloth 8, which is a cloth made of heat-resistant fibers, in contact with the ends thereof. In particular, from one end face of the honeycomb structure,
By making the part covered with the silica cloth 8 of the thermally expandable packing 3 protrude by 3 to 10 mm and abutting this part against the flange 5, the honeycomb structure 1 can be directly
The structure is such that it does not come into contact with the flange 5. This configuration is obtained by storing the thermally expandable packing 3 covered with silica cloth 8 in a container 2 in advance in a state in which it protrudes from the end face of the honeycomb structure 1, and heat-treating it to expand the thermally expandable packing 3. Through heat treatment, the thermally expandable packing 3 uses its expansion pressure to hold and house the honeycomb structure 1 in the container 2, while the portion of the thermally expandable packing 3 that protrudes from the end face of the honeycomb structure 1 is expanded due to its expansion. It seals the gap created by the flange 5, the end of the honeycomb structure 1, and the container 2, and also protrudes from the end face of the honeycomb structure 1 to enhance the sealing effect. This has the effect of preventing extrusion. Also,
Since the ends of the thermally expandable packing 3 are covered with silica cloth 8, which is a cloth made of heat-resistant fibers, the thermally expandable packing 3 does not come into direct contact with the exhaust gas flow, thereby completely preventing breakage due to blow-off. It is possible to guarantee stable storage capacity over a long period of time.

次に本発明の第2の実施例について第5図を参
照して説明する。
Next, a second embodiment of the present invention will be described with reference to FIG.

第5図は、デイーゼルエンジンの排ガス浄化用
などに用いられるフイルタエレメントの部分断面
図を示したものである。
FIG. 5 shows a partial sectional view of a filter element used for purifying exhaust gas of a diesel engine.

フイルタ9はハニカム構造体のセルを両端部を
交互にプラグ10で閉塞して得られ、入口側に開
放口11を有するセルに流入した排ガスはセル壁
を通過して、隣接した出口側に開放口11を有す
るセルに移つて排出されるよう構成されている。
このフイルタ9の外周を、第1の実施例と同様に
シリカクロス8で両端部を被覆した熱膨張性パツ
キング3で覆い、両端面よりそれぞれ6mm突出さ
せて容器2′に収納保持させてある。容器2′はク
ラムシエルタイプのものであつて、ビード部12
によつてフイルタ9を収納する構成となつてい
る。この場合も、熱処理によつてフイルタ9端面
より突出した熱膨張性パツキング3はフイルタ9
端面上に覆いかぶさるようにせり出し、シール効
果、収納を完全なものとしている。特に、圧力損
失が大きく、目詰りを生じ易いフイルタエレメン
トにおいて、熱膨張性パツキング3が排ガス流に
直接触れることがなく、吹飛びが完全に防止でき
ることはフイルタ特性の長期間の維持に大きな効
果をもたらすものである。
The filter 9 is obtained by closing the cells of the honeycomb structure with plugs 10 alternately at both ends, and the exhaust gas flowing into the cell having an open port 11 on the inlet side passes through the cell wall and opens to the adjacent outlet side. It is configured to be transferred to a cell having an opening 11 and discharged therefrom.
The outer periphery of the filter 9 is covered with a thermally expandable packing 3 having both ends covered with silica cloth 8 as in the first embodiment, and is housed and held in the container 2' so as to protrude by 6 mm from both end faces. The container 2' is of a clam shell type and has a bead portion 12.
The structure is such that the filter 9 is housed therein. In this case as well, the thermally expandable packing 3 protruding from the end surface of the filter 9 due to the heat treatment
It protrudes over the end face, perfecting the sealing effect and storage. In particular, in filter elements that have a large pressure loss and are prone to clogging, the thermally expandable packing 3 does not come into direct contact with the exhaust gas flow and can completely prevent blow-off, which has a great effect on maintaining filter characteristics over a long period of time. It is something that brings.

なお、上記実施例では耐熱性繊維の布としてシ
リカクロスを用いたがアルミシリケート繊維クロ
ス、アルミボロシリケート繊維クロス等、特に限
定されるものではない。
In the above embodiments, silica cloth was used as the heat-resistant fiber cloth, but it is not particularly limited to aluminum silicate fiber cloth, aluminum borosilicate fiber cloth, etc.

発明の効果 以上述べたように、本発明のハニカム構造体の
収納装置は熱膨張性パツキングの端部を耐熱性繊
維の布で被覆して用いることで、熱膨張性パツキ
ングが直接排ガス流に触れることがなく従つて、
吹飛びによる欠損を防止することができ、ハニカ
ム構造体を安定して収納することが可能となる。
また、ハニカム構造体端面より上記被覆部を突出
させて容器に収納し、加熱処理で膨張させること
により、ハニカム構造体端面に被覆部がせり出
し、これによつて容器とハニカム構造体とのシー
ル効果は一段と向上する。さらに、適度のクツシ
ヨン性でハニカム構造体をフランジやビードに接
触することを防ぐため、強い振動や排ガスの圧力
によつてハニカム構造体を破損することを容易に
防止できるものである。
Effects of the Invention As described above, in the housing device for a honeycomb structure of the present invention, the ends of the thermally expandable packing are covered with heat-resistant fiber cloth, so that the thermally expandable packing comes into direct contact with the exhaust gas flow. Followed without incident,
It is possible to prevent damage due to blow-off, and it is possible to store the honeycomb structure stably.
In addition, by making the covering part protrude from the end face of the honeycomb structure, storing it in a container, and expanding it by heat treatment, the covering part protrudes from the end face of the honeycomb structure, thereby creating a sealing effect between the container and the honeycomb structure. will improve further. Furthermore, since the honeycomb structure is prevented from coming into contact with flanges or beads with appropriate cushioning properties, damage to the honeycomb structure due to strong vibrations or pressure of exhaust gas can be easily prevented.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来のハニカム構造体の収納装置の縦
断面図、第2図および第3図は同収納装置の使用
後の状態を示す一部欠截縦断面図、第4図は本発
明の第1の実施例を示すハニカム構造体の収納装
置の要部縦断面図、第5図は本発明の第2の実施
例を示すハニカム構造体の収納装置の要部縦断面
図である。 1……ハニカム構造体、2,2′……容器、3
……熱膨張性パツキング、8……耐熱性繊維の
布、9……フイルタ。
FIG. 1 is a vertical sectional view of a conventional storage device for honeycomb structures, FIGS. 2 and 3 are partially cutaway vertical sectional views showing the storage device after use, and FIG. 4 is a longitudinal sectional view of the storage device of the present invention. FIG. 5 is a vertical cross-sectional view of a main part of a storage device for a honeycomb structure according to a second embodiment of the present invention. 1... Honeycomb structure, 2, 2'... Container, 3
...Thermally expandable packing, 8...Heat-resistant fiber cloth, 9...Filter.

Claims (1)

【特許請求の範囲】[Claims] 1 流体の人口と出口を有する容器内に、熱膨張
性パツキングを介してハニカム構造体を収納し、
熱膨張性パツキングの入口側端部および出口側端
部の少なくとも一方を耐熱性繊維からなる布で被
覆し、上記ハニカム構造体の入口側端面および出
口側端面の少なくとも一方から上記熱膨張性パツ
キングを突出させ、その突出させた部分をフラン
ジに当接させたハニカム構造体の収納装置。
1. A honeycomb structure is housed in a container having a fluid intake and an outlet via thermally expandable packing,
At least one of the inlet side end and the outlet side end of the thermally expandable packing is covered with a cloth made of heat-resistant fiber, and the thermally expandable packing is covered from at least one of the inlet side end face and the outlet side end face of the honeycomb structure. A storage device with a honeycomb structure that is made to protrude and the protruded part is brought into contact with a flange.
JP21956084A 1984-10-19 1984-10-19 Accommodation device for honeycomb construction Granted JPS6198910A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21956084A JPS6198910A (en) 1984-10-19 1984-10-19 Accommodation device for honeycomb construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21956084A JPS6198910A (en) 1984-10-19 1984-10-19 Accommodation device for honeycomb construction

Publications (2)

Publication Number Publication Date
JPS6198910A JPS6198910A (en) 1986-05-17
JPH0442525B2 true JPH0442525B2 (en) 1992-07-13

Family

ID=16737416

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21956084A Granted JPS6198910A (en) 1984-10-19 1984-10-19 Accommodation device for honeycomb construction

Country Status (1)

Country Link
JP (1) JPS6198910A (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02126017U (en) * 1989-03-27 1990-10-17
JPH02141621U (en) * 1989-04-28 1990-11-29
US6017498A (en) * 1998-01-14 2000-01-25 Metex Mfg. Corporation Catalytic converter support device
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JPS5115859U (en) * 1974-07-22 1976-02-05
JPS5685012A (en) * 1979-12-12 1981-07-10 Sumitomo Electric Ind Ltd Implement for temporary cofferdam
JPS5722614B2 (en) * 1973-01-23 1982-05-14
JPS5851366U (en) * 1981-09-30 1983-04-07 原 義彦 sliding disc time slide rule
JPS5859309A (en) * 1981-10-02 1983-04-08 Toyota Motor Corp Structure holding monolithic catalyst

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JPS5685012U (en) * 1979-12-05 1981-07-08
JPS6024902Y2 (en) * 1980-07-11 1985-07-26 中央発條株式会社 Catalytic converter seal
JPS6133208Y2 (en) * 1980-07-11 1986-09-29

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JPS5722614B2 (en) * 1973-01-23 1982-05-14
JPS5115859U (en) * 1974-07-22 1976-02-05
JPS5685012A (en) * 1979-12-12 1981-07-10 Sumitomo Electric Ind Ltd Implement for temporary cofferdam
JPS5851366U (en) * 1981-09-30 1983-04-07 原 義彦 sliding disc time slide rule
JPS5859309A (en) * 1981-10-02 1983-04-08 Toyota Motor Corp Structure holding monolithic catalyst

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