JPH04367763A - Preparation of synthetic resin coated metal plate - Google Patents
Preparation of synthetic resin coated metal plateInfo
- Publication number
- JPH04367763A JPH04367763A JP3169458A JP16945891A JPH04367763A JP H04367763 A JPH04367763 A JP H04367763A JP 3169458 A JP3169458 A JP 3169458A JP 16945891 A JP16945891 A JP 16945891A JP H04367763 A JPH04367763 A JP H04367763A
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- metal plate
- insulating layer
- fine powder
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 37
- 239000002184 metal Substances 0.000 title claims abstract description 37
- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 20
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 20
- 239000000843 powder Substances 0.000 claims abstract description 16
- 239000011888 foil Substances 0.000 claims abstract description 7
- 239000011256 inorganic filler Substances 0.000 claims description 14
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 14
- 238000009503 electrostatic coating Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 238000004898 kneading Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 239000000945 filler Substances 0.000 abstract 2
- 238000010422 painting Methods 0.000 abstract 2
- 230000005855 radiation Effects 0.000 abstract 1
- 230000017525 heat dissipation Effects 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 3
- 238000007610 electrostatic coating method Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- MUBKMWFYVHYZAI-UHFFFAOYSA-N [Al].[Cu].[Zn] Chemical compound [Al].[Cu].[Zn] MUBKMWFYVHYZAI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/44—Manufacturing insulated metal core circuits or other insulated electrically conductive core circuits
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は金属板の表面に合成樹脂
からなる絶縁層を設けた合成樹脂被覆金属板の製造方法
に係り、特に放熱性に優れた金属芯又は金属ベース印刷
配線基板が得られる製造方法に関する。[Industrial Application Field] The present invention relates to a method for manufacturing a synthetic resin-coated metal plate in which an insulating layer made of synthetic resin is provided on the surface of the metal plate, and in particular, a metal core or metal-based printed wiring board with excellent heat dissipation is used. The present invention relates to a method for producing the obtained product.
【0002】0002
【従来技術とその課題】近年電子機器の高密度化等に対
応して、使用する印刷配線基板への要求特性が高度化し
つつあり、要求特性の一つとして、搭載した電子部品か
ら発生した熱を速やかに排除できるいわゆる放熱特性に
優れた基板が要求されている。このような基板として金
属板を使用し、表面に熱伝導性に優れた無機フイラーを
含んだ絶縁層を形成したものが使用されている。[Prior art and its issues] In response to the increasing density of electronic devices in recent years, the characteristics required for the printed wiring boards used are becoming more sophisticated. There is a demand for a substrate with excellent heat dissipation properties that can quickly eliminate heat dissipation. As such a substrate, a metal plate is used, and an insulating layer containing an inorganic filler having excellent thermal conductivity is formed on the surface.
【0003】上記絶縁層の形成方法として、熱伝導性に
優れた無機フイラーを多量に混合した合成樹脂粉体を金
属板の片面又は両面に静電塗装法により塗布して絶縁層
を形成する方法が検討されている。しかしながら、この
ような静電塗装法では無機フイラーと合成樹脂粉体の混
合比率が部分的に振れやすいため均一な塗装が難しく、
また、静電塗装時において、金属板表面に塗装されなか
った原料を回収して再度、静電塗装を行ない、原料の再
利用の検討がなされたが、混合比率が不均一なため再利
用が十分行えないという問題があった。[0003] As a method for forming the above-mentioned insulating layer, the insulating layer is formed by applying a synthetic resin powder mixed with a large amount of an inorganic filler having excellent thermal conductivity to one or both sides of a metal plate by electrostatic coating. is being considered. However, with this electrostatic coating method, the mixing ratio of the inorganic filler and synthetic resin powder tends to fluctuate locally, making it difficult to achieve uniform coating.
In addition, during electrostatic coating, the raw materials that were not coated on the metal plate surface were collected and electrostatically coated again, and consideration was given to reusing the raw materials, but due to the uneven mixing ratio, reuse was not possible. There was a problem that I couldn't do it enough.
【0004】0004
【課題を解決するための手段】本発明は無機フイラーと
合成樹脂を混練した後、粉砕して微粉末とし、当該微粉
末を金属板上に静電塗装法により塗布して絶縁層を形成
することにより上記問題点を解消できることを見出した
ものである。[Means for Solving the Problems] The present invention involves kneading an inorganic filler and a synthetic resin, pulverizing them into fine powder, and applying the fine powder onto a metal plate by electrostatic coating to form an insulating layer. It has been discovered that the above problems can be solved by this.
【0005】本発明で使用する金属板としては、アルミ
ニウム、銅、亜鉛、鉄、ケイ素鋼、鉄−ニッケル合金等
からなり、通常0.2〜5.0mm程度の厚さである。
この金属板は表面処理、例えばクロメート処理、サンド
ブラスト、エッチングなどの処理を施したものが好まし
い。The metal plate used in the present invention is made of aluminum, copper, zinc, iron, silicon steel, iron-nickel alloy, etc., and usually has a thickness of about 0.2 to 5.0 mm. This metal plate is preferably subjected to surface treatment, such as chromate treatment, sandblasting, etching, or the like.
【0006】また、上記絶縁層に使用する合成樹脂とし
ては、各種熱可塑性樹脂及び熱硬化性樹脂が使用でき、
特に耐熱性を要求される用途には耐熱性熱可塑性樹脂の
使用が好ましい。耐熱性熱可塑性樹脂としては流動開始
温度が200℃以上で、高周波特性に優れた樹脂が好適
に使用できる。具体的には、ポリサルフォン、ポリフェ
ニレンサルファイド、ポリエーテルエーテルケトン、熱
可塑性フッ素樹脂、ポリエーテルイミド、ポリエーテル
サルフォン、ポリアミドイミド、ポリフェニレンオキサ
イド等が挙げられる。熱硬化性樹脂としては、エポキシ
樹脂、ポリイミド樹脂等が使用できる。[0006] Furthermore, various thermoplastic resins and thermosetting resins can be used as the synthetic resin used for the above-mentioned insulating layer.
In particular, it is preferable to use a heat-resistant thermoplastic resin for applications requiring heat resistance. As the heat-resistant thermoplastic resin, a resin having a flow start temperature of 200° C. or higher and excellent high frequency properties can be suitably used. Specific examples include polysulfone, polyphenylene sulfide, polyetheretherketone, thermoplastic fluororesin, polyetherimide, polyethersulfone, polyamideimide, polyphenylene oxide, and the like. As the thermosetting resin, epoxy resin, polyimide resin, etc. can be used.
【0007】さらに、無機フイラーとしては、熱伝導性
に優れた各種無機充填剤、例えば窒化ケイ素、窒化アル
ミニウム及び窒化ボロン等が使用でき、単独でも混合し
て使用してもよい。上記無機フイラーは平均粒径0.1
〜10μm程度のものが好適に使用でき、使用量として
上述の合成樹脂を含む組成物全体に対し、50〜80重
量%の範囲で使用すればよく、使用量が50重量%未満
では放熱性に劣り、80重量%を越えると分散性に劣り
易い。無機フイラーには樹脂との親和性を改良する目的
で、各種カップリング剤により表面処理したものを使用
することができる。Furthermore, various inorganic fillers having excellent thermal conductivity, such as silicon nitride, aluminum nitride, and boron nitride, can be used as the inorganic filler, and they may be used alone or in combination. The above inorganic filler has an average particle size of 0.1
A material with a diameter of ~10 μm can be suitably used, and the amount used may be in the range of 50 to 80% by weight based on the entire composition containing the above-mentioned synthetic resin, and if the amount used is less than 50%, the heat dissipation property will deteriorate If it exceeds 80% by weight, the dispersibility tends to be poor. The inorganic filler can be surface-treated with various coupling agents in order to improve its affinity with the resin.
【0008】本発明方法では上記の合成樹脂と無機フイ
ラーを均一に混練する必要があり、混練方法としては通
常の混練機により行なうことができる。なお熱硬化性樹
脂の場合には硬化反応がBステージで止まるような混練
条件で行う必要がある。混練後、粉砕して微粉末とし、
当該微粉末を用いて金属板の片面又は両面に静電塗装法
により塗布する。粉砕方法は通常の粉砕機によれば良く
、必要に応じて冷却条件下で行ない、粉砕後の微粉末の
粒径が平均粒径で10〜100μm範囲程度となるよう
にする。In the method of the present invention, it is necessary to uniformly knead the above-mentioned synthetic resin and inorganic filler, and the kneading can be carried out using a conventional kneader. In the case of a thermosetting resin, it is necessary to perform kneading under such conditions that the curing reaction stops at the B stage. After kneading, pulverize into fine powder,
The fine powder is applied to one or both sides of a metal plate by electrostatic coating. The pulverization may be carried out using a conventional pulverizer, if necessary under cooling conditions, so that the average particle size of the fine powder after pulverization is in the range of 10 to 100 μm.
【0009】ついで、上記微粉末を用いて金属板の片面
又は両面上に静電塗装法により塗布する。静電塗装法と
しては、通常の静電塗装法によればよく、金属板との吹
き付け距離を5cm乃至1mの範囲で調整し、所定の塗
布厚さになるように適宜好適な条件で行なえばよい。塗
布後の絶縁層の厚さとしては必要とする放熱性等により
異なるが50〜300μm程度が好ましい。[0009] Next, the fine powder is applied onto one or both sides of a metal plate by electrostatic coating. The electrostatic coating method may be a normal electrostatic coating method, and the spraying distance to the metal plate may be adjusted within a range of 5 cm to 1 m, and the coating may be performed under appropriate conditions to achieve a predetermined coating thickness. good. The thickness of the insulating layer after coating varies depending on the required heat dissipation properties, etc., but is preferably about 50 to 300 μm.
【0010】ここで、本発明の合成樹脂被覆金属板の用
途が印刷配線基板の場合、上記方法で形成された絶縁層
表面に金属箔又は金属板を積層する。金属箔としては電
解銅箔、圧延銅箔等で厚みが10〜100μm程度のも
のが使用できる。金属板としては厚さ500μ以下程度
のものが使用できる。金属箔又は金属板を積層する方法
としては接着剤を介して行なう方法や接着剤を用いず加
熱加圧して積層一体化する方法がある。本発明によれば
表面の凹凸、ピンホール及びボイド等のない印刷配線基
板が得られる。また加熱加圧により加圧力を高めて絶縁
層を圧縮しながら積層一体化すればより絶縁層の均一化
が図れる。When the synthetic resin-coated metal plate of the present invention is used as a printed wiring board, a metal foil or a metal plate is laminated on the surface of the insulating layer formed by the above method. As the metal foil, electrolytic copper foil, rolled copper foil, etc. having a thickness of about 10 to 100 μm can be used. As the metal plate, one having a thickness of about 500 μm or less can be used. Methods of laminating metal foils or metal plates include a method using an adhesive and a method of laminating and integrating the metal foils or plates by heating and pressing without using an adhesive. According to the present invention, a printed wiring board without surface irregularities, pinholes, voids, etc. can be obtained. Further, if the insulating layers are laminated and integrated while compressing the insulating layers by increasing the pressure by heating and pressing, the insulating layers can be made more uniform.
【0011】以下本発明を実施例により説明する。[0011] The present invention will be explained below with reference to Examples.
【実施例】無機フイラーとして窒化アルミニウム(平均
粒径2.5μm)、合成樹脂としてポリエーテルエーテ
ルケトン粉体(融点340℃、平均粒径10.0μm)
を使用した。上記原料を、窒化アルミニウムが全体の6
0重量%となるようにミキサーで混合した後、混合物を
混練機で混練・冷却してペレット状とした。このペレッ
ト状物を用い、粉砕機で粉砕し平均粒径40μmの微粉
末を得た。ついで、表面を粗面化したアルミニウム板(
250mm×250mm×3mm厚)の片面に上記微粉
末を用いて静電塗装した。塗布後の絶縁層の厚みは25
0μmであった。ついで、得られた積層体を電気炉内に
投入し400℃で10分間加熱処理した。[Example] Aluminum nitride (average particle size 2.5 μm) as inorganic filler, polyetheretherketone powder (melting point 340°C, average particle size 10.0 μm) as synthetic resin
It was used. Aluminum nitride accounts for 6% of the above raw materials.
After mixing with a mixer so that the concentration was 0% by weight, the mixture was kneaded with a kneader and cooled to form pellets. This pellet-like material was pulverized with a pulverizer to obtain a fine powder with an average particle size of 40 μm. Next, an aluminum plate with a roughened surface (
The above-mentioned fine powder was electrostatically coated on one side of a 250 mm x 250 mm x 3 mm thick sheet. The thickness of the insulating layer after coating is 25
It was 0 μm. Then, the obtained laminate was placed in an electric furnace and heat-treated at 400° C. for 10 minutes.
【0012】加熱処理後、絶縁層表面に電解銅箔(厚さ
70μm)を載置し、20分間熱プレスした(プレス温
度380℃、プレス圧力40kg/cm2)。得られた
基板(絶縁層厚みが150μm)は表面凹凸がなく平滑
性に優れ、また絶縁層にはピンホールやボイドの存在は
認められなかった。さらに静電塗装時の原料再利用によ
る品質への影響はなかった。After the heat treatment, an electrolytic copper foil (thickness: 70 μm) was placed on the surface of the insulating layer and hot pressed for 20 minutes (pressing temperature: 380° C., pressing pressure: 40 kg/cm 2 ). The obtained substrate (insulating layer thickness: 150 μm) had no surface irregularities and had excellent smoothness, and no pinholes or voids were observed in the insulating layer. Furthermore, there was no effect on quality due to reuse of raw materials during electrostatic coating.
【0013】[0013]
【発明の効果】上述したように、本発明の製造方法によ
れば無機フイラーを多量に含有した絶縁層を均一化でき
るので放熱性や電気特性等に優れた合成樹脂被覆金属板
が得られ、金属芯又は金属ベース印刷配線基板への利用
性が大である。As described above, according to the manufacturing method of the present invention, the insulating layer containing a large amount of inorganic filler can be made uniform, so that a synthetic resin-coated metal plate with excellent heat dissipation and electrical properties can be obtained. It is highly applicable to metal core or metal base printed wiring boards.
Claims (2)
、粉砕して微粉末とし、当該微粉末を金属板上に静電塗
装法により塗布して絶縁層を形成することを特徴とする
合成樹脂被覆金属板の製造方法。1. A synthetic resin characterized in that a synthetic resin and an inorganic filler are kneaded and then ground into fine powder, and the fine powder is applied onto a metal plate by electrostatic coating to form an insulating layer. A method for producing a coated metal plate.
、粉砕して微粉末とし、当該微粉末を金属板上に静電塗
装法により塗布して絶縁層を形成し、ついで絶縁層表面
に金属箔又は金属板を載置した後、加熱加圧して絶縁層
を圧縮しながら積層一体化することを特徴とする合成樹
脂被覆金属板の製造方法。2. After kneading the synthetic resin and the inorganic filler, the synthetic resin and the inorganic filler are pulverized into fine powder, and the fine powder is applied onto a metal plate by electrostatic coating to form an insulating layer. A method for manufacturing a synthetic resin-coated metal plate, which comprises placing a foil or metal plate thereon and then applying heat and pressure to compress the insulating layer and integrate the layers.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3169458A JPH04367763A (en) | 1991-06-14 | 1991-06-14 | Preparation of synthetic resin coated metal plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3169458A JPH04367763A (en) | 1991-06-14 | 1991-06-14 | Preparation of synthetic resin coated metal plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04367763A true JPH04367763A (en) | 1992-12-21 |
Family
ID=15886961
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3169458A Pending JPH04367763A (en) | 1991-06-14 | 1991-06-14 | Preparation of synthetic resin coated metal plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04367763A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6538211B2 (en) | 2000-08-15 | 2003-03-25 | World Properties, Inc. | Multi-layer circuits and methods of manufacture thereof |
US6602583B2 (en) | 2000-12-14 | 2003-08-05 | World Properties, Inc. | Liquid crystalline polymer bond plies and circuits formed therefrom |
US6761834B2 (en) | 2000-09-20 | 2004-07-13 | World Properties, Inc. | Electrostatic deposition of high temperature, high performance liquid crystalline polymers |
CN104249052A (en) * | 2014-09-22 | 2014-12-31 | 陕西航空电气有限责任公司 | Technological method for electrostatically spraying 10-5017 blue epoxy powder on copper components |
-
1991
- 1991-06-14 JP JP3169458A patent/JPH04367763A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6538211B2 (en) | 2000-08-15 | 2003-03-25 | World Properties, Inc. | Multi-layer circuits and methods of manufacture thereof |
US6761834B2 (en) | 2000-09-20 | 2004-07-13 | World Properties, Inc. | Electrostatic deposition of high temperature, high performance liquid crystalline polymers |
US6602583B2 (en) | 2000-12-14 | 2003-08-05 | World Properties, Inc. | Liquid crystalline polymer bond plies and circuits formed therefrom |
CN104249052A (en) * | 2014-09-22 | 2014-12-31 | 陕西航空电气有限责任公司 | Technological method for electrostatically spraying 10-5017 blue epoxy powder on copper components |
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