JPH04349307A - Manufacture of nonmetallic ion type antistatic vinyl layer chloride sheet - Google Patents

Manufacture of nonmetallic ion type antistatic vinyl layer chloride sheet

Info

Publication number
JPH04349307A
JPH04349307A JP3149592A JP14959291A JPH04349307A JP H04349307 A JPH04349307 A JP H04349307A JP 3149592 A JP3149592 A JP 3149592A JP 14959291 A JP14959291 A JP 14959291A JP H04349307 A JPH04349307 A JP H04349307A
Authority
JP
Japan
Prior art keywords
vinyl chloride
chloride sheet
sheet
ammonia
acrylic acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3149592A
Other languages
Japanese (ja)
Other versions
JP3043836B2 (en
Inventor
Koji Mori
森  浩 治
Toshio Nagatomo
長 友 敏 雄
Kenji Koshiishi
輿 石 謙 二
Kenichi Masuhara
増 原 憲 一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP3149592A priority Critical patent/JP3043836B2/en
Publication of JPH04349307A publication Critical patent/JPH04349307A/en
Application granted granted Critical
Publication of JP3043836B2 publication Critical patent/JP3043836B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Non-Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Graft Or Block Polymers (AREA)
  • Elimination Of Static Electricity (AREA)

Abstract

PURPOSE:To form a conductive layer on the surface layer of a vinyl chloride sheet. CONSTITUTION:After acrylic acid and/or metacrylic acid or their solution are applied on the surface of vinyl chloride sheet, the radiation of an electron beam from the coated surface side graft-polymerizes a monomer on the surface of the vinyl chloride sheet, followed by washing and ammonia treatment, so that a conductive layer of carboxylic acid ammonium is formed on the surface layer.

Description

【発明の詳細な説明】[Detailed description of the invention]

【001】001

【産業上の利用分野】本発明は、表層にイオン移動性の
アンモニウム塩の導電層を形成して、帯電性を防止した
塩化ビニルシ−トの製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a vinyl chloride sheet which is prevented from being electrostatically charged by forming a conductive layer of an ion-mobile ammonium salt on its surface.

【002】002]

【従来技術】プラスチック部材を使用する精密産業、例
えば、電子産業、バイオ産業などの分野では、帯電静電
気が半導体素子を破壊したり、塵や埃の付着を招いて歩
留まりを低下させたりするので、大きな問題になってい
る。特に半導体素子にプラスチックのパッケ−ジを使用
する場合などは、プラスチックに高い静電気帯電防止性
が要求される。
[Prior Art] In precision industries that use plastic parts, such as the electronic industry and the bio-industry, static electricity can destroy semiconductor elements or attract dust and dirt, reducing yields. It has become a big problem. In particular, when plastic packages are used for semiconductor devices, plastics are required to have high antistatic properties.

【003】従来、この半導体素子のプラスチックパッケ
−ジとしては、帯電防止処理を施した塩化ビニルシ−ト
を使用していたが、その帯電防止処理は、金属や金属酸
化物などの導電性フィラ−を分散させた塗膜を表面に形
成する方法によっていた。この場合、金属や金属酸化物
にアルカリ金属やアルカリ土類金属などの導電性フィラ
−を用いると、品質の低下を招くので、使用していない
Conventionally, plastic packages for semiconductor devices have been made of vinyl chloride sheets that have been treated with antistatic treatment. The method used was to form a coating film on the surface in which the particles were dispersed. In this case, if a conductive filler such as an alkali metal or an alkaline earth metal is used for the metal or metal oxide, the quality will deteriorate, so it is not used.

【004】004

【発明が解決しようとする課題】しかしながら、この方
法で帯電性を防止するには、高価な導電性フィラ−を有
機バインダ−と同重量以上配合しなければならないため
、処理費が高価になり、また、透明性、光線透過性など
が低下したり、塗膜が剥離し易いという問題があった。 本発明は、これらの欠点を解消した帯電防止性塩化ビニ
ルシ−トの製造方法を提供するものである。
[Problems to be Solved by the Invention] However, in order to prevent electrification using this method, it is necessary to mix an expensive conductive filler with at least the same weight as the organic binder, which increases processing costs. Further, there were problems in that transparency, light transmittance, etc. were reduced, and the coating film was likely to peel off. The present invention provides a method for producing an antistatic vinyl chloride sheet that eliminates these drawbacks.

【005】005]

【課題を解決するための手段】本発明は、塩化ビニルシ
−ト表面にアクリル酸、メタクリル酸の一方または両方
、あるいはこれらを25wt%以上含む溶液を塗布した
後、塗布面側から電子線を20〜100kGy照射して
、塗布モノマ−を塩化ビニルシ−トにグラフト重合させ
、その後、塩化ビニルシ−ト表面に残存するモノマ−ま
たは溶液を洗浄して、塩化ビニルシ−トをアンモニアで
処理するようにした。
[Means for Solving the Problems] The present invention involves coating the surface of a vinyl chloride sheet with one or both of acrylic acid and methacrylic acid, or a solution containing 25 wt% or more of these, and then applying an electron beam to the surface of the vinyl chloride sheet for 20 minutes. The applied monomer was graft-polymerized onto the vinyl chloride sheet by irradiation of ~100 kGy, and then the monomer or solution remaining on the surface of the vinyl chloride sheet was washed, and the vinyl chloride sheet was treated with ammonia. .

【006】006]

【作用】塩化ビニルシ−ト(以下塩ビシ−トという)表
面にアクリル酸、メタクリル酸の一方または両方、ある
いはこれらを含む溶液を塗布した後、塗布面側から電子
線を照射すると、アクリル酸のアクリロイル基やメタク
リル酸のメタクリロイル基の二重結合部分が塩ビシ−ト
にグラフト重合するので、塩ビシ−ト表面にカルボキシ
ル基を有するグラフト層が形成される。このグラフト層
の形成された塩ビシ−トを洗浄して、表面に残存するモ
ノマ−または溶液を除去した後、塩ビシ−トをアンモニ
アで処理すると、グラフト層中のカルボキシル基がアン
モニアと反応して、カルボン酸アンモニウム(−COO
−NH4+)になる。
[Operation] After applying acrylic acid, methacrylic acid, or both, or a solution containing them, to the surface of a vinyl chloride sheet (hereinafter referred to as vinyl chloride sheet), irradiating an electron beam from the coated surface side causes the acrylic acid to melt. Since the double bond of the acryloyl group or the methacryloyl group of methacrylic acid is graft-polymerized onto the vinyl chloride sheet, a graft layer having carboxyl groups is formed on the surface of the vinyl chloride sheet. After washing the PVC sheet on which the graft layer has been formed to remove the monomer or solution remaining on the surface, the PVC sheet is treated with ammonia, and the carboxyl groups in the graft layer react with the ammonia. , ammonium carboxylate (-COO
-NH4+).

【007】このカルボン酸アンモニウムのアンモニウム
イオンは、グラフト層のカルボン酸アンモニウムの存在
する層中を自由移動できるので、塩ビシ−ト表面の電気
抵抗が低下し、静電気が漏洩し易くなって帯電防止性が
付与される。このアンモニウムイオンの移動性は、本発
明ではアクリル酸やメタクリル酸をグラフト重合させて
いるため、カルボン酸アンモニウムが連鎖しており、移
動が容易である。
[007] The ammonium ions of this ammonium carboxylate can freely move in the layer where ammonium carboxylate is present in the graft layer, so the electrical resistance of the surface of the PVC sheet decreases, making it easier for static electricity to leak and preventing static electricity. gender is given. Regarding the mobility of this ammonium ion, in the present invention, since acrylic acid or methacrylic acid is graft-polymerized, ammonium carboxylates are chained together, making it easy to migrate.

【008】本発明における塩ビシ−トは、主樹脂が塩ビ
ホモポリマ−であるもののほかに、酢酸ビニルエチレン
などのような塩ビと共重合可能なモノマ−と塩ビとの共
重合体、塩ビホモポリマ−と相溶するポリマ−を塩ビに
ブレンドしたものを含む。また、塩ビには、通常、可塑
剤を添加するが、この可塑剤を添加しないものでもよい
。さらに、必要に応じて、エポキシ化合物、安定剤、顔
料、紫外線吸収剤、酸化防止剤などを添加する場合もあ
るが、本発明での塩ビシ−トはこれらの添加有無を問わ
ないものである。
[008] In addition to the main resin of the vinyl chloride sheet of the present invention, which is a vinyl chloride homopolymer, a copolymer of vinyl chloride and a monomer copolymerizable with vinyl chloride such as vinyl acetate ethylene, a vinyl chloride homopolymer, etc. Contains blends of PVC with polymers that are compatible with PVC. Furthermore, although a plasticizer is usually added to vinyl chloride, it is also possible to use one without this plasticizer. Furthermore, if necessary, epoxy compounds, stabilizers, pigments, ultraviolet absorbers, antioxidants, etc. may be added, but the vinyl chloride sheet of the present invention does not care whether or not these are added. .

【009】塩ビシ−ト表面に塗布するモノマ−は、電子
線反応性官能基であるアクリロイルもしくはメタクリロ
イル基と、アンモニアとの反応によりアンモニウムを形
成するカルボキシル基とを備えていることが必要である
が、アクリル酸またはメタクリル酸以外で、これらの官
能基を有するものであっても、アクリル酸やメタクリル
酸以外のもの、例えば、次のようなものはグラフト重合
が十分起こらないので、使用できない。 CH2=C(CH3)−CO−OCH2CH2−RR;
  −OCO(CH2)2−COOH−OCOC6H4
−COOH −OCH2CH2−COOH
The monomer applied to the surface of the vinyl chloride sheet must have an acryloyl or methacryloyl group, which is an electron beam-reactive functional group, and a carboxyl group, which forms ammonium by reaction with ammonia. However, substances other than acrylic acid or methacrylic acid, even those having these functional groups, such as the following, cannot be used because graft polymerization does not occur sufficiently. CH2=C(CH3)-CO-OCH2CH2-RR;
-OCO(CH2)2-COOH-OCOC6H4
-COOH -OCH2CH2-COOH

【010】アクリル酸やメタクリル酸は、単独で塗布し
ても、混合して塗布してもよい。また、溶液にして塗布
しても本発明の目的を達成できる。この場合、アクリル
酸やメタクリル酸の濃度は単独または合計で25wt%
以上にする必要がある。これより濃度が低いと、グラフ
ト重合が十分起こらないため、十分なる帯電防止性が得
られない。これは、グラフト重合量が少ないと、塩ビシ
−トの表層に導入されたカルボキシル基の濃度が低くな
るため、アンモニア処理で生成するカルボン酸アンモニ
ウム濃度も低くなり、電気抵抗が十分低下しないからで
ある。
Acrylic acid and methacrylic acid may be applied alone or in combination. The object of the present invention can also be achieved by applying the solution as a solution. In this case, the concentration of acrylic acid or methacrylic acid is 25 wt% individually or in total.
It is necessary to do more than that. If the concentration is lower than this, sufficient antistatic properties cannot be obtained because graft polymerization does not occur sufficiently. This is because if the amount of graft polymerization is small, the concentration of carboxyl groups introduced into the surface layer of the PVC sheet will be low, so the concentration of ammonium carboxylate produced by ammonia treatment will also be low, and the electrical resistance will not decrease sufficiently. be.

【011】アクリル酸、メタクリル酸などの溶液の溶媒
としては、水、有機溶媒、モノマ−、オリゴマ−、ポリ
マ−などあらゆるものを用いることができるが、その選
択にあたっては、粘度調整性、塩ビシ−トへの溶解性、
膨潤能力などを考慮することが重要である。アクリル酸
やメタクリル酸をそのまま、あるいは溶液で塗布するに
しても、アクリル酸やメタクリル酸のホモ重合を抑制す
るために、モ−ル塩などの重合禁止剤を添加してもよい
[011] As a solvent for solutions of acrylic acid, methacrylic acid, etc., any solvent can be used, including water, organic solvents, monomers, oligomers, and polymers. - solubility in
It is important to consider factors such as swelling ability. Even if acrylic acid or methacrylic acid is applied as it is or as a solution, a polymerization inhibitor such as Mohr's salt may be added to suppress homopolymerization of acrylic acid or methacrylic acid.

【012】アクリル酸、メタクリル酸、その溶液の塩ビ
シ−トへの塗布は、公知方法、例えば、スプレ−法、カ
−テンフロ−法、ロ−ルコ−ト法などで行えばよい。
Acrylic acid, methacrylic acid, and their solutions may be applied to the vinyl chloride sheet by any known method, such as a spray method, curtain flow method, or roll coating method.

【013】アクリル酸、メタクリル酸の塩ビシ−トへの
グラフト重合は、表層のみに行えば静電気の帯電を防止
できるので、照射電子線は、エネルギ−が一般に低エネ
ルギ−型と呼ばれている300keV未満の電子線で十
分であるが、それ以上のエネルギ−を有する電子線も使
用でき、またγ線も使用できる。
[013] Graft polymerization of acrylic acid or methacrylic acid onto a vinyl chloride sheet can prevent static electricity from being charged if it is carried out only on the surface layer, so the electron beam irradiation is generally called a low-energy type. An electron beam of less than 300 keV is sufficient, but electron beams with higher energies can also be used, and gamma rays can also be used.

【014】照射電子線の線量は、20〜100kGyに
するが、これは、20kGy未満であると、アクリル酸
やメタクリル酸が十分グラフト重合しないため、塩ビシ
−ト表層に導入されたカルボキシル基の濃度が低くなり
、アンモニア処理後のカルボン酸アンモニウム濃度が不
足して、電気抵抗が十分低下しないからである。一方、
100kGyを越えると、塩ビシ−トに劣化が起こり、
黄変して商品価値が大きく低下し、また、表面にタッキ
ング性が生じてしまう。
[014] The dose of the irradiated electron beam is 20 to 100 kGy, but if it is less than 20 kGy, acrylic acid and methacrylic acid will not be graft-polymerized sufficiently. This is because the concentration becomes low and the ammonium carboxylate concentration after ammonia treatment is insufficient, so that the electrical resistance is not lowered sufficiently. on the other hand,
If it exceeds 100kGy, the PVC sheet will deteriorate and
It yellows, greatly reducing its commercial value, and also causes tacking on the surface.

【015】電子線照射後は、塩ビシ−ト表面に残存する
モノマ−やその溶液を洗浄し、アンモニアで処理する。 電子線照射後の溶液中にはアクリル酸やメタクリル酸の
ホモポリマ−が含まれているので、洗浄、除去しないと
、タッキング性が残り、また、アルカリ処理であるアン
モニア処理工程に酸を持ち込み、pHの低下、異物の混
入をきたし、アンモニウム塩の形成が困難になる。洗浄
には、通常、水を使用するが、有機溶媒でもよい。
After the electron beam irradiation, the monomer and its solution remaining on the surface of the vinyl chloride sheet are washed away and treated with ammonia. The solution after electron beam irradiation contains homopolymers of acrylic acid and methacrylic acid, so if it is not washed and removed, tacking properties will remain, and the acid will be brought into the ammonia treatment process, which is an alkali treatment, and the pH will change. This results in a decrease in the amount of ammonium salt and the contamination of foreign substances, making it difficult to form ammonium salts. Water is usually used for washing, but organic solvents may also be used.

【016】アンモニア処理は、アンモニアを水、アルコ
−ルなどの溶媒に溶解した溶液に塩ビシ−トを浸漬する
方法、アンモニアガスと接触させる方法などによればよ
いが、溶液に浸漬する場合、溶液のアンモニア濃度、温
度が高い程、また、アンモニアガスと接触させる場合は
アンモニア蒸気圧が高い程短時間にカルボキシル基をカ
ルボン酸アンモニウムにすることができる。
[016] The ammonia treatment may be carried out by immersing the PVC sheet in a solution of ammonia dissolved in a solvent such as water or alcohol, or by contacting it with ammonia gas. The higher the ammonia concentration and temperature of the solution, or when contacting with ammonia gas, the higher the ammonia vapor pressure, the faster the carboxyl group can be converted to ammonium carboxylate.

【017】017]

【実施例】可塑剤添加量の異なる塩ビシ−トの表面にバ
−コ−タ−#20で種々のモノマ−またはその溶液を塗
布して、その塗布面側から電子線を加速電圧200kV
で線量を変化させながら照射した。その後、塩ビシ−ト
を水で洗浄して、表面に残存する溶液を除去し、種々の
濃度のアンモニア水(40℃)に1分間浸漬するか、ア
ンモニア飽和蒸気中に10分間静置し、水洗、乾燥した
[Example] Various monomers or their solutions were coated on the surface of PVC sheets with different amounts of plasticizer added using bar coater #20, and an electron beam was applied from the coated surface side at an accelerating voltage of 200 kV.
Irradiation was performed while varying the dose. Thereafter, the PVC sheet was washed with water to remove the solution remaining on the surface, and either immersed in ammonia water (40°C) of various concentrations for 1 minute, or left standing in ammonia saturated steam for 10 minutes, Washed with water and dried.

【018】乾燥後、各シ−トの表面固有抵抗(JIS 
K 6911)、帯電圧(JISL 1094)を温度
23℃、湿度50%の条件で測定した。また、目視でシ
−トの透明性を評価した。表1、表2に実施例を、表3
、表4に比較例を処理条件とともに示す。なお、比較例
で用いたモノマ−のうち、モノマ−A、BおよびCは次
のものである。   モノマ−A; CH2=C(CH3)−CO−OCH2CH2−OCO
(CH2)2−COOH  モノマ−B; CH2=C(CH3)−CO−OCH2CH2−OCO
C6H4−COOH  モノマ−C; CH2=C(CH3)−CO−OCH2CH2−OCH
2CH2−COOH
After drying, the surface specific resistance (JIS
K 6911) and charging voltage (JISL 1094) were measured at a temperature of 23° C. and a humidity of 50%. In addition, the transparency of the sheet was visually evaluated. Examples are shown in Table 1 and Table 2, Table 3
, Table 4 shows comparative examples along with processing conditions. In addition, among the monomers used in the comparative example, monomers A, B, and C are as follows. Monomer-A; CH2=C(CH3)-CO-OCH2CH2-OCO
(CH2)2-COOH Monomer-B; CH2=C(CH3)-CO-OCH2CH2-OCO
C6H4-COOH Monomer-C; CH2=C(CH3)-CO-OCH2CH2-OCH
2CH2-COOH

【019】また、アンモニア処理で
のアルカリA、BおよびCは次のような構造のものであ
る。 アルカリA;10wt%(CH3)4N・OH水溶液ア
ルカリB;40wt%C6H5CH2N(CH3)3・
OH水溶液 アルカリC;90wt%NH2NH2・H2O水溶液
Furthermore, alkalis A, B and C used in the ammonia treatment have the following structure. Alkali A: 10wt% (CH3)4N・OH aqueous solution Alkali B: 40wt%C6H5CH2N(CH3)3・
OH aqueous solution alkaline C; 90wt% NH2NH2・H2O aqueous solution


020】
[
020]

【表1】[Table 1]

【021】021]

【表2】[Table 2]

【022】022]

【表3】[Table 3]

【023】023]

【表4】 (注1)*印のものは酸臭が残存していた。 (注2)★印のものは黄変していた。 (注2)不透明なものはいずれも表面にタッキング性が
認められた。
[Table 4] (Note 1) Items marked with * had a residual acid odor. (Note 2) Items marked with ★ were yellowed. (Note 2) Tacking was observed on the surface of all opaque products.

【024】024]

【発明の効果】以上のように、本発明法は、塩ビシ−ト
表層にアクリル酸やメタクリル酸をグラフト重合させた
後、アンモニアで処理して、表層に導電層を形成するの
であるから、従来の導電性フィラ−を充填した塗膜を塩
ビシ−ト表面に形成する場合に比べて、処理費が安価で
、塩ビシ−トの透明は保持される。また、導電層は、塩
ビシ−トと化学結合しているので、剥離することがなく
、塩ビシ−トの物性は、導電層を形成してもほとんど変
化しない。
As described above, the method of the present invention involves graft polymerizing acrylic acid or methacrylic acid on the surface layer of a PVC sheet, and then treating it with ammonia to form a conductive layer on the surface layer. Compared to the conventional case where a coating film filled with conductive filler is formed on the surface of a vinyl chloride sheet, the processing cost is lower and the transparency of the vinyl chloride sheet is maintained. Furthermore, since the conductive layer is chemically bonded to the PVC sheet, it will not peel off, and the physical properties of the PVC sheet will hardly change even after the conductive layer is formed.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】  塩化ビニルシ−ト表面にアクリル酸、
メタクリル酸の一方または両方、あるいはこれらを25
wt%以上含む溶液を塗布した後、塗布面側から電子線
を20〜100kGy照射して、塗布モノマ−を塩化ビ
ニルシ−トにグラフト重合させ、その後、塩化ビニルシ
−ト表面に残存するモノマ−または溶液を洗浄して、塩
化ビニルシ−トをアンモニアで処理することを特徴とす
る非金属イオン型帯電防止性塩化ビニルシ−トの製造方
法。
[Claim 1] Acrylic acid on the surface of vinyl chloride sheet,
one or both of methacrylic acid, or 25
After applying a solution containing % wt% or more, 20 to 100 kGy of electron beam is irradiated from the coated surface side to graft-polymerize the coated monomer onto the vinyl chloride sheet, and then the monomer remaining on the surface of the vinyl chloride sheet or 1. A method for producing a nonmetallic ion type antistatic vinyl chloride sheet, which comprises washing the solution and treating the vinyl chloride sheet with ammonia.
JP3149592A 1991-05-24 1991-05-24 Method for producing non-metal ion type antistatic vinyl chloride sheet Expired - Lifetime JP3043836B2 (en)

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JP3149592A JP3043836B2 (en) 1991-05-24 1991-05-24 Method for producing non-metal ion type antistatic vinyl chloride sheet

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JP3149592A JP3043836B2 (en) 1991-05-24 1991-05-24 Method for producing non-metal ion type antistatic vinyl chloride sheet

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160119841A (en) 2014-03-07 2016-10-14 후지필름 가부시키가이샤 Organic thin film transistor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160119841A (en) 2014-03-07 2016-10-14 후지필름 가부시키가이샤 Organic thin film transistor

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