JPH0434275B2 - - Google Patents

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Publication number
JPH0434275B2
JPH0434275B2 JP25445187A JP25445187A JPH0434275B2 JP H0434275 B2 JPH0434275 B2 JP H0434275B2 JP 25445187 A JP25445187 A JP 25445187A JP 25445187 A JP25445187 A JP 25445187A JP H0434275 B2 JPH0434275 B2 JP H0434275B2
Authority
JP
Japan
Prior art keywords
heat
sensitive
sheet
uniforming
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP25445187A
Other languages
Japanese (ja)
Other versions
JPH0197391A (en
Inventor
Michiharu Kamikawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP25445187A priority Critical patent/JPH0197391A/en
Publication of JPH0197391A publication Critical patent/JPH0197391A/en
Publication of JPH0434275B2 publication Critical patent/JPH0434275B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 (技術分野) 本発明は、広面積暖房具、例えば電気カーペツ
ト等に用いられる面状発熱体およびその製造方法
に関する。
DETAILED DESCRIPTION OF THE INVENTION (Technical Field) The present invention relates to a sheet heating element used in a wide area heating device, such as an electric carpet, and a method for manufacturing the same.

(背景技術) 従来、この種の電気カーペツト等の広面積暖房
具にあたつては、第4図に示すように、アルミニ
ウム箔等の金属箔の両面に低密度ポリエチレン等
の熱融着性の樹脂フイルムを貼つた均熱シートC
に、最外層表面に同じく低密度ポリエチレン等の
熱融着性の樹脂層を形成した感熱発熱線Hを所定
のパターンで配線して加熱・加圧して一体に成形
した後、その両面に表面材Aおよび裏面材Bを装
着したものが一般に知られている。この種の面状
発熱体は、第5図に示すように、金属箔2の両面
に熱融着性の樹脂層1,1を形成した均熱シート
に、感熱発熱線Hが所定のパターンで配線されて
いるので、全面に渡つて発熱温度が均一であつ
て、かつ温度制御動体が安定しているという利点
を有している。
(Background Art) Conventionally, for large-area heating devices such as electric carpets of this type, as shown in Fig. 4, heat-sealable materials such as low-density polyethylene are coated on both sides of metal foil such as aluminum foil. Soaking sheet C with resin film attached
Then, heat-sensitive heating wires H, which have a heat-fusible resin layer such as low-density polyethylene formed on the surface of the outermost layer, are wired in a predetermined pattern and molded into one piece by heating and pressurizing. Those equipped with A and back material B are generally known. As shown in FIG. 5, this type of planar heating element has heat-sensitive heating lines H arranged in a predetermined pattern on a heat-uniforming sheet made of a metal foil 2 with heat-fusible resin layers 1, 1 formed on both sides. Since it is wired, it has the advantage that the heat generation temperature is uniform over the entire surface and the temperature control moving body is stable.

さらに、詳しくは、この面状発熱体に用いられ
る感熱発熱線Hは、第6図に示すようにポリエス
テル繊維からなる巻芯3に銅合金等よりなる発熱
線4をスパイラル状に巻いた後、軟質樹脂層5を
押出し成形により被覆し、その外周面に銅合金の
温度検知電極6をスパイラル状に等間〓で巻き、
さらにポリエステルテープ等を巻いて分離層7を
形成した後、軟質PVCよりなる絶縁層8を被覆
して、その最外層表面に低密度ポリエチレンより
なる熱接着層9が被着されて構成されている。
More specifically, as shown in FIG. 6, the heat-sensitive heating wire H used in this planar heating element is made by spirally winding a heating wire 4 made of copper alloy or the like around a winding core 3 made of polyester fiber. A soft resin layer 5 is coated by extrusion molding, and a temperature sensing electrode 6 made of a copper alloy is wound around the outer peripheral surface of the layer in a spiral shape at regular intervals.
Furthermore, after forming a separation layer 7 by wrapping a polyester tape or the like, it is covered with an insulating layer 8 made of soft PVC, and a thermal adhesive layer 9 made of low-density polyethylene is adhered to the outermost layer surface. .

しかしながら、従来の面状発熱体では、第4図
に示したような電気カーペツトに仕上げる際に、
その両面に表面材Aおよび裏面材Bを熱プレスに
よつて接着すると、均熱シートCの金属箔2が熱
膨張によつて伸びる一方、感熱発熱線Hは、押出
し成形されているため、加熱によつて熱収縮作用
が働き、さらに、表面材Aおよび裏面材Bにも熱
収縮が生じることから、均熱シートCの金属箔2
における主に感熱発熱線Hの配線方向に交差する
方向に大きな「たわみ」、大きな「しわ」が生じ
てしまつて、座り心地が悪くなると共に、表面の
美感が損なわれるという問題点を有している。
However, with conventional sheet heating elements, when finishing an electric carpet as shown in Figure 4,
When the surface material A and the back surface material B are bonded to both sides by heat press, the metal foil 2 of the heat-uniforming sheet C stretches due to thermal expansion, while the heat-sensitive heating wire H is extruded, so it is heated. The metal foil 2 of the heat-uniforming sheet C acts as a heat shrinkage effect, and also heat shrinks on the surface material A and the back surface material B.
Large ``deflections'' and large ``wrinkles'' occur mainly in the direction intersecting the wiring direction of the heat-sensitive heating wire H, which makes it uncomfortable to sit on and impairs the aesthetic appearance of the surface. There is.

さらに、電気カーペツトを使用すると、部分的
に強い断面状態になり、面状発熱体の温度が80〜
90℃に上昇する場合があり、長時間にわたつて高
温にさらされると、均熱シートCの金属箔2の熱
膨張と感熱発熱線Hの熱収縮により、同様に大き
な「たわみ」、大きな「くわ」が生ずるおそれが
ある。
In addition, when using an electric carpet, there will be a partially strong cross-sectional state, and the temperature of the sheet heating element will increase from 80 to
The temperature may rise to 90℃, and if exposed to high temperatures for a long time, the thermal expansion of the metal foil 2 of the heat-uniforming sheet C and the thermal contraction of the heat-sensitive heating wire H will result in large "deflections" and large " There is a risk of "hoe" occurring.

(発明の目的) 本発明は、上記の点に鑑みてなされたもので、
その目的とするところは、熱プレス工程や、断熱
的な使用による熱による均熱シートの大きな「た
わみ」、大きな「しわ」を完全に防止することが
できる面状発熱体およびその製造方法を提供する
ことにある。
(Object of the invention) The present invention has been made in view of the above points, and
The purpose is to provide a planar heating element and its manufacturing method that can completely prevent large ``deflection'' and large ``wrinkles'' of the heat-uniforming sheet due to heat during the heat press process and adiabatic use. It's about doing.

(発明の開示) 以下、図面に沿つて本発明を説明する。(Disclosure of invention) The present invention will be described below with reference to the drawings.

第1図A,B,Cは、本発明の一実施例を示
す。
FIGS. 1A, B, and C show one embodiment of the present invention.

図中、Hは感熱発熱線、Cは均熱シートであつ
て、感熱発熱線Hは、第1図Aに示すように、巻
芯3に発熱線4がスパイラル状に巻かれ、この外
周に押出し成形により筒状の軟質樹脂層5が被覆
され、更に温度検知電極6がスパイラル状に巻か
れており、この外周部に分離層7を介して絶縁層
8が被覆され、その最外層の周面には低密度ポリ
エチレンよりなる熱接着テープが等間〓でスパイ
ラル状に巻かれ熱溶着層10が形成されて構成さ
れ、熱溶着層10,10の相互間における絶縁層
に〓間部11が形成されている。
In the figure, H is a heat-sensitive heating wire, and C is a heat-uniforming sheet.As shown in FIG. A cylindrical soft resin layer 5 is coated by extrusion molding, and a temperature sensing electrode 6 is further wound in a spiral shape, and an insulating layer 8 is coated on the outer periphery of this with a separation layer 7 interposed therebetween. A heat-adhesive tape made of low-density polyethylene is spirally wound at equal intervals on the surface to form a heat-welding layer 10, and an insulating layer 11 is formed between the heat-welding layers 10, 10. It is formed.

このような感熱発熱線Hを平坦な均熱シートC
に所定のパターンで配線した後、熱プレスによつ
て加熱・加圧すれば、第1図B,Cに示すよう
に、感熱発熱線Hの熱溶着層10と均熱シートC
とが相互に接着されて面状発熱体が形成される。
この面状発熱体は、第1図Cに示すように、均熱
シートCと感熱発熱体Hとの間に接着部12と非
接着部13が交叉に簡単に形成されている。
Such a heat-sensitive heating line H is connected to a flat heat-uniforming sheet C.
After wiring in a predetermined pattern, if heated and pressurized with a heat press, the heat-welding layer 10 of the heat-sensitive heating wire H and the heat-uniforming sheet C are formed as shown in FIGS. 1B and C.
are adhered to each other to form a planar heating element.
In this planar heating element, as shown in FIG. 1C, an adhesive part 12 and a non-adhesive part 13 are simply formed in an intersecting manner between a heat-uniforming sheet C and a heat-sensitive heating element H.

このような面状発熱体を用いて第4図に示した
電気カーペツトを熱プレスによつて一体成形すれ
ば、面状発熱体の全面に接着部12および非接着
部13が形成され、熱プレス時の金属箔2の熱膨
張と感熱発熱線Hの熱収縮の差が非接着部13に
吸収され、均熱シートCの金属箔2に大きな「た
わみ」、大きな「しわ」が発生することがない。
If the electric carpet shown in FIG. 4 is integrally molded using such a planar heating element by heat pressing, adhesive parts 12 and non-adhesive parts 13 will be formed on the entire surface of the planar heating element, and the heating press will The difference between the thermal expansion of the metal foil 2 and the thermal contraction of the heat-sensitive heating wire H is absorbed by the non-adhesive portion 13, and large "deflections" and large "wrinkles" may occur in the metal foil 2 of the heat-uniforming sheet C. do not have.

第2図は本発明の他の実施例を示したもので、
図中において、第1図に示した部品と同一の部品
には同一符号を付して説明する。
FIG. 2 shows another embodiment of the present invention,
In the drawings, parts that are the same as those shown in FIG. 1 will be described with the same reference numerals.

図中、Dは配線基板、Eは感熱発熱線を支持す
る支持ビン、Kは配線基板Dに感熱発熱線Hの配
線方向に交叉するように並設された溝部である。
この配線基板Dは、合板、ゴム等より一体成形さ
れるもので、所定のパターン、例えばジグザグ形
状の配線の屈曲点に複数の支持ビンEが押込み自
在に突設され、配線の初端部、末端部に位置する
よう一対の支持ビンE0,E13が同様に突設されて
構成されている。
In the figure, D is a wiring board, E is a support bin that supports the heat-sensitive heating wire, and K is a groove portion arranged in parallel on the wiring board D so as to cross the wiring direction of the heat-sensitive heating wire H.
This wiring board D is integrally molded from plywood, rubber, etc., and has a plurality of support pins E protrudingly provided at the bending points of the wiring in a predetermined pattern, for example, a zigzag shape. A pair of support bins E 0 and E 13 are similarly protruded and configured to be located at the distal end.

次に面状発熱体の製造方法を説明すると、ま
ず、配線基板の一対の支持ピンE0に感熱発熱線
Hの一端部を保持し、所定のパターンに沿つて突
出した支持ピンE1,E2〜E12の順に感熱発熱線H
を引つ掛けるように支持して架設し、その他端部
を一対の支持ピンE13に係止するように配線され
る。そして、この配線の上部に、金属箔2の少な
くとも一方面に熱融着性の樹脂層を設けた均熱シ
ートを重畳して、重畳した状態で熱プレス等によ
り加圧、加熱して面状発熱体が成形されるように
なつている。この熱プレス時には、各支持ビン
E0,E1……は、熱プレスの押圧力によつて配線
基板Dの中に押し込まれ、感熱発熱線Hと均熱シ
ートCとが熱圧着されて一体成形されることにな
る。この実施例による面状発熱体においても、第
1図に示した実施例と同様に感熱発熱線Hと均様
に感熱発熱線Hと均熱シートCとの間に接着部1
2と非接着部13が簡単に形成される。一方、配
線基板Dと感熱発熱線Hとの間においても、複数
の溝部Kを設けたので、同様に接着部12および
非接着部13が相互に形成される。したがつて、
感熱発熱線Hの熱収縮力および均熱シートCの熱
膨張力が両者の非接着部13に分散・吸収され
て、より顕著な効果を発揮することが可能とな
る。
Next, to explain the manufacturing method of the planar heating element, first, one end of the heat-sensitive heating wire H is held on a pair of support pins E 0 of the wiring board, and the support pins E 1 and E protrude along a predetermined pattern. Heat-sensitive heating line H in the order of 2 to E 12
It is supported and constructed so as to be hooked, and the other end is wired so as to be locked to a pair of support pins E13 . Then, on top of this wiring, a heat-uniforming sheet with a heat-fusible resin layer provided on at least one side of the metal foil 2 is superimposed, and in the superimposed state, it is pressed and heated using a heat press or the like to form a planar shape. The heating element is designed to be molded. During this heat press, each support bin
E 0 , E 1 . . . are pushed into the wiring board D by the pressing force of the hot press, and the thermosensitive heating wire H and the heat-uniforming sheet C are thermocompressed and integrally formed. In the planar heating element according to this embodiment, the adhesive portion 1 is evenly spaced between the heat-sensitive heat-generating line H and the heat-uniforming sheet C, as in the embodiment shown in FIG.
2 and the non-bonded portion 13 are easily formed. On the other hand, since a plurality of grooves K are provided between the wiring board D and the heat-sensitive heating wire H, bonded portions 12 and non-bonded portions 13 are similarly formed mutually. Therefore,
The thermal shrinkage force of the heat-sensitive heating wire H and the thermal expansion force of the heat-uniforming sheet C are dispersed and absorbed by the non-bonded portions 13 of both, making it possible to exhibit a more remarkable effect.

第3図は、本発明の他の実施例を示すものであ
る。
FIG. 3 shows another embodiment of the invention.

この実施例は、均熱シートのほぼ全領域にわた
つて感熱発熱線Hに交差する複数のスリツトJを
設けた点を除けば、第2図に示した構成と同様で
ある。この実施例では均熱シートCのスリツトJ
に感熱発熱線Hを架設した状態で接着されるの
で、第3番目の非接着部13が形成されて、均熱
シートCの熱膨張および感熱発熱線Hの熱収縮が
さらに分散、吸収されてその効果は顕著となる。
This embodiment is similar to the structure shown in FIG. 2, except that a plurality of slits J are provided across almost the entire area of the heat-uniforming sheet and intersect with the heat-sensitive heating line H. In this example, the slit J of the heat soaking sheet C is
Since it is bonded with the heat-sensitive heat-generating wire H installed, a third non-bonded part 13 is formed, and the thermal expansion of the heat-uniforming sheet C and the thermal contraction of the heat-sensitive heat-generating wire H are further dispersed and absorbed. The effect will be significant.

以上、本発明を感熱発熱線と電気カーペツトに
限つて説明したが、これらに限定されるものでは
なく、例えば発熱線と温度検知線の2本線を使用
した発熱体、その他種々の発熱体に応用すること
ができることは無論である。
Although the present invention has been explained above with reference to a heat-sensitive heating wire and an electric carpet, it is not limited to these, but can be applied to a heating element using two wires, a heating wire and a temperature sensing wire, and various other heating elements. Of course, it is possible to do so.

また、上述した各実施例を任意に組み合わせて
同様に実施することが可能である。
Moreover, it is possible to arbitrarily combine the above-mentioned embodiments and implement them in the same way.

(発明の効果) 以上のように、本発明によれば、感熱発熱線と
均熱均熱シート、その他の間に複数の接着部と非
接着部を形成したので、熱プレス工程や断熱的な
使用による熱による均熱シートCの大きな「たわ
み」、大きな「しわ」を完全に防止することがで
きる効果がある。また、配線基板に感熱発熱線と
交叉する方向に複数の溝部を設け、この配線上部
に均熱シートを重畳して加圧、加熱により接着す
る際、均熱シートと感熱発熱線との間の熱変形量
の差を非接着部で吸収すると共に、感熱発熱線と
配線基板との間の熱変形量の差を前記溝部で吸収
させることにより、均熱シートのたわみやしわを
防止しうる面状発熱体を製造することができる。
(Effects of the Invention) As described above, according to the present invention, a plurality of adhesive parts and non-adhesive parts are formed between the heat-sensitive heating wire, the heat-uniforming sheet, and the like. This has the effect of completely preventing large "deflections" and large "wrinkles" of the heat-uniforming sheet C due to heat during use. In addition, a plurality of grooves are provided on the wiring board in the direction that intersects the heat-sensitive heating wires, and when a heat-uniforming sheet is superimposed on top of the wiring and bonded by pressure and heating, the gap between the heat-uniforming sheet and the heat-sensitive heat-generating wires is A surface capable of preventing bending and wrinkling of the heat-uniforming sheet by absorbing the difference in the amount of thermal deformation in the non-adhesive portion and also absorbing the difference in the amount of thermal deformation between the heat-sensitive heating wire and the wiring board in the groove portion. A shaped heating element can be manufactured.

【図面の簡単な説明】[Brief explanation of drawings]

第1図A,B,Cは本発明の一実施例を示すも
ので、A図は感熱発熱線を示す展開斜視図、B図
は面状発熱体を示す斜視図およびC図はB図のX
−X線の断面図、第2図は本発明の他の実施例を
示す斜視図、第3図は本発明の他の実施例を示す
平面図、第4図ないし第6図は従来の面状発熱体
の一例を示す説明図である。 A……表面材、B……裏面材、C……均熱シー
ト、D……配線基板、E……支持ピン、J……ス
リツト、K……溝部、10……熱溶着層、11…
…〓間部、12……接着部、13……非接着部。
Figures 1A, B, and C show one embodiment of the present invention. Figure A is a developed perspective view showing a heat-sensitive heating line, Figure B is a perspective view showing a planar heating element, and Figure C is a perspective view of a sheet heating element. X
- An X-ray sectional view, FIG. 2 is a perspective view showing another embodiment of the present invention, FIG. 3 is a plan view showing another embodiment of the present invention, and FIGS. 4 to 6 are conventional views. It is an explanatory view showing an example of a shaped heating element. A... Surface material, B... Back material, C... Heat soaking sheet, D... Wiring board, E... Support pin, J... Slit, K... Groove, 10... Heat welding layer, 11...
... = Intermediate portion, 12... Adhesive portion, 13... Non-adhesive portion.

Claims (1)

【特許請求の範囲】 1 金属箔の少なくとも一方面に熱融着性の樹脂
層を設けた均熱シートと、感熱発熱線とを備え、
この均熱シートに感熱発熱線を加熱、加圧にて接
着して所定のパターンに配線してなる面状発熱体
において、前記感熱発熱線の外周部にスパイラル
状の熱溶着層を巻回することにより、前記均熱シ
ートと感熱発熱線との間に接着部と非接着部とを
形成し、熱プレス時の均熱シートと感熱発熱線と
の間の熱変形量の差を非接着部で吸収可能とした
ことを特徴とする面状発熱体。 2 感熱発熱線の外周部に熱溶着層をスパイラル
状に巻回し、この感熱発熱線を所定のパターンに
配線すると共に、配線基板に感熱発熱線と交叉す
る方向に複数の溝部を設け、この配線上部に金属
箔の少なくとも一方面に熱融着性の樹脂層を設け
た均熱シートを重畳して加圧、加熱により接着す
る際、均熱シートと感熱発熱線との間の熱変形量
の差を均熱シートと感熱発熱線との間に形成され
た非接着部で吸収すると共に、感熱発熱線と配線
基板との間の熱変形量の差を前記溝部で吸収させ
ることを特徴とする面状発熱体の製造方法。 3 前記均熱シートに感熱発熱線と交叉する複数
のスリツトを穿設し、熱プレス時の感熱発熱線と
均熱シートとの間の熱変形量の差を前記非接着部
とスリツトの両者で吸収させることを特徴とする
特許請求の範囲第2項記載の面状発熱体の製造方
法。
[Claims] 1. A heat absorbing sheet comprising a heat-sealing resin layer on at least one side of a metal foil, and a heat-sensitive heating wire,
In a planar heating element in which heat-sensitive heating wires are bonded to this heat-uniforming sheet by heating and pressure and wired in a predetermined pattern, a spiral heat-welding layer is wound around the outer periphery of the heat-sensitive heating wires. By doing this, an adhesive part and a non-adhesive part are formed between the heat-uniforming sheet and the heat-sensitive heating wire, and the difference in the amount of thermal deformation between the heat-uniforming sheet and the heat-sensitive heating wire during heat pressing is determined by the non-adhesive part. A planar heating element characterized by being able to absorb water. 2. A heat-welding layer is spirally wound around the outer periphery of the heat-sensitive heat-generating wire, the heat-sensitive heat-generating wire is wired in a predetermined pattern, and a plurality of grooves are provided in the wiring board in a direction intersecting with the heat-sensitive heat-generating wire, and this wiring When superimposing a heat-uniforming sheet with a heat-fusible resin layer on at least one side of metal foil on top and bonding it by pressure and heating, the amount of thermal deformation between the heat-uniforming sheet and the heat-sensitive heating wire is The difference is absorbed by the non-adhesive portion formed between the heat-uniforming sheet and the heat-sensitive heating wire, and the difference in the amount of thermal deformation between the heat-sensitive heating wire and the wiring board is absorbed by the groove portion. A method for manufacturing a planar heating element. 3. A plurality of slits are formed in the heat-uniforming sheet so as to intersect with the heat-sensitive heat-generating line, and the difference in thermal deformation between the heat-sensitive heat-generating line and the heat-uniforming sheet during heat pressing is measured between the non-bonded portion and the slits. 3. A method for manufacturing a planar heating element according to claim 2, characterized in that the sheet heating element is absorbed.
JP25445187A 1987-10-08 1987-10-08 Flat heat emission body and manufacture thereof Granted JPH0197391A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25445187A JPH0197391A (en) 1987-10-08 1987-10-08 Flat heat emission body and manufacture thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25445187A JPH0197391A (en) 1987-10-08 1987-10-08 Flat heat emission body and manufacture thereof

Publications (2)

Publication Number Publication Date
JPH0197391A JPH0197391A (en) 1989-04-14
JPH0434275B2 true JPH0434275B2 (en) 1992-06-05

Family

ID=17265195

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25445187A Granted JPH0197391A (en) 1987-10-08 1987-10-08 Flat heat emission body and manufacture thereof

Country Status (1)

Country Link
JP (1) JPH0197391A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04214094A (en) * 1990-04-26 1992-08-05 Hitachi Ltd Manufacture of synthetic diamond thin film, the above thin film and apparatus using same
JP5452149B2 (en) * 2009-09-25 2014-03-26 パナソニック株式会社 Planar heating element and heating panel using the same

Also Published As

Publication number Publication date
JPH0197391A (en) 1989-04-14

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