JPH04292619A - Bio-degradable copolymerized polyester and bio-degradable resin composition - Google Patents
Bio-degradable copolymerized polyester and bio-degradable resin compositionInfo
- Publication number
- JPH04292619A JPH04292619A JP5484591A JP5484591A JPH04292619A JP H04292619 A JPH04292619 A JP H04292619A JP 5484591 A JP5484591 A JP 5484591A JP 5484591 A JP5484591 A JP 5484591A JP H04292619 A JPH04292619 A JP H04292619A
- Authority
- JP
- Japan
- Prior art keywords
- hydroxybutyrate
- hydroxyalkanoate
- copolymerized polyester
- bio
- copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 33
- 239000011342 resin composition Substances 0.000 title claims abstract description 13
- 229920001634 Copolyester Polymers 0.000 claims description 18
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 claims description 18
- WHBMMWSBFZVSSR-UHFFFAOYSA-N R3HBA Natural products CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 claims description 14
- 229920006167 biodegradable resin Polymers 0.000 claims description 12
- PAALZGOZEUHCET-UHFFFAOYSA-N 1,4-dioxecane-5,10-dione Chemical compound O=C1CCCCC(=O)OCCO1 PAALZGOZEUHCET-UHFFFAOYSA-N 0.000 claims description 10
- WHBMMWSBFZVSSR-UHFFFAOYSA-M 3-hydroxybutyrate Chemical compound CC(O)CC([O-])=O WHBMMWSBFZVSSR-UHFFFAOYSA-M 0.000 claims description 7
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 claims description 7
- AXKZIDYFAMKWSA-UHFFFAOYSA-N 1,6-dioxacyclododecane-7,12-dione Chemical compound O=C1CCCCC(=O)OCCCCO1 AXKZIDYFAMKWSA-UHFFFAOYSA-N 0.000 claims description 5
- FMHKPLXYWVCLME-UHFFFAOYSA-N 4-hydroxy-valeric acid Chemical compound CC(O)CCC(O)=O FMHKPLXYWVCLME-UHFFFAOYSA-N 0.000 claims description 5
- VEZXCJBBBCKRPI-UHFFFAOYSA-N beta-propiolactone Chemical compound O=C1CCO1 VEZXCJBBBCKRPI-UHFFFAOYSA-N 0.000 claims description 5
- 229960000380 propiolactone Drugs 0.000 claims description 5
- XFQHIELVPOKJIM-UHFFFAOYSA-N 1,4-dioxacyclotetradecane-5,14-dione Chemical compound O=C1CCCCCCCCC(=O)OCCO1 XFQHIELVPOKJIM-UHFFFAOYSA-N 0.000 claims description 4
- QABJRPWOBYCMBO-UHFFFAOYSA-N 1,4-dioxacyclotridecane-5,13-dione Chemical compound O=C1CCCCCCCC(=O)OCCO1 QABJRPWOBYCMBO-UHFFFAOYSA-N 0.000 claims description 4
- AMCTYGGTIWUNMF-UHFFFAOYSA-N 1,6-dioxacyclohexadecane-7,16-dione Chemical compound O=C1CCCCCCCCC(=O)OCCCCO1 AMCTYGGTIWUNMF-UHFFFAOYSA-N 0.000 claims description 4
- NDPLAKGOSZHTPH-UHFFFAOYSA-N 3-hydroxyoctanoic acid Chemical compound CCCCCC(O)CC(O)=O NDPLAKGOSZHTPH-UHFFFAOYSA-N 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims description 3
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 claims 1
- 229940116351 sebacate Drugs 0.000 claims 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 claims 1
- 230000000704 physical effect Effects 0.000 abstract description 6
- -1 polypropylene Polymers 0.000 description 61
- 229920000642 polymer Polymers 0.000 description 38
- 229920001577 copolymer Polymers 0.000 description 36
- 229920000070 poly-3-hydroxybutyrate Polymers 0.000 description 19
- 238000000034 method Methods 0.000 description 17
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 16
- 239000000463 material Substances 0.000 description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- 239000000178 monomer Substances 0.000 description 12
- 238000003786 synthesis reaction Methods 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000002474 experimental method Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000000539 dimer Substances 0.000 description 8
- 244000005700 microbiome Species 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 230000001580 bacterial effect Effects 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 238000000354 decomposition reaction Methods 0.000 description 5
- 229920001610 polycaprolactone Polymers 0.000 description 5
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- 239000005715 Fructose Substances 0.000 description 4
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 4
- 229930091371 Fructose Natural products 0.000 description 4
- 102000004882 Lipase Human genes 0.000 description 4
- 108090001060 Lipase Proteins 0.000 description 4
- 239000004367 Lipase Substances 0.000 description 4
- 230000006399 behavior Effects 0.000 description 4
- 238000006065 biodegradation reaction Methods 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 238000012690 ionic polymerization Methods 0.000 description 4
- 235000019421 lipase Nutrition 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
- 239000005014 poly(hydroxyalkanoate) Substances 0.000 description 4
- 229920000903 polyhydroxyalkanoate Polymers 0.000 description 4
- 239000002685 polymerization catalyst Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- SXWPIGKEISLSNQ-UHFFFAOYSA-N 1,8-dioxacyclooctadecane-9,18-dione Chemical compound O=C1CCCCCCCCC(=O)OCCCCCCO1 SXWPIGKEISLSNQ-UHFFFAOYSA-N 0.000 description 3
- OFVCLJOJXRCHLH-UHFFFAOYSA-N CC(=O)[Zn]C(C)=O Chemical compound CC(=O)[Zn]C(C)=O OFVCLJOJXRCHLH-UHFFFAOYSA-N 0.000 description 3
- 241000252867 Cupriavidus metallidurans Species 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 3
- 108090000790 Enzymes Proteins 0.000 description 3
- 241000736901 Thiocystis Species 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 229940088598 enzyme Drugs 0.000 description 3
- 238000000855 fermentation Methods 0.000 description 3
- 230000004151 fermentation Effects 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 229940040461 lipase Drugs 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 239000008363 phosphate buffer Substances 0.000 description 3
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 150000003329 sebacic acid derivatives Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- ALRHLSYJTWAHJZ-UHFFFAOYSA-M 3-hydroxypropionate Chemical compound OCCC([O-])=O ALRHLSYJTWAHJZ-UHFFFAOYSA-M 0.000 description 2
- SJZRECIVHVDYJC-UHFFFAOYSA-M 4-hydroxybutyrate Chemical compound OCCCC([O-])=O SJZRECIVHVDYJC-UHFFFAOYSA-M 0.000 description 2
- 241000589291 Acinetobacter Species 0.000 description 2
- 241000589941 Azospirillum Species 0.000 description 2
- 241000589151 Azotobacter Species 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 2
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 2
- 241000863012 Caulobacter Species 0.000 description 2
- 241001353638 Chlorogloea Species 0.000 description 2
- 241000205062 Halobacterium Species 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 241000862991 Leptothrix <Bacteria> Species 0.000 description 2
- 241000589323 Methylobacterium Species 0.000 description 2
- 241000589966 Methylocystis Species 0.000 description 2
- 241000192041 Micrococcus Species 0.000 description 2
- 241000605159 Nitrobacter Species 0.000 description 2
- 241001495402 Nitrococcus Species 0.000 description 2
- 241000187654 Nocardia Species 0.000 description 2
- 241000605012 Oceanospirillum Species 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 241000605118 Thiobacillus Species 0.000 description 2
- 150000001278 adipic acid derivatives Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000012620 biological material Substances 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920002959 polymer blend Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 2
- WHBMMWSBFZVSSR-GSVOUGTGSA-N (R)-3-hydroxybutyric acid Chemical group C[C@@H](O)CC(O)=O WHBMMWSBFZVSSR-GSVOUGTGSA-N 0.000 description 1
- SIBIGACKSFGLHF-UHFFFAOYSA-N 3-hydroxybutanoyl chloride Chemical compound CC(O)CC(Cl)=O SIBIGACKSFGLHF-UHFFFAOYSA-N 0.000 description 1
- QTWLQDVFHKLZRA-UHFFFAOYSA-N 4-ethyloxetan-2-one Chemical compound CCC1CC(=O)O1 QTWLQDVFHKLZRA-UHFFFAOYSA-N 0.000 description 1
- SJZRECIVHVDYJC-UHFFFAOYSA-N 4-hydroxybutyric acid Chemical compound OCCCC(O)=O SJZRECIVHVDYJC-UHFFFAOYSA-N 0.000 description 1
- 229940006015 4-hydroxybutyric acid Drugs 0.000 description 1
- FWEOQOXTVHGIFQ-UHFFFAOYSA-N 8-anilinonaphthalene-1-sulfonic acid Chemical compound C=12C(S(=O)(=O)O)=CC=CC2=CC=CC=1NC1=CC=CC=C1 FWEOQOXTVHGIFQ-UHFFFAOYSA-N 0.000 description 1
- 241000186361 Actinobacteria <class> Species 0.000 description 1
- 241000588986 Alcaligenes Species 0.000 description 1
- 241000588813 Alcaligenes faecalis Species 0.000 description 1
- 241000192705 Aphanothece Species 0.000 description 1
- 241000589944 Aquaspirillum Species 0.000 description 1
- 240000002900 Arthrospira platensis Species 0.000 description 1
- 235000016425 Arthrospira platensis Nutrition 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- 241000193830 Bacillus <bacterium> Species 0.000 description 1
- 241000190909 Beggiatoa Species 0.000 description 1
- 241000588882 Beijerinckia Species 0.000 description 1
- 241000190831 Chromatium Species 0.000 description 1
- 241000588881 Chromobacterium Species 0.000 description 1
- 241000193403 Clostridium Species 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 241001180360 Derxia Species 0.000 description 1
- 241000190986 Ectothiorhodospira Species 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- 241000606790 Haemophilus Species 0.000 description 1
- 102000004157 Hydrolases Human genes 0.000 description 1
- 108090000604 Hydrolases Proteins 0.000 description 1
- 241000862974 Hyphomicrobium Species 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- 241001353956 Lamprocystis <gastropod> Species 0.000 description 1
- 241001516469 Lampropedia Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 241000192701 Microcystis Species 0.000 description 1
- 241000588621 Moraxella Species 0.000 description 1
- 241000721603 Mycoplana Species 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 241001057811 Paracoccus <mealybug> Species 0.000 description 1
- 241000607568 Photobacterium Species 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 241000589516 Pseudomonas Species 0.000 description 1
- 241000589180 Rhizobium Species 0.000 description 1
- 241000235527 Rhizopus Species 0.000 description 1
- 240000005384 Rhizopus oryzae Species 0.000 description 1
- 235000013752 Rhizopus oryzae Nutrition 0.000 description 1
- 241000191025 Rhodobacter Species 0.000 description 1
- 241000190967 Rhodospirillum Species 0.000 description 1
- 241001478894 Sphaerotilus Species 0.000 description 1
- 241000605008 Spirillum Species 0.000 description 1
- 241000187747 Streptomyces Species 0.000 description 1
- 241000606017 Syntrophomonas Species 0.000 description 1
- 241000191001 Thiocapsa Species 0.000 description 1
- 241001554097 Thiopedia Species 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 241000607598 Vibrio Species 0.000 description 1
- 241000589506 Xanthobacter Species 0.000 description 1
- 241000589651 Zoogloea Species 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- PWAXUOGZOSVGBO-UHFFFAOYSA-N adipoyl chloride Chemical compound ClC(=O)CCCCC(Cl)=O PWAXUOGZOSVGBO-UHFFFAOYSA-N 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 150000001535 azelaic acid derivatives Chemical class 0.000 description 1
- GSCLMSFRWBPUSK-UHFFFAOYSA-N beta-Butyrolactone Chemical compound CC1CC(=O)O1 GSCLMSFRWBPUSK-UHFFFAOYSA-N 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 229940041514 candida albicans extract Drugs 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
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- 239000008120 corn starch Substances 0.000 description 1
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- 230000000593 degrading effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
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- 150000004676 glycans Chemical class 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
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- 229910052749 magnesium Inorganic materials 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- UQGPCEVQKLOLLM-UHFFFAOYSA-N pentaneperoxoic acid Chemical compound CCCCC(=O)OO UQGPCEVQKLOLLM-UHFFFAOYSA-N 0.000 description 1
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000921 polyethylene adipate Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 229940082787 spirulina Drugs 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、生態系で良好に分解し
、かつ加工性にも優れる生分解性共重合ポリエステルお
よびこれを主成分とする生分解性樹脂組成物に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a biodegradable copolyester that decomposes well in the ecosystem and has excellent processability, and a biodegradable resin composition containing the copolyester as a main component.
【0002】0002
【従来の技術】近年、環境汚染に対する社会的要請によ
り、生態系に放置することにより分解する材料、いわゆ
る生分解性材料が広く研究されている。BACKGROUND OF THE INVENTION In recent years, due to social demands regarding environmental pollution, materials that decompose when left in an ecosystem, so-called biodegradable materials, have been widely studied.
【0003】このような生分解性材料として、コーンス
ターチをポリプロピレン、ポリエチレン等に混入するこ
とにより形態崩壊を目的とした高分子材料が知られてい
るが、これは経時と共に形が崩壊するだけであり、ポリ
プロピレン、ポリエチレンといった高分子主鎖の分解は
伴わないので、本質的な意味で生分解される材料とは言
い難い。[0003] As such biodegradable materials, polymeric materials are known that are made by mixing cornstarch with polypropylene, polyethylene, etc. for the purpose of collapsing the shape, but this only collapses in shape over time. , polypropylene, polyethylene, etc., because it does not involve decomposition of the polymer main chain, it cannot be said that it is a material that is biodegradable in an essential sense.
【0004】また、生分解性材料としてはある種の微生
物が作り出す、あるいは化学合成によるポリ(3−ヒド
ロキシブチレート)、あるいはそれを主成分とした共重
合体、あるいは各種のポリヒドロキシアルカノエートが
知られている。ポリ(3−ヒドロキシブチレート)は自
然環境中に放置することにより良好に分解されることが
確認され、また、優れた生体適合性も有することから、
医療用途等の多方面への応用が期待されていた。しかし
ながら、ポリ(3−ヒドロキシブチレート)は固く脆い
性質を有するため、耐衝撃性に劣る等の物性上の問題が
あり、また、熱可塑性は有するものの、その融点付近で
も熱分解が始まってしまうため、加工性が悪く、幅広く
用途展開するには至らなかった。[0004] Biodegradable materials include poly(3-hydroxybutyrate) produced by certain microorganisms or chemically synthesized, copolymers containing it as a main component, and various polyhydroxyalkanoates. Are known. Poly(3-hydroxybutyrate) has been confirmed to decompose well when left in the natural environment, and also has excellent biocompatibility.
It was expected to be applied in a wide range of fields, including medical applications. However, since poly(3-hydroxybutyrate) is hard and brittle, it has physical property problems such as poor impact resistance, and although it has thermoplasticity, it begins to decompose even near its melting point. Therefore, it had poor workability and was not able to be used in a wide range of applications.
【0005】一方、ポリ(3−ヒドロキシブチレート)
の物性を変える試みとしては、特開昭63−26998
9号公報等に開示されるD−(−)3−ヒドロキシブチ
レートとD−(−)3−ヒドロキシバリレートとを繰り
返し単位とする共重合体が知られている。 この共重
合体は融点の低下、柔軟性等の点では良好な効果は得ら
れるものの、発酵合成過程で特殊な基質が必要でありま
た生産性も低いために高価になってしまい、汎用材料と
しては問題を有する。このように、従来の培養による共
重合体の発酵合成では、優れた物性ならびに加工性を有
する生分解性樹脂を大量にかつ安定的に入手することは
困難である。On the other hand, poly(3-hydroxybutyrate)
As an attempt to change the physical properties of
A copolymer having repeating units of D-(-)3-hydroxybutyrate and D-(-)3-hydroxyvalerate, which is disclosed in Japanese Patent No. 9 and the like, is known. Although this copolymer has good effects in terms of lower melting point and flexibility, it is expensive because it requires a special substrate in the fermentation synthesis process and has low productivity, so it cannot be used as a general-purpose material. has a problem. As described above, it is difficult to stably obtain a biodegradable resin having excellent physical properties and processability in large quantities through conventional fermentation synthesis of copolymers using culture.
【0006】さらに、ポリ(3−ヒドロキシブチレート
)と他の樹脂材料、例えばポリ(3−ヒドロキシブチレ
ート)とエチレンオキサイドとのポリマーブレンド(M
aruizio Avella and Ezio M
artuscelli, 「poly−D(−)(3−
hydroxybutyrate)/poly(eth
ylene oxide) blends: phas
e diagram, thermal and cr
ystallization behaviour」,
POLYMER, 1988, Vol 29, O
ctover 1731−) (マルイツィオアベラ
アンド エツィオ マルツシェリ 「ポリ−D
(−)(3−ヒドロキシブチレート)/ポリ(エチレン
オキサイド)ブレンズ:フューズダイアグラム,サーマ
ル アンドクリスタリゼイション ビヘイビアー,
ポリマー 1988年10月 第29巻173
1ページ−)、Additionally, polymer blends of poly(3-hydroxybutyrate) and other resin materials, such as poly(3-hydroxybutyrate) and ethylene oxide (M
aruizio Avella and Ezio M
artuscelli, “poly-D(-)(3-
hydroxybutyrate)/poly(eth
ylene oxide) blends: phas
e diagram, thermal and cr
ystallization behavior",
POLYMER, 1988, Vol 29, O
ccover 1731-) (Marizio Abella
and Ezio Marzuchelli “Poly-D”
(-)(3-hydroxybutyrate)/poly(ethylene oxide) blend: fuse diagram, thermal and crystallization behavior,
Polymer October 1988 Volume 29 173
1 page-),
【0007】ポリ(3−ヒドロキシブチレート)とエチ
レン−プロピレンゴムあるいはポリ酢酸ビニルとのポリ
マーブレンド(Pietro Greco and E
zio Martuscelli, 「Crystal
lization and thermal beha
viour of poly(D(−)−3−hydr
oxybutyrate)−based blends
」 POLYMER, 1989, Vol 30,
August 1475−) (ピエトログレコ ア
ンド エツィオ マルツシェリ 「クリスタリゼ
ション アンド サーマル ビヘイビアー オ
ブ ポリ−D(−)(3−ヒドロキシブチレート)−
ベースド ブレンズ」 ポリマー 1989年8
月 第30巻 1475ページ−)、Polymer blends of poly(3-hydroxybutyrate) and ethylene-propylene rubber or polyvinyl acetate (Pietro Greco and E.
zio Martuscelli, “Crystal
lization and thermal beha
viour of poly(D(-)-3-hydr
oxybutyrate)-based blends
” POLYMER, 1989, Vol 30,
August 1475-) (Pietro Greco and Ezio Marzschelli "Crystalization and Thermal Behavior of Poly-D(-)(3-Hydroxybutyrate)-"
"Based Blends" Polymer 1989 8
Monthly Volume 30, Page 1475-),
【0008】あるいはまた、糖の配合による改質、例え
ば、ヒドロキシブチレート−ヒドロキシバリレート共重
合体への多糖類の配合(M.Yasin, S.J.H
olland, A.M.Jolly and B.J
.Tighe, 「Polymers for bio
degradable medical devise
s: VI. Hydroxybutyrate−hy
droxyvalerate copolymers:
accelerated degradation
of blends with polysaccha
rides」, Biomaterials, 198
9, Vol10 August 400−) (エム
.ヤシン,エス.ジェー.ホーランド,エー.エム.ジ
ョリー アンド ビー.ジェー.タイエ,「ポリマ
ーズ フォー バイオデグラダブル メディカル
デバイシィズ:VI.ヒドロキシブチレート−ヒド
ロキシバリレート コポリマーズ:アクセレイテッド
デグラデイション オブ ブレンズ ウィズ
ポリサッカライズ」,バイオマテリアルズ,198
9年8月 第10巻 400ページ−)等も検討さ
れてはいるが、安定なポリマー組成、経済性、さらには
十分な物質の改良を得るには至っていない。Alternatively, modification by incorporation of sugars, such as incorporation of polysaccharides into hydroxybutyrate-hydroxyvalerate copolymers (M. Yasin, S.J.H.
olland, A. M. Jolly and B. J
.. Tighe, “Polymers for bio
degradable medical device
s: VI. Hydroxybutyrate-hy
droxyvalerate copolymers:
accelerated degradation
of blends with polysaccha
Biomaterials, 198
9, Vol10 August 400-) (M. Yashin, S.J. Holland, A.M. Jolly and B.J. Taie, “Polymers for Biodegradable Medical Devices: VI. Hydroxybutyrate-Hydroxyvalerate Copolymer "Accelerated degradation of brains with polysaccharization", Biomaterials, 198
(August 1999, Volume 10, Page 400) have been studied, but they have not yet achieved stable polymer composition, economic efficiency, or sufficient material improvement.
【0009】[0009]
【発明が解決しようとする課題】本発明の目的は、前記
従来技術の問題点を解決することにあり、良好な生分解
性を有し、加工性等の物性にも優れた生分解性共重合ポ
リエステル、およびこれを主成分とする安価な生分解性
樹脂組成物を提供することにある。[Problems to be Solved by the Invention] It is an object of the present invention to solve the problems of the prior art, and to provide a biodegradable copolymer that has good biodegradability and excellent physical properties such as processability. An object of the present invention is to provide a polymerized polyester and an inexpensive biodegradable resin composition containing the same as a main component.
【0010】前記目的を達成するために、本発明は、繰
り返し単位換算で、3−ヒドロキシアルカノエートおよ
び4−ヒドロキシアルカノエートの少なくとも一方が5
〜95モル%含まれ、残部は異なる繰り返し単位をもつ
、共重合ポリエステルからなることを特徴とする生分解
性共重合ポリエステルを提供する。In order to achieve the above object, the present invention provides that at least one of 3-hydroxyalkanoate and 4-hydroxyalkanoate is 5-hydroxyalkanoate in terms of repeating units.
Provided is a biodegradable copolyester characterized in that it contains ~95 mol% of the copolyester, with the remainder having different repeating units.
【0011】また、前記3−ヒドロキシアルカノエート
が、3−ヒドロキシプロピオネート、3−ヒドロキシブ
チレート、3−ヒドロキシバリレートおよび3−ヒドロ
キシオクタノエートからなる群より選ばれた1以上であ
るのが好ましい。[0011] The 3-hydroxyalkanoate is one or more selected from the group consisting of 3-hydroxypropionate, 3-hydroxybutyrate, 3-hydroxyvalerate and 3-hydroxyoctanoate. is preferred.
【0012】また、前記4−ヒドロキシアルカノエート
が、4−ヒドロキシブチレートおよび4−ヒドロキシバ
リレートの少なくとも一方であるのが好ましい。[0012] Furthermore, it is preferable that the 4-hydroxyalkanoate is at least one of 4-hydroxybutyrate and 4-hydroxyvalerate.
【0013】また、前記共重合ポリエステルの3−ヒド
ロキシアルカノエートおよび4−ヒドロキシアルカノエ
ート以外の構成繰り返し単位が、エチレンアジペート、
エチレンアゼレート、エチレンセバケート、テトラメチ
レンアジペート、テトラメチレンセバケート、ヘキサメ
チレンセバケート、ε−カプロラクトンおよびβ−プロ
ピオラクトンの少なくとも一方であるのが好ましい。[0013] Further, the constituent repeating units other than 3-hydroxyalkanoate and 4-hydroxyalkanoate of the copolymerized polyester are ethylene adipate,
Preferably, it is at least one of ethylene azelate, ethylene sebacate, tetramethylene adipate, tetramethylene sebacate, hexamethylene sebacate, ε-caprolactone and β-propiolactone.
【0014】また、本発明の別の態様は、前記生分解性
共重合ポリエステルを主成分としてなることを特徴とす
る生分解性樹脂組成物を提供する。Another aspect of the present invention provides a biodegradable resin composition comprising the biodegradable copolyester as a main component.
【0015】以下、本発明の生分解性共重合ポリエステ
ルおよび生分解性樹脂組成物について詳細に説明する。
周知のように、ポリ(3−ヒドロキシブチレート)に代
表される、微生物が産生するポリエステル(いわゆるポ
リヒドロキシアルカノエート)は、完全生分解性を有す
る樹脂として各種の用途に注目されている。ところが、
これらの多くをしめるポリ(3−ヒドロキシブチレート
)というホモポリマーは硬く、脆い物性を有するので、
これを改善すべく、共重合体を発酵合成する、他のポリ
マーとブレンドする等の各種の方法で改質が試みられて
いるが、所望の効果が得られていないのは前述のとおり
である。The biodegradable copolyester and biodegradable resin composition of the present invention will be explained in detail below. As is well known, polyesters (so-called polyhydroxyalkanoates) produced by microorganisms, typified by poly(3-hydroxybutyrate), are attracting attention for various uses as fully biodegradable resins. However,
The homopolymer poly(3-hydroxybutyrate) that makes up many of these materials is hard and brittle, so
In order to improve this, various modifications have been attempted, such as fermentation synthesis of the copolymer and blending it with other polymers, but as mentioned above, the desired effect has not been achieved. .
【0016】本発明の生分解性共重合ポリエステルは、
3−ヒドロキシアルカノエート、4−ヒドロキシアルカ
ノエート(以下、これらをアルカノエートともいう)を
繰り返し単位換算で5〜95モル%含有し、残部が異な
る繰り返し単位を持つ、共重合ポリエステルである。そ
のため、ポリマー、オリゴマーのアルカノエートで形成
される部分は微生物、あるいは微生物が分泌する成分に
よって完全に分解されるので、良好な生分解性を発揮す
ることができる。また、残部も前記アルカノエートに比
べて分解速度はかなり劣るものの、リパーゼ等のエステ
ル加水分解酵素や、単純な加水分解によって分解するこ
とができる。しかも、本発明の共重合ポリエステルは共
重合体であるのでホモポリマーに比べて融点が低下し、
良好な熱加工性を発揮することができる。The biodegradable copolyester of the present invention is
It is a copolymerized polyester containing 5 to 95 mol% of 3-hydroxyalkanoate and 4-hydroxyalkanoate (hereinafter also referred to as alkanoate) in terms of repeating units, with the remainder having different repeating units. Therefore, the part of the polymer or oligomer formed of alkanoate is completely decomposed by microorganisms or components secreted by microorganisms, so that good biodegradability can be exhibited. Furthermore, although the decomposition rate of the remaining portion is considerably lower than that of the alkanoate, it can be decomposed by an ester hydrolase such as lipase or by simple hydrolysis. Moreover, since the copolymerized polyester of the present invention is a copolymer, its melting point is lower than that of a homopolymer.
It can exhibit good heat workability.
【0017】また、好ましくは前記アルカノエート成分
以外の構成繰り返し単位を、エチレンアジペート、エチ
レンアゼレート、エチレンセバケート、テトラメチレン
アジペート、テトラメチレンセバケート、ヘキサメチレ
ンセバケート、ε−カプロラクトンおよびβ−プロピオ
ラクトンとして共重合体ポリエステルを構成することに
より、この部分も生分解性を有し、より良好な生分解性
を発揮することができる。Preferably, the constituent repeating units other than the alkanoate component are ethylene adipate, ethylene azelate, ethylene sebacate, tetramethylene adipate, tetramethylene sebacate, hexamethylene sebacate, ε-caprolactone, and β-propioate. By constituting the copolymer polyester as a lactone, this part also has biodegradability and can exhibit better biodegradability.
【0018】本発明の生分解性共重合ポリエステル(以
下、共重合ポリエステルという)は、基本的に、3−ヒ
ドロキシアルカノエートおよび4−ヒドロキシアルカノ
エートの少なくとも1以上を、繰り返し単位換算で5〜
95モル%含有する共重合ポリエステルである。ここで
、繰り返し単位となる3−ヒドロキシアルカノエートと
しては、好ましくは炭素数が3〜8程度の公知のものが
適用可能であるが、具体的には、3−ヒドロキシプロピ
オネート、3−ヒドロキシブチレート、3−ヒドロキシ
バリレート、3−ヒドロキシオクタノエートが特に好適
に適用される。The biodegradable copolymerized polyester of the present invention (hereinafter referred to as copolymerized polyester) basically contains at least one of 3-hydroxyalkanoate and 4-hydroxyalkanoate in an amount of 5 to 50% in terms of repeating units.
It is a copolymerized polyester containing 95 mol%. Here, as the 3-hydroxyalkanoate serving as a repeating unit, known ones preferably having about 3 to 8 carbon atoms can be used, but specifically, 3-hydroxypropionate, 3-hydroxy Butyrate, 3-hydroxyvalyrate, and 3-hydroxyoctanoate are particularly preferably applied.
【0019】一方、4−ヒドロキシアルカノエートとし
ては、好ましくは炭素数が3〜8程度の公知のものが適
用可能であるが、具体的には4−ヒドロキシブチレート
、4−ヒドロキシバリレートが特に好適に例示される。
なかでも特に、3−ヒドロキシブチレートは好適に適用
される。On the other hand, as the 4-hydroxyalkanoate, known ones preferably having about 3 to 8 carbon atoms can be used, but specifically 4-hydroxybutyrate and 4-hydroxyvalerate are particularly suitable. A suitable example is given. Among them, 3-hydroxybutyrate is particularly preferably applied.
【0020】なお、本発明の共重合ポリエステルは、ア
ルカノエート構成成分を共重合体としてもよい。具体的
には、(3−ヒドロキシブチレート)−(3−ヒドロキ
シプロピオネート)コポリマー、(3−ヒドロキシブチ
レート)−(3−ヒドロキシプロピオネート)−(4−
ヒドロキシブチレート)コポリマー、(3−ヒドロキシ
ブチレート)−(3−ヒドロキシバリレート)コポリマ
ー、(3−ヒドロキシブチレート)−(3−ヒドロキシ
バリレート)−(4−ヒドロキシブチレート)コポリマ
ー、(3−ヒドロキシブチレート)−(3−ヒドロキシ
バリレート)−(3−ヒドロキシヘキサノエート)−(
3−ヒドロキシヘプタノエート)−(3−ヒドロキシオ
クタノエート)コポリマー、(3−ヒドロキシブチレー
ト)−(3−ヒドロキシヘキサノエート)−(3−ヒド
ロキシオクタノエート)コポリマー、(3−ヒドロキシ
ブチレート)−(4−ヒドロキシブチレート)コポリマ
ー、(3−ヒドロキシブチレート)−(4−ヒドロキシ
バリレート)コポリマー等が好適に例示される。[0020] In the copolymerized polyester of the present invention, the alkanoate component may be a copolymer. Specifically, (3-hydroxybutyrate)-(3-hydroxypropionate) copolymer, (3-hydroxybutyrate)-(3-hydroxypropionate)-(4-
hydroxybutyrate) copolymer, (3-hydroxybutyrate)-(3-hydroxyvalerate) copolymer, (3-hydroxybutyrate)-(3-hydroxyvalerate)-(4-hydroxybutyrate) copolymer, (3-hydroxybutyrate)-(3-hydroxyvalerate)-(4-hydroxybutyrate) copolymer, -hydroxybutyrate)-(3-hydroxyvalerate)-(3-hydroxyhexanoate)-(
3-hydroxyheptanoate)-(3-hydroxyoctanoate) copolymer, (3-hydroxybutyrate)-(3-hydroxyhexanoate)-(3-hydroxyoctanoate) copolymer, (3-hydroxybutyrate)-(3-hydroxyhexanoate)-(3-hydroxyoctanoate) copolymer, Suitable examples include (3-hydroxybutyrate)-(4-hydroxybutyrate) copolymer and (3-hydroxybutyrate)-(4-hydroxyvalerate) copolymer.
【0021】これらのアルカノエートを繰り返し単位と
するポリマーあるいはオリゴマーの合成方法としては、
これらを産生する微生物に発酵合成させる方法や、化学
合成による方法等、各種の方法が例示される。[0021] Methods for synthesizing polymers or oligomers containing these alkanoates as repeating units include:
Various methods are exemplified, such as a method in which microorganisms that produce these are fermented and synthesized, and a method using chemical synthesis.
【0022】ポリヒドロキシアルカノエートを産出する
微生物としては、例えばアシネトバクター[Acine
tobacter] 、アクチノマイセトス(放射菌)
[Actinomycetes] 、アルカリジェネス
[Alcaligenes] 、アファノシセ[Aph
anothece] 、アクアスピリラム[Aquas
pirillum] 、アゾスピリラム[Azospi
rillum]、アゾトバクター[Azotobact
er] 、バチルス[Bacillus]、ベギアトア
[Beggiatoa] 、ベイエリンキア[Beij
erinckia]、コーロバクター[Cauloba
cter] 、クロロフレクス[Chlorofrex
eus] 、クロログロエア[Chlorogloea
] 、クロマチウム [Chromatium]、ク
ロモバクテリウム[Chromobacterium]
、クロストリジウム[Clostridium] 、
デルキシア[Derxia]、エクトチオリュードスピ
ラ[Ectothiorhodospira]、エシェ
リキア[Echerichia]、フェロバチルス[F
errobacillus] 、ガンフォスファエリア
[Gamphosphaeria]、ヘモフィルス[H
aemophilus] 、ハロバクテリウム[Hal
obacterium] 、ハイフォミクロビウム[H
yphomicrobium]、ランプロサイティス[
Lamprocystis]、ランプロペディア[La
mpropedia] 、レプトスリックス[Lept
othrix]、メチロバクテリウム[Methylo
bacterium]、メチロサイスティス[Meth
ylocystis] 、ミクロコッカス[Micro
coccus] 、ミクロコレアス[Microcol
eus] 、ミクロサイスティス[Microcyst
is] 、モラクセラ[Moraxella] 、マイ
コプラナ[Mycoplana] 、ニトロバクター[
Nitrobacter] 、ニトロコッカス[Nit
rococcus] 、ノカルジア[Nocardia
]、オシアノスピリルム[Oceanospirill
um] 、パラコッカス[Paracoccus]、フ
ォトバクテリウム[Photobacterium]、
シュードモナス[Pseudomonas] 、リゾビ
ウム[Rhizobium] 、ロドバクダー[Rho
dobacter] 、ロドスピリルム[Rhodos
pirillum]、スフェロチルス[Sphaero
tilus]、スピリルム[Spirillum] 、
スピルリナ[Spirulina] 、ストレプトマイ
セス[Streptomyces]、シントロフォモナ
ス[Syntrophomonas]、チオバラシス[
Thiobacillus]、チオカブサ[Thioc
apsa] 、チオサイスティス[Thiocysti
s]、チオディクティオン[Thiodictyon]
、チオペディア[Thiopedia] 、チオスフ
ェラ[Thiosphaera] 、ビブリオ[Vib
rio]、サントバクター[Xanthobactor
]、ズーグロエア[Zoogloea]等の菌種に属す
る種々の細菌が例示される。Examples of microorganisms that produce polyhydroxyalkanoates include Acinetobacter [Acinetobacter].
tobacter], Actinomycetus
[Actinomycetes], Alcaligenes, Aph
anothece], aquaspirillum [Aquas
pirilum], Azospirillum [Azospi
rillum], Azotobacter [Azotobacter]
er], Bacillus, Beggiatoa, Beij
erinckia], Caulobacter [Caulobacter]
cter], Chlorofrex [Chlorofrex]
eus], Chlorogloea [Chlorogloea]
], Chromatium, Chromobacterium
, Clostridium ,
Derxia, Ectothiorhodospira, Echerichia, Ferobacillus [F
errobacillus], Gamphosphaeria, Haemophilus [H
aemophilus], Halobacterium [Hal
obacterium], Hyphomicrobium [H
yphomicrobium], lamprocytis [
Lamprocystis], Lampropedia [La
mpropedia], Leptothrix [Lept
othrix], Methylobacterium [Methylo
bacterium], Methylocystis [Meth
ylocystis], Micrococcus [Micro
coccus], Microcoleas [Microcol]
eus], Microcystis [Microcyst
is], Moraxella, Mycoplana, Nitrobacter [
Nitrobacter], Nitrococcus [Nit
rococcus], Nocardia [Nocardia
], Oceanospirillum [Oceanospirillum]
um], Paracoccus, Photobacterium,
Pseudomonas, Rhizobium, Rho
dobacter], Rhodospirillum [Rhodos
pirilum], Sphaerochilus [Sphaero
tilus], Spirillum,
Spirulina, Streptomyces, Syntrophomonas, Thiobalasis
Thiobacillus], Thiobacillus [Thioc
apsa], Thiocystis [Thiocysti
s], Thiodiction [Thiodiction]
, Thiopedia, Thiosphaera, Vibrio
rio], Santobacter [Xanthobacter]
], Zoogloea, and other bacterial species are exemplified.
【0023】微生物にこれらのポリマーあるいはオリゴ
マーを発酵合成させる方法としては、水素細菌アルカリ
ジェネス ユートロファス[Alcaligenes
eutrophus] H16ATCC17699を
、フルクトースとミネラルのみを加えたpH7.5のリ
ン酸緩衝液培地を用いて、30℃で2日程度培養するこ
とによって菌体内に蓄積するポリ(3−ヒドロキシブチ
レート)を、クロロホルムで抽出する方法;[0023] As a method of fermenting and synthesizing these polymers or oligomers using microorganisms, the hydrogen bacterium Alcaligenes eutrophus [Alcaligenes
eutrophus] H16ATCC17699 is cultured at 30°C for about 2 days in a pH 7.5 phosphate buffer medium containing only fructose and minerals, and the poly(3-hydroxybutyrate) that accumulates inside the bacterial cells is Method of extraction with chloroform;
【0024】フルクトースの替りに吉草酸を加える以外
は同様にして、(3−ヒドロキシブチレート)−(3−
ヒドロキシバリレート)共重合体を得る方法;(3-hydroxybutyrate)-(3-
Method for obtaining hydroxyvalerate) copolymer;
【002
5】同様に、フルクトースの替りにγ−ブチロラクトン
を加えて(3−ヒドロキシブチレート)−(4−ヒドロ
キシブチレート)共重合体を得る方法;等が例示される
。002
5. Similarly, a method for obtaining a (3-hydroxybutyrate)-(4-hydroxybutyrate) copolymer by adding γ-butyrolactone instead of fructose is exemplified.
【0026】また、3−ヒドロキシ酪酸、3−ヒドロキ
シ酪酸クロライド、4−ヒドロキシ吉草酸、β−ブチロ
ラクトン、γ−ブチロラクトン、β−バレロラクトン等
の重縮合反応や開環重合反応等によって、各種のポリ(
3−ヒドロキシアルカノエート)、ポリ(4−ヒドロキ
シアルカノエート)あるいはこれらの共重合体を合成し
たものであってもよい。[0026] Furthermore, various polypolymers can be produced by polycondensation reactions and ring-opening polymerization reactions of 3-hydroxybutyric acid, 3-hydroxybutyric acid chloride, 4-hydroxyvaleric acid, β-butyrolactone, γ-butyrolactone, β-valerolactone, etc. (
3-hydroxyalkanoate), poly(4-hydroxyalkanoate), or a copolymer thereof.
【0027】なお、本発明においては、Aldrich
社やPolysciences社等より市販されてい
る各種のポリヒドロキシアルカノエートを適用しても良
い。[0027] In the present invention, Aldrich
Various polyhydroxyalkanoates commercially available from Co., Ltd., Polysciences Co., Ltd., etc. may be used.
【0028】本発明の共重合ポリエステルの主成分をな
すポリエステルは、このようなアルカノエートを、繰り
返し単位換算で5〜95モル%含有する。アルカノエー
トの含有量が5モル%未満では良好な生分解性を発現す
ることができず、また、95モル%を越えて含有すると
、加工性、熱安定性等の点で好ましくないことがある。The polyester constituting the main component of the copolymerized polyester of the present invention contains 5 to 95 mol % of such alkanoate in terms of repeating units. If the content of alkanoate is less than 5 mol%, good biodegradability cannot be exhibited, and if the content exceeds 95 mol%, it may be unfavorable in terms of processability, thermal stability, etc.
【0029】本発明の共重合ポリエステルはこのような
アルカノエートを含む共重合ポリエステルである。ここ
で、共重合ポリエステルを構成するアルカノエート以外
の繰り返しモノマー単位としては、アルカノエートと共
重合してポリエステルを形成する各種の物が適用可能で
ある。The copolyester of the present invention is a copolyester containing such an alkanoate. Here, as the repeating monomer unit other than the alkanoate constituting the copolymerized polyester, various types of monomer units that can be copolymerized with the alkanoate to form a polyester can be used.
【0030】好ましくは、エチレングリコールとアジピ
ン酸あるいはアジピン酸誘導体との縮合物であるポリマ
ー、オリゴマー、ダイマー、モノマー(以下、これらを
総称してエチレンアジペートという)、エチレングリコ
ールとアゼライン酸あるいはアゼライン酸誘導体との縮
合物であるポリマー、オリゴマー、ダイマー、モノマー
(以下、これらを総称してエチレンアゼレートという)
、エチレングリコールとセバシン酸あるいはセバシン酸
誘導体との縮合物であるポリマー、オリゴマー、ダイマ
ー、モノマー(以下、これらを総称してエチレンセバケ
ートという)、テトラメチレングリコールとアジピン酸
あるいはアジピン酸誘導体との縮合物であるポリマー、
オリゴマー、ダイマー、モノマー(以下、これらを総称
してテトラメチレンアジペートという)、テトラメチレ
ングリコールとセバシン酸あるいはセバシン酸誘導体と
の縮合物であるポリマー、オリゴマー、ダイマー、モノ
マー(以下、これらを総称してテトラメチレンセバケー
トという)、ヘキサメチレングリコールとセバシン酸あ
るいはセバシン酸誘導体との縮合物であるポリマー、オ
リゴマー、ダイマー、モノマー(以下、これらを総称し
てヘキサメチレンセバケートという)、ε−カプロラク
トンの開環重合物であるポリマー、オリゴマー、ダイマ
ー、モノマー(以下、これらを総称してε−カプロラク
トンという)、β−プロピオラクトンの開環重合物であ
るポリマー、オリゴマー、ダイマー、モノマー(以下、
これらを総称してβ−プロピオラクトンという)等の生
分解性を有するものが各種例示される。Preferably, polymers, oligomers, dimers, monomers that are condensates of ethylene glycol and adipic acid or adipic acid derivatives (hereinafter collectively referred to as ethylene adipate), ethylene glycol and azelaic acid or azelaic acid derivatives Polymers, oligomers, dimers, and monomers that are condensates with (hereinafter collectively referred to as ethylene azelate)
, polymers, oligomers, dimers, monomers that are condensates of ethylene glycol and sebacic acid or sebacic acid derivatives (hereinafter collectively referred to as ethylene sebacate), condensation products of tetramethylene glycol and adipic acid or adipic acid derivatives polymers,
Oligomers, dimers, monomers (hereinafter collectively referred to as tetramethylene adipate), polymers that are condensates of tetramethylene glycol and sebacic acid or sebacic acid derivatives, oligomers, dimers, monomers (hereinafter collectively referred to as tetramethylene adipate) tetramethylene sebacate), polymers, oligomers, dimers, and monomers that are condensates of hexamethylene glycol and sebacic acid or sebacic acid derivatives (hereinafter collectively referred to as hexamethylene sebacate), and ε-caprolactone. Polymers, oligomers, dimers, and monomers that are ring polymers (hereinafter collectively referred to as ε-caprolactone); polymers, oligomers, dimers, and monomers that are ring-opening polymers of β-propiolactone (hereinafter, collectively referred to as ε-caprolactone)
Various examples include biodegradable materials such as β-propiolactone (collectively referred to as β-propiolactone).
【0031】中でも特に、エチレンアジペートおよびε
−カプロラクトンの少なくとも一方であるのが好ましい
。Among others, ethylene adipate and ε
- at least one of caprolactone is preferred.
【0032】共重合ポリエステルのアルカノエート以外
の成分を上述のような生分解性物質で構成することによ
り、より良好な生分解性を発現することができる。[0032] By composing the components other than the alkanoate of the copolymerized polyester with the above-mentioned biodegradable substances, better biodegradability can be exhibited.
【0033】エチレンアジペート、ε−カプロラクトン
等のポリマーやオリゴマーは、公知の各種の方法で合成
することができるが、例えばエチレンアジペートはエチ
レングリコールとアジピン酸あるいはアジピン酸クロラ
イドとを、トリエチルアミン、酸化プロピレン等の存在
下で重縮合する方法が例示される。一方、ε−カプロラ
クトンのポリマーやオリゴマーは、ε−カプロラクトン
をイオン重合触媒下において開環重合する方法が例示さ
れる。Polymers and oligomers such as ethylene adipate and ε-caprolactone can be synthesized by various known methods. For example, ethylene adipate can be synthesized by combining ethylene glycol and adipic acid or adipic acid chloride with triethylamine, propylene oxide, etc. A method of polycondensation in the presence of is exemplified. On the other hand, an example of a polymer or oligomer of ε-caprolactone is a method in which ε-caprolactone is subjected to ring-opening polymerization under an ionic polymerization catalyst.
【0034】なお、これらのポリマー、オリゴマーは、
Aldrich 社等が市販しているものを適用しても
良い。[0034] These polymers and oligomers are
Those commercially available from Aldrich and others may be used.
【0035】また、これらのポリマーはエステル分解酵
素である各種リパーゼで、ゆっくりではあるが分解する
ことが知られている。例えば、Y. Tokiwa,
T. Suzuki and K. Takeda,
「Hydrolysis of Polyesters
by Rhizopus arrhizus Lip
ase」, Agric.Biol. Chem.,5
0(5), 1323 〜1325(1986)(ワイ
トキワ,ティー スズキ アンド ケー
タケダ,「ヒドロリシス オブ ポリエステルズ
バイ リゾパス アルヒザス リパーゼ」,ア
グリック.バイオル.ケム.1986年 50(5)
,1323〜1325ページ)[0035] Furthermore, it is known that these polymers are decomposed, albeit slowly, by various lipases which are ester decomposing enzymes. For example, Y. Tokiwa,
T. Suzuki and K. Takeda,
"Hydrolysis of Polyesters"
by Rhizopus arrhizus Lip
ase”, Agric. Biol. Chem. ,5
0(5), 1323-1325 (1986) (Wai Tokiwa, T. Suzuki & K.
Takeda, “Hydrolysis of Polyesters”
By Rhizopus Alhizas Lipase”, Agric. Biol. Chem. 1986 50(5)
, pages 1323-1325)
【0036】前述のアルカノエートと、エチレンアジペ
ート、ε−カプロラクトン等とを共重合して、本発明の
共重合ポリエステルとする方法には特に限定はなく、公
知の各種の方法がいずれも適用可能である。[0036] There is no particular limitation on the method of copolymerizing the above-mentioned alkanoate with ethylene adipate, ε-caprolactone, etc. to obtain the copolymerized polyester of the present invention, and various known methods can be applied. .
【0037】一例としては、原料となるアルカノエート
ポリマーと、ポリエチレンアジペート等とをイオン重合
触媒下でエステル交換反応する方法が例示される。また
、3−ヒドロキシ酪酸や4−ヒドロキシ酪酸等のアルカ
ノエートの繰り返し単位となるモノマーと、エチレンア
ジペートやε−カプロラクトン等のその他の繰り返し単
位となるモノマーとを一つの反応系に仕込み、イオン重
合触媒下で反応させることによっても得ることができる
。One example is a method in which an alkanoate polymer as a raw material is transesterified with polyethylene adipate or the like under an ionic polymerization catalyst. In addition, monomers that serve as repeating units of alkanoates such as 3-hydroxybutyric acid and 4-hydroxybutyric acid, and monomers that serve as other repeating units such as ethylene adipate and ε-caprolactone are charged into one reaction system, and under the ionic polymerization catalyst, It can also be obtained by reacting with
【0038】ただし、いずれの方法によって反応を行な
った場合においても、得られた共重合ポリエステル中に
おけるアルカノエートの含有量が繰り返し単位換算で5
〜95モル%となるように、各原料の仕込量を調整する
必要がある。However, no matter which method is used for the reaction, the content of alkanoate in the resulting copolymerized polyester is 5% in terms of repeating units.
It is necessary to adjust the amount of each raw material charged so that the amount becomes ~95 mol%.
【0039】また、適用されるイオン重合触媒としては
特に限定はなく、各種の酸、金属アルコキシド、アシル
化金属等、公知の各種のものが適用可能であり、具体的
には、3フッ化ホウ素、3フッ化ホウ素ジエチルエーテ
ル(F3 BOEt2 )、アルミニウムトリクロライ
ド、アルミニウムトリイソプロポキシド、ジアセチル亜
鉛等が例示される。The ionic polymerization catalyst to be applied is not particularly limited, and various known catalysts such as various acids, metal alkoxides, and acylated metals can be used. Specifically, boron trifluoride , boron trifluoride diethyl ether (F3 BOEt2 ), aluminum trichloride, aluminum triisopropoxide, diacetyl zinc, and the like.
【0040】なお、このようにして合成された共重合ポ
リエステルの数平均分子量は通常、5,000 〜1,
000,000 程度、好ましくは 8,000〜 2
50,000程度である。[0040] The number average molecular weight of the copolymerized polyester thus synthesized is usually 5,000 to 1,000.
000,000 or so, preferably 8,000 to 2
It is about 50,000.
【0041】このような本発明の共重合ポリエステルは
、ポリ(3−ヒドロキシブチレート)等の前記ヒドロキ
シアルカノエートと、前記ε−カプロラクトンやエチレ
ンアジペート等との非相溶性の物質の相溶化剤としても
好適に適用可能である。この場合、相溶化剤としての共
重合ポリエステルの含有量は、全樹脂量の10wt%以
下で十分な効果を得ることができる。また、両者を相溶
させることにより、機械的特性の向上、ガラス転移温度
(Tg)の低下等の効果を得ることもできる。The copolymerized polyester of the present invention can be used as a compatibilizer for substances that are incompatible with the hydroxyalkanoate such as poly(3-hydroxybutyrate) and the ε-caprolactone or ethylene adipate. is also suitably applicable. In this case, a sufficient effect can be obtained when the content of the copolyester as a compatibilizer is 10 wt% or less of the total resin amount. Moreover, by making both of them compatible, effects such as improved mechanical properties and lowered glass transition temperature (Tg) can be obtained.
【0042】本発明の別の態様の生分解性樹脂組成物は
、本発明の共重合ポリエステルを主成分とするものであ
り、前記共重合ポリエステル以外に、各種の樹脂、充填
剤、染料、顔料、滑剤、酸化防止剤、安定剤等を含有し
てなるものである。共重合ポリエステル以外に含有され
るものは、生分解性樹脂組成物の用途に応じて必要な物
を適宜設定すればよく、特に限定はない。なお、前記共
重合ポリエステルを主成分とするとは、組成物中の共重
合ポリエステル量が少なくとも20wt%以上、好まし
くは50wt%以上であることを示すものである。A biodegradable resin composition according to another embodiment of the present invention is one containing the copolymerized polyester of the present invention as a main component, and contains various resins, fillers, dyes, and pigments in addition to the copolymerized polyester. , a lubricant, an antioxidant, a stabilizer, etc. What is contained in addition to the copolymerized polyester may be appropriately determined according to the intended use of the biodegradable resin composition, and is not particularly limited. Incidentally, the term "the copolymerized polyester is the main component" means that the amount of the copolymerized polyester in the composition is at least 20 wt% or more, preferably 50 wt% or more.
【0043】以上、本発明の生分解性共重合ポリエステ
ルおよび生分解性樹脂組成物について詳細に説明したが
、本発明はこれに限定されるものではなく、本発明の要
旨を逸脱しない範囲において各種の改良および変更を行
なってもよいのはもちろんである。Although the biodegradable copolyester and biodegradable resin composition of the present invention have been described in detail above, the present invention is not limited thereto, and various modifications may be made without departing from the gist of the present invention. Of course, improvements and changes may be made.
【0044】[0044]
【実施例】以下、本発明の具体的実施例を挙げ、本発明
をより詳細に説明する。[Examples] Hereinafter, the present invention will be explained in more detail with reference to specific examples.
【0045】[合成例1] ポリ(3−ヒドロキシブ
チレート)の合成
水100mlに、ポリペプトン(日本製薬株式会社製)
1g、酵母エキス(DIFCO社製)1g、肉エキス(
極東製薬株式会社製)0.5g、および硫酸アンモニウ
ム(和光純薬株式会社製)0.5gを含む液体培地を5
00ml坂口フラスコに入れ、水素細菌アルカリジェネ
ス ユートロファス[Alcaligenes eu
trophus] H16 ATCC 17699
を植菌し、30℃で48時間振とうすることによって培
養し、十分に菌数を増やした。これを10本まとめて、
6000rpmで15分間遠心分離を行ない、増殖した
菌を集めた。[Synthesis Example 1] Polypeptone (manufactured by Nippon Pharmaceutical Co., Ltd.) was added to 100 ml of poly(3-hydroxybutyrate) synthetic water.
1g, yeast extract (DIFCO) 1g, meat extract (
5 g of a liquid medium containing 0.5 g (manufactured by Kyokuto Pharmaceutical Co., Ltd.) and 0.5 g of ammonium sulfate (manufactured by Wako Pure Chemical Industries, Ltd.).
Place the hydrogen bacterium Alcaligenes eutrophus in a 00ml Sakaguchi flask.
[trophus] H16 ATCC 17699
was inoculated and cultured by shaking at 30°C for 48 hours to sufficiently increase the number of bacteria. Put together 10 of these,
Centrifugation was performed at 6000 rpm for 15 minutes to collect the grown bacteria.
【0046】他方、1l 中に0.5Mリン酸二水素カ
リウム14.0mlと0.25Mリン酸一水素二ナトリ
ウム124.0mlとを含むpH7.5のリン酸緩衝液
に、20wt/V%硫酸マグネシウム1.0mlと下記
表1に示すミネラル溶液1.0mlとフルクトース(関
東化学株式会社製)20gとを加え、培地を作製した。On the other hand, 20 wt/V% sulfuric acid was added to a pH 7.5 phosphate buffer containing 14.0 ml of 0.5 M potassium dihydrogen phosphate and 124.0 ml of 0.25 M disodium monohydrogen phosphate in 1 liter. A medium was prepared by adding 1.0 ml of magnesium, 1.0 ml of the mineral solution shown in Table 1 below, and 20 g of fructose (manufactured by Kanto Kagaku Co., Ltd.).
【0047】[0047]
【0048】この培地を2.6lジャーファーメンター
(株式会社丸菱バイオエンジ製)に入れ、また、先に集
めた菌体を移し、30℃、撹拌羽根回転数500rpm
、通気量1ml/minの条件で48時間培養した。培
養終了後、6000rpmで15分間遠心分離を行なっ
て集菌し、水で洗浄後凍結乾燥した。[0048] This medium was placed in a 2.6-liter jar fermenter (manufactured by Marubishi Bio-Engineering Co., Ltd.), and the previously collected bacterial cells were transferred thereto, and the mixture was heated at 30°C and stirring blade rotation speed at 500 rpm.
The cells were cultured for 48 hours at an aeration rate of 1 ml/min. After the culture was completed, the cells were collected by centrifugation at 6000 rpm for 15 minutes, washed with water, and then freeze-dried.
【0049】得られた乾燥菌体11.2gを2lのクロ
ロホルムに入れ、室温で24時間撹拌してポリマーを抽
出した。抽出液を濾過して不要菌体成分を除去した後、
約10倍量のn−ヘキサン(和光純薬株式会社製 試
薬1級)に滴下してポリマーを析出させた。11.2 g of the dried bacterial cells obtained were placed in 2 liters of chloroform and stirred at room temperature for 24 hours to extract the polymer. After filtering the extract to remove unnecessary bacterial components,
The polymer was precipitated by dropping it into about 10 times the amount of n-hexane (grade 1 reagent manufactured by Wako Pure Chemical Industries, Ltd.).
【0050】このようにして得られたポリマーをn−ヘ
キサンで十分に洗浄した後に回収し、真空乾燥して4.
7gのポリ(3−ヒドロキシブチレート)を得た。なお
、同定は、重水素置換クロロホルムを溶媒として核磁気
共鳴スペクトル装置(日本電子株式会社製 EX−9
0)を用いて、 1H−NMRスペクトルをフーリエ変
換モードで測定することにより行った。The polymer thus obtained was thoroughly washed with n-hexane, recovered, and dried under vacuum.
7 g of poly(3-hydroxybutyrate) was obtained. Identification was performed using a nuclear magnetic resonance spectrometer (EX-9 manufactured by JEOL Ltd.) using deuterium-substituted chloroform as a solvent.
0) by measuring the 1H-NMR spectrum in Fourier transform mode.
【0051】得られたポリ(3−ヒドロキシブチレート
)の数平均分子量をゲルクロマトグラフィ(株式会社島
津製作所製 Shimadzu LC−6Aに、昭和
電工株式会社製 Shodex GPC−80M
のカラムを装着)で測定した結果780,000 であ
った。また、示差熱分析計(株式会社島津製作所製
DSC−50 N2雰囲気下 昇温10℃/min
)で測定した結果、融点は179℃であった。The number average molecular weight of the obtained poly(3-hydroxybutyrate) was measured by gel chromatography (Shimadzu LC-6A manufactured by Shimadzu Corporation) and Shodex GPC-80M manufactured by Showa Denko Co., Ltd.
The result was 780,000. In addition, a differential thermal analyzer (manufactured by Shimadzu Corporation)
DSC-50 Under N2 atmosphere Temperature increase 10℃/min
), the melting point was 179°C.
【0052】[合成例2](3−ヒドロキシブチレート
)−(3−ヒドロキシバリレート)共重合体の合成培地
にフルクトースではなく吉草酸20g(東京化成工業株
式会社製 特級)加えた以外は前記合成例1と同様に
して、(3−ヒドロキシブチレート)−(3−ヒドロキ
シバリレート)共重合体を4.0g得た。[Synthesis Example 2] The same procedure as above except that 20 g of valeric acid (special grade, manufactured by Tokyo Chemical Industry Co., Ltd.) was added instead of fructose to the synthetic medium of (3-hydroxybutyrate)-(3-hydroxyvalerate) copolymer. In the same manner as in Synthesis Example 1, 4.0 g of (3-hydroxybutyrate)-(3-hydroxyvalerate) copolymer was obtained.
【0053】合成例1と同様に 1H−NMRスペクト
ルをフーリエ変換モードで測定したところ、3−ヒドロ
キシブチレートが37モル%含まれる(3−ヒドロキシ
ブチレート)−(3−ヒドロキシバリレート)共重合体
であることが確認された。また、合成例1と同様にして
数平均分子量を測定したところ、230,000 であ
った。When the 1H-NMR spectrum was measured in the Fourier transform mode in the same manner as in Synthesis Example 1, it was found that the (3-hydroxybutyrate)-(3-hydroxyvalerate) copolymer contained 37 mol% of 3-hydroxybutyrate. It was confirmed that it was a combination. Further, when the number average molecular weight was measured in the same manner as in Synthesis Example 1, it was found to be 230,000.
【0054】[発明例1]前記合成例1で得られたポリ
(3−ヒドロキシブチレート)0.20gと、ポリ(ε
−カプロラクトン)(Aldrich 社製数平均分子
量27,000)0.20gと、ジアセチル亜鉛(関東
化学株式会社製 特級)0.002gを耐圧管に入れ
、クロロホルム約10mlを加えて溶解・混合した。次
いでこの系を減圧してクロロホルムを留去し、さらに窒
素ガスを導入して系内を窒素雰囲気に置換した。さらに
脱気と窒素導入の窒素置換を5回繰り返し、系内を完全
に窒素雰囲気として耐圧管の栓を閉じた。この耐圧管を
180℃のオイルバスに浸漬し、3時間反応させた。[Invention Example 1] 0.20 g of poly(3-hydroxybutyrate) obtained in Synthesis Example 1 and poly(ε
-caprolactone) (manufactured by Aldrich, number average molecular weight 27,000) and 0.002 g of diacetyl zinc (special grade, manufactured by Kanto Kagaku Co., Ltd.) were placed in a pressure tube, and approximately 10 ml of chloroform was added to dissolve and mix. Next, the pressure of this system was reduced to distill off chloroform, and nitrogen gas was further introduced to replace the inside of the system with a nitrogen atmosphere. Further, nitrogen replacement by degassing and introducing nitrogen was repeated five times to create a complete nitrogen atmosphere in the system, and the pressure tube was closed. This pressure tube was immersed in a 180° C. oil bath and reacted for 3 hours.
【0055】冷却後、得られた反応物を約10mlのク
ロロホルムに溶解して、不溶物を濾別した後、濾液を約
10倍量のメタノール(和光純薬株式会社製 1級)
に滴下してポリマーを析出させ、濾過にてこのポリマー
を回収し、メタノールでよく洗浄した後、真空乾燥して
0.31gのポリマーを得た。After cooling, the obtained reaction product was dissolved in about 10 ml of chloroform, insoluble materials were filtered off, and the filtrate was mixed with about 10 times the volume of methanol (grade 1, manufactured by Wako Pure Chemical Industries, Ltd.).
The polymer was collected by filtration, thoroughly washed with methanol, and then dried under vacuum to obtain 0.31 g of polymer.
【0056】このポリマーをソックスレー抽出器を用い
て熱アセトン分別し、アセトン可溶部より淡黄色粉末ポ
リマー0.14gを、アセトン不溶部より白色粉末ポリ
マー0.15gをそれぞれ得た。This polymer was fractionated into hot acetone using a Soxhlet extractor, and 0.14 g of pale yellow powder polymer was obtained from the acetone-soluble portion, and 0.15 g of white powder polymer was obtained from the acetone-insoluble portion.
【0057】先と同様にして 1H−NMRスペクトル
を測定し、ポリ(ε−カプロラクトン)の酸素隣接メチ
レン由来のプロトンシグナルと、ポリ(3−ヒドロキシ
ブチレート)のメチン由来のプロトンシグナル強度とを
比較した結果、アセトン可溶部では91モル%、他方、
アセトン不溶部では5モル%のε−カプロラクトン成分
を、それぞれ含有するε−カプロラクトンと3−ヒドロ
キシブチレートとの共重合体であることが確認された。
また、先と同様にして数平均分子量を測定した結果、そ
れぞれ、アセトン可溶部は17,000、アセトン不溶
部は14,000であった。The 1H-NMR spectrum was measured in the same manner as before, and the proton signal intensity derived from oxygen-adjacent methylene in poly(ε-caprolactone) and the proton signal intensity derived from methine in poly(3-hydroxybutyrate) were compared. As a result, the acetone soluble part was 91 mol%, while
The acetone-insoluble portion was confirmed to be a copolymer of ε-caprolactone and 3-hydroxybutyrate, each containing 5 mol% of ε-caprolactone component. Further, as a result of measuring the number average molecular weight in the same manner as above, the acetone soluble portion was 17,000 and the acetone insoluble portion was 14,000.
【0058】このようにして得られた共重合体をクロロ
ホルムに溶解してガラスシャーレ上にキャストし、クロ
ロホルムを留去することによりフイルムを成形した。こ
のフイルムより1×1cmの試験片(重量約8mg)を
切り出し、以下のとおり生分解実験を行なった。The copolymer thus obtained was dissolved in chloroform and cast onto a glass petri dish, and the chloroform was distilled off to form a film. A 1×1 cm test piece (weighing about 8 mg) was cut out from this film, and a biodegradation experiment was conducted as follows.
【0059】Alcaligenes faecali
s T1が菌体外に放出するポリ(3−ヒドロキシブチ
レート)分解酵素8μgを溶解した1mlのリン酸緩衝
液(pH7.4)の37℃液中に、前記試験片を19時
間浸漬した。その結果、実験前後の重量差が、アセトン
可溶部の試験片で0.17mg、同不溶部で3.19m
gであった。この重量差は、試験片(フイルム)が分解
して水可溶性成分ができたためであると考えられ、前記
共重合体は生分解性を有することが確認された。上記の
結果は、下記表2にまとめて示す。[0059] Alcaligenes faecali
The test piece was immersed for 19 hours in 1 ml of phosphate buffer (pH 7.4) at 37°C in which 8 μg of poly(3-hydroxybutyrate) degrading enzyme released by T1 outside the bacterial cells was dissolved. As a result, the weight difference before and after the experiment was 0.17 mg for the acetone-soluble part of the test piece and 3.19 m for the acetone-insoluble part.
It was g. This weight difference is thought to be due to the decomposition of the test piece (film) to produce water-soluble components, and it was confirmed that the copolymer was biodegradable. The above results are summarized in Table 2 below.
【0060】なお、上記生分解性実験に使用した Al
caligenes faecalis T1は活性汚
泥より単離したものであるが、ポリ(3−ヒドロキシブ
チレート)分解酵素を菌体外に放出する微生物は無数に
存在し、通常の土中、海水中、湖水中、河川中、活性汚
泥中にいると考えられている。従って、本明細書に示し
た方法で生分解性を示すポリマーは、通常の自然環境中
(生態系)でも分解するものと考えられる。[0060] Furthermore, the Al used in the above biodegradability experiment
caligenes faecalis T1 was isolated from activated sludge, but there are countless microorganisms that release poly(3-hydroxybutyrate)-degrading enzymes outside of their cells, and they can be found in ordinary soil, seawater, lake water, It is thought to be present in rivers and activated sludge. Therefore, it is thought that a polymer that exhibits biodegradability by the method shown in this specification will decompose even in a normal natural environment (ecosystem).
【0061】[発明例2]ポリ(ε−カプロラクトン)
を数平均分子量 900のもの(Aldrich 社製
)に変更した以外は、前記実施例1と同様にして共重合
体を作製し、同様の実験を行なったところ、このものの
アセトン可溶部およびアセトン不溶部は生分解性を示し
た。結果をまとめて表2に示す。[Invention Example 2] Poly(ε-caprolactone)
A copolymer was prepared in the same manner as in Example 1, except that the number-average molecular weight of part showed biodegradability. The results are summarized in Table 2.
【0062】[発明例3]ポリ(ε−カプロラクトン)
の代わりにε−カプロラクトンモノマーを用い、反応時
間を20分とした以外は、前記実施例1と同様にして共
重合体を作製し、同様の実験を行なった。このもののア
セトン可溶部も生分解性を示した。結果を表2に示す。[Invention Example 3] Poly(ε-caprolactone)
A copolymer was prepared in the same manner as in Example 1, except that ε-caprolactone monomer was used instead of ε-caprolactone monomer and the reaction time was 20 minutes, and the same experiment was conducted. The acetone-soluble portion of this product also showed biodegradability. The results are shown in Table 2.
【0063】[発明例4]反応触媒をジアセチル亜鉛か
らトリフッ化ホウ素ジエチルエーテル(Aldrich
社製)2mgに変更し、反応時間を1時間とした以外は
、前記実施例1と同様にして共重合体を作製し、同様の
実験を行なった。このもののアセトン可溶部も生分解性
を示した。結果を表2に示す。[Invention Example 4] The reaction catalyst was changed from diacetyl zinc to boron trifluoride diethyl ether (Aldrich
A copolymer was prepared in the same manner as in Example 1 above, except that the amount was changed to 2 mg (manufactured by Co., Ltd.) and the reaction time was 1 hour, and the same experiment was conducted. The acetone-soluble portion of this product also showed biodegradability. The results are shown in Table 2.
【0064】[発明例5]ポリ(3−ヒドロキシブチレ
ート)の代わりに、合成例2で合成した(3−ヒドロキ
シブチレート)−(3−ヒドロキシバリレート)共重合
体0.2gを用い、反応温度を170℃、反応温度を3
時間として実施例1と同様に共重合体を作製した。同様
の生分解実験を行なったところ、アセトン可溶部は生分
解性を示した。結果を表2に示す。[Invention Example 5] Using 0.2 g of the (3-hydroxybutyrate)-(3-hydroxyvalerate) copolymer synthesized in Synthesis Example 2 instead of poly(3-hydroxybutyrate), Reaction temperature: 170℃, reaction temperature: 3
A copolymer was produced in the same manner as in Example 1. When similar biodegradation experiments were conducted, the acetone-soluble portion showed biodegradability. The results are shown in Table 2.
【0065】[比較例1]ポリ(ε−カプロラクトン)
(Aldrich 社製 数平均分子量27,000
)をプレス温度70℃で熱プレス成形して前記実施例1
と同様の試料を作製し、実施例1と同様の生分解実験を
行なった。しかしながら、実験前後での重量差は認めら
れず、この系での生分解性を示さなかった。結果を表2
に示す。[Comparative Example 1] Poly(ε-caprolactone)
(Manufactured by Aldrich, number average molecular weight 27,000
) was hot press molded at a press temperature of 70°C to obtain the above Example 1.
A similar sample was prepared and a biodegradation experiment similar to that in Example 1 was conducted. However, no difference in weight was observed before and after the experiment, indicating no biodegradability in this system. Table 2 shows the results.
Shown below.
【0066】[比較例2]ジアセチル亜鉛等の触媒を全
く用いない以外は、前記実施例1と同様の反応を行なっ
た。得られたポリマーは全てアセトン可溶性であった。
また、同様の生分解実験を行なったところ、生分解性は
認められなかった。結果を表2に示す。[Comparative Example 2] The same reaction as in Example 1 was carried out except that no catalyst such as diacetylzinc was used. All of the obtained polymers were soluble in acetone. Furthermore, when similar biodegradation experiments were conducted, no biodegradability was observed. The results are shown in Table 2.
【0067】
なお、上記表1において、ε−CLはε−カプロラクト
ンを示す。[0067] In Table 1 above, ε-CL indicates ε-caprolactone.
【0068】上記実施例より、本発明品は良好な生分解
性を有することが解る。また、本発明品は融点が167
℃以下とポリ(3−ヒドロキシブチレート)の融点17
9℃および分解温度185℃よりも低い温度であるので
、成形温度を低くすることができ、また、加熱成形の際
に分解や変質等が起こる可能性も極めて少ない。From the above examples, it can be seen that the product of the present invention has good biodegradability. In addition, the product of the present invention has a melting point of 167
℃ or less and the melting point of poly(3-hydroxybutyrate) 17
Since the temperature is lower than 9° C. and the decomposition temperature of 185° C., the molding temperature can be lowered, and the possibility of decomposition, deterioration, etc. occurring during hot molding is extremely low.
【0069】[発明例1]前記発明例4で作製したポリ
マー100重量部に対して、タルク(浅田製粉株式会社
製、JA−80R)20重量部、酸化防止剤(チバガイ
ギー社製 イルガノックス1010)0.5重量部、
酸化チタン(石原産業株式会社製 タイペーク)1重
量部を、165℃に加熱したミキシングロール上で混合
し、シート状にとり出した後、シートペレタイザーでカ
ットしてペレット化した。これを押出し成形機(株式会
社東洋精機製作所製 プラストミル)でノズルおよび
ダイ温度170℃にて、外径10mm、内径5mmのチ
ューブ状に成形した。これは硬いチューブであった。こ
のチューブを長さ約2cmに切断し、神奈川県足柄上郡
中井町の土中に埋め、6カ月後に掘りおこした結果、全
て分解がおきたため破片すら発見することができなかっ
た。[Invention Example 1] For 100 parts by weight of the polymer prepared in Invention Example 4, 20 parts by weight of talc (JA-80R, manufactured by Asada Seifun Co., Ltd.) and an antioxidant (Irganox 1010, manufactured by Ciba Geigy) were added. 0.5 parts by weight,
One part by weight of titanium oxide (Tiepeke, manufactured by Ishihara Sangyo Co., Ltd.) was mixed on a mixing roll heated to 165°C, taken out in a sheet form, and then cut with a sheet pelletizer to form pellets. This was molded into a tube shape with an outer diameter of 10 mm and an inner diameter of 5 mm using an extrusion molding machine (Plastomill manufactured by Toyo Seiki Seisakusho Co., Ltd.) at a nozzle and die temperature of 170°C. This was a hard tube. The tube was cut into pieces about 2 cm long and buried in the soil in Nakai Town, Ashigarakami District, Kanagawa Prefecture. When they dug it up six months later, they were unable to find any fragments as it had completely decomposed.
【0070】以上の結果より、本発明の効果は明らかで
ある。From the above results, the effects of the present invention are clear.
【0071】[0071]
【発明の効果】以上詳細に説明したように、本発明の生
分解性共重合ポリエステルおよび生分解性樹脂組成物は
良好な生分解性のみならず、加工性等の物性にも優れ、
しかも安価であるという優れた特性を有する。このよう
な本発明の生分解性共重合ポリエステルおよび生分解性
樹脂組成物は、環境汚染の心配のない材料として、各種
の包装材、カテーテルや血液バッグ等の医療器具、成形
材料等として広く各種の用途に適用可能である。Effects of the Invention As explained in detail above, the biodegradable copolyester and biodegradable resin composition of the present invention not only have good biodegradability but also excellent physical properties such as processability.
Moreover, it has the excellent property of being inexpensive. The biodegradable copolyester and biodegradable resin composition of the present invention are widely used as materials for various packaging materials, medical devices such as catheters and blood bags, molding materials, etc. as materials that are free from environmental pollution. It is applicable to the following uses.
Claims (5)
カノエートおよび4−ヒドロキシアルカノエートの少な
くとも一方が5〜95モル%含まれ、残部は異なる繰り
返し単位をもつ、共重合ポリエステルからなることを特
徴とする生分解性共重合ポリエステル。1. A copolymerized polyester containing 5 to 95 mol% of at least one of 3-hydroxyalkanoate and 4-hydroxyalkanoate in terms of repeating units, and the remainder having different repeating units. Biodegradable copolyester.
−ヒドロキシプロピオネート、3−ヒドロキシブチレー
ト、3−ヒドロキシバリレートおよび3−ヒドロキシオ
クタノエートからなる群より選ばれた1以上である請求
項1に記載の生分解性共重合ポリエステル。2. The 3-hydroxyalkanoate is 3-hydroxyalkanoate.
The biodegradable copolyester according to claim 1, which is one or more selected from the group consisting of -hydroxypropionate, 3-hydroxybutyrate, 3-hydroxyvalerate, and 3-hydroxyoctanoate.
−ヒドロキシブチレートおよび4−ヒドロキシバリレー
トの少なくとも一方である請求項1または2に記載の生
分解性共重合ポリエステル。3. The 4-hydroxyalkanoate is 4-hydroxyalkanoate.
The biodegradable copolyester according to claim 1 or 2, which is at least one of -hydroxybutyrate and 4-hydroxyvalerate.
アルカノエートおよび4−ヒドロキシアルカノエート以
外の構成繰り返し単位が、エチレンアジペート、エチレ
ンアゼレート、エチレンセバケート、テトラメチレンア
ジペート、テトラメチレンセバケート、ヘキサメチレン
セバケート、ε−カプロラクトンおよびβ−プロピオラ
クトンの少なくとも一方である請求項1〜3のいずれか
に記載の生分解性共重合ポリエステル。4. The constituent repeating units other than 3-hydroxyalkanoate and 4-hydroxyalkanoate of the copolymerized polyester are ethylene adipate, ethylene azelate, ethylene sebacate, tetramethylene adipate, tetramethylene sebacate, hexamethylene. The biodegradable copolyester according to any one of claims 1 to 3, which is at least one of sebacate, ε-caprolactone, and β-propiolactone.
共重合ポリエステルを主成分としてなることを特徴とす
る生分解性樹脂組成物。5. A biodegradable resin composition comprising the biodegradable copolyester according to any one of claims 1 to 4 as a main component.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5484591A JPH04292619A (en) | 1991-03-19 | 1991-03-19 | Bio-degradable copolymerized polyester and bio-degradable resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5484591A JPH04292619A (en) | 1991-03-19 | 1991-03-19 | Bio-degradable copolymerized polyester and bio-degradable resin composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04292619A true JPH04292619A (en) | 1992-10-16 |
Family
ID=12981947
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5484591A Withdrawn JPH04292619A (en) | 1991-03-19 | 1991-03-19 | Bio-degradable copolymerized polyester and bio-degradable resin composition |
Country Status (1)
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995020614A1 (en) * | 1994-01-28 | 1995-08-03 | The Procter & Gamble Company | Biodegradable copolymers and plastic articles comprising biodegradable copolymers |
JPH08311181A (en) * | 1995-05-19 | 1996-11-26 | Agency Of Ind Science & Technol | High-molecular-weight aliphatic copolyester and its production |
JPH09249477A (en) * | 1996-03-14 | 1997-09-22 | Yuukishitsu Hiryo Seibutsu Kassei Riyou Gijutsu Kenkyu Kumiai | Granular fertilizer coated with collapsible coating film |
US9125719B2 (en) | 2003-05-08 | 2015-09-08 | Tepha, Inc. | Polyhydroxyalkanoate medical textiles and fibers |
US9555155B2 (en) | 2014-12-11 | 2017-01-31 | Tepha, Inc. | Methods of orienting multifilament yarn and monofilaments of poly-4-hydroxybutyrate and copolymers thereof |
JP2017025138A (en) * | 2015-07-16 | 2017-02-02 | 大阪瓦斯株式会社 | Biodegradable copolymer and production process therefor as well as biodegradability improvement method |
US10500303B2 (en) | 2014-08-15 | 2019-12-10 | Tepha, Inc. | Self-retaining sutures of poly-4-hydroxybutyrate and copolymers thereof |
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-
1991
- 1991-03-19 JP JP5484591A patent/JPH04292619A/en not_active Withdrawn
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995020614A1 (en) * | 1994-01-28 | 1995-08-03 | The Procter & Gamble Company | Biodegradable copolymers and plastic articles comprising biodegradable copolymers |
CN1097603C (en) * | 1994-01-28 | 2003-01-01 | 普罗克特和甘保尔公司 | Biodegradable copolymers and plastic articles comprising biodegradable copolymers |
JPH08311181A (en) * | 1995-05-19 | 1996-11-26 | Agency Of Ind Science & Technol | High-molecular-weight aliphatic copolyester and its production |
JPH09249477A (en) * | 1996-03-14 | 1997-09-22 | Yuukishitsu Hiryo Seibutsu Kassei Riyou Gijutsu Kenkyu Kumiai | Granular fertilizer coated with collapsible coating film |
US10111738B2 (en) | 2003-05-08 | 2018-10-30 | Tepha, Inc. | Polyhydroxyalkanoate medical textiles and fibers |
US10314683B2 (en) | 2003-05-08 | 2019-06-11 | Tepha, Inc. | Polyhydroxyalkanoate medical textiles and fibers |
US9333066B2 (en) | 2003-05-08 | 2016-05-10 | Tepha, Inc. | Method of making a medical textile from polyhydroxyalkanoate fibers |
US10136982B2 (en) | 2003-05-08 | 2018-11-27 | Tepha, Inc. | Polyhydroxyalkanoate medical textiles and fibers |
US9125719B2 (en) | 2003-05-08 | 2015-09-08 | Tepha, Inc. | Polyhydroxyalkanoate medical textiles and fibers |
US10500303B2 (en) | 2014-08-15 | 2019-12-10 | Tepha, Inc. | Self-retaining sutures of poly-4-hydroxybutyrate and copolymers thereof |
US11426484B2 (en) | 2014-08-15 | 2022-08-30 | Tepha, Inc. | Self-retaining sutures of poly-4-hydroxybutyrate and copolymers thereof |
US11944709B2 (en) | 2014-08-15 | 2024-04-02 | Tepha, Inc. | Self-retaining sutures of poly-4-hydroxybutyrate and copolymers thereof |
US10227713B2 (en) | 2014-12-11 | 2019-03-12 | Tepha, Inc. | Methods of orienting multifilament yarn and monofilaments of poly-4-hydroxybutyrate and copolymers thereof |
US9555155B2 (en) | 2014-12-11 | 2017-01-31 | Tepha, Inc. | Methods of orienting multifilament yarn and monofilaments of poly-4-hydroxybutyrate and copolymers thereof |
US10590566B2 (en) | 2014-12-11 | 2020-03-17 | Tepha, Inc. | Methods of orienting multifilament yarn and monofilaments of poly-4-hydroxybutyrate and copolymers thereof |
US10626521B2 (en) | 2014-12-11 | 2020-04-21 | Tepha, Inc. | Methods of manufacturing mesh sutures from poly-4-hydroxybutyrate and copolymers thereof |
US11828006B2 (en) | 2014-12-11 | 2023-11-28 | Tepha, Inc. | Methods of orienting multifilament yarn and monofilaments of poly-4-hydroxybutyrate and copolymers thereof |
JP2017025138A (en) * | 2015-07-16 | 2017-02-02 | 大阪瓦斯株式会社 | Biodegradable copolymer and production process therefor as well as biodegradability improvement method |
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