JPH0428106B2 - - Google Patents
Info
- Publication number
- JPH0428106B2 JPH0428106B2 JP57184730A JP18473082A JPH0428106B2 JP H0428106 B2 JPH0428106 B2 JP H0428106B2 JP 57184730 A JP57184730 A JP 57184730A JP 18473082 A JP18473082 A JP 18473082A JP H0428106 B2 JPH0428106 B2 JP H0428106B2
- Authority
- JP
- Japan
- Prior art keywords
- magnetic
- sleeve
- component
- developer
- particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002245 particle Substances 0.000 claims description 65
- 239000000696 magnetic material Substances 0.000 claims description 14
- 229910000859 α-Fe Inorganic materials 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 11
- 239000006247 magnetic powder Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 239000006185 dispersion Substances 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 description 18
- 239000011347 resin Substances 0.000 description 18
- -1 vinyl resins, acrylic Chemical compound 0.000 description 16
- 230000001737 promoting effect Effects 0.000 description 13
- 239000000203 mixture Substances 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 235000014113 dietary fatty acids Nutrition 0.000 description 9
- 239000000194 fatty acid Substances 0.000 description 9
- 229930195729 fatty acid Natural products 0.000 description 9
- 150000004665 fatty acids Chemical class 0.000 description 9
- 239000006249 magnetic particle Substances 0.000 description 8
- 239000001993 wax Substances 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 6
- 235000021355 Stearic acid Nutrition 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 239000006229 carbon black Substances 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 5
- 239000008117 stearic acid Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 230000005415 magnetization Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- UCNNJGDEJXIUCC-UHFFFAOYSA-L hydroxy(oxo)iron;iron Chemical compound [Fe].O[Fe]=O.O[Fe]=O UCNNJGDEJXIUCC-UHFFFAOYSA-L 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
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- 229920001155 polypropylene Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- TWJNQYPJQDRXPH-UHFFFAOYSA-N 2-cyanobenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1C#N TWJNQYPJQDRXPH-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 235000021360 Myristic acid Nutrition 0.000 description 2
- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 239000011362 coarse particle Substances 0.000 description 2
- 239000006258 conductive agent Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 2
- 239000000025 natural resin Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- AXWLFOKLQGDQFR-UHFFFAOYSA-N zinc iron(2+) manganese(2+) oxygen(2-) Chemical compound [O-2].[Fe+2].[Zn+2].[Mn+2].[O-2].[O-2] AXWLFOKLQGDQFR-UHFFFAOYSA-N 0.000 description 2
- DOQWNXVUTAWORG-YNKKZALPSA-N (z,12r)-12-hydroxy-n-[2-[[(z,12r)-12-hydroxyoctadec-9-enoyl]amino]ethyl]octadec-9-enamide Chemical compound CCCCCC[C@@H](O)C\C=C/CCCCCCCC(=O)NCCNC(=O)CCCCCCC\C=C/C[C@H](O)CCCCCC DOQWNXVUTAWORG-YNKKZALPSA-N 0.000 description 1
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Natural products CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- ALVUHLMBSCMAIG-UHFFFAOYSA-N 2-hydroxy-n-(2-hydroxyethyl)octadecanamide Chemical compound CCCCCCCCCCCCCCCCC(O)C(=O)NCCO ALVUHLMBSCMAIG-UHFFFAOYSA-N 0.000 description 1
- 235000007173 Abies balsamea Nutrition 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 239000004857 Balsam Substances 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000004859 Copal Substances 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 208000011231 Crohn disease Diseases 0.000 description 1
- 229910000737 Duralumin Inorganic materials 0.000 description 1
- 241000782205 Guibourtia conjugata Species 0.000 description 1
- 244000018716 Impatiens biflora Species 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 229910017771 LaFeO Inorganic materials 0.000 description 1
- 239000004166 Lanolin Substances 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229920001890 Novodur Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- JHNCXGXWSIOXSX-UHFFFAOYSA-N [Nd+3].[O-2].[Fe+2] Chemical compound [Nd+3].[O-2].[Fe+2] JHNCXGXWSIOXSX-UHFFFAOYSA-N 0.000 description 1
- GZHZIMFFZGAOGY-UHFFFAOYSA-N [O-2].[Fe+2].[La+3] Chemical compound [O-2].[Fe+2].[La+3] GZHZIMFFZGAOGY-UHFFFAOYSA-N 0.000 description 1
- WQHONKDTTOGZPR-UHFFFAOYSA-N [O-2].[O-2].[Mn+2].[Fe+2] Chemical compound [O-2].[O-2].[Mn+2].[Fe+2] WQHONKDTTOGZPR-UHFFFAOYSA-N 0.000 description 1
- 239000011354 acetal resin Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- CEGOLXSVJUTHNZ-UHFFFAOYSA-K aluminium tristearate Chemical compound [Al+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CEGOLXSVJUTHNZ-UHFFFAOYSA-K 0.000 description 1
- 229940063655 aluminum stearate Drugs 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- HPYIMVBXZPJVBV-UHFFFAOYSA-N barium(2+);iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Ba+2] HPYIMVBXZPJVBV-UHFFFAOYSA-N 0.000 description 1
- 235000013871 bee wax Nutrition 0.000 description 1
- 239000012166 beeswax Substances 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- BAXLMRUQFAMMQC-UHFFFAOYSA-N cadmium(2+) iron(2+) oxygen(2-) Chemical compound [Cd+2].[O-2].[Fe+2].[O-2] BAXLMRUQFAMMQC-UHFFFAOYSA-N 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- HRBZRZSCMANEHQ-UHFFFAOYSA-L calcium;hexadecanoate Chemical compound [Ca+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O HRBZRZSCMANEHQ-UHFFFAOYSA-L 0.000 description 1
- 239000004204 candelilla wax Substances 0.000 description 1
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- 239000004203 carnauba wax Substances 0.000 description 1
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- 239000000969 carrier Substances 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
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- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- NZLGDGOPUXEZGO-UHFFFAOYSA-N formaldehyde;hexadecanamide Chemical compound O=C.CCCCCCCCCCCCCCCC(N)=O NZLGDGOPUXEZGO-UHFFFAOYSA-N 0.000 description 1
- DKMVUIBITPUCDG-UHFFFAOYSA-N formaldehyde;octadecanamide Chemical compound O=C.CCCCCCCCCCCCCCCCCC(N)=O DKMVUIBITPUCDG-UHFFFAOYSA-N 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- IUJAMGNYPWYUPM-UHFFFAOYSA-N hentriacontane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC IUJAMGNYPWYUPM-UHFFFAOYSA-N 0.000 description 1
- HSEMFIZWXHQJAE-UHFFFAOYSA-N hexadecanamide Chemical compound CCCCCCCCCCCCCCCC(N)=O HSEMFIZWXHQJAE-UHFFFAOYSA-N 0.000 description 1
- SSVSELJXJJCANX-UHFFFAOYSA-N hexadecanehydrazide Chemical compound CCCCCCCCCCCCCCCC(=O)NN SSVSELJXJJCANX-UHFFFAOYSA-N 0.000 description 1
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- DMTIXTXDJGWVCO-UHFFFAOYSA-N iron(2+) nickel(2+) oxygen(2-) Chemical compound [O--].[O--].[Fe++].[Ni++] DMTIXTXDJGWVCO-UHFFFAOYSA-N 0.000 description 1
- ADCBYGNHJOLWLB-UHFFFAOYSA-N iron(2+) oxygen(2-) yttrium(3+) Chemical compound [Y+3].[O-2].[Fe+2] ADCBYGNHJOLWLB-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- AYPFWJGLQGUQMT-UHFFFAOYSA-N iron;oxolead Chemical compound [Fe].[Pb]=O AYPFWJGLQGUQMT-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 235000019388 lanolin Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- ZTERWYZERRBKHF-UHFFFAOYSA-N magnesium iron(2+) oxygen(2-) Chemical compound [Mg+2].[O-2].[Fe+2].[O-2] ZTERWYZERRBKHF-UHFFFAOYSA-N 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical compound COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- 239000012184 mineral wax Substances 0.000 description 1
- 239000012170 montan wax Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 1
- BYTFESSQUGDMQQ-UHFFFAOYSA-N octadecanehydrazide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NN BYTFESSQUGDMQQ-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- 239000008601 oleoresin Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000874 polytetramethylene terephthalate Polymers 0.000 description 1
- 229920002102 polyvinyl toluene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- WGEATSXPYVGFCC-UHFFFAOYSA-N zinc ferrite Chemical compound O=[Zn].O=[Fe]O[Fe]=O WGEATSXPYVGFCC-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/09—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer using magnetic brush
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Magnetic Brush Developing In Electrophotography (AREA)
Description
本発明は、静電像の磁気ブラシ現像法に関する
もので、より詳細には磁性トナーの磁気ブラシに
よる静電像の現像に際して、磁気ブラシの穂立を
良好にし且つ磁性トナーの摩擦帯電を有効に行わ
せるための改善に関する。本発明は更に、磁性ト
ナー相互のブロツキングを防止し、紙粉等の異物
混入やトナー粒子粗大化による白筋の発生をも解
消した磁気ブラシ現像方法に関する。
従来、静電像の磁気ブラシ現像に用いる現像剤
としては、定着性の顕電性粉末(トナー)と磁性
キヤリヤとの混合物から成る2成分系現像剤と、
定着性媒質中に磁性体粉末を分散したものを粒子
に成形したものから成る1成分系磁性現像剤との
2種類が知られている。
これらの現像剤の内、2成分系現像剤では、磁
性キヤリヤとトナーとの摩擦によつてトナー粒子
を帯電することが必要であり、磁性キヤリヤーと
トナーとの混合比を一定の範囲に維持しなけれ
ば、良好な画像が得られないという欠点がある。
また、長期使用中に磁性キヤリヤー表面にトナー
乃至はトナー成分が付着蓄積して(スペント・ト
ナーと一般に言われる)、トナーの帯電が困難と
なるという問題を生ずる。
一方、1成分系磁性現像剤では、2成分系現像
剤のように、磁性キヤリヤを使用する煩わしさな
しに現像が可能であるという利点を有するが、1
成分系磁性現像剤を用いる場合には、温度及び湿
度等の環境変化によつて磁気ブラシの穂立ちがか
なり変化し、穂立量を一定とすることが困難とな
るという欠点が屡々認められる。即ち、1成分系
磁性現像剤では、磁気ブラシの穂を形成するのは
現像剤そのものであり、しかも現像剤粒子は、現
像スリーブの回転或いはスリーブ内の磁石の回転
につれて、スリーブ上を移動しつつ穂立ちが行わ
れるため、現像剤の流動性(これは環境変化に伴
ない変化する)が変化すると、穂立ち量も変化す
るのである。
更に、一成分系磁性現像剤においては、現像の
闘値は、現像剤のスリーブに対する磁気的吸引力
と静電像に対するクローン力とによつて決定され
るため種々の問題を生じる。即ち、磁性材料が樹
脂中に埋め込まれているため、現像スリーブに対
する磁気的吸引力が磁性キヤリヤーに比して弱
く、現像に際してカブリを生じ易いという問題が
あり、また現像剤粒子の流動性の低下により粒子
相互の摩擦帯電が十分に行われず、その結果とし
て画像濃度が低下するという問題がある。
従つて、本発明の目的は、一成分系磁性トナー
による磁気ブラシ現像に際して、環境変化にもか
かわらず磁気ブラシの穂立ちが常に良好に維持さ
れ、しかも磁気ブラシ中のトナーの摩擦帯電が有
効に行われる現像方法を提供するにある。
本発明の他の目的は、磁性トナー粒子相互のブ
ロツキングが防止され、更に現像剤中に紙粉等の
異物混入や粒子粗大化による白筋の発生も防止さ
れた現像方法を提供するにある。
本発明によれば、静電像を有する基体表面と内
部に磁石を備えた現像剤搬送用スリーブ上に形成
される現像剤の磁気ブラシとを摺擦させることか
ら成る静電像の現像方法において、
磁性体の粒状物から成る穂立促進成分を常時ス
リーブ上に保持し、粒径5乃至50ミクロンの定着
媒質中−磁性体粉末分散物の粒子から成る磁性ト
ナー成分を、前記穂立促進成分と該磁性トナー成
分との重量比が80:20乃至10:90となるようにス
リーブ上に供給して、該穂立促進成分と該磁性ト
ナー成分とでスリーブ上に磁気ブラシを形成させ
るとともに、
非磁性材料から成る穂切機構の現像剤導入側に
近接して集中平行磁界域を形成させ、
前記磁気ブラシをスリーブ上の前記平行磁界域
に通すことを特徴とする静電像の磁気ブラシ現像
法が提供される。
本発明を添付図面を参照しつつ以下に詳細に説
明する。
本発明に用いる現像装置の一例を示す第1図に
おいて、電子写真感光層1を表面に備えたドラム
状支持体2が回転可能に設けられており、この感
光層1の移動に沿つて、全体として3で示す現像
装置が設けられている。
この現像装置3は、現像剤収容室4、現像ロー
ル5及び穂切機構6から成つており、この現像ロ
ール5は、非磁性材料から成る円筒状のスリーブ
7と該スリーブ内に収容された多数の極を有する
磁石8とから成つている。
本発明においては、後述する集中平行磁界域を
形成するために、磁石8を位置固定しておくこと
が必要であり、スリーブ7の回転により現像剤の
搬送を行うものとする。磁石8を回転させる場合
には、磁界が変動するため、集中平行磁界域を形
成することが困難となる。なお、磁気ブラシ9の
移動は、スリーブ7の回転方向と同方向に行われ
る。
現像剤収容室5内の現像剤は、スリーブ7上に
吸着保持されて磁極N或いはSに対応する位置で
穂立して磁気ブラシ9を形成し、この磁気ブラシ
9は、スリーブ7の回転に伴つて、スリーブ7上
を一定の方向に搬送され、感光層1と摺擦して、
感光層1上の静電像を現像する。
本発明は、磁性体の粒状物から成る穂立促進成
分10と、粒径5乃至50ミクロンの定着媒質中−
磁性体粉末分散物の粒子から成る磁性トナー成分
11とで、スリーブ7上に磁気ブラシ9を形成さ
せること、及び磁気ブラシ9をスリーブ7上に形
成された集中平行磁界域12に通すことに顕著な
特徴を有するものである。
先ず、この穂立促進成分10は、フエライトの
ような磁性体単独から成つているため、磁性体粉
末が定着媒質中に分散している磁性トナー成分1
1に比して、磁気的特性に優れており、従つてス
リーブ上の磁気ブラシの穂立を良好にするという
作用を有している。
一般に、磁性トナーは、定着用媒質を含むた
め、温度が高くなると流動性が低下し、ブロツキ
ングを生じる場合さえもあり、このような流動性
の低下やブロツキングは、当然磁気ブラシの穂立
量の減少、従つて、カスレやスジ等の画質の低下
をまねくことになる。かかる流動性の低下やブロ
ツキングは、温度の上昇や磁性トナー粒子表面へ
の結露によつても同様に生じる。これに対して、
本発明の穂立促進成分を磁性トナーと組合せる
と、このような磁性現像剤の環境変化にかかわら
ず、磁気ブラシの穂立が常に良好な状態に維持さ
れ、カスレ、スジ等の発生による画質の低下を抑
制することが可能となる。
更に、このような磁気的特性の良好な穂立促進
成分を磁性トナー中と組合せて用いることによ
り、スリーブ上で現像剤を搬送する際に、現像剤
に混合攪拌効果が付与され、これにより温度や湿
度等の環境変化にかかわらず、現像剤成分が流動
性のある粉末状態に維持されるという付加的な利
点もある。
本発明においては、現像スリーブ7上に、磁性
体粒子から成る成分10とトナー成分11との混
合物から成る磁気ブラシ9が形成される点では、
2成分系現像剤による磁気ブラシ現像法と類似し
ているかの如くである。しかしながら、本発明に
用いるトナーは定着媒質中−磁性粉末分散物の粒
子から成る点で、通常の2成分系現像剤のそれと
相違するばかりではなく、現像り原理も2成分系
現像剤のそれとは全く異なつている。
即ち、本発明で用いる磁性トナー成分は、通常
の1成分系磁性現像剤と同様に、スリーブへの磁
気的吸引力と、静電像への静電的吸引力(クーロ
ン力)とのバランスの上で現像が行われるもので
あり、かくして現像の際の闘値が穂立促進成分や
キヤリヤーとは無関係に決定される点で、2成分
系現像剤とは現像機能も異にしている。かくし
て、本発明による現像法では、穂立促進成分とト
ナー成分との重量比を80:20乃至10:90、特に
65:35乃至20:80の広い範囲で変化させた場合に
も、形成される画像濃度はほぼ一定の高いレベル
に維持されるのであつて、これは本発明の重要な
特徴の一つである。因みに、通常の2成分系現像
剤におけるトナー濃度は2乃至15重量%の狭い範
囲でのみ、カブリなしに高濃度の画像が得られる
ものである。
のみならず、本発明においては、前述した穂立
促進成分10は常時スリーブ7上に保持され、一
方磁性トナー成分11のみが現像剤収容室4に収
容され、この収容室4から磁性トナー成分11の
みがスリーブ7上に供給されて、両者の混合物か
ら成る磁気ブラシ9を形成する。このため、本発
明によれば、通常の1成分系磁性現像剤と殆んど
同様の取扱いが可能であり、面倒なトナー濃度の
調節が不要であるという利点が得られる。
本発明においては、スリーブ7上に集中平行磁
界域12を形成するために、磁性材料のプレート
等から成る穂立促進機構13をスリーブ7表面か
ら小間隔をおいて且つ磁石8の磁極に対向するよ
うに配置する。第1図に示す具体例においては、
この穂立促進機構13は、非磁性材料から成る穂
切機構6の磁気ブラシ導入側に近接して配置され
ており、該機構13とスリーブ内磁極NまたはS
との間に、平行な集中磁界12が形成される。
しかして、本発明によれば、前述した磁性粒子
から成る穂立促進成分10と磁性トナー成分11
との混合物を、搬送用スリーブ7の平行集中磁界
域12に供給することにより、この域12におい
て、前記混合物の密度は一様に粗な状態に解され
ることになる。穂立促進成分10と磁性トナー成
分11とが密度の粗な状態に一様に解されること
により、穂立促進成分10が常時スリーブ7上に
保持され、この上に磁性トナー成分11が供給さ
れる場合でも、両者の混合攪拌がトナー粒子相互
の圧縮等を生じることなしに極めて有効にしかも
均一且つ一様に行われることになり、トナー粒子
の有効な帯電とトナー粒子のブロツキング防止と
が可能となるものである。このような圧縮力を伴
なわない攪拌は、スリーブ内極磁と磁性材料13
との間の平行集中磁界域12に両成分を通すこと
によりはじめて可能となるのである。
また、この平行集中磁界域では穂立が粗で一様
な状態に一且還元されることから、スリーブ全長
にわたつて穂立が一様となり、濃度が一様でしか
も部分的な白筋等の発生のない画像の形成が可能
となる。
更に、第1図の具体例に示す通り、穂切機構6
の現像剤導入側に近接して、磁性材料から成る穂
立促進機構13を配置することにより、穂立が一
様でしかも現像剤密度が一様に粗な状態で、直ち
に非磁性の穂切機構6で磁気ブラシを切断するこ
とにより、スリーブ7の全周にわたつて、現像剤
の磁気ブラシを安定に、定量的に供給することが
可能となる。例えて言えば、この態様においては
穂立促進機構13という磁気的拡大鏡で磁気ブラ
シ9を拡大させ、この拡大された磁気ブラシ9を
非磁性の穂切板6で切断することにより、磁気ブ
ラシ9の極めて精度の高い切断、即ち穂切が可能
となるのである。このため、この態様によれば、
感光層1の全面にわたつて濃淡のない、一様でし
かも安定した濃度の画像の形成が可能となるもの
である。
更にまた、外部から現像機構内に侵入した紙粉
やゴミ等の異物とトナー粒子との凝集で生ずる粗
大粒子、或いはトナー粒子相互の固い凝集物等が
穂切機構6の先端で堰止められた場合にも、前述
した穂立促進機構13の作用により、これを取囲
むように磁気ブラシが形成され、この堰止められ
た部分を通過する磁気ブラシの厚みが他の部分よ
りも筋状に薄くなるのが防止され、白スジ発生が
有効に解消されることになる。
本発明においては、磁性穂立促進機構13とス
リーブ7とのクリアランスd2は、穂切機構6とス
リーブ7とのクリアランスd1よりも大であり、一
般にd2/d1の比は1.05乃至10、特に1.5乃至6.5の
範囲にあることが本発明の目的に望ましい。即
ち、この比が上記範囲よりも小さい場合も大きい
場合も、上記範囲内にある場合に比して、前述し
た諸作用を行わせることが困難となる。尚、クリ
アランスd1は一成分系磁性現像剤に普通に用いら
れる範囲、例えば0.1乃至1mmとしてよい。
穂立促進機構13は、任意の磁性材料、例えば
軟鉄板、鋼鉄板、フエライト焼結板、ニツケル
板、コバルト板等から成つていることができ、そ
の厚みは、波打し現象を防止し且つ穂立を良好且
つ均斉にするために、十分な厚み、例えば0.5乃
至5mmの範囲にあることが望ましい。
穂切機構6は、任意の非磁性材料、例えば真
鍮、リン青銅、アルミ、ジユラルミン、非磁性ス
テンレス鋼、各種セラミツクス、ガラス、プラス
チツクス等から成ることができる。
本発明においては、穂立促進成分10が焼結フ
エライト粒子から成ることが現像効率の点で好適
である。例えば公知の磁性キヤリヤ(一般に鉄粉
キヤリヤと呼ばれるもの)は、10乃至20e.m.u./
gの残留磁化及び10乃至300eの保磁力を有するの
に対して、本発明に用いる焼結フエライト粒子は
0乃至1.0e.m.u./gの残留磁化及び0乃至50eの
保磁力を示す。かくして、従来の磁性キヤリヤと
磁性トナーとの組合せでは、このキヤリヤの残留
磁化及び保磁力が大きいため、磁性トナーはキヤ
リヤ表面より離れにくくなり、現像効率が悪くな
るという問題がある。
これに対して、本発明に従い、焼結フエライト
粒子を穂立促進成分として使用すると、残留磁化
及び保磁力が従来の磁性キヤリヤのそれの1/10
乃至1/20と小さいため、穂立促進成分は良好な
穂立の磁気ブラシは形成するが、それ自体磁化さ
れることがなく、従つて良好な現像効率が得られ
るものである。
この焼結フエライト粒子の粒径が20ミクロンよ
りも小さい場合には、焼結ブラシの穂立ちを良好
にすることが困難となる傾向があり、一方この粒
径が100ミクロンよりも大きい場合には、形成さ
れるトナー像に一般ブラシマークと呼ばれる引掻
き傷が入る傾向がある。
本発明に用いる焼結フエライト粒子はそれ自体
公知のものであり、例えば酸化鉄亜鉛(ZnFe2
O4)、酸化鉄イツトリウム(Y3Fe5O12)、酸化鉄
カドミウム(CdFe2O4)、酸化鉄カドリニウム
(Gd3Fe5O12)、酸化鉄鋼(CuFe2O4)、酸化鉄鉛
(PbFe12O19)、酸化鉄ニツケル(NiFe2O4)、酸
化鉄ネオジウム(NdFeO3)、酸化鉄バリウム
(BaFe12O19)、酸化鉄マグネシウム(MgFe2
O4)、酸化鉄マンガン(MnFe2O4)、酸化鉄ラン
タン(LaFeO3)等の1種或いは2種以上から成
る組成の焼結フエライト粒子が使用される。本発
明の目的に特に好適なものは、酸化鉄マンガン亜
鉛から成る焼結フエライト粒子である。
粒子形状は、特に制限はないが、球状の焼結粒
子が有利に使用される。勿論不定型の焼結粒子も
本発明の目的に使用できる。
また、焼結フエライト粒子の代りに、マグネタ
イトをバインダで固めることに製造された粒径の
粗大な粒子、例えば粒径が75乃至15μmの粒子も
穂立促進成分として使用し得る。
本発明に用いる磁性トナー成分は、粒径が5乃
至50ミクロンの範囲にある定着媒質中−磁性体粉
末分散物の粒子であり、その組成及び製造方法
は、それ自体公知の一成分系磁性現像剤に準ずる
ことができる。
定着媒質としては、熱或いは圧力の適用下に定
着性を示す樹脂が使用され、これは熱可塑性樹脂
でも、或いは熱硬化型樹脂の未硬化のもの乃至は
初期縮合物であつてよい。有用な天然樹脂は、バ
ルサム樹脂、ロジン、シエラツク、コーパル等で
あり、これらの天然樹脂は、後述するビニル樹
脂、アクリル樹脂、アルキド樹脂、フエノール樹
脂、エポキシ樹脂、オレオレジン(油性樹脂)等
の1種又は2種以上で変性されていることができ
る。合成樹脂としては、塩化ビニル樹脂、塩化ビ
ニリデン樹脂、酢酸ビニル樹脂、ポリビニルブチ
ラールの如きビニルアセタール樹脂、或いはビニ
ルエーテル重合体の如きビニル樹脂;ポリアクリ
ル酸エステル、ポリメタクリル酸エステル、アク
リル酸共重合体、メタクリル酸共重合体の如きア
クリル樹脂;ポリエチレン、ポリプロピレン、ポ
リスチレン、水素添加スチレン樹脂、ポリビニル
トルエン、スチレン共重合体の如きスチレン系樹
脂;ナイロン−12、ナイロン−6、重合脂肪酸変
性ポリアミドの如きポリアミド樹脂;ポリエチレ
ンテレフタレート/イソフタレート、ポリテトラ
メチレンテレフタレート/イソフタレートの如き
ポリエステル;フタル酸樹脂、マレイン酸樹脂の
如きアルキド樹脂;フエノールホルムアルデヒド
樹脂;ケトン樹脂;クマロン−インデン樹脂;テ
ルペン樹脂;尿素−ホルムアルデヒド樹脂、メラ
ミン−ホルムアルデヒド樹脂等のアミノ樹脂;エ
ポキシ樹脂等を使用するこができ、これらの合成
樹脂はフエノール−エポキシ樹脂、アミノ−エポ
キシ樹脂の如く2種以上の組合せでも使用でき
る。
定着媒質は、ワツクスであつてもよく、例えば
カルナウバロウ、綿ロウ、カンデリラロウ、サト
ウキビロウ、ミツロウ、羊毛ロウ等の狭義のロ
ウ;モンタンロウ、パラフインロウ、ミクロクリ
スタリンワツクス等の鉱物ロウ;パルミチン酸、
ステアリン酸、ヒドロキシステアリン酸、ベヘン
酸等の炭素数16乃至22の固体高級脂肪酸;オレイ
ン酸アミド、ステアリン酸アミド、パルミチン酸
アミド、N−ヒドロキシエチル−ヒドロキシステ
アロアミド、N,N′−エチレン−ビス−ステア
ロアミド、N,N′−エチレン−ビス−リシノー
ルアミド、N,N′−エチレン−ビス−ヒドロキ
システアリルアミド等の炭素数16乃至22の高級
(以下、高級という用語は上述した炭素数16乃至
22の意味で使用するものとする)脂肪酸のアミド
類;例えばステアリン酸カルシウム、ステアリン
酸アルミニウム、ステアリン酸マグネシウム、パ
ルミチン酸カルシウムの如き高級脂肪酸のアルカ
リ金属塩、アルカリ土類金属塩、亜鉛塩、アルミ
ニウム塩等の金属塩;パルミチン酸ヒドラジド、
ステアリン酸ヒドラジド等の高級脂肪酸のヒドラ
ジド;ミリスチン酸のp−ヒドロキシアニリド、
ステアリン酸のp−ヒドロキシアニリドの如き高
級脂肪酸のp−ヒドロキシアニリド;ラウリン酸
のβ−ジエチルアミノエチルエステル塩酸塩、ス
テアリン酸のβ−ジエチルアミノエチルエステル
塩酸塩の如き高級脂肪酸のβ−ジエチルアミノエ
チルエステル塩酸塩;ステアリン酸アミド−ホル
ムアルデヒド縮合物、パルミチン酸アミド−ホル
ムアルデヒド縮合物の如き高級脂肪酸アミド−ホ
ルムアルデヒド縮合物;アミノ基を有する染料又
は染料ベースと該染料又は染料ベース当り4モル
倍以上の高級脂肪酸との造塩反応生成物、例えば
ステアリン酸、パルミチン酸或いはミリスチン酸
と染料或いは染料ベースとの造塩物;硬化キヤス
ター油、硬化牛脂油等の硬化油等;ポリエチレン
ワツクス、ポリプロピレンワツクス、酸化ポリエ
チレン等。
磁性体粉末としては、マグネタイト(Fe3O4)、
γ−三二酸化鉄(γ−Fe2O3)の他、穂立促進成
分について前述したものが使用されるが、現像剤
成分粒子中の磁性体粉末の量は、定着用媒質と磁
性体粉末との合計量当り40乃至75重量%の範囲と
するのがよい。
本発明の磁性トナー成分は、所謂導電性磁性現
像剤の形で用いることができ、この場合には現像
剤成分の電気抵抗が104Ω−cm乃至1012Ω−cmの
範囲となるように、現像剤成分粒子中にカーボン
ブラツクのような導電剤を含有させるか、或いは
現像剤成分の粒子表面にカーボンブラツクのよう
な導電剤をマブシにより付着させ、或いは更に埋
め込む。この導電性の現像剤成分において、誘電
分極により現像剤成分粒子の帯電が行われ、現像
が行われる。
また、この磁性トナー成分は所謂絶縁性磁性現
像剤の形で用いることができる。この場合には、
現像剤成分の電気抵抗を1013Ω−cm以上とする。
この現像剤においては、摩擦帯電の電荷を一定極
性に制御するために、所望によりそれ自体公知の
負または正の電荷制御剤をブレンドすることがで
きる。
これら何れのタイプのトナー成分においても、
粒状化は、上記成分を溶融混練し、冷却した後こ
れを粉砕することにより容易に行うことができ、
また樹脂溶液に磁性体粉末を分散させた後、これ
をスプレー造粒することによつても粒状物とする
こともできる。粒子の形状は球形でも、不定形で
も、或いは若干角を丸めた不定形の何れでもよ
い。
本発明において、穂立促進成分と磁性トナー成
分とは、既に前述した如く、80:20乃至10:90の
重量比、特に65:35乃至20:80の重量比でスリー
ブ上に存在させることができる。本発明におい
て、穂立促進成分は、スリーブ上に離脱すること
なく常に保持されるようにするのが望ましいが、
所望によつてはスリーブ上から一旦離脱させ、再
度スリーブ上に供給するようにしてもよい。前者
の場合には、現像剤容器にはトナー成分のみを充
填し、このトナー成分をスリーブに供給すればよ
く、通常の一成分系磁性現像剤と同様の現像剤供
給操作を行えばよいので操作は至つて簡単であ
る。また、後者の場合には、現像剤容器中でも、
穂立促進成分と磁性トナー成分との混合が行われ
るので流動性改善やブロツキング防止が一層完全
なものとなる。
本発明を次の例で説明する。
穂立促進成分の調製
(1) 酸化鉄マンガン亜鉛系焼結フエライト粒子
(平均粒子径40μm;粒度分布23〜53μm;TDK
社製 MFC−3)のみから成る穂立促進粒子
()
(2) 処方
プライオライトVTL 27重量部
(グツドイヤー社製ビニル
トルエン−ブタジエン共重
合体)
ビスコール550P 3 〃
(三洋化成株式会社製
ポリプロピレンワツクス)
プリンテツクスL 0.1 〃
(デグサ社製カーボンブラツク)
鉄黒B6 70 〃
(東洋色素株式会社製
四三酸化鉄)
製造方法
上記処方材料を加圧ニーダで溶融混練して分散
後、冷却しアルピネ社製ピンミルで粉砕を行う。
振動フルイ機を使用して粉砕物を75〜150μmに分
級して穂立促進粒子()を得た。
磁性現像剤成分の処方及び製造方法
(a) 処方
プライオライトACL 14重量部
(グツドイヤー社製
スチレンアクリル系共
重合体)
Hi Wax200P 31 〃
(三井ポリケミカル株式
会社製ポリエチレンワツ
クス)
磁性酸化鉄RB・BL 55 〃
(チタン工業株式会社製
四三酸化鉄)
上記処方材料を混合し、熱三本ロールミルを使
用して、溶融・混練し、冷却後ジエツトミルで微
粉砕を行う。アルピネ社製の風力分級機を使用し
て、5〜15μmの粒子を得た。分級して得た5〜
15μmの定着性磁性粒子2000重量部とRB・BL(チ
タン工業株式会社製四三酸化鉄)100重量部をヘ
ンシエルミキサーに入れ、50℃に内部を保温しな
がら30分間、回転数1500rpmで攪拌を行い定着性
磁性粒子表面に、四三酸化鉄粒子を埋込んだ。次
にミキサーを冷却しさらに四三酸化鉄80重量部と
エロジールR972,10重量部を回転数1000rpmで
5分間攪拌混合を行つて、自己帯電性圧力定着性
磁性粒子トナー(1)を得た。
(b) 処方
アルコンP−125 45重量部
(荒川林産化学工業KK製
水素添加スチレン樹脂)
ニグロシン・ステアレート 10 〃
(ニグロシンベースとステ
アリン酸1:4重量部の塩)
アマイドAP−1 25 〃
(日本化成株式会社製
脂肪酸アミドmp98℃)
エバフレツクス420 20 〃
(三井ポリケミカル株式会社
製エチレン−酢酸ビニル
共重合体)
スペシヤルブラツクN 12 〃
デグサ社製カーボンブラツク)
鉄黒B6 250重量部
(東洋色素株式会社製
四三酸化鉄)
上記処方材料を加熱トルエン1000重量部に攪拌
しながら投入し、ホモミキサーを使用して30分間
かけ溶解分散させる。この分散液を70℃に保温し
ながら、150℃の熱風中に噴霧し球形の乾燥微粒
子を得た。5〜15μの粒子径に分級した。分級粒
子100重量部に対して、プリンテツクL(カーボン
ブラツク)0.5重量部とエロジールR972(シリカ
微粉末)0.3重量部をヘンシエルミキサーで均一
に混合し導電体トナー(2)を得た。このトナー粒子
の体積電気抵抗は108Ω・cmであつた。
(c) 処方
プライオライトACL 40重量部
ビスコール550P 5 〃
鉄黒B6 55 〃
上記処方材料を混合し、熱三本ロールミルを使
用して溶融混練を行い、冷却後ジエツトミルで微
粉砕する。アルピネ社製の風力分級機を使用して
5〜15μの粒子を得た。
分級して得た5〜15μの定着性磁性粒子2000重
量部とRB・BL(四三酸化鉄)60重量部をヘンシ
エルミキサに入れ40℃に内部を保温しながら回転
数2000rpmで10分間攪拌を行つて一部四三酸化鉄
を定着性磁性粒子表面に埋込んだ状態の混合物を
作つた。次にヘンシエルミキサーを冷却し、エロ
ジールR972 10重量部を加えて回転数1000rpmで
5分間攪拌、混合をして、自己帯電性熱定着性磁
性粒子トナー(3)を得た。
実施例 1
非磁性穂切板のトナーホツパー側に磁性板を装
着した第1図に示すスリーブ、マグネツト両回転
方式の現像装置を用い、まずスリーブ上に焼結フ
エライト粒子から成る穂立促進粒子()5gを
均一に穂立させた後、磁性トナー(a)100gと紙粉
0.1gを予めよく混合したものをホツパー内に入
れ、現像装置を圧力定着用複写機にセツトして連
続コピーを行なつた。10000枚のコピーを行ない
画像濃度、グランドのカブリ、画質の均一性をス
タート時と比較したところ変化なく安定した画像
が得られた。
比較例 1
磁性板を装置していない実施例1と同様の現像
装置を用い、穂立促進粒子()5gと磁性トナ
ー(a)100gに紙粉0.1gを予めよく混合したものを
用い実施例1と同様の方法でコピーテストを行な
つたところ1000枚目を過ぎた頃より画質の均一性
がなくなつた。つまりコピー物の複写紙搬送方向
にいわゆる白筋が発生し、スリーブ上のトナーの
穂立を確認すると部分的に穂の出ていないところ
が発生しそれが筋状になつていた。調べてみると
紙粉の短繊維とトナーが相互に絡み合つて大きな
粒子となつたものが穂切板のところにつまつてお
り、これがトナーの搬送を防げていた。
比較例 2
実施例1と同様の現像装置、複写機を用いて、
穂立促進粒子を用いずに磁性トナー(a)100gと紙
粉0.1gを予めよく混合したものをホツパー内に
入れ、コピーテストを行なつたところ、2300枚目
頃から画像に白筋が発生した。調べてみると穂切
板のところに紙粉の凝集物がつまつており、これ
がトナーの搬送を防げスリーブ上に穂の出ていな
い筋をもたらしていた。
実施例1及び比較例1、2におけるコピー物の
画像濃度(原稿の1辺が2cmの正方形の黒ベタ部
分に対応する画像部濃度)、カブリ濃度(原稿の
非画像部分に対応する濃度)を第1表に示す。濃
度はSAKURAデンシトメーターPDA65(小西六
写真工業社製)を使用して測定した。
The present invention relates to a method for developing an electrostatic image with a magnetic brush, and more specifically, when developing an electrostatic image of magnetic toner with a magnetic brush, the present invention improves the standing of the magnetic brush and effectively triboelectrically charges the magnetic toner. Regarding improvements to be made. The present invention further relates to a magnetic brush developing method that prevents mutual blocking of magnetic toners and eliminates the occurrence of white streaks due to contamination of foreign matter such as paper dust and coarsening of toner particles. Conventionally, as a developer used for magnetic brush development of an electrostatic image, a two-component developer consisting of a mixture of fixable electrostatic powder (toner) and a magnetic carrier;
Two types of one-component magnetic developer are known: a one-component magnetic developer, which is formed by dispersing magnetic powder in a fixing medium and molding it into particles. Among these developers, two-component developers require the toner particles to be charged by friction between the magnetic carrier and the toner, and the mixing ratio of the magnetic carrier and toner must be maintained within a certain range. Otherwise, there is a drawback that good images cannot be obtained.
Further, during long-term use, toner or toner components adhere to and accumulate on the surface of the magnetic carrier (commonly referred to as spent toner), creating the problem that it becomes difficult to charge the toner. On the other hand, a one-component magnetic developer has the advantage that development can be performed without the hassle of using a magnetic carrier, unlike a two-component developer.
When a component-based magnetic developer is used, there is often a drawback that the amount of spikes on the magnetic brush changes considerably due to changes in the environment such as temperature and humidity, making it difficult to maintain a constant amount of spikes. That is, in a one-component magnetic developer, it is the developer itself that forms the ears of the magnetic brush, and the developer particles move on the sleeve as the developing sleeve rotates or as the magnet inside the sleeve rotates. Because brindle formation occurs, when the fluidity of the developer (which changes with environmental changes) changes, the amount of brindle formation also changes. Furthermore, in a one-component magnetic developer, the development threshold is determined by the magnetic attraction force of the developer to the sleeve and the Crohn's force to the electrostatic image, which causes various problems. That is, since the magnetic material is embedded in the resin, the magnetic attraction force to the developing sleeve is weaker than that of a magnetic carrier, which causes the problem that fogging is likely to occur during development, and the fluidity of developer particles is reduced. Therefore, there is a problem in that the particles are not sufficiently charged by friction with each other, resulting in a decrease in image density. Therefore, an object of the present invention is to maintain good standing of the magnetic brush despite environmental changes during magnetic brush development using a one-component magnetic toner, and to effectively triboelectrically charge the toner in the magnetic brush. The purpose of the present invention is to provide a developing method. Another object of the present invention is to provide a developing method in which mutual blocking of magnetic toner particles is prevented, and the occurrence of white streaks due to the mixing of foreign matter such as paper dust into the developer and the coarsening of the particles is also prevented. According to the present invention, there is provided an electrostatic image developing method comprising rubbing a magnetic brush of a developer formed on a developer conveying sleeve with a magnet inside against the surface of a substrate having an electrostatic image. , a spike-promoting component made of granular magnetic material is always held on the sleeve, and a magnetic toner component made of particles of a magnetic powder dispersion is placed in a fixing medium having a particle size of 5 to 50 microns. and the magnetic toner component in a weight ratio of 80:20 to 10:90 to form a magnetic brush on the sleeve with the spike-promoting component and the magnetic toner component, Magnetic brush development of an electrostatic image, characterized in that a concentrated parallel magnetic field region is formed close to the developer introduction side of a spike cutting mechanism made of a non-magnetic material, and the magnetic brush is passed through the parallel magnetic field region on the sleeve. law is provided. The invention will be described in detail below with reference to the accompanying drawings. In FIG. 1 showing an example of the developing device used in the present invention, a drum-shaped support 2 having an electrophotographic photosensitive layer 1 on its surface is rotatably provided, and as the photosensitive layer 1 moves, the whole A developing device indicated by 3 is provided. This developing device 3 is made up of a developer storage chamber 4, a developing roll 5, and a panicle cutting mechanism 6. It consists of a magnet 8 having a pole of . In the present invention, in order to form a concentrated parallel magnetic field region to be described later, it is necessary to keep the magnet 8 fixed in position, and the developer is conveyed by rotation of the sleeve 7. When the magnet 8 is rotated, the magnetic field fluctuates, making it difficult to form a concentrated parallel magnetic field region. Note that the movement of the magnetic brush 9 is performed in the same direction as the rotation direction of the sleeve 7. The developer in the developer storage chamber 5 is attracted and held on the sleeve 7 and stands up at a position corresponding to the magnetic pole N or S to form a magnetic brush 9. At the same time, it is conveyed in a certain direction on the sleeve 7 and rubbed against the photosensitive layer 1,
The electrostatic image on the photosensitive layer 1 is developed. The present invention comprises a spike establishment promoting component 10 consisting of granular magnetic material, and a fixing medium having a particle size of 5 to 50 microns.
notable for forming a magnetic brush 9 on the sleeve 7 with a magnetic toner component 11 consisting of particles of a magnetic powder dispersion and passing the magnetic brush 9 through a concentrated parallel magnetic field region 12 formed on the sleeve 7. It has unique characteristics. First, since the spike-promoting component 10 is composed solely of a magnetic material such as ferrite, the magnetic toner component 1 has magnetic powder dispersed in the fixing medium.
It has superior magnetic properties compared to No. 1, and therefore has the effect of improving the standing of the magnetic brush on the sleeve. In general, magnetic toner contains a fixing medium, so when the temperature rises, its fluidity decreases and may even cause blocking. Such a decrease in fluidity and blocking naturally affect the amount of spikes on the magnetic brush. This results in deterioration of image quality such as blurring and streaks. Such a decrease in fluidity or blocking may similarly occur due to an increase in temperature or dew condensation on the surface of the magnetic toner particles. On the contrary,
When the spike-promoting component of the present invention is combined with a magnetic toner, the spikes of the magnetic brush are always maintained in a good condition regardless of changes in the environment of the magnetic developer, and the image quality is reduced due to the occurrence of scratches, streaks, etc. It becomes possible to suppress the decrease in Furthermore, by using such a spike-promoting component with good magnetic properties in combination with the magnetic toner, a mixing and stirring effect is imparted to the developer when the developer is conveyed on the sleeve, thereby reducing the temperature. There is also the added advantage that the developer components remain in a free-flowing powder state despite environmental changes such as heat and humidity. In the present invention, the magnetic brush 9 made of a mixture of the component 10 made of magnetic particles and the toner component 11 is formed on the developing sleeve 7.
This seems to be similar to a magnetic brush development method using a two-component developer. However, the toner used in the present invention is not only different from that of a normal two-component developer in that it is composed of particles of magnetic powder dispersion in a fixing medium, but also the developing principle is different from that of a two-component developer. It's completely different. That is, the magnetic toner component used in the present invention, like a normal one-component magnetic developer, has a balance between the magnetic attraction force to the sleeve and the electrostatic attraction force (Coulomb force) to the electrostatic image. The development function is also different from that of two-component developers in that the threshold value during development is determined independently of the spike-promoting component and the carrier. Thus, in the developing method according to the present invention, the weight ratio of the spike-promoting component to the toner component is 80:20 to 10:90, particularly
Even when changing the ratio over a wide range of 65:35 to 20:80, the formed image density is maintained at a nearly constant high level, which is one of the important features of the present invention. . Incidentally, high-density images can be obtained without fogging only within a narrow range of toner concentration in a typical two-component developer from 2 to 15% by weight. Furthermore, in the present invention, the above-mentioned spike-up promoting component 10 is always held on the sleeve 7, while only the magnetic toner component 11 is stored in the developer storage chamber 4, and the magnetic toner component 11 is removed from the storage chamber 4. chisel is fed onto the sleeve 7 to form a magnetic brush 9 consisting of a mixture of both. Therefore, according to the present invention, it is possible to handle it in almost the same way as a normal one-component magnetic developer, and there is an advantage that there is no need for troublesome adjustment of toner concentration. In the present invention, in order to form a concentrated parallel magnetic field region 12 on the sleeve 7, a spike-promoting mechanism 13 made of a plate of magnetic material or the like is placed at a small distance from the surface of the sleeve 7 and faces the magnetic pole of the magnet 8. Place it like this. In the specific example shown in Figure 1,
This ear standing promotion mechanism 13 is arranged close to the magnetic brush introduction side of the ear cutting mechanism 6 made of a non-magnetic material, and is connected to the sleeve inner magnetic pole N or S.
A parallel concentrated magnetic field 12 is formed between the two. According to the present invention, the spike-promoting component 10 and the magnetic toner component 11 made of the above-mentioned magnetic particles are provided.
By supplying a mixture of 1 and 2 to the parallel concentrated magnetic field region 12 of the conveying sleeve 7, the density of the mixture in this region 12 is uniformly interpreted as coarse. Since the spike-promoting component 10 and the magnetic toner component 11 are uniformly distributed in a coarse-density state, the spike-promoting component 10 is always held on the sleeve 7, and the magnetic toner component 11 is supplied onto it. Even in the case where the toner particles are mixed and agitated, the toner particles are mixed and stirred extremely effectively, uniformly, and without causing mutual compression of the toner particles, thereby effectively charging the toner particles and preventing blocking of the toner particles. It is possible. Such agitation without compressive force causes the polar magnet inside the sleeve and the magnetic material 13 to
This becomes possible only by passing both components through the parallel concentrated magnetic field region 12 between the two components. In addition, in this parallel concentrated magnetic field region, the spikes are reduced to a coarse and uniform state, so the spikes are uniform over the entire length of the sleeve, and the concentration is uniform, with partial white streaks etc. It becomes possible to form an image without the occurrence of. Furthermore, as shown in the specific example of FIG.
By arranging the spike formation promotion mechanism 13 made of a magnetic material close to the developer introduction side of the magnetic material, the spike formation is uniform and the density of the developer is uniformly coarse, and the non-magnetic spike can be cut immediately. By cutting the magnetic brush with the mechanism 6, it becomes possible to stably and quantitatively supply the magnetic brush of developer over the entire circumference of the sleeve 7. For example, in this embodiment, the magnetic brush 9 is enlarged with a magnetic magnifying glass called the panicle stand promoting mechanism 13, and the enlarged magnetic brush 9 is cut with a non-magnetic panicle cutting plate 6, so that the magnetic brush 9 can be enlarged. This makes it possible to cut the ears with extremely high precision. Therefore, according to this aspect,
It is possible to form an image with uniform and stable density without shading over the entire surface of the photosensitive layer 1. Furthermore, coarse particles generated by the aggregation of toner particles and foreign matter such as paper dust and dirt that entered the developing mechanism from the outside, or hard aggregates of toner particles, are blocked at the tip of the ear cutting mechanism 6. In this case, due to the effect of the above-mentioned panicle stand promoting mechanism 13, a magnetic brush is formed to surround this, and the thickness of the magnetic brush passing through this dammed part is thinner than other parts. This effectively eliminates the occurrence of white streaks. In the present invention, the clearance d 2 between the magnetic ear standing promoting mechanism 13 and the sleeve 7 is larger than the clearance d 1 between the ear cutting mechanism 6 and the sleeve 7, and the ratio of d 2 /d 1 is generally 1.05 to 1.05. 10, particularly in the range 1.5 to 6.5, is desirable for the purposes of the present invention. That is, whether this ratio is smaller or larger than the above range, it is more difficult to perform the various effects described above than when it is within the above range. Note that the clearance d 1 may be within a range commonly used for one-component magnetic developers, for example, 0.1 to 1 mm. The panicle establishment promotion mechanism 13 can be made of any magnetic material, such as a soft iron plate, a steel plate, a ferrite sintered plate, a nickel plate, a cobalt plate, etc., and its thickness is set to prevent the waving phenomenon and In order to make the panicle stand well and uniformly, it is desirable that the thickness be sufficient, for example in the range of 0.5 to 5 mm. The ear cutting mechanism 6 can be made of any non-magnetic material, such as brass, phosphor bronze, aluminum, duralumin, non-magnetic stainless steel, various ceramics, glass, plastics, etc. In the present invention, it is preferable that the panicle establishment promoting component 10 is composed of sintered ferrite particles in terms of development efficiency. For example, a known magnetic carrier (commonly called an iron powder carrier) has a magnetic carrier of 10 to 20 e.mu/
The sintered ferrite particles used in the present invention exhibit a remanent magnetization of 0 to 1.0 emu/g and a coercive force of 0 to 50 e, whereas the sintered ferrite particles used in the present invention exhibit a remanent magnetization of 0 to 1.0 emu/g and a coercive force of 0 to 50 e. Thus, in the conventional combination of a magnetic carrier and magnetic toner, the residual magnetization and coercive force of the carrier are large, so that the magnetic toner is difficult to separate from the carrier surface, resulting in poor development efficiency. On the other hand, when sintered ferrite particles are used as the spike-promoting component according to the present invention, the residual magnetization and coercive force are 1/10 of that of conventional magnetic carriers.
Since it is as small as 1/20 to 1/20, the spike-promoting component forms a magnetic brush with good spikes, but is not itself magnetized, and therefore good development efficiency can be obtained. When the particle size of the sintered ferrite particles is smaller than 20 microns, it tends to be difficult to make the sintered brush stand up well, while on the other hand, when the particle size is larger than 100 microns, , there is a tendency for scratches called general brush marks to appear on the formed toner image. The sintered ferrite particles used in the present invention are known per se, for example, iron zinc oxide (ZnFe 2
O 4 ), iron yttrium oxide (Y 3 Fe 5 O 12 ), iron cadmium oxide (CdFe 2 O 4 ), iron cadrinium oxide (Gd 3 Fe 5 O 12 ), iron and steel oxide (CuFe 2 O 4 ), iron lead oxide (PbFe 12 O 19 ), nickel iron oxide (NiFe 2 O 4 ), neodymium iron oxide (NdFeO 3 ), barium iron oxide (BaFe 12 O 19 ), magnesium iron oxide (MgFe 2
Sintered ferrite particles having a composition of one or more of iron manganese oxide (MnFe 2 O 4 ), lanthanum iron oxide (LaFeO 3 ), etc. are used. Particularly suitable for the purposes of the present invention are sintered ferrite particles consisting of iron manganese zinc oxide. There are no particular restrictions on the particle shape, but spherical sintered particles are advantageously used. Of course, sintered particles of irregular shape can also be used for the purpose of the present invention. Furthermore, instead of the sintered ferrite particles, coarse particles produced by solidifying magnetite with a binder, for example particles with a particle size of 75 to 15 μm, can also be used as the ear establishment promoting component. The magnetic toner component used in the present invention is a particle of a magnetic powder dispersion in a fixing medium having a particle size in the range of 5 to 50 microns, and its composition and manufacturing method are known per se for one-component magnetic development. It can be applied in accordance with the drug. The fixing medium used is a resin that exhibits fixing properties under the application of heat or pressure, and can be a thermoplastic resin or an uncured or precondensed thermosetting resin. Useful natural resins include balsam resin, rosin, silica resin, copal, etc., and these natural resins include 1 of the vinyl resins, acrylic resins, alkyd resins, phenolic resins, epoxy resins, oleoresins (oil-based resins), etc. described below. It can be modified with one or more species. Examples of the synthetic resin include vinyl chloride resin, vinylidene chloride resin, vinyl acetate resin, vinyl acetal resin such as polyvinyl butyral, or vinyl resin such as vinyl ether polymer; polyacrylic ester, polymethacrylic ester, acrylic acid copolymer, Acrylic resins such as methacrylic acid copolymers; styrenic resins such as polyethylene, polypropylene, polystyrene, hydrogenated styrene resins, polyvinyltoluene, and styrene copolymers; polyamide resins such as nylon-12, nylon-6, and polymerized fatty acid-modified polyamides. ; polyesters such as polyethylene terephthalate/isophthalate, polytetramethylene terephthalate/isophthalate; alkyd resins such as phthalic acid resins and maleic acid resins; phenol formaldehyde resins; ketone resins; coumaron-indene resins; terpene resins; urea-formaldehyde resins; Amino resins such as melamine-formaldehyde resins; epoxy resins and the like can be used, and these synthetic resins can also be used in combinations of two or more such as phenol-epoxy resins and amino-epoxy resins. The fixing medium may be wax, for example narrow waxes such as carnauba wax, cotton wax, candelilla wax, sugar cane wax, beeswax, wool wax; mineral waxes such as montan wax, paraffin wax, microcrystalline wax; palmitic acid,
Solid higher fatty acids having 16 to 22 carbon atoms such as stearic acid, hydroxystearic acid, and behenic acid; oleic acid amide, stearic acid amide, palmitic acid amide, N-hydroxyethyl-hydroxystearamide, N,N'-ethylene- Higher carbon atoms having 16 to 22 carbon atoms such as bis-stearamide, N,N'-ethylene-bis-ricinolamide, N,N'-ethylene-bis-hydroxystearylamide (hereinafter, the term higher refers to the above-mentioned carbon atoms having 16 to 22 carbon atoms)
Amides of fatty acids; for example, alkali metal salts, alkaline earth metal salts, zinc salts, and aluminum salts of higher fatty acids such as calcium stearate, aluminum stearate, magnesium stearate, and calcium palmitate. Metal salts such as palmitic acid hydrazide,
Higher fatty acid hydrazides such as stearic acid hydrazide; p-hydroxyanilide of myristic acid;
p-hydroxyanilides of higher fatty acids such as p-hydroxyanilide of stearic acid; β-diethylaminoethyl ester hydrochloride of higher fatty acids such as β-diethylaminoethyl ester hydrochloride of lauric acid, β-diethylaminoethyl ester hydrochloride of stearic acid; ; higher fatty acid amide-formaldehyde condensates such as stearic acid amide-formaldehyde condensates and palmitic acid amide-formaldehyde condensates; combinations of dyes or dye bases having amino groups and higher fatty acids in an amount of 4 times or more by mole per said dye or dye base; Salt-forming reaction products, such as salt-forming products of stearic acid, palmitic acid, or myristic acid and dyes or dye bases; hardened oils such as hardened castor oil and hardened tallow oil; polyethylene wax, polypropylene wax, oxidized polyethylene, etc. . Magnetic powders include magnetite (Fe 3 O 4 ),
In addition to γ-iron sesquioxide (γ-Fe 2 O 3 ), the above-mentioned spike-promoting components are used, but the amount of magnetic powder in the developer component particles depends on the fixing medium and magnetic powder. The amount is preferably in the range of 40 to 75% by weight based on the total amount. The magnetic toner component of the present invention can be used in the form of a so-called conductive magnetic developer, and in this case, the electrical resistance of the developer component is in the range of 10 4 Ω-cm to 10 12 Ω-cm. A conductive agent such as carbon black is contained in the particles of the developer component, or a conductive agent such as carbon black is attached to the surface of the developer component particles by a matrix, or is further embedded. In this conductive developer component, developer component particles are charged by dielectric polarization and development is performed. Further, this magnetic toner component can be used in the form of a so-called insulating magnetic developer. In this case,
The electrical resistance of the developer component is 10 13 Ω-cm or more.
In this developer, a known negative or positive charge control agent may be blended, if desired, in order to control the triboelectric charge to a constant polarity. In any of these types of toner ingredients,
Granulation can be easily carried out by melt-kneading the above ingredients, cooling and then pulverizing the mixture.
Furthermore, granules can also be obtained by dispersing magnetic powder in a resin solution and then spray granulating it. The shape of the particles may be spherical, irregular, or irregular with slightly rounded corners. In the present invention, as described above, the ear stand promoting component and the magnetic toner component may be present on the sleeve in a weight ratio of 80:20 to 10:90, particularly in a weight ratio of 65:35 to 20:80. can. In the present invention, it is desirable that the ear establishment promoting component is always retained on the sleeve without detaching.
If desired, it may be temporarily removed from the sleeve and then supplied onto the sleeve again. In the former case, it is only necessary to fill the developer container with toner components and supply this toner component to the sleeve, and the developer supply operation is the same as for ordinary one-component magnetic developers. is quite simple. In the latter case, even in the developer container,
Since the spike-promoting component and the magnetic toner component are mixed, fluidity is improved and blocking is more completely prevented. The invention is illustrated by the following example. Preparation of panicle establishment promoting component (1) Iron manganese zinc oxide sintered ferrite particles (average particle size 40 μm; particle size distribution 23-53 μm; TDK
(2) Prescription Priorite VTL 27 parts by weight (vinyl toluene-butadiene copolymer manufactured by Gutdeyer) Viscol 550P 3 (manufactured by Sanyo Kasei Co., Ltd. Polypropylene wax) ) Printex L 0.1 〃 (Carbon black manufactured by Degussa) Iron black B6 70 〃 (Triiron tetroxide manufactured by Toyo Shiki Co., Ltd.) Manufacturing method The above prescription materials are melted and kneaded in a pressure kneader, dispersed, cooled, and manufactured by Alpine. Grind with a pin mill.
The crushed product was classified into 75-150 μm particles using a vibrating sieve machine to obtain panicle establishment promoting particles (). Prescription and manufacturing method of magnetic developer components (a) Prescription Priorite ACL 14 parts by weight (Styrene-acrylic copolymer manufactured by Gutdeyer Co., Ltd.) Hi Wax200P 31 〃 (Polyethylene wax manufactured by Mitsui Polychemical Co., Ltd.) Magnetic iron oxide RB. BL 55 〃 (Triiron tetroxide manufactured by Titan Industries Co., Ltd.) The above prescription materials are mixed, melted and kneaded using a heated three-roll mill, and after cooling, pulverized using a jet mill. Particles of 5-15 μm were obtained using an Alpine wind classifier. 5~ obtained by classification
Put 2000 parts by weight of 15 μm fixable magnetic particles and 100 parts by weight of RB/BL (triiron tetroxide manufactured by Titanium Industries Co., Ltd.) into a Henschel mixer, and stir at 1500 rpm for 30 minutes while keeping the inside at 50°C. Triiron tetroxide particles were embedded on the surface of the fixable magnetic particles. Next, the mixer was cooled, and 80 parts by weight of triiron tetroxide and 10 parts by weight of Erosil R972 were stirred and mixed at a rotational speed of 1000 rpm for 5 minutes to obtain a self-charging pressure-fixable magnetic particle toner (1). (b) Prescription Alcon P-125 45 parts by weight (Hydrogenated styrene resin manufactured by Arakawa Hayashi Chemical Industry KK) Nigrosine stearate 10 〃 (Salt of nigrosine base and stearic acid 1:4 parts by weight) Amide AP-1 25 〃 (Nippon Kasei Co., Ltd., fatty acid amide mp98℃) Evaflex 420 20 (Ethylene-vinyl acetate copolymer, Mitsui Polychemical Co., Ltd.) Special Black N 12 (Degussa carbon black) Iron black B6 250 parts by weight (Toyo Shiki) (manufactured by Triiron Tetroxide, Inc.) The above prescription materials are added to 1000 parts by weight of heated toluene with stirring, and dissolved and dispersed for 30 minutes using a homomixer. This dispersion was kept at 70°C and sprayed into hot air at 150°C to obtain spherical dry fine particles. The particles were classified into particle sizes of 5 to 15μ. A conductive toner (2) was obtained by uniformly mixing 0.5 parts by weight of Printek L (carbon black) and 0.3 parts by weight of Erosil R972 (fine silica powder) with 100 parts by weight of the classified particles using a Henschel mixer. The volume electrical resistance of the toner particles was 10 8 Ω·cm. (c) Prescription Priorite ACL 40 parts by weight Viscole 550P 5 Iron black B6 55 The above ingredients are mixed, melt-kneaded using a heated three-roll mill, and after cooling, pulverized using a jet mill. Particles of 5-15μ were obtained using an Alpine wind classifier. 2000 parts by weight of the 5-15μ fixable magnetic particles obtained by classification and 60 parts by weight of RB/BL (triiron tetroxide) are placed in a Henschel mixer and stirred at 2000 rpm for 10 minutes while keeping the inside at 40°C. A mixture was prepared in which a portion of triiron tetroxide was embedded in the surface of the fixable magnetic particles. Next, the Henschel mixer was cooled, 10 parts by weight of Erosil R972 was added, and the mixture was stirred and mixed at a rotational speed of 1000 rpm for 5 minutes to obtain a self-charging heat-fixable magnetic particle toner (3). Example 1 Using a sleeve/magnet dual-rotation type developing device shown in FIG. 1 in which a magnetic plate is attached to the toner hopper side of a non-magnetic ear cutting plate, spike-promoting particles () made of sintered ferrite particles are placed on the sleeve. After making 5g evenly stand, add 100g of magnetic toner (a) and paper powder.
0.1 g of the mixture was placed in a hopper and a developing device was set in a pressure fixing copying machine to make continuous copies. After making 10,000 copies and comparing the image density, ground fog, and uniformity of image quality with the starting image, stable images were obtained with no changes. Comparative Example 1 Using the same developing device as in Example 1 without a magnetic plate, an example was carried out using 5 g of spike-up promoting particles (), 100 g of magnetic toner (a), and 0.1 g of paper powder mixed well in advance. When I conducted a copy test using the same method as in step 1, the image quality became inconsistent after the 1000th copy. In other words, so-called white streaks occur in the copy paper conveyance direction of the copy, and when checking the spikes of toner on the sleeve, it is found that there are some areas where the spikes do not appear and these streaks form. Upon investigation, it was discovered that the short fibers of paper powder and toner had become entangled with each other to form large particles that were clogging the cutting board, preventing the toner from being transported. Comparative Example 2 Using the same developing device and copying machine as in Example 1,
When I performed a copy test by putting 100 g of magnetic toner (a) and 0.1 g of paper powder into the hopper without using spike-promoting particles, white streaks appeared on the image from around the 2300th page. did. Upon inspection, it was discovered that the tip plate was clogged with paper dust agglomerates, which prevented toner transport and caused streaks on the sleeve with no tips. The image density of the copies in Example 1 and Comparative Examples 1 and 2 (density of the image area corresponding to the solid black area of a square with one side of 2 cm on the original) and the fog density (density corresponding to the non-image area of the original) Shown in Table 1. The concentration was measured using SAKURA densitometer PDA65 (manufactured by Konishiroku Photo Industry Co., Ltd.).
【表】
し平行に白筋とまではいかないが筋状に濃
淡が現われ、結果として画像濃度の著し
い低下が生じていた。
[Table] However, although not parallel white streaks, streak-like shading appears, resulting in a significant increase in image density.
A sharp decline had occurred.
第1図は本発明に用いる現像装置の一例を示す
側面配置図である。
1は感光層、4は現像剤収容室、7はスリー
ブ、8は磁石、9は磁石、10は穂立促進成分、
11は磁性トナー成分、12は集中平行磁界域、
13は穂立促進機構。
FIG. 1 is a side layout diagram showing an example of a developing device used in the present invention. 1 is a photosensitive layer, 4 is a developer storage chamber, 7 is a sleeve, 8 is a magnet, 9 is a magnet, 10 is a spike-up promoting component,
11 is a magnetic toner component, 12 is a concentrated parallel magnetic field region,
13 is the panicle establishment promotion mechanism.
Claims (1)
た現像剤搬送用スリーブ上に形成される現像剤の
磁気ブラシとを摺擦させることから成る静電像の
現像方法において、 磁性体の粒状物から成る穂立促進成分を常時ス
リーブ上に保持し、粒径5乃至50ミクロンの定着
媒質中−磁性体粉末分散物の粒子から成る磁性ト
ナー成分を、前記穂立促進成分と該磁性トナー成
分との重量比が80:20乃至10:90となるようにス
リーブ上に供給して、該穂立促進成分と該磁性ト
ナー成分とでスリーブ上に磁気ブラシを形成させ
るとともに、 非磁性材料から成る穂切機構の現像剤導入側に
近接して集中平行磁界域を形成させ、 前記磁気ブラシをスリーブ上の前記平行磁界域
に通すことを特徴とする静電像の磁気ブラシ現像
法。 2 前記穂立促進成分が粒径20乃至100ミクロン
の焼結フエライト粒子から成る特許請求の範囲第
1項記載の現像方法。[Claims] 1. A method for developing an electrostatic image, which comprises rubbing the surface of a substrate having an electrostatic image with a magnetic brush of developer formed on a developer conveying sleeve equipped with a magnet inside. In this step, a spike-promoting component made of granular magnetic material is always held on the sleeve, and a magnetic toner component made of particles of a magnetic powder dispersion in a fixing medium having a particle size of 5 to 50 microns is applied to the spike-promoting component. Supplied onto the sleeve so that the weight ratio of the components and the magnetic toner component is 80:20 to 10:90, and the spike-promoting component and the magnetic toner component form a magnetic brush on the sleeve. , a magnetic brush for an electrostatic image, characterized in that a concentrated parallel magnetic field region is formed close to the developer introduction side of a spike cutting mechanism made of a non-magnetic material, and the magnetic brush is passed through the parallel magnetic field region on the sleeve. Development method. 2. The developing method according to claim 1, wherein the panicle-promoting component comprises sintered ferrite particles having a particle size of 20 to 100 microns.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18473082A JPS5975269A (en) | 1982-10-22 | 1982-10-22 | Magnetic brush developing method of electrostatic image |
EP19830304975 EP0106465B1 (en) | 1982-08-31 | 1983-08-30 | Method for developing electrostatic latent images |
US06/527,822 US4517274A (en) | 1982-08-31 | 1983-08-30 | Method for developing electrostatic latent images |
CA000435679A CA1204030A (en) | 1982-08-31 | 1983-08-30 | Method for developing electrostatic latent images |
DE8383304975T DE3379747D1 (en) | 1982-08-31 | 1983-08-30 | Method for developing electrostatic latent images |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18473082A JPS5975269A (en) | 1982-10-22 | 1982-10-22 | Magnetic brush developing method of electrostatic image |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5975269A JPS5975269A (en) | 1984-04-27 |
JPH0428106B2 true JPH0428106B2 (en) | 1992-05-13 |
Family
ID=16158356
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18473082A Granted JPS5975269A (en) | 1982-08-31 | 1982-10-22 | Magnetic brush developing method of electrostatic image |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5975269A (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6176459U (en) * | 1984-10-23 | 1986-05-22 | ||
JPH0827558B2 (en) * | 1985-11-20 | 1996-03-21 | 三洋電機株式会社 | Color development method for electrophotography |
JPS6459372A (en) * | 1987-08-31 | 1989-03-07 | Canon Kk | Developer layer forming device and image forming device |
JP2965209B2 (en) * | 1990-01-11 | 1999-10-18 | シャープ株式会社 | Developing device |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5255536A (en) * | 1975-10-28 | 1977-05-07 | Xerox Corp | Electrophotographic developer and method of forming electrophotographic image |
JPS53141625A (en) * | 1977-05-17 | 1978-12-09 | Ricoh Co Ltd | Magnetic brush developing method |
JPS54147837A (en) * | 1978-05-12 | 1979-11-19 | Minolta Camera Co Ltd | Electrophotogaraphic developing method |
JPS55149962A (en) * | 1980-02-18 | 1980-11-21 | Toshiba Corp | Magnetic brush type developing device |
JPS5647050A (en) * | 1979-09-25 | 1981-04-28 | Ricoh Co Ltd | Toner concentration control method |
JPS5729062A (en) * | 1980-07-29 | 1982-02-16 | Minolta Camera Co Ltd | Magnetic brush developing device |
JPS57155553A (en) * | 1981-03-23 | 1982-09-25 | Mita Ind Co Ltd | Electrostatic image developing method |
JPS5890668A (en) * | 1981-11-24 | 1983-05-30 | Canon Inc | Developing device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS609801Y2 (en) * | 1979-02-26 | 1985-04-05 | 富士ゼロックス株式会社 | magnetic brush developing device |
-
1982
- 1982-10-22 JP JP18473082A patent/JPS5975269A/en active Granted
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5255536A (en) * | 1975-10-28 | 1977-05-07 | Xerox Corp | Electrophotographic developer and method of forming electrophotographic image |
JPS53141625A (en) * | 1977-05-17 | 1978-12-09 | Ricoh Co Ltd | Magnetic brush developing method |
JPS54147837A (en) * | 1978-05-12 | 1979-11-19 | Minolta Camera Co Ltd | Electrophotogaraphic developing method |
JPS5647050A (en) * | 1979-09-25 | 1981-04-28 | Ricoh Co Ltd | Toner concentration control method |
JPS55149962A (en) * | 1980-02-18 | 1980-11-21 | Toshiba Corp | Magnetic brush type developing device |
JPS5729062A (en) * | 1980-07-29 | 1982-02-16 | Minolta Camera Co Ltd | Magnetic brush developing device |
JPS57155553A (en) * | 1981-03-23 | 1982-09-25 | Mita Ind Co Ltd | Electrostatic image developing method |
JPS5890668A (en) * | 1981-11-24 | 1983-05-30 | Canon Inc | Developing device |
Also Published As
Publication number | Publication date |
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JPS5975269A (en) | 1984-04-27 |
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