JPH04277112A - Method of jointing conveyer belt - Google Patents
Method of jointing conveyer beltInfo
- Publication number
- JPH04277112A JPH04277112A JP6570291A JP6570291A JPH04277112A JP H04277112 A JPH04277112 A JP H04277112A JP 6570291 A JP6570291 A JP 6570291A JP 6570291 A JP6570291 A JP 6570291A JP H04277112 A JPH04277112 A JP H04277112A
- Authority
- JP
- Japan
- Prior art keywords
- wedge
- notches
- tensile
- shaped
- joining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 229920001971 elastomer Polymers 0.000 claims abstract description 9
- 239000005060 rubber Substances 0.000 claims abstract description 9
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 210000001145 finger joint Anatomy 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 241001272720 Medialuna californiensis Species 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Belt Conveyors (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】この発明はコンベヤベルトの接合
方法に関し、詳しくはフィンガー方式による接合方法の
完了に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for joining conveyor belts, and more particularly to the completion of a finger joining method.
【0002】0002
【従来の技術】初から無端状に成形することは殆ど不可
能である。従って、コンベヤベルトをロールに装架する
場合、長尺に形成したゴムベルトの両端を現場にて無端
状に接合することとなる。このコンベヤベルトを接合す
る手段としては抗張体を重ね、その表裏両面に補強布及
びカバーゴムを重ねて一体化するオーバラップ方式や抗
張体を突き合わせ、その表裏両面に補強布及びカバーゴ
ムを重ねて一体化する突き合わせ方式、あるいは抗張体
に互いに雌雄関係を成して嵌合する楔状切り込みを多数
設け、これを組み合わせるように勘合させ、その表裏両
面に補強布、カバーゴムを重ねて一体化するフィンガー
方式等が知られている。BACKGROUND OF THE INVENTION It is almost impossible to form a material into an endless shape from the beginning. Therefore, when a conveyor belt is mounted on a roll, both ends of a long rubber belt are joined in an endless manner on site. The means for joining this conveyor belt is the overlap method, in which tensile bodies are stacked and reinforcing cloth and cover rubber are layered on both the front and back sides to integrate them, or the tensile bodies are butted together, and reinforcing fabric and cover rubber are placed on both the front and back sides. A butting method in which the tensile body is stacked and integrated, or a number of wedge-shaped notches are provided in the tensile body that fit into each other in a male-female relationship, and these are fitted together, and reinforcing cloth and cover rubber are layered on both the front and back sides to form an integrated structure. The finger method, etc., is known.
【0003】ところで、抗張体が一層あるいは二層の厚
さの薄いコンベヤベルトにあっては上記オーバラップ方
式、突き合わせ方式は接合部分の厚さが他の部分に較べ
て段状に厚くなるので不適であり、フィンガー接合によ
る場合が多い。[0003] By the way, in the case of thin conveyor belts with one or two layers of tensile material, the above-mentioned overlap method and butt method have a problem in that the thickness of the joint part becomes stepwise thicker than other parts. unsuitable, often by finger joints.
【0004】0004
【従来技術の問題点】しかしながら、上記フィンガー接
合を行う場合、互いに嵌合する楔状突起A…Aは図5に
示すように細く長く延出するので正確な形状に切出し成
形することが困難で隙間無く整合して嵌まり合うことが
少なく、無理に嵌め合うと「しわ」が出来たり一部重な
りができるる欠点があった。また、このような欠点を解
消するため従来では成形した楔状突起を互いに嵌め合わ
せながら一部切断を行い調整することが行われるが、非
常に時間が掛かり能率的で無い欠点があった。[Problems with the prior art] However, when performing the above-mentioned finger joining, the wedge-shaped protrusions A...A that fit into each other extend thin and long as shown in FIG. They rarely fit together perfectly, and if they are forced to fit together, they have the disadvantage of creating wrinkles or partially overlapping. Furthermore, in order to solve this problem, conventionally the molded wedge-shaped protrusions are fitted together and then partially cut for adjustment, but this method has the disadvantage of being extremely time consuming and inefficient.
【0005】[0005]
【発明が解決しようとする課題】この発明は上記問題点
に鑑み、フィンガー接合によりコンベヤベルトを接合す
る場合、その作業が非常に容易に行えるコンベヤベルト
の接合方法を方法を得ることを目的としてなされたもの
である。[Problems to be Solved by the Invention] In view of the above-mentioned problems, the present invention has been made for the purpose of providing a method for joining conveyor belts that can be performed very easily when joining conveyor belts by finger joining. It is something that
【0006】[0006]
【課題を解決するための手段】即ち、この発明のコンベ
ヤベルトの接合方法は、互いに接合されるコンベヤベル
トの対向端部における抗張体を露出させ、該両抗張体端
部に互いに雌雄関係をなして嵌合する楔状の切り込みを
多数形成すると共に、該楔状凸部分の先端及び楔状凹部
奥端に切り欠き部を設け、しかるのち両切り込みを嵌合
させ平面状に接合すると共に、該抗張体接続部分表裏面
に必要な補強布及びカバーゴムを積層し一体化すること
を特徴とするものである。[Means for Solving the Problems] That is, the conveyor belt joining method of the present invention exposes the tension members at opposite ends of the conveyor belts to be joined together, and establishes a male-female relationship between the ends of the tension members. In addition to forming a number of wedge-shaped notches that fit together, a notch is provided at the tip of the wedge-shaped convex portion and the back end of the wedge-shaped recess, and then both the notches are fitted and joined into a planar shape, and the tensile body It is characterized by laminating and integrating the necessary reinforcing cloth and cover rubber on the front and back surfaces of the connection part.
【0007】[0007]
【実施例】次にこの発明の実施例を説明する。図1〜図
4はこの発明の方法の実施工程を示す断面図である。図
1に示すように抗張体が1〜2プライとされたコンベヤ
ベルト1、1の互いに接合される対向端部における抗張
体2、2を露出させ、この両抗張体2、2端部に図2に
示すように互いに雌雄関係をなして嵌合する楔状の切り
込み3…3を多数形成したのち、この楔状凸部分の先端
3A及び楔状凹部奥端3Bに図3に示すように例えば図
示例のように円周状の切り欠き部4、4を設け、しかる
のち両切り込みを嵌合させ図4に示すように平面状に接
合すると共に、抗張体接続部分表裏面に必要な補強布5
及びカバーゴム6を積層し一体化する工程より構成され
る。[Example] Next, an example of the present invention will be described. 1 to 4 are cross-sectional views showing steps for carrying out the method of the present invention. As shown in FIG. 1, the tensile members 2, 2 at opposite ends of the conveyor belts 1, 1, which are joined to each other, are exposed, and both tensile members 2, 2 ends are After forming a large number of wedge-shaped notches 3...3 that fit into each other in a male-female relationship as shown in FIG. As shown in the example, circumferential notches 4, 4 are provided, and then both the notches are fitted to form a planar joint as shown in FIG. Cloth 5
and a step of laminating and integrating the cover rubber 6.
【0008】上記において、雌雄関係をなして嵌合する
楔状の切り込み3…3を抗張体2に設けるまでは従来と
同じ手段とされるが、切り欠き部4、4を形成するに際
しては円周状の場合は「半月きり」のように穴内側面が
けば立たずに奇麗に切断できるものが使用される。なお
、ポンチ等により任意形状の穴に打ち抜いても良い。
また、楔状の切り込み3…3の成形と同時に切り欠き部
4、4を例えばプレスによる打ち抜き成形により同時に
成形しても良い。[0008] In the above, the same method as the conventional method is used until the wedge-shaped notches 3...3, which fit in a male-female relationship, are provided in the tensile member 2, but when forming the notches 4, 4, circular In the case of a circumferential shape, a tool such as a ``half-moon cutter'' is used that allows for a clean cut without leaving any lint on the inside surface of the hole. Note that a hole of an arbitrary shape may be punched using a punch or the like. Further, the notches 4, 4 may be simultaneously formed by punching, for example, with a press, at the same time as the wedge-shaped notches 3...3 are formed.
【0009】次に実施例1として、抗張体としてアラミ
ド繊維すだれ織抗張体を1プライ有し、幅900mm
のベルトに楔状突起を15山づつ形成しその先端及び奥
端に6mm 径の穴を半月きりで穿孔しこれを接合した
ところ、従来では優に30分掛かる接合調整作業が全く
不要となり、わずか15分で噛合わせ作業が終了した。[0009] Next, as Example 1, one ply of aramid fiber blind weave tensile material was used as the tensile material, and the width was 900 mm.
By forming 15 wedge-shaped protrusions on a belt, drilling holes with a diameter of 6 mm in half-moon shapes at the tips and ends of the wedges, and joining them together, there was no need for the joining adjustment work, which conventionally took well over 30 minutes. The mating work was completed in minutes.
【0010】次にカバーゴムを接着し終えたコンベヤベ
ルトについてジョイント部の強度を測定したところ表1
の結果となり、本願発明の有効性が確認された。表1に
おいて、強度効率は抗張体の強さを100 としたとき
のジョイント部の引張り強度を%で示したものである。
また表1において比較例1は実施例1と同じベルトにつ
いて切り欠き部4を有することなく接合した場合の結果
を示す。また、実施例2は実施例1と同じベルトについ
て楔状突起を10山づつ成形したもの、実施例3は抗張
体グレード1250KN/cmのものについて実施例1
と同じ楔状突起を形成したもの、実施例4は同ベルトに
ついて実施例2と同じ楔状突起を形成したものを示し、
比較例は夫々同じ数字で示された実施例に対応し、切り
欠き部4を有しないものの結果を示す。Next, the strength of the joint part of the conveyor belt with the cover rubber adhered was measured, and the results are shown in Table 1.
As a result, the effectiveness of the present invention was confirmed. In Table 1, the strength efficiency is the tensile strength of the joint section expressed in % when the strength of the tensile body is taken as 100. Further, in Table 1, Comparative Example 1 shows the results when the same belt as Example 1 was joined without having the notch 4. In addition, Example 2 is the same belt as Example 1 in which 10 wedge-shaped protrusions are formed, and Example 3 is the same belt as Example 1 in which 10 wedge-shaped protrusions are formed.
Example 4 shows the same belt with the same wedge-shaped projections as Example 2,
The comparative examples correspond to the examples indicated by the same numbers, and show the results without the notch 4.
【0011】表 10011 Table 1
【0012】0012
【作用】この発明において、フィンガー接合部は、楔状
の切り込み3の凹凸部分の先端3A、3Bには切り欠き
が形成されるため、互いに噛み合うように配置したとき
、切り欠き量だけ相互の噛合わせに余裕が出来、調整の
幅が大きくなる。従って新たな調整切断が殆ど不要とな
る。[Operation] In this invention, the finger joint portion has notches formed at the tips 3A and 3B of the uneven portion of the wedge-shaped notch 3, so when the finger joints are arranged so as to mesh with each other, the mutual meshing occurs by the amount of the notches. This increases the margin of adjustment. Therefore, almost no new adjustment cutting is required.
【0013】[0013]
【発明の効果】この発明は以上説明したように、抗張体
をフィンガー接合するに当たり楔状凹凸部の先端、及び
奥端に切り欠きを形成したので噛合わせ調整が少なくて
済み非常に容易に活迅速にフィンガー接合が実施できる
のである。また、フィンガー接合部分における隙間ある
いは重ね合わせ部の発生が殆ど無いことより接合部の強
度も優れるなどの効果も有する。[Effects of the Invention] As explained above, in this invention, notches are formed at the tip and back end of the wedge-shaped uneven portion when finger-joining the tensile member, so there is less engagement adjustment and it is very easy to use. Finger joining can be performed quickly. Furthermore, since there are almost no gaps or overlapping portions in the finger joints, the strength of the joints is also excellent.
【図1】この発明の実施例を示す断面図である。FIG. 1 is a sectional view showing an embodiment of the invention.
【図2】この発明の実施例を示す平面図である。FIG. 2 is a plan view showing an embodiment of the invention.
【図3】この発明の実施例を示す要部拡大平面図である
。FIG. 3 is an enlarged plan view of main parts showing an embodiment of the invention.
【図4】この発明の実施例を示す平面図である。FIG. 4 is a plan view showing an embodiment of the invention.
【図5】従来例の平面図である。FIG. 5 is a plan view of a conventional example.
1 コンベヤベルト 2 抗張体 3 楔状の切り込み 3A 先端 3B 奥端 4 切り欠き部 1 Conveyor belt 2 Tensile body 3 Wedge-shaped notch 3A Tip 3B Back end 4 Notch part
Claims (1)
向端部における抗張体を露出させ、該両抗張体に互いに
雌雄関係をなして嵌合する楔状の切り込みを多数形成す
ると共に、該楔状凸部分の先端及び楔状凹部奥端に切り
欠き部を設け、しかるのち両切り込みを嵌合させ平面状
に接合すると共に、該抗張体接続部分表裏面に必要な補
強布及びカバーゴムを積層し一体化することを特徴とす
るコンベヤベルトの接合方法。1. Tensile members at opposing ends of conveyor belts to be joined to each other are exposed, and a number of wedge-shaped cuts are formed in both tension members to fit in a male-female relationship with each other, and the wedge-shaped convex A notch is provided at the tip of the section and at the back end of the wedge-shaped recess, and then both notches are fitted and joined into a flat shape, and the necessary reinforcing cloth and cover rubber are laminated on the front and back surfaces of the tensile member connection part and integrated. A method for joining conveyor belts, which is characterized by the following:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6570291A JP2930760B2 (en) | 1991-03-05 | 1991-03-05 | Conveyor belt and its joining method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6570291A JP2930760B2 (en) | 1991-03-05 | 1991-03-05 | Conveyor belt and its joining method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04277112A true JPH04277112A (en) | 1992-10-02 |
JP2930760B2 JP2930760B2 (en) | 1999-08-03 |
Family
ID=13294611
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6570291A Expired - Fee Related JP2930760B2 (en) | 1991-03-05 | 1991-03-05 | Conveyor belt and its joining method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2930760B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0761549A (en) * | 1993-08-30 | 1995-03-07 | Mitsuboshi Belting Ltd | Structure of connection part of conveyor belt |
US6866141B2 (en) * | 2001-05-11 | 2005-03-15 | Nitta Corporation | Curve conveyor belt |
-
1991
- 1991-03-05 JP JP6570291A patent/JP2930760B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0761549A (en) * | 1993-08-30 | 1995-03-07 | Mitsuboshi Belting Ltd | Structure of connection part of conveyor belt |
US6866141B2 (en) * | 2001-05-11 | 2005-03-15 | Nitta Corporation | Curve conveyor belt |
Also Published As
Publication number | Publication date |
---|---|
JP2930760B2 (en) | 1999-08-03 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |