JPH0422196B2 - - Google Patents

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Publication number
JPH0422196B2
JPH0422196B2 JP22784683A JP22784683A JPH0422196B2 JP H0422196 B2 JPH0422196 B2 JP H0422196B2 JP 22784683 A JP22784683 A JP 22784683A JP 22784683 A JP22784683 A JP 22784683A JP H0422196 B2 JPH0422196 B2 JP H0422196B2
Authority
JP
Japan
Prior art keywords
acid
impregnating agent
impregnating
methacrylic acid
unsaturated carboxylic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP22784683A
Other languages
Japanese (ja)
Other versions
JPS60120780A (en
Inventor
Akihiro Tokuie
Yoshitaka Hara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP22784683A priority Critical patent/JPS60120780A/en
Publication of JPS60120780A publication Critical patent/JPS60120780A/en
Publication of JPH0422196B2 publication Critical patent/JPH0422196B2/ja
Granted legal-status Critical Current

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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Powder Metallurgy (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Paints Or Removers (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

技術分野 本発明は多孔性物品、例えば鋳造品、金属焼結
体、セラミツク、木材、ダイカスト、アルミ合
金、希土類元素製品など表面および内部に微細な
空孔を多数有する製品もしくはその中間体の空孔
部分にアクリルエステル系単量体を含浸させた
後、重合硬化させて多孔性物品の空孔を封孔、密
閉する方法に関する。 従来技術 鋳造品、木材、金属合金、コンクリート等の細
孔に含浸剤を含浸させ、これを重合硬化して細孔
を密封し、製品の強度、耐圧性を向上させると共
に表面状態を改良する方法は既に良く知られてい
る。 含浸剤としては古くは不飽和ポリエステル、不
飽和エポキシ樹脂等が用いられていたが、これら
は粘度が高いため微細な空孔内部に充分含浸させ
ることが難しい欠点があり、このため粘度の小さ
いアクリル酸エステル系が改良タイプとして開発
された。例えば英国特許第1297103号には嫌気性
の多官能アクリル酸エステル系が開示され、特公
昭50−20989号にはメタクリル酸エステルなどの
ビニル単量体を用いる方法が開示されている。更
に特公昭55−46644号、特開昭49−53618号、特開
昭51−23417号、特開昭52−154859号、特開昭58
−32612号などに各種の改良タイプが提案されて
いる。これらの特許出願に開示された含浸剤はそ
れぞれの特徴を有するものであるが、共通の欠点
は多孔物品と硬化樹脂の接着性が不充分なことで
ある。 発明の目的 本発明は特定の組成の含浸剤を用いることによ
り多孔性物品の微細孔を封孔し、従来品よりも更
に機械的強度の優れた製品を得ることを目的とす
る。 発明の構成 本発明はアクリル酸またはメタクリル酸のエス
テルと不飽和カルボン酸の混合物を多孔性物品の
細孔に含浸させた後重合硬化することを特徴とす
る多孔性物品の封孔方法である。 本発明で用いるエステルとしてはアクリル酸ま
たはメタクリル酸のメチル、エチル、ブチル、2
−ヒドロキシプロピル、2−エチルヘキシル、ラ
ウリル、ステアリルなどの単官能性エステル;エ
チレングリコール、ジエチレングリコール、トリ
エチレングリコール、トリメチルロールプロパン
などとの多官能性エステルが用いられるが特に単
官能エステル及び多官能性エステルとの混合物が
好ましい。 不飽和カルボン酸としてはアクリル酸、メタク
リル酸などの一塩基酸またはイタコン酸、フタル
酸などの二塩基酸が用いられ、特にメタクリル酸
が好ましい。不飽和カルボン酸の含浸剤中に占め
る割合は1〜10重量%が好ましく、特に4〜8重
量%が好ましい。 含浸剤の調整に際してはその粘度が著しく増大
しない様に配慮するのが好ましい。これは物品の
微細な空孔内部迄充分に含浸させることが好まし
いためで、例えば粘度の大きい高級エステルを用
いる際にはメタクリル酸メチルなどの低級エステ
ルを適当に混合して所望の粘度に調節すればよ
い。 本発明で用いる含浸剤には重合触媒が含まれ
る。 重合触媒としてはアクリルエステル系単量体及
び不飽和カルボン酸の重合硬化を促進するものが
用いられ、過酸化物系、レドツクス系、アゾビス
系など公知のものが用いられる。 また本発明の含浸剤には含浸時迄の貯蔵安定性
を増すため少量の重合抑制剤を含有させておくこ
とが好ましいが、重合触媒を添加後加熱しても充
分な重合硬化が進行しない様な多量であつてはな
らない。 更に本発明の含浸剤には界面活性剤や希釈剤、
粘度変性剤、着色剤など任意成分を含有させるこ
とが出来るが、これらの添加量も含浸剤の重合挙
動に大きな影響を与えない範囲が好ましい。 本発明で用いられる多孔性物品としてはアルミ
合金、鉄合金、マグネ合金などの鋳造品、希土類
元素からの鋳造品、成型品、木材又は木材質、コ
ンクリート、金属焼結体、セラミツクスなど各種
のものが挙げられる。 含浸法としては真空含浸法、加圧含浸法いずれ
も使用可能であるが、特に両者の組合せが好まし
い。 具体的には清浄された多孔物品を含浸槽に入れ
12mmHg以下程度の真空下に20分程度処理した後、
含浸剤を槽内に入れて槽内圧力を6〜7Kg/cm2
加圧して30分程度放置すると微細空孔の内部迄容
易に含浸させることができる。含浸剤で充填され
た多孔物品は洗浄された後重合硬化させるため、
水中で常圧又は加圧下に80〜140℃で加熱する。
加熱は熱風炉中で120〜130℃で行つてもよい。含
浸多孔物品の洗浄に際しては通常水を用いて行わ
れるが、界面活性剤を含む水で洗浄しても良い。
この場合はプロポキシ化またはエトキシ化された
アルコール型の非イオン界面活性剤が好ましく、
添加量は3〜10%の濃度とするのが好ましい。 発明の効果 本発明の含浸剤は不飽和カルボン酸の添加によ
り重合硬化後、物品特に金属物品との接着性が非
常に良好となり、得られた封孔物品は耐溶剤性、
耐薬品性に優れている上、耐圧性などの機械的強
度も著しく向上する。 次に実施例によつて本発明を説明する。 実施例 1 希土類元素からなる円筒リングをガラスチヤン
バー内に置き、密閉後真空ポンプで2mmHgに減
圧し、15分間リング内部の空気抜きを行つた後、
以下に示す組成の含浸剤を注入する。圧力を大気
圧に戻した後リングを取り出し、液切り、水洗を
行つた後、85〜90℃に保たれた温水中に移し30分
間重合硬化する。 含浸剤組成 メタクリル酸2−ヒドロキシエチル 60重量部 ジメタクリル酸トリエチレングリコール25 メタクリル酸 5 A2BN 1重量部 界面活性剤 8 硬化処理後のリンクは圧力試験において充分な
密閉、封孔がなされており、硬化樹脂とリングと
の接着性も良好であつた。 メタクリル酸を添加しないことを除いて同じ方
法で含浸、硬化させた円筒リングは硬化樹脂との
密着強度が小さく、メタクリル酸を使用した場合
の1/4以下であつた。 実施例 2 焼結金属の円筒リングを用いて実施例1と同様
に処理した。得られた物品は耐圧試験により充分
な密閉、封孔がなされていることが確認され、メ
タクリル酸を添加しない含浸剤を用いた同じ物品
の処理品に比べて約3倍の密着強度があつた。 実施例 3 焼結金属円筒リング及びコバルト硅石円筒リン
グを用い、以下に示す組成の含浸剤を用いて硬化
処理を行つた。含浸は小型ビーカー内に円筒リン
グと含浸剤を入れ、これをガラスチヤンバー内で
2mmHgに10分間減圧処理し、次いで小型ビーカ
ーをそのまま75℃の温水中に浸漬し90℃に昇温後
20分間重合硬化させた。含浸剤の使用量を変えて
リング内への含浸厚さを変えて各々3ケずつの測
定を行い、その引張り強度平均値を第1表に示し
た。 含浸剤組成 メタクリル酸2−ヒドロキシプロピル 47重量部 ジメタクリル酸トリエチレングリコール21 メタクリル酸ラウリル 21 メタクリル酸 8 メタクリル酸ステアリル 3 界面活性剤 3 A2BN 0.5
Technical Field The present invention relates to porous articles, such as cast articles, metal sintered bodies, ceramics, wood, die castings, aluminum alloys, rare earth element products, etc., which have many fine pores on their surfaces and insides, or their intermediates. The present invention relates to a method for sealing and sealing the pores of a porous article by impregnating a portion with an acrylic ester monomer and then polymerizing and curing it. Prior art A method of impregnating the pores of cast products, wood, metal alloys, concrete, etc. with an impregnating agent, and then polymerizing and hardening the impregnating agent to seal the pores and improve the strength and pressure resistance of the product as well as the surface condition. is already well known. Unsaturated polyester, unsaturated epoxy resin, etc. have long been used as impregnating agents, but these have the disadvantage of having high viscosity, making it difficult to fully impregnate the inside of minute pores. Acid ester type was developed as an improved type. For example, British Patent No. 1297103 discloses an anaerobic polyfunctional acrylic ester system, and Japanese Patent Publication No. 50-20989 discloses a method using vinyl monomers such as methacrylic esters. Furthermore, JP-A-55-46644, JP-A-49-53618, JP-A-51-23417, JP-A-52-154859, JP-A-58
Various improved types have been proposed, such as in No. 32612. Although the impregnating agents disclosed in these patent applications each have their own characteristics, a common drawback is insufficient adhesion between the porous article and the cured resin. Purpose of the Invention The purpose of the present invention is to seal the micropores of a porous article by using an impregnating agent with a specific composition, and to obtain a product having even better mechanical strength than conventional products. Structure of the Invention The present invention is a method for sealing a porous article, which comprises impregnating the pores of a porous article with a mixture of an ester of acrylic acid or methacrylic acid and an unsaturated carboxylic acid, and then polymerizing and curing the mixture. The esters used in the present invention include methyl, ethyl, butyl, 2, of acrylic acid or methacrylic acid.
- Monofunctional esters such as hydroxypropyl, 2-ethylhexyl, lauryl, and stearyl; polyfunctional esters with ethylene glycol, diethylene glycol, triethylene glycol, trimethylolpropane, etc. are used, but especially monofunctional esters and polyfunctional esters A mixture with is preferred. As the unsaturated carboxylic acid, monobasic acids such as acrylic acid and methacrylic acid, or dibasic acids such as itaconic acid and phthalic acid are used, and methacrylic acid is particularly preferred. The proportion of the unsaturated carboxylic acid in the impregnating agent is preferably 1 to 10% by weight, particularly preferably 4 to 8% by weight. When adjusting the impregnating agent, it is preferable to take care not to significantly increase its viscosity. This is because it is preferable to fully impregnate the inside of the fine pores of the product. For example, when using a higher ester with a high viscosity, lower esters such as methyl methacrylate should be mixed appropriately to adjust the viscosity to the desired value. Bye. The impregnating agent used in the present invention includes a polymerization catalyst. As the polymerization catalyst, one that accelerates the polymerization and curing of acrylic ester monomers and unsaturated carboxylic acids is used, and known catalysts such as peroxide type, redox type, azobis type, etc. are used. In addition, it is preferable that the impregnating agent of the present invention contains a small amount of a polymerization inhibitor in order to increase the storage stability up to the time of impregnation, but even if heated after adding the polymerization catalyst, sufficient polymerization curing may not proceed. It should not be in large quantities. Furthermore, the impregnating agent of the present invention contains a surfactant, a diluent,
Although optional components such as a viscosity modifier and a coloring agent can be included, the amount of these added is preferably within a range that does not significantly affect the polymerization behavior of the impregnating agent. Porous articles used in the present invention include cast products of aluminum alloys, iron alloys, magnet alloys, etc., cast products of rare earth elements, molded products, wood or wood materials, concrete, metal sintered bodies, ceramics, and various other products. can be mentioned. As the impregnation method, both a vacuum impregnation method and a pressure impregnation method can be used, but a combination of the two is particularly preferred. Specifically, the cleaned porous article is placed in an impregnation tank.
After processing for about 20 minutes under a vacuum of about 12 mmHg or less,
If the impregnating agent is placed in the tank, the pressure inside the tank is increased to 6 to 7 kg/cm 2 , and the impregnating agent is left for about 30 minutes, it can be easily impregnated into the inside of the micropores. The porous article filled with the impregnating agent is polymerized and cured after being washed.
Heating in water at 80-140°C under normal pressure or pressure.
Heating may be carried out in a hot air oven at 120-130°C. The impregnated porous article is usually washed with water, but it may also be washed with water containing a surfactant.
In this case, propoxylated or ethoxylated alcohol-type nonionic surfactants are preferred;
The amount added is preferably at a concentration of 3 to 10%. Effects of the Invention The impregnating agent of the present invention has very good adhesion to articles, especially metal articles, after polymerization and curing by adding an unsaturated carboxylic acid, and the obtained pore-sealing article has excellent solvent resistance,
It not only has excellent chemical resistance, but also significantly improves mechanical strength such as pressure resistance. Next, the present invention will be explained with reference to Examples. Example 1 A cylindrical ring made of a rare earth element was placed in a glass chamber, the chamber was sealed, the pressure was reduced to 2 mmHg using a vacuum pump, and the air inside the ring was vented for 15 minutes.
Inject an impregnating agent with the composition shown below. After returning the pressure to atmospheric pressure, the ring is taken out, drained of liquid, washed with water, and then transferred to warm water maintained at 85 to 90°C for 30 minutes to polymerize and harden. Impregnating agent composition 2-hydroxyethyl methacrylate 60 parts by weight Triethylene glycol dimethacrylate 25 Methacrylic acid 5 A2BN 1 part by weight Surfactant 8 The link after curing treatment was sufficiently sealed and sealed in the pressure test. Adhesion between the cured resin and the ring was also good. Cylindrical rings impregnated and cured using the same method except that methacrylic acid was not added had low adhesion strength to the cured resin, less than 1/4 of that when methacrylic acid was used. Example 2 A sintered metal cylindrical ring was treated in the same manner as in Example 1. The resulting product was confirmed to have sufficient sealing and pore sealing through a pressure test, and the adhesion strength was approximately three times that of the same product treated using an impregnating agent that did not contain methacrylic acid. . Example 3 A sintered metal cylindrical ring and a cobalt silica cylindrical ring were hardened using an impregnating agent having the composition shown below. For impregnation, place the cylindrical ring and impregnating agent in a small beaker, reduce the pressure to 2 mmHg in a glass chamber for 10 minutes, then immerse the small beaker in warm water at 75°C and raise the temperature to 90°C.
The polymerization was cured for 20 minutes. Three measurements were carried out by varying the amount of impregnating agent used and the thickness of impregnation into the ring, and the average tensile strength values are shown in Table 1. Impregnating agent composition 2-hydroxypropyl methacrylate 47 parts by weight Triethylene glycol dimethacrylate 21 Lauryl methacrylate 21 Methacrylic acid 8 Stearyl methacrylate 3 Surfactant 3 A2BN 0.5

【表】 * 引張り強度はオルセン型万能試験機にて
圧縮速度2mm/分で測定した。
実施例 4 乾燥重量15gの木材試片をビーカー内に固定
し、下記組成の含浸剤を注入後、ガラスチヤンバ
ー内で2mmHgに10分間減圧し含浸させた。 試片を取り出し、液切り、水洗後85〜90℃に保
たれた温水中で10分間重合硬化させた。 含浸剤組成 メタクリル酸2−ヒドロキシプロピル 54重量部 ジメタクリル酸トリエチレングリコール25 メタクリル酸ラウリル 10 メタクリル酸 8 メタクリル酸ステアリル 3 界面活性剤 3 A2BN 0.5 硬化後72時間自然乾燥させた物品の重量は19.5
gであり約30%の含浸率であつた。この物品の引
張り強度は12Kgであつた。一方メタクリル酸を用
いないことを除いて同様に処理した木材試片の引
張強度は5.5Kgで、接着性は1/2以下であつた。
[Table] *Tensile strength was measured using an Olsen type universal testing machine at a compression rate of 2 mm/min.
Example 4 A wood specimen with a dry weight of 15 g was fixed in a beaker, and after injecting an impregnating agent having the following composition, the pressure was reduced to 2 mmHg in a glass chamber for 10 minutes to impregnate it. The sample was taken out, drained, washed with water, and then polymerized and cured in warm water maintained at 85 to 90°C for 10 minutes. Impregnation agent composition 2-hydroxypropyl methacrylate 54 parts by weight Triethylene glycol dimethacrylate 25 Lauryl methacrylate 10 Methacrylic acid 8 Stearyl methacrylate 3 Surfactant 3 A2BN 0.5 The weight of the article air-dried for 72 hours after curing is 19.5
g, and the impregnation rate was about 30%. The tensile strength of this article was 12Kg. On the other hand, the tensile strength of wood specimens treated in the same manner except that methacrylic acid was not used was 5.5 kg, and the adhesiveness was less than half that.

Claims (1)

【特許請求の範囲】 1 多孔性物品に重合触媒を含有するアクリルエ
ステル系単量体を含浸させた後、該単量体を重合
硬化させて空孔を封圧する方法において、アクリ
ルエステル系単量体としてアクリル酸またはメタ
クリル酸のエステルとこれと共重合性の不飽和カ
ルボン酸の混合物を用いることを特徴とする多孔
性物品の含浸、封孔方法。 2 アクリルエステル系単量体中の不飽和カルボ
ン酸の割合が1〜10重量%であることを特徴とす
る特許請求の範囲第1項記載の方法。 3 不飽和カルボン酸がアクリル酸、メタクリル
酸またはイタコン酸であることを特徴とする特許
請求の範囲第1項又は第2項記載の方法。
[Scope of Claims] 1. In a method of impregnating a porous article with an acrylic ester monomer containing a polymerization catalyst and then polymerizing and curing the monomer to seal the pores, the acrylic ester monomer 1. A method for impregnating and sealing porous articles, characterized in that a mixture of an ester of acrylic acid or methacrylic acid and an unsaturated carboxylic acid copolymerizable with the ester is used as the body. 2. The method according to claim 1, wherein the proportion of unsaturated carboxylic acid in the acrylic ester monomer is 1 to 10% by weight. 3. The method according to claim 1 or 2, wherein the unsaturated carboxylic acid is acrylic acid, methacrylic acid or itaconic acid.
JP22784683A 1983-12-02 1983-12-02 Method for impregnating porous article and sealing pore Granted JPS60120780A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22784683A JPS60120780A (en) 1983-12-02 1983-12-02 Method for impregnating porous article and sealing pore

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22784683A JPS60120780A (en) 1983-12-02 1983-12-02 Method for impregnating porous article and sealing pore

Publications (2)

Publication Number Publication Date
JPS60120780A JPS60120780A (en) 1985-06-28
JPH0422196B2 true JPH0422196B2 (en) 1992-04-15

Family

ID=16867285

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22784683A Granted JPS60120780A (en) 1983-12-02 1983-12-02 Method for impregnating porous article and sealing pore

Country Status (1)

Country Link
JP (1) JPS60120780A (en)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6130606A (en) * 1984-07-23 1986-02-12 Hakuyo Sangyo:Kk Method for sealing pore in porous body
JPS6226886A (en) * 1985-07-26 1987-02-04 イビデン株式会社 Substrate for electronic circuit comprising ceramic composite
JPS6316543U (en) * 1986-03-28 1988-02-03
JPH01229088A (en) * 1988-03-09 1989-09-12 Seikosha Co Ltd Bonding between shaft and bore consisting of porous form
DE4311387C2 (en) * 1993-04-07 1996-08-29 Degussa Better washable impregnating liquid and its use
US5721326A (en) * 1994-05-13 1998-02-24 Minnesota Mining And Manufacturing Company Polymerizable compositions and method of using same
US5387661A (en) * 1994-05-13 1995-02-07 Minnesota Mining And Manufacturing Company Polymerizable compositions
FR2724044B1 (en) * 1994-08-30 1997-01-03 Thomson Csf PROCESS FOR THE PROTECTION OF POROUS COMPONENTS SUBJECT TO HIGH POTENTIAL DIFFERENCES AND COMPONENTS THUS PRODUCED
US5663267A (en) * 1995-07-07 1997-09-02 Minnesota Mining And Manufacturing Co. Re-enterable acrylic polymer grout material
SE0000870L (en) * 2000-03-16 2001-09-17 Lindhe Curt New procedure
JP4884813B2 (en) * 2006-03-22 2012-02-29 アイシン軽金属株式会社 Method for sealing anodized film and anodized member
CN107043561B (en) 2012-10-29 2019-10-11 阿里斯特医疗有限责任公司 The product of polymer coating compositions and coating
WO2015164524A1 (en) * 2014-04-22 2015-10-29 Ariste Medical, Inc. Methods and processes for application of drug delivery polymeric coatings
CN110355353A (en) * 2019-06-12 2019-10-22 段耀祖 A kind of preparation method of cracking resistance gap type metal infiltration agent material

Also Published As

Publication number Publication date
JPS60120780A (en) 1985-06-28

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