JPH0421793Y2 - - Google Patents

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Publication number
JPH0421793Y2
JPH0421793Y2 JP1986139072U JP13907286U JPH0421793Y2 JP H0421793 Y2 JPH0421793 Y2 JP H0421793Y2 JP 1986139072 U JP1986139072 U JP 1986139072U JP 13907286 U JP13907286 U JP 13907286U JP H0421793 Y2 JPH0421793 Y2 JP H0421793Y2
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JP
Japan
Prior art keywords
capsule
rotor
hip
bulges
prismatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1986139072U
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Japanese (ja)
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JPS6346434U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP1986139072U priority Critical patent/JPH0421793Y2/ja
Publication of JPS6346434U publication Critical patent/JPS6346434U/ja
Application granted granted Critical
Publication of JPH0421793Y2 publication Critical patent/JPH0421793Y2/ja
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 (産業上の利用分野) 本考案は、例えば、ラジアルインフロー・ター
ビン等のように、放射方向の複数翼を有するロー
タを、HIP成形するのに用いられるカプセルに関
する。
[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to a capsule used for HIP molding a rotor having a plurality of radial blades, such as a radial inflow turbine.

(従来の技術) 一般に、ラジアルインフロー・タービンは超合
金の鋳造材が使用されていた。
(Prior Art) Generally, radial inflow turbines use cast superalloy materials.

これは、高温ガスがラジアル方向から流入し、
ロータ内部で仕事をして低温となつて軸方向へ流
出し、ロータの上流側に当るラジアル部は中心部
に大きな応力が発生するからである。
This is because high temperature gas flows in from the radial direction,
This is because work is done inside the rotor, the temperature becomes low, and it flows out in the axial direction, and a large stress is generated in the center of the radial section on the upstream side of the rotor.

しかし、最近ではタービン入口温度の高温化に
伴い、鍛造材よりも高温強度の高い粉末超合金デ
イスクが使用されるようになつてきた。
However, recently, as turbine inlet temperatures have become higher, powder superalloy disks, which have higher high-temperature strength than forged materials, have come to be used.

この粉末超合金デイスクは、第4図で示すよう
に、上下カプセル1,2を溶接3して出来るだけ
仕上形状に近い円板状の超合金粉末の収容空間4
を形成し、この収容空間4に充填管5より粉末を
供給し、脱気処理をしてから、HIP処理で緻密化
して1個のデイスクを製造し、このデイスクを、
放電加工により切抜いて第5図で示す如く、円板
本体6の外周に複数個の放射状翼7を有するロー
ター8となし、ミーリング加工によつて仕上げて
いた。
As shown in FIG. 4, this powder superalloy disk is made by welding 3 upper and lower capsules 1 and 2 to form a disk-shaped superalloy powder storage space 4 that is as close to the finished shape as possible.
The powder is supplied into the accommodation space 4 from the filling tube 5, deaerated, and then densified by HIP processing to manufacture one disc.
It was cut out by electric discharge machining to form a rotor 8 having a plurality of radial blades 7 on the outer periphery of the disk body 6, as shown in FIG. 5, and finished by milling.

(考案が解決しようとする問題点) 第5図で示す従来のローター8を作るためのカ
プセル1,2は、放射状翼7を形成するための残
部9の部分における粉末はいわば、無駄な部分で
あり、粉末が高価なこともあり経済的でなかつ
た。
(Problems to be Solved by the Invention) In the capsules 1 and 2 for making the conventional rotor 8 shown in FIG. However, it was not economical because the powder was expensive.

デイスク1個の製作にカプセル1個が必要とな
り、前記歩留が悪い点もあつて、生産コストがか
かつていた。
One capsule is required to manufacture one disk, and the yield is low, resulting in high production costs.

また、カプセル1,2のシールが完全であるか
どうか確認するために1ケ毎に材料試験が必要と
なり、コストが増々嵩んでいた。
Furthermore, in order to confirm whether the seals of the capsules 1 and 2 are complete, material testing is required for each capsule, which increases the cost.

本考案は、叙述の問題点を解決することを目的
とするものである。
The present invention aims to solve the problem of description.

(問題点を解決するための手段) 本考案が、叙述の目的を達成するために講じた
技術的手段の特徴とする処は、円板本体6の外周
に、放射方向の複数翼7を有するローター8を、
HIP処理で成形するためのカプセル10であつ
て、 複数個のローター8の円板厚さ以上の筒長とさ
れた円筒状カプセル本体11内に、複数の角柱体
12が放射状に配置されることで、超合金粉末の
収容空間15がローター8の外周形状を設定して
おり、 HIP処理で圧縮される変形量を見込んでカプセ
ル本体11の筒長両端部に、筒長外方に突出する
膨出空間18,19を形成する薄肉でかつ略円錐
形膨出部20,21と該膨出部20,21の外周
縁に一体であつてかつ前記角柱体12の柱長両端
面を取付ける厚肉な環状部とを有する蓋13,1
4が備えられている点にある。
(Means for Solving the Problems) The technical means taken by the present invention to achieve the stated purpose is characterized by having a plurality of radial wings 7 on the outer periphery of the disc body 6. rotor 8,
A capsule 10 to be molded by HIP processing, in which a plurality of prismatic bodies 12 are arranged radially within a cylindrical capsule main body 11 whose length is equal to or greater than the disk thickness of a plurality of rotors 8. The superalloy powder accommodation space 15 sets the outer peripheral shape of the rotor 8, and in anticipation of the amount of deformation compressed by the HIP process, bulges protruding outward from the cylinder length are formed at both ends of the capsule body 11. Thin and substantially conical bulges 20 and 21 forming the exit spaces 18 and 19; and thick walls that are integral with the outer peripheral edges of the bulges 20 and 21 and attach both end faces of the column length of the prismatic body 12. A lid 13,1 having an annular portion
4 is provided.

(作用) 収容空間15に超合金粉末を充填するが、円筒
状カプセル本体11内に、角柱体12が放射状に
配置されてローター8の外周形状を設定している
ので、粉末の充填量は、円板本体6と複数翼7の
部分となり、粉末使用量は40〜50%となる。
(Function) The storage space 15 is filled with superalloy powder, and since the prism bodies 12 are arranged radially within the cylindrical capsule body 11 to set the outer peripheral shape of the rotor 8, the amount of powder filled is as follows. This consists of the disk main body 6 and the plurality of wings 7, and the amount of powder used is 40 to 50%.

カプセル10の本体11はローター8の円板厚
さ以上の筒長を有し、所謂、1個のカプセル10
で複数個のローター8を製作することになること
から、カプセル10の制作費が安くなり、粉末充
填工数の節減、材料試験はカプセル1個毎に実施
できる。
The main body 11 of the capsule 10 has a cylindrical length equal to or greater than the disk thickness of the rotor 8, and is one so-called capsule 10.
Since a plurality of rotors 8 are manufactured in this manner, the manufacturing cost of the capsule 10 is reduced, the number of man-hours for filling the powder can be reduced, and material testing can be performed for each capsule.

更に、筒長両端部には、膨出空間18,19を
有し、この空間18,19はHIP処理で圧縮され
る変形量を見込んで形成した薄肉でかつ略円錐形
膨出部20,21を有し、かつ、この外周縁を厚
肉な環状部を一体に形成したことにより、環状部
の変形を拘束し膨出部20,21の変形を優先し
て欠肉のおそれが少なくなる。
Further, both ends of the cylinder length have bulging spaces 18 and 19, and these spaces 18 and 19 are thin and substantially conical bulges 20 and 21 formed in anticipation of the amount of deformation compressed by HIP processing. By integrally forming a thick annular portion on the outer periphery, deformation of the annular portion is restrained and deformation of the bulging portions 20 and 21 is given priority, reducing the risk of underfilling.

また、膨出部20,21外周縁の厚肉な環状部
はこれの変形が拘束され一方、角柱体12の柱長
両端面の取付けとされることで該柱体12を正確
かつ確実に保持する。
Further, the thick annular portions on the outer periphery of the bulging portions 20 and 21 are restrained from deforming, while the columnar body 12 is held accurately and reliably by being attached to both end faces of the column length of the prismatic body 12. do.

(実施例) 第1図および第2図において、10は本考案に
係るカプセルであつて、円筒状カプセル本体11
と、該本体11内に、放射状配置で内挿された角
柱体12と、前記本体11の筒長両端部に施蓋状
として設けられた上・下の蓋13,14等で構成
されている。
(Example) In FIGS. 1 and 2, 10 is a capsule according to the present invention, and a cylindrical capsule body 11
, a prismatic body 12 inserted in a radial arrangement within the main body 11, and upper and lower lids 13, 14, etc. provided in the form of lids at both ends of the cylindrical length of the main body 11. .

カプセル本体11は鋼管等からなり、本実施例
では4個のローターを得る筒長を有し、この本体
11の外周部に、角柱体12が放射状配置で内挿
されることによつて、超合金粉末の収容空間15
がローター8の外周形状を設定するようにされて
いる。
The capsule body 11 is made of a steel pipe or the like, and in this embodiment has a cylinder length that allows for four rotors.The prismatic bodies 12 are inserted in a radial arrangement on the outer circumference of the body 11, so that the superalloy Powder storage space 15
is used to set the outer peripheral shape of the rotor 8.

なお、角柱体12はHIP処理するときの圧力と
熱の伝達媒体であることから、HIP温度までは溶
融したり、極端に変形したりせず、しかも、粉末
合金と有害な反応を起さず、熱伝導率が高く安価
なものであることが望ましい。
In addition, since the prismatic body 12 is a pressure and heat transfer medium during HIP processing, it will not melt or be extremely deformed up to the HIP temperature, and will not cause harmful reactions with the powder alloy. It is desirable that the material has high thermal conductivity and is inexpensive.

従つて、例えば、圧延鋼材からの削り出し品が
最適である。但し、軟鋼、ステンレス鋼の鍛造材
であつてもよい。いずれにしても、多量のCを含
有せず、変形抵抗が小さく、表面にクラツク、ピ
ンホールがないものであればよい。
Therefore, for example, a product machined from rolled steel is optimal. However, it may be a forged material of mild steel or stainless steel. In any case, any material may be used as long as it does not contain a large amount of C, has low deformation resistance, and has no cracks or pinholes on its surface.

また、実施例では、角柱体12は横断面が台形
状とされているが、これ以外の形状でもよく、要
はローター8の外周形状に見合うものであればよ
い。
Further, in the embodiment, the prismatic body 12 has a trapezoidal cross section, but it may have a shape other than this, as long as it matches the outer peripheral shape of the rotor 8.

蓋13,14と各角柱体12とはピン16等で
位置決めされており、一方の蓋13には超合金粉
末を供給するとともに供給後に脱気するための充
填管17がその中心に連設されている。
The lids 13, 14 and each prismatic body 12 are positioned with pins 16, etc., and one lid 13 has a filling pipe 17 connected to the center thereof for supplying superalloy powder and degassing after supply. ing.

更に、蓋13,14のそれぞれにはHIP処理で
圧縮される変形量を見込んで、筒長外方に突出す
る膨出空間18,19を形成するための円錐形膨
出部20,21を有している。
Furthermore, each of the lids 13 and 14 has conical bulges 20 and 21 for forming bulge spaces 18 and 19 that protrude outward from the length of the cylinder, taking into consideration the amount of deformation compressed by the HIP process. are doing.

ここで、前記膨出部20,21はこの肉厚が薄
くされており、該膨出部20,21の外周縁は肉
厚が厚い環状部とされ、これによつて、環状部の
変形を拘束し膨出部20,21の変形を優先させ
ているとともに環状部は角柱体12の柱長両端の
取付け部として機能している。
Here, the wall thickness of the bulging parts 20, 21 is made thin, and the outer peripheral edge of the bulging parts 20, 21 is an annular part with a thick wall, thereby preventing deformation of the annular part. In addition to restraining and giving priority to the deformation of the bulging portions 20 and 21, the annular portion functions as a mounting portion for both ends of the column length of the prismatic body 12.

第3図は本考案の比較例であり、カプセル本体
11が上本体11Aと下本体11Bとからなり、
両者を溶接11Cして構成したものであり、本体
11の外周内部には放射状配置で角柱体12が挿
入され、上本体11Aと下本体11Bのそれぞれ
には膨出部20,21を有する蓋13,14が一
体に形成されている。
FIG. 3 shows a comparative example of the present invention, in which the capsule body 11 consists of an upper body 11A and a lower body 11B,
The prismatic bodies 12 are inserted into the outer periphery of the main body 11 in a radial arrangement, and the upper main body 11A and the lower main body 11B each have a lid 13 having bulges 20 and 21. , 14 are integrally formed.

ここにおいて、膨出部20,21を形成したの
は、HIP処理中に、角柱体12は中実であり、外
圧を受けてもほとんど変形しない。一方、円筒中
心部の粉末は上下蓋13,14より直接圧力を受
け圧縮変形し、もし、蓋13,14が平面であれ
ば欠肉の原因となる。
Here, the bulges 20 and 21 were formed during the HIP process, since the prismatic body 12 is solid and hardly deforms even when subjected to external pressure. On the other hand, the powder at the center of the cylinder is compressed and deformed by direct pressure from the upper and lower lids 13 and 14, and if the lids 13 and 14 are flat, this will cause underfilling.

そこで、変形量を見込んで薄肉でかつ略円錐形
の膨出部20,21を有し、この外周縁に厚肉の
環状部を一体に有する蓋13,14により、環状
部の変形を拘束して膨出部20,21を優先的に
変形させ、角柱体12の取付も容易としたのであ
る。
Therefore, in consideration of the amount of deformation, the deformation of the annular part is restrained by the lids 13 and 14, which have thin and substantially conical bulges 20 and 21 and integrally have a thick annular part on the outer periphery of the lids 13 and 14. By deforming the bulging portions 20 and 21 preferentially, the prismatic body 12 can be easily attached.

具体的には、円周部内径をD、筒長をHとした
とき、膨出部20,21は径が0.8D、高さ0.14H
とすると最適である。
Specifically, when the inner diameter of the circumferential part is D and the cylinder length is H, the diameter of the bulging parts 20 and 21 is 0.8D and the height is 0.14H.
It is optimal if

なお、超合金粉末の組成(wt%)は次の通
りである。
The composition (wt%) of the superalloy powder is as follows.

C Cr Ni Co 0.05 10.9 Bal 14.9 Mo W Ti Al 2.8 5.9 3.81 3.71 B Zr Hf Nb 0.018 0.05 1.86 また、HIP条件は1180°×1000Kg/cm2×3hであ
る。
C Cr Ni Co 0.05 10.9 Bal 14.9 Mo W Ti Al 2.8 5.9 3.81 3.71 B Zr Hf Nb 0.018 0.05 1.86 Moreover, the HIP conditions are 1180°×1000Kg/cm 2 ×3h.

従つて、カプセル10の収容空間15および膨
出空間18,19に前述組成の合金粉末を充填し
て脱気し、これをHIP装置に装入して前述のHIP
条件でHIP処理する。
Therefore, the accommodation space 15 and the expansion spaces 18 and 19 of the capsule 10 are filled with the alloy powder having the above-mentioned composition and degassed, and the powder is charged into the HIP device and subjected to the above-described HIP process.
HIP processing with conditions.

このHIP処理によつて、角柱体12は一様に軸
心に向つて移動し、粉末に圧力を伝達して粉末を
緻密に固化させる。
By this HIP process, the prismatic body 12 uniformly moves toward the axis, transmits pressure to the powder, and solidifies the powder densely.

この際、角柱体12も僅かに変形するが軸方向
には略一様で予測可能である。
At this time, the prismatic body 12 also deforms slightly, but it is approximately uniform and predictable in the axial direction.

HIP処理後に、熱処理、超音波探傷を行つた後
に、軸方向に直角に本例では5個所を切断22す
ることにより、4個のローター8が得られる。
After HIP treatment, heat treatment, and ultrasonic flaw detection, four rotors 8 are obtained by cutting 22 at five locations in this example at right angles to the axial direction.

なお、角柱体12も粉末とともに一体化され、
拡散により合金成分が若干変化するが、この拡散
層は薄厚であることから、仕上機械加工により除
去可能となる。
Note that the prismatic body 12 is also integrated with the powder,
The alloy components change slightly due to diffusion, but since this diffusion layer is thin, it can be removed by finishing machining.

(考案の効果) 本考案によれば、カプセル本体11はその筒長
が複数個のローター8を得る長さを有しているこ
とから、1回の粉末充填作業、HIP処理および探
傷作業で複数個のローター8を得ることができ、
ここに、作業効率が向上する。
(Effects of the invention) According to the invention, since the capsule body 11 has a cylindrical length that can obtain a plurality of rotors 8, multiple rotors 8 can be formed in one powder filling operation, HIP treatment, and flaw detection operation. rotor 8 can be obtained,
This improves work efficiency.

カプセル本体11には角柱体12が放射状配置
で内挿されているから、この角柱体12の容積部
分だけは粉末の使用量が著しく節減(40%〜50
%)できて経済的である。
Since the prismatic bodies 12 are inserted in the capsule body 11 in a radial arrangement, the amount of powder used in the volume of the prismatic bodies 12 is significantly reduced (40% to 50%).
%) and is economical.

更に、蓋13,14には圧縮変形量を見込んだ
膨出空間18,19を形成する膨出部20,21
を有するので、欠肉のない粉末固形物よりなるロ
ーター8をHIP処理で量産することができる。
Furthermore, the lids 13 and 14 have bulges 20 and 21 that form bulge spaces 18 and 19 that take into account the amount of compressive deformation.
Therefore, the rotor 8 made of a powdered solid material with no underfill can be mass-produced by HIP processing.

特に、膨出部20,21は略円錐形で薄肉であ
ることから、これの外周縁に一体に有する厚肉な
環状部によつて変形を拘束し膨出部20,21を
優先変形することができ欠肉を抑え、更に、厚肉
な環状部は角柱体12の両端を正確かつ確実に取
付け得る。
In particular, since the bulges 20 and 21 are substantially conical and thin, deformation is restrained by the thick annular portion integrally formed on the outer periphery of the bulges 20 and 21, and the bulges 20 and 21 are deformed preferentially. In addition, the thick annular portion allows both ends of the prismatic body 12 to be attached accurately and reliably.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本案第1実施例の縦断面図、第2図は
半分のみを示す横断面図、第3図は比較例の縦断
面図、第4図は従来例のカプセルを示す断面図、
第5図はローターの半分のみを示す平面図であ
る。 6……円板本体、7……翼、8……ローター、
10……カプセル、11……カプセル本体、12
……角柱体、13,14……蓋、15……収容空
間、18,19……膨出空間。
FIG. 1 is a longitudinal cross-sectional view of the first embodiment of the present invention, FIG. 2 is a cross-sectional view showing only half, FIG. 3 is a vertical cross-sectional view of a comparative example, and FIG. 4 is a cross-sectional view of a capsule of a conventional example.
FIG. 5 is a plan view showing only half of the rotor. 6... Disk body, 7... Wings, 8... Rotor,
10...Capsule, 11...Capsule body, 12
...Prismatic body, 13, 14...Lid, 15...Accommodation space, 18, 19...Bulging space.

Claims (1)

【実用新案登録請求の範囲】 円板本体6の外周に、放射方向の複数翼7を有
するローター8を、HIP処理で成形するためのカ
プセル10であつて、 複数個のローター8の円板厚さ以上の筒長とさ
れた円筒状カプセル本体11内に、複数の角柱体
12が放射状に配置されることで、超合金粉末の
収容空間15がローター8の外周形状を設定して
おり、 HIP処理で圧縮される変形量を見込んでカプセ
ル本体11の筒長両端部に、筒長外方に突出する
膨出空間18,19を形成する薄肉でかつ略円錐
形の膨出部20,21と該膨出20,21と該膨
出部20,21の外周縁に一体であつてかつ前記
角柱体12の柱長両端面を取付ける厚肉な環状部
とを有する蓋13,14が備えられていることを
特徴とする放射方向の複数翼を有するローターの
HIP成形用カプセル構造。
[Claims for Utility Model Registration] A capsule 10 for molding a rotor 8 having a plurality of radial wings 7 on the outer periphery of a disc body 6 by HIP processing, the disc thickness of the plurality of rotors 8 A plurality of prismatic bodies 12 are arranged radially within a cylindrical capsule main body 11 with a cylinder length of more than 300 mm, so that a storage space 15 for superalloy powder sets the outer peripheral shape of the rotor 8, and HIP Considering the amount of deformation compressed during processing, thin and substantially conical bulges 20 and 21 are provided at both ends of the capsule body 11 to form bulge spaces 18 and 19 that protrude outward from the cylindrical length. Lids 13, 14 are provided which have the bulges 20, 21 and a thick annular portion that is integral with the outer peripheral edge of the bulges 20, 21 and attaches both end faces of the column length of the prismatic body 12. A rotor with multiple radial blades characterized by
Capsule structure for HIP molding.
JP1986139072U 1986-09-10 1986-09-10 Expired JPH0421793Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1986139072U JPH0421793Y2 (en) 1986-09-10 1986-09-10

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1986139072U JPH0421793Y2 (en) 1986-09-10 1986-09-10

Publications (2)

Publication Number Publication Date
JPS6346434U JPS6346434U (en) 1988-03-29
JPH0421793Y2 true JPH0421793Y2 (en) 1992-05-19

Family

ID=31044630

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1986139072U Expired JPH0421793Y2 (en) 1986-09-10 1986-09-10

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JP (1) JPH0421793Y2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100685157B1 (en) 2006-03-07 2007-02-22 한국기계연구원 Hot isostatic pressing jig and method for manufacturing parts for use of it

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5437007A (en) * 1977-08-27 1979-03-19 Kobe Steel Ltd Method of producing complecatedly shaped articles by hot static pressing
JPS5479882A (en) * 1977-12-06 1979-06-26 Kobe Steel Ltd Method of forming odd-shaped object by hot hydraulic pressing
JPS5669304A (en) * 1979-11-10 1981-06-10 Kobe Steel Ltd Production of roll

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5437007A (en) * 1977-08-27 1979-03-19 Kobe Steel Ltd Method of producing complecatedly shaped articles by hot static pressing
JPS5479882A (en) * 1977-12-06 1979-06-26 Kobe Steel Ltd Method of forming odd-shaped object by hot hydraulic pressing
JPS5669304A (en) * 1979-11-10 1981-06-10 Kobe Steel Ltd Production of roll

Also Published As

Publication number Publication date
JPS6346434U (en) 1988-03-29

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