JPH04216995A - Manufacture of direct drawing-type lithographic printing plate - Google Patents
Manufacture of direct drawing-type lithographic printing plateInfo
- Publication number
- JPH04216995A JPH04216995A JP41123890A JP41123890A JPH04216995A JP H04216995 A JPH04216995 A JP H04216995A JP 41123890 A JP41123890 A JP 41123890A JP 41123890 A JP41123890 A JP 41123890A JP H04216995 A JPH04216995 A JP H04216995A
- Authority
- JP
- Japan
- Prior art keywords
- group
- image
- acid
- resin
- lithographic printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007639 printing Methods 0.000 title claims abstract description 82
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 229920005989 resin Polymers 0.000 claims abstract description 88
- 239000011347 resin Substances 0.000 claims abstract description 88
- 239000002245 particle Substances 0.000 claims abstract description 61
- 125000002485 formyl group Chemical group [H]C(*)=O 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 230000000269 nucleophilic effect Effects 0.000 claims abstract description 16
- 239000011230 binding agent Substances 0.000 claims abstract description 11
- 125000000524 functional group Chemical group 0.000 claims description 49
- 229920000642 polymer Polymers 0.000 claims description 39
- 150000002433 hydrophilic molecules Chemical class 0.000 claims description 11
- 125000001424 substituent group Chemical group 0.000 claims description 10
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 24
- 239000000203 mixture Substances 0.000 abstract description 10
- 230000015572 biosynthetic process Effects 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 125000004036 acetal group Chemical group 0.000 abstract description 4
- 239000004519 grease Substances 0.000 abstract 2
- 238000011109 contamination Methods 0.000 abstract 1
- 238000006467 substitution reaction Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 49
- -1 2-ethoxyethyl group Chemical group 0.000 description 38
- 239000000126 substance Substances 0.000 description 28
- 239000000178 monomer Substances 0.000 description 25
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 20
- 238000006243 chemical reaction Methods 0.000 description 19
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- 125000004432 carbon atom Chemical group C* 0.000 description 18
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- 150000002430 hydrocarbons Chemical group 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
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- 239000012153 distilled water Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 4
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 4
- 238000012674 dispersion polymerization Methods 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 239000001023 inorganic pigment Substances 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000007645 offset printing Methods 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N chloroform Substances ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 3
- 125000000068 chlorophenyl group Chemical group 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical class C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
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- 239000003973 paint Substances 0.000 description 3
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- 238000003756 stirring Methods 0.000 description 3
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- 125000003944 tolyl group Chemical group 0.000 description 3
- 125000005023 xylyl group Chemical group 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 2
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
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- 125000005999 2-bromoethyl group Chemical group 0.000 description 2
- 125000001340 2-chloroethyl group Chemical group [H]C([H])(Cl)C([H])([H])* 0.000 description 2
- 125000001731 2-cyanoethyl group Chemical group [H]C([H])(*)C([H])([H])C#N 0.000 description 2
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- IIYFAKIEWZDVMP-UHFFFAOYSA-N tridecane Chemical compound CCCCCCCCCCCCC IIYFAKIEWZDVMP-UHFFFAOYSA-N 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- 239000013053 water resistant agent Substances 0.000 description 2
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- JXCHMDATRWUOAP-UHFFFAOYSA-N diisocyanatomethylbenzene Chemical compound O=C=NC(N=C=O)C1=CC=CC=C1 JXCHMDATRWUOAP-UHFFFAOYSA-N 0.000 description 1
- 125000005805 dimethoxy phenyl group Chemical group 0.000 description 1
- 125000006182 dimethyl benzyl group Chemical group 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 125000005066 dodecenyl group Chemical group C(=CCCCCCCCCCC)* 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical class NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 description 1
- PAFZUUSLSMXAKW-UHFFFAOYSA-N ethenyl 2,4-dimethyl-3-oxopent-4-enoate Chemical compound CC(=C)C(=O)C(C)C(=O)OC=C PAFZUUSLSMXAKW-UHFFFAOYSA-N 0.000 description 1
- FFYWKOUKJFCBAM-UHFFFAOYSA-N ethenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC=C FFYWKOUKJFCBAM-UHFFFAOYSA-N 0.000 description 1
- BLCTWBJQROOONQ-UHFFFAOYSA-N ethenyl prop-2-enoate Chemical compound C=COC(=O)C=C BLCTWBJQROOONQ-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 125000003754 ethoxycarbonyl group Chemical group C(=O)(OCC)* 0.000 description 1
- 125000005745 ethoxymethyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 125000004175 fluorobenzyl group Chemical group 0.000 description 1
- 125000003784 fluoroethyl group Chemical group [H]C([H])(F)C([H])([H])* 0.000 description 1
- WBJINCZRORDGAQ-UHFFFAOYSA-N formic acid ethyl ester Natural products CCOC=O WBJINCZRORDGAQ-UHFFFAOYSA-N 0.000 description 1
- 238000006170 formylation reaction Methods 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 229940052308 general anesthetics halogenated hydrocarbons Drugs 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical compound O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 125000006038 hexenyl group Chemical group 0.000 description 1
- 125000005935 hexyloxycarbonyl group Chemical group 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 125000002883 imidazolyl group Chemical group 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229960003151 mercaptamine Drugs 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical class CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000001160 methoxycarbonyl group Chemical group [H]C([H])([H])OC(*)=O 0.000 description 1
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 1
- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 1
- 229940017219 methyl propionate Drugs 0.000 description 1
- PJUIMOJAAPLTRJ-UHFFFAOYSA-N monothioglycerol Chemical compound OCC(O)CS PJUIMOJAAPLTRJ-UHFFFAOYSA-N 0.000 description 1
- YWFWDNVOPHGWMX-UHFFFAOYSA-N n,n-dimethyldodecan-1-amine Chemical compound CCCCCCCCCCCCN(C)C YWFWDNVOPHGWMX-UHFFFAOYSA-N 0.000 description 1
- CNPHCSFIDKZQAK-UHFFFAOYSA-N n-prop-2-enylprop-2-enamide Chemical compound C=CCNC(=O)C=C CNPHCSFIDKZQAK-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000004923 naphthylmethyl group Chemical group C1(=CC=CC2=CC=CC=C12)C* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000007344 nucleophilic reaction Methods 0.000 description 1
- 238000010534 nucleophilic substitution reaction Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 125000004365 octenyl group Chemical group C(=CCCCCCC)* 0.000 description 1
- 229920002601 oligoester Polymers 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-N pent-4-enoic acid Chemical compound OC(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 150000004986 phenylenediamines Chemical class 0.000 description 1
- 125000001476 phosphono group Chemical group [H]OP(*)(=O)O[H] 0.000 description 1
- 108091008695 photoreceptors Proteins 0.000 description 1
- JSSXHAMIXJGYCS-UHFFFAOYSA-N piperazin-4-ium-2-carboxylate Chemical compound OC(=O)C1CNCCN1 JSSXHAMIXJGYCS-UHFFFAOYSA-N 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 238000010094 polymer processing Methods 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000008442 polyphenolic compounds Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- TVDSBUOJIPERQY-UHFFFAOYSA-N prop-2-yn-1-ol Chemical compound OCC#C TVDSBUOJIPERQY-UHFFFAOYSA-N 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 125000004742 propyloxycarbonyl group Chemical group 0.000 description 1
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 229920013730 reactive polymer Polymers 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 125000005017 substituted alkenyl group Chemical group 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003455 sulfinic acids Chemical class 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- 150000008054 sulfonate salts Chemical class 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004634 thermosetting polymer Substances 0.000 description 1
- NJRXVEJTAYWCQJ-UHFFFAOYSA-N thiomalic acid Chemical compound OC(=O)CC(S)C(O)=O NJRXVEJTAYWCQJ-UHFFFAOYSA-N 0.000 description 1
- NBOMNTLFRHMDEZ-UHFFFAOYSA-N thiosalicylic acid Chemical compound OC(=O)C1=CC=CC=C1S NBOMNTLFRHMDEZ-UHFFFAOYSA-N 0.000 description 1
- 229940103494 thiosalicylic acid Drugs 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- YIYBQIKDCADOSF-ONEGZZNKSA-N trans-pent-2-enoic acid Chemical compound CC\C=C\C(O)=O YIYBQIKDCADOSF-ONEGZZNKSA-N 0.000 description 1
- SGCFZHOZKKQIBU-UHFFFAOYSA-N tributoxy(ethenyl)silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C=C SGCFZHOZKKQIBU-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- KQBSGRWMSNFIPG-UHFFFAOYSA-N trioxane Chemical compound C1COOOC1 KQBSGRWMSNFIPG-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、直描型平版印刷用原版
の製造方法に関し、特に、事務用印刷原版に好適な直描
型平版印刷用原版の画像受理層形成用組成物の改良に関
するものである。
【0002】
【従来の技術】現在、事務用印刷原版としては、支持体
上に画像受理層を有する直描型平版印刷用原版が広く用
いられている。このような印刷原版に製版、即ち画像形
成を行うには、一般に画像受理層に油性インキを手書き
により描画するか、タイプライター、インクジェット方
式あるいは転写型感熱方式で印字する方法が採用されて
いる。その他、普通紙電子写真複写機(PPC)を用い
て、帯電、露光及び現像の工程を経て、感光体上に形成
したトナー画像を画像受理層に転写定着する方法も近年
使われ始めた。いずれにしても、製版後の印刷原版は、
不感脂化液(いわゆるエッチ液)で表面処理して非画像
部を不感脂化した後、印刷版として平版印刷に供せられ
る。
【0003】従来の直描型平版印刷用原版は、紙等の支
持体の一面に裏面層が、他面に中間層を介して表面層と
して画像受理層が設けられていた。裏面層又は中間層は
PVA、澱粉等の水溶性樹脂及び合成樹脂エマルジョン
等の水分散性樹脂及び耐水化剤で形成されている。この
ような直描型平版印刷用原版の代表例は、米国特許第2
532865号明細書に記載されるように、画像受理層
をPVAのような水溶性樹脂バインダー、シリカ、炭酸
カルシウム等のような無機顔料及びメラミン・ホルムア
ルデヒド樹脂初期縮合物のような耐水化剤を主成分とし
て構成したものである。
【0004】
【発明が解決しようとする課題】しかしながら、このよ
うにして得られた従来の印刷版は、印刷耐久性を向上す
るために耐水化剤の添加量を多くしたり、疎水性樹脂を
使用したりして疎水性を増大させると、耐刷性は向上す
るが親水性が低下し、印刷汚れが発生し、一方、親水性
を良くすると耐水性が劣化し、耐刷性が低下するという
問題があった。特に30℃以上の高温使用環境下では、
オフセット印刷に使用する浸し水に表面層(画像受理層
)が溶解し、耐刷性の低下及び印刷汚れの両者が発生す
るなど大きな欠点があった。
【0005】更に、平版印刷用原版は油性インキ等を画
像部として画像受理層に描画するものであり、この画像
受理層と油性インキの結着剤性が良くなければ、たとえ
非画像部の親水性が充分で上記の如き印刷汚れが発生し
なくても、印刷時に画像部の油性インキが欠落してしま
い、結果として耐刷性が低下してしまうという問題もあ
った。
【0006】本発明は以上のような直描型平版印刷用原
版の有する問題点を解決するものである。本発明の目的
は、オフセット原版として全面一様な地汚れはもちろん
、点状の地汚れも発生させない不感脂化性の優れた直描
型平版印刷用原版を提供することである。本発明の他の
目的は、画像部の油性インキと画像受理層との接着性が
向上し、且つ印刷において印刷枚数が増加しても非画像
部の親水性が充分保たれ、地汚れの発生しない、高耐刷
力を有する直描型平版印刷用原版を提供することである
。
【0007】
【課題を解決するための手段】本発明は上記目的を、支
持体上に画像受理層を有する直描型平版印刷用原版の製
造方法において、前記画像受理層中にホルミル基及び/
又は下記一般式(I)で示される官能基を有する重合体
成分の少なくとも1種を有する樹脂粒子と結着樹脂とを
少なくとも含有してなる直描型平版印刷用原版に画像を
形成した後に、当該画像部以外の非画像部を少なくとも
パーソンの求核定数nが 5.5以上の値を有する置換
基含有の親水性化合物を含有する処理液で不感脂化処理
することにより印刷原版とすることを特徴とする直描型
平版印刷用原版の製造方法により達成できる。一般式(
I)【化2】
〔ただし、上記式(I)において、R 1 ,R 2は
各々同じでも異なってもよく、炭化水素基を表すか、又
はR 1 ,R 2はお互いに連結して環を形成した有
機残基を表す〕【0008】本発明においては、上記樹
脂粒子において、ホルミル基及び/又は上記一般式(I
)で示される官能基を有する重合体成分が架橋構造を有
するものであってもよく、この場合は不感脂化処理液と
反応して親水性を発現した際に、該樹脂粒子は耐水性を
有するので好ましい。
【0009】
【作用】本発明の直描型平版印刷用原版の製造方法は、
支持体上に設けた画像受理層がホルミル基及び/又は一
般式(I)で示される官能基を少なくとも1種含有する
樹脂(以下樹脂〔L〕と称する)からなる樹脂粒子を含
有することを特徴とするもので、該樹脂粒子は求核反応
性置換基含有の親水性化合物を少なくとも1種含有する
処理液(不感脂化液又は印刷時の浸し水)で処理したと
きに、樹脂粒子のホルミル基及び/又は上記一般式(I
)で示される官能基の末端に、前記求核反応性置換基含
有の親水性化合物が付加反応できるものであり、これに
より該画像受理層はより一層親水性を発現できると同時
に、樹脂粒子中に架橋構造を有する場合には、このとき
親水性を有しつつ水に対して不溶もしくは難溶で、且つ
水膨潤性を有するので、印刷時の浸し水で溶出すること
はなく、かなり多数枚の印刷を行っても良好な印刷特性
を維持することができる。
【0010】本発明に用いられる樹脂粒子の大きさは、
その粒子の最大粒子径が10μm以下であり、好ましく
は5μm以下である。粒子の平均粒径は 1.0μm以
下であり、好ましくは 0.5μm以下である。なお、
樹脂粒子は、粒子径が小さい程比表面積が大きくなり、
上記の電子写真特性上良好な作用をもたらし、コロイド
粒子(0.01μm以下)程度でも充分であるが、余り
小さくなり過ぎると分子分散の場合と同様の弊害が生じ
てくるため、0.05μm以上で用いるのが好ましい。
【0011】本発明の樹脂粒子を形成する樹脂〔L〕に
ついて説明すると、該樹脂〔L〕は、その分子構造中に
ホルミル基及び/又は一般式(I)で示される官能基を
少なくとも含有してなるものである。一般式(I)【化
3】
上記式( I )中、R 1 ,R2 は各々同じでも
異なってもよく、炭化水素基を表すか、又はR 1 ,
R2 はお互いに連結して環を形成した有機残基を表す
。
【0012】R 1 ,R2 が各々炭化水素基を表す
場合、R1 ,R2 は好ましくは炭素数1〜12の置
換されてもよい脂肪族基(例えば炭素数1〜12の置換
されてもよいアルキル基:具体例としてメチル基、エチ
ル基、プロピル基、ブチル基、ペンチル基、ヘキシル基
、オクチル基、ノニル基、デシル基、ドデシル基、メト
キシメチル基、エトキシメチル基、2−ヒドロキシエチ
ル基、2−クロロエチル基、2−ブロモエチル基、1−
フロロエチル基、2−シアノエチル基、2−メトキシエ
チル基、2−エトキシエチル基、3−ヒドロキシプロピ
ル基、3−メトキシプロピル基等が挙げられる、炭素数
2〜12の置換されてもよいアルケニル基:具体例とし
てプロペニル基、ブテニル基、ヘキセニル基、オクテニ
ル基、ドセニル基、ドデセニル基等が挙げられる、炭素
数7〜12の置換されてもよいアラルキル基:具体例と
してベンジル基、フェネチル基、3−フェニルプロピル
基、ナフチルメチル基、2−ナフチルエチル基、メチル
ベンジル基、ジメチルベンジル基、トリメチルベンジル
基、メトキシベンジル基、ジメトキシベンジル基、クロ
ロベンジル基、ブロモベンジル基、フロロベンジル基、
ジクロロベンジル基等が挙げられる。炭素数3〜12の
置換されてもよい脂環式基:具体例としてシクロペンチ
ル基、シクロヘキシル基、シクロヘプチル基、アダマン
チル基等が挙げられる)が挙げられる。
【0013】R 1 ,R2 がお互いに連結して環を
形成する有機残基を表す場合、好ましくは下記一般式(
Ia)で示される官能基、すなわち環状アセタール基が
挙げられる。
一般式(Ia)
【化4】
式(Ia) において、R 3 ,R 4は互いに同じ
でも異なってもよく、水素原子、炭素数1〜12の置換
されてもよい炭化水素基、又は −OR 5基(R 5
は炭素数1〜12の置換されてもよい炭化水素基を表
す)を表し、nは1〜4の整数を表す。
【0014】R 3 ,R 4,R 5が炭素数1〜1
2の置換されてもよい炭化水素基である好ましい例とし
て、脂肪族基(具体的にはR1 ,R2 で例示したと
同一の内容を表す)、芳香族基(例えばフェニル基、ト
リル基、キシリル基、メトキシフェニル基、クロロフェ
ニル基、ブロモフェニル基、メトキシカルボニルフェニ
ル基、ジメトキシフェニル基、クロロ−メチルフェニル
基、ナフチル基等)等が挙げられる。
【0015】より好ましくは、一般式(I )、(Ia
) において、R 1 〜R 5 が脂肪族基の場合、
炭素数1〜6のアルキル基、炭素数3〜6のアルケニル
基、炭素数7〜9のアラルキル基が好ましい。
【0016】本発明において用いられるホルミル基及び
/又は式(I)で示される官能基を含有する重合体成分
としては、下記一般式(II)の繰り返し単位で示すも
のが挙げられる。
一般式(II)
【化5】
【0017】
式(II)中、Zは −COO−、−OCO− 、−O
− 、−CO−、【化6】
−CONHCOO− 、−CONHCONH−、−CH
2 COO−、−CH 2 OCO−、又は
【化7】
を表す。
【0018】Y は、−Z− と−W0 を直接結合す
る又は連結する有機残基を表す。さらに
【化8】
を直接連結してもよい。
【0019】W 0 はホルミル基又は(I)で示され
る官能基を表す。
【0020】a 1 ,a 2 は互いに同じでも異な
ってもよく、各々、水素原子、ハロゲン原子、シアノ基
、アルキル基、アラルキル基又はアリール基を表す。
【0021】一般式(II)を更に詳細に説明する。
好ましくは、Zは−COO− 、−OCO− 、−O−
、−CO−、【化9】
を表す。
【0022】但し、r 1 は水素原子、炭素数1〜8
の置換されてもよいアルキル基(例えばメチル基、エチ
ル基、プロピル基、ブチル基、ペンチル基、ヘキシル基
、オクチル基、2−クロロエチル基、2−ブロモエチル
基、2−シアノエチル基、2−メトキシエチル基、2−
ヒドロキシエチル基、3−ブロモプロピル基等)、炭素
数7〜9の置換されていてもよいアラルキル基(例えば
ベンジル基、フェネチル基、3−フェニルプロピル基、
クロロベンジル基、ブロモベンジル基、メチルベンジル
基、メトキシベンジル基、クロロ−メチルベンジル基、
ジブロモベンジル基等)、置換されてもよいアリール基
(例えばフェニル基、トリル基、キシリル基、メシチル
基、メトキシフェニル基、クロロフェニル基、ブロモフ
ェニル基、クロロ−メチル−フェニル基等)等が挙げら
れる。
【0023】Y は直接結合か−Z− と−W0 を連
結する有機残基を表す。Y が連結する有機残基を表す
場合、この連結基は、ヘテロ原子を介していてもよい炭
素−炭素結合を表し(ヘテロ原子としては、酸素原子、
イオウ原子、窒素原子が挙げられる)、例えば、
【化10】
等の結合単位の単独又は組合せの構成より成るものであ
る(但しr 2 , r 3 , r 4 , r 5
, r 6 は、各々前記のr 1 と同一の内容を
表す)。
【0024】a 1 , a 2 は同じでも異なって
もよく、水素原子、ハロゲン原子(例えば塩素原子、臭
素原子等)、シアノ基、炭化水素基(例えばメチル基、
エチル基、プロピル基、ブチル基、メトキシカルボニル
基、エトキシカルボニル基、プロポキシカルボニル基、
ブトキシカルボニル基、ヘキシルオキシカルボニル基、
メトキシカルボニルメチル基、エトキシカルボニルメチ
ル基、ブトキシカルボニルメチル基等の置換されてもよ
い炭素数1〜12のアルキル基、ベンジル基、フェネチ
ル基等のアラルキル基、フェニル基、トリル基、キシリ
ル基、クロロフェニル基等のアリール基等)を表す。
【0025】更にまた、式(II)中の【化11】
結合残基は
【化12】
と−W0 部を連結させてもよい。
【0026】以下に本発明のホルミル基及び/又は一般
式(I)で表される官能基を含有する重合体成分の具体
例を示す。例 (a−1)〜(a−15)において、a
は−H又は−CH 3 を表す。ただし、本発明の範囲
はこれらに限定されるものではない。
(a−1)
【化13】
(a−2)
【化14】
(a−3)
【化15】
(a−4)
【化16】
(a−5)
【化17】
(a−6)
【化18】
(a−7)
【化19】
(a−8)
【化20】
(a−9)
【化21】
(a−10)
【化22】
(a−11)
【化23】
(a−12)
【化24】
(a−13)
【化25】
(a−14)
【化26】
(a−15)
【化27】
【0027】また、本発明の一般式(Ia)で示される
官能基の具体例も示すが、例(a′−1) 〜(a′−
9) において、R 7 ,R 8 は炭素数1〜4の
アルキル基又は−CH 2 C6 H 5 を表し、R
9 は炭素数1〜4のアルキル基、−CH 2 C
6 H 5 又はフェニル基を表す。ただし、本発明の
範囲はこれに限定されるものではない。
(a′−1)
【化28】
(a′−2)
【化29】
(a′−3)
【化30】
(a′−4)
【化31】
(a′−5)
【化32】
(a′−6)
【化33】
(a′−7)
【化34】
(a′−8)
【化35】
(a′−9)
【化36】
【0028】本発明の樹脂〔L〕におけるホルミル基及
び/又は一般式(I)の官能基を含有する重合体成分は
、該樹脂〔L〕が共重合体である場合には、全共重合体
中の30〜99重量%、特に50〜95重量%であるこ
とが好ましい。また、該樹脂の重合体の分子量は103
〜106 、特に5×103 〜5×105 である
ことが好ましい。
【0029】以上のような本発明のホルミル基及び/又
は一般式(I)で表される官能基を有する重合体成分を
含有する樹脂は、従来公知の合成方法によって合成する
ことができる。即ち、ホルミル基又は一般式(I)で表
される官能基と、重合性二重結合基を分子内に含有する
単量体(例えば一般式(II)の繰り返し単位に相当す
る単量体)を重合反応する方法及びホルミル基又は一般
式(I)の官能基を含有する低分子化合物と、該低分子
化合物と化学反応する官能基を含有する重合体成分を含
有する高分子化合物とを反応させる(即ち高分子反応)
ことで合成することができる。更には一般式(I)で示
される官能基の樹脂を合成後、酸分解処理を行ってホル
ミル基含有の樹脂を合成することもできる。
【0030】上記した単量体合成あるいは高分子反応に
よる合成においてのホルミル化反応又はアセタール化反
応は、従来公知の反応によって容易に行える。例えば、
ホルミル基含有化合物の合成法としては、日本化学会編
、新実験化学講座第14巻、636(1978年)丸善
(株)刊、E.Muller,” Methoden
derOrganischen Chemie” p.
13(1954年)Georg Thieme Ver
lag 刊、日本化学会編、実験化学講座、第19巻、
p.231(1957年)丸善(株)刊等に記載の方法
が挙げられ、また、アセタール基含有化合物の合成法と
しては、日本化学会編、新実験化学講座、第14巻、p
.611(1978年)、丸善(株)刊等にそれぞれ記
載の方法が挙げられる。
【0031】上記した単量体合成における重合性官能基
としては、通常の重合性二重結合基、具体的には、【化
37】
等を挙げることができる。
【0032】樹脂〔L〕が共重合体である場合、上述の
ホルミル基及び/又は式(I)の官能基を有する単量体
と共に共重合し得る他の単量体として、例えばα−オレ
フィン類、アルカン酸ビニル又はアリルエステル類、ア
クリロニトリル、メタクリロニトリル、ビニルエーテル
類、アクリルアミド類、メタクリルアミド類、スチレン
類、複素環ビニル類〔例えばビニルピロリドン、ビニル
ピリジン、ビニルイミダゾール、ビニルチオフェン、ビ
ニルイミダゾリン、ビニルピラゾール、ビニルジオキサ
ン、ビニルフラン、ビニルキノリン、ビニルチアゾール
、ビニルオキサジン等) 等が挙げられる。
【0033】また、本発明において、以上の樹脂粒子は
少なくともその一部が架橋されていてもよい。重合体の
少なくとも一部分が、予め架橋された樹脂(重合体中に
架橋構造を有する重合体)は、該樹脂中に含有される前
記ホルミル基及び/又は式(I)の官能基が求核反応性
の置換基を有する親水性化合物含有の処理液と反応して
親水性基を生成したときに、酸性及びアルカリ性の水溶
液に対して難溶又は不溶性である樹脂が好ましい。具体
的には、蒸留水に対する溶解度が20〜25℃の温度に
おいて、好ましくは90重量%以下、より好ましくは7
0重量%以下の溶解性を示すものである。
【0034】重合体中に架橋構造を導入する方法として
は、通常知られている方法を利用することができる。即
ち、■ホルミル基及び/又は上記式(I)の官能基を含
有する単量体の重合反応において多官能性単量体(重合
性官能基を2個以上含有する単量体)あるいは多官能性
オリゴマーを共存させて重合することにより分子間に架
橋を行う方法、及び■重合体中に架橋反応を進行する官
能基を含有させ、これら両官能基を含有する重合体を種
々の架橋剤あるいは硬化剤によって架橋する方法か、■
架橋性官能基含有重合体をホルミル基及び/又は上記式
(I)の官能基を含有する化合物と高分子反応させる方
法等である。
【0035】■の高分子反応による方法は、更に具体的
には、多官能性単量体あるいは多官能性オリゴマーを、
ホルミル基又は一般式(I)の官能基を導入できる極性
基(例えば−OH ,−Cl ,−Br ,−I,−N
H 2 ,−COOH ,−SH ,
【化38】
−N=C=O,−COCl ,−SO 2 Cl等)
を含有する単量体とともに重合して共重合体とした後、
ホルミル基及び/又は一般式(I)の官能基を含有する
化合物を高分子反応により導入する。
【0036】上記■の方法の多官能性単量体又はオリゴ
マーは、これらの重合性官能基の同一のものあるいは異
なったものを2個以上有したものであればよい。具体的
には、例えば同一の重合性官能基を有する単量体として
、ジビニルベンゼン、トリビニルベンゼン等のスチレン
誘導体:多価アルコール(例えばエチレングリコール、
ジエチレングリコール、トリエチレングリコール、ポリ
エチレングリコール♯200,♯400,♯600、1
,3−ブチレングリコール、ネオペンチルグリコール、
ジプロピレングリコール、ポリプロピレングリコール、
トリメチロールプロパン、トリメチロールエタン、ペン
タエリスリトール等)又は、ポリヒドロキシフェノール
(例えばヒドロキノン、レゾルシン、カテコール及びそ
れらの誘導体)のメタクリル酸、アクリル酸又はクロト
ン酸エステル類、ビニルエーテル類又はアリルエーテル
類:二塩基性酸(例えばマロン酸、コハク酸、グルタル
酸、アジピン酸、ピメリン酸、マレイン酸、フタル酸、
イタコン酸等)のビニルエステル類、アリルエステル類
、ビニルアミド類又はアリルアミド類:ポリアミン(例
えばエチレンジアミン、1,3−プロピレンジアミン、
1,4−ブチレンジアミン等)とビニル基を含有するカ
ルボン酸(例えば、メタクリル酸、アクリル酸、クロト
ン酸、アリル酢酸等)との縮合体などが挙げられる。
【0037】また、異なる重合性官能基を有する多官能
性単量体又はオリゴマーとして、例えばビニル基を含有
するカルボン酸〔例えばメタクリル酸、アクリル酸、メ
タクリロイル酢酸、アクリロイル酢酸、メタクリロイル
プロピオン酸、アクリロイルプロピオン酸、イタコニロ
イル酢酸、イタコニロイルプロピオン酸、カルボン酸無
水物等とアルコール又はアミンの反応体(例えばアリル
オキシカルボニルプロピオン酸、アリルオキシカルボニ
ル酢酸、2−アリルオキシカルボニル安息香酸、アリル
アミノカルボニルプロピオン酸等)等のビニル基を含有
したエステル誘導体又はアミド誘導体(例えばメタクリ
ル酸ビニル、アクリル酸ビニル、イタコン酸ビニル、メ
タクリル酸アリル、アクリル酸アリル、イタコン酸アリ
ル、メタクリロイル酢酸ビニル、メタクリロイルプロピ
オン酸ビニル、メタクリロイルプロピオン酸アリル、メ
タクリル酸ビニルオキシカルボニルメチルエステル、ア
クリル酸ビニルオキシカルボニルメチルオキシカルボニ
ルエチレンエステル、N−アリルアクリルアミド、N−
アリルメタクリルアミド、N−アリルイタコン酸アミド
、メタクリロイルプロピオン酸アリルアミド等)又はア
ミノアルコール類(例えばアミノエタノール、1−アミ
ノプロパノール、1−アミノブタノール、1−アミノヘ
キサノール、2−アミノブタノール等)とビニル基を含
有したカルボン酸との縮合体などが挙げられる。
【0038】本発明に用いることのできる2個以上の重
合性官能基を有する単量体あるいはオリゴマーは、全単
量体の10重量%以下、好ましくは5重量%以下用いて
重合し、樹脂を形成することができる。
【0039】但し、式(I)で示される官能基を含有す
る重合体の場合には、重合性官能基として前記したもの
のうちCH 2=CH−COO−,CH 2 =CH−
CONH−,CH 2=CH−SO 2−,CH 2=
CH−CO−
【化39】
を用いない方が好ましい。
【0040】本発明において、前記の■又は■の方法で
の架橋反応を進行する官能基としては、通常の重合性二
重結合基、例えば重合性二重結合基として前記したもの
を利用できる。■の方法の高分子間の反応性基同志の反
応により化学結合を形成し高分子間の橋架けを行う場合
には、通常の有機低分子化合物の反応と同様に行うこと
ができる。具体的には、岩倉義男,栗田恵輔,「反応性
高分子」講談社(1977年刊)、小田良平,「高分子
ファインケミカル」講談社(1976年刊)等の成書に
詳細に記載されている。
【0041】例えば、下記表1において、A群の官能基
(解離性の水素原子を有する官能基)とB群の官能基の
組合わせによる高分子反応が通常よく知られた方法とし
て挙げられる。なお、表−1のR, R′は炭化水素基
で、前記したr 5 , r 6 と同一の内容を表す
。
【表1】
【0042】また、反応性官能基として−CONHCH
2 OR10 ( R10は水素原子又はメチル基、
エチル基、プロピル基、ブチル基、ヘキシル基等の炭素
数1〜6のアルキル基を表す)も挙げられ、この反応性
基は自己縮合型反応で縮合する基として知られており、
これを用いることもできる。
【0043】更には、例えば、遠藤剛「熱硬化性高分子
の精密化」,C. M. C (株)(1986年刊)
、原崎勇次「最新バインダー技術便覧」第II−1章,
総合技術センター(1985年刊)、大津隆行「アクリ
ル樹脂の合成・設計と新用途開発」中部経営開発センタ
ー出版部(1985年刊)、大森英三「機能性アクリル
系樹脂」テクノシステム(1985年刊)、乾英夫,
永松元太郎 「感光性高分子」講談社(1977年刊
)、角田隆弘「新感光性樹脂」印刷学会出版部(198
1年刊)、G.E.Green and B.P.St
ar, R.J. Macro. Sci. Revs
.Macro. Chem.,C21(2), 187
〜273頁(1981〜82年)、C.G.Roffe
y「Photopolymerization of
Surface Cortings 」, A.Wil
ey Interscience Pub. (198
2年刊)等の総説に引例された官能基、化合物等を用い
ることができる。
【0044】これらの架橋性官能基は、ホルミル基及び
/又は一般式(I)で示される官能基と共に、一つの共
重合体成分中に含有されてもよいし、ホルミル基及び/
又は式(I)(II)の官能基を含有する共重合体成分
とは別個の共重合体成分中に含有されてもよいことは既
に説明した。
【0045】これらの架橋性官能基を含有する共重合体
に相当する単量体の具体的なものとしては、例えば前記
一般式(II)の重合体成分と共重合し得る該官能基を
含有するビニル系化合物であればよい。このようなビニ
ル系化合物は、例えば高分子学会編「高分子データ・ハ
ンドブック〔基礎編] 」培風館(1986年刊)等に
記載されている。
【0046】具体的には、アクリル酸、α及び/又はβ
置換アクリル酸(例えばα−アセトキシ体、α−アセト
キシメチル体、α−(2−アミノメチル)体、α−クロ
ロ体、α−ブロモ体、α−フロロ体、α−トリブチルシ
リル体、α−シアノ体、β−クロロ体、β−ブロモ体、
α−クロロ−β−メトキシ体、α,β−ジクロロ体等)
、メタクリル酸、イタコン酸、イタコン酸半エステル類
、イタコン酸半アミド類、クロトン酸、2−アルケニル
カルボン酸類(例えば2−ペンテン酸、2−メチル−2
−ヘキセン酸、2−オクテン酸、4−メチル−2−ヘキ
セン酸、4−エチル−2−オクテン酸等)、マレイン酸
、マレイン酸半エステル類、マレイン酸半アミド類、ビ
ニルベンゼンカルボン酸、ビニルベンゼンスルホン酸、
ビニルスルホン酸、ビニルホスホ酸、ジカルボン酸塩類
のビニル基又はアリル基の半エステル誘導体、及びこれ
らのカルボン酸又はスルホン酸のエステル誘導体、アミ
ド誘導体等の置換基中に該架橋性官能基を含有する化合
物等が挙げられる。
【0047】本発明の樹脂〔L〕には、架橋反応を促進
させるために、必要に応じて、反応促進剤を添加しても
よい。例えば、酸(酢酸、プロピオン酸、酪酸、ベンゼ
ンスルホン酸、p−トルエンスルホン酸等)、過酸化物
、アゾビス系化合物、架橋剤、増感剤、光重合性単量体
等が挙げられる。架橋剤としては、通常架橋剤として用
いられる化合物を使用することができる。具体的には、
山下晋三, 金子東助編「架橋剤ハンドブック」大成社
刊(1981年)、高分子学会編「高分子データハンド
ブック 基礎編」培風館(1986年)等に記載され
ている化合物等を用いることができる。
【0048】例えば、有機シラン系化合物(例えば、ビ
ニルトリメトキシシラン、ビニルトリブトキシシラン、
γ−グリシドキシプロピルトリメトキシシラン、γ−メ
ルカプトプロピルトリエトキシシラン、γ−アミノプロ
ピルトリエトキシシラン等のシランカップリング剤等)
、ポリイソシアネート系化合物(例えば、トルイレンジ
イソシアネート、o−トルイレンジイソシアネート、ジ
フェニルメタンジイソシアネート、トリフェニルメタン
トリイソシアネート、ポリメチレンポリフェニルイソシ
アネート、ヘキサメチレンジイソシアネート、イソホロ
ンジイソシアネート、高分子ポリイソシアネート等)、
ポリオール系化合物(例えば、1,4−ブタンジオール
、ポリオキシプロピレングリコール、ポリオキシアルキ
レングリコール、1,1,1−トリメチロールプロパン
等)、ポリアミン系化合物(例えば、エチレンジアミン
、γ−ヒドロキシプロピル化エチレンジアミン、フェニ
レンジアミン、ヘキサメチレンジアミン、N−アミノエ
チルピペラジン、変性脂肪族ポリアミン類等)、ポリエ
ポキシ基含有化合物及びエポキシ樹脂(例えば、垣内弘
編著「新エポキシ樹脂」昭晃堂(1985年刊)、橋本
邦之編著「エポキシ樹脂」日刊工業新聞社(1969年
刊)等に記載された化合物類)、メラミン樹脂(例えば
、三輪一郎,松永英夫編著「ユリア・メラミン樹脂」日
刊工業新聞社(1969年刊)等に記載された化合物類
)、ポリ(メタ)アクリレート系化合物(例えば、大河
原信,三枝武夫,東村敏延編「オリゴマー」講談社(1
976年刊)、大森英三「機能性アクリル系樹脂」テク
ノシステム(1985年刊)等に記載された化合物類が
挙げられ、具体的には、ポリエチレングリコールジアク
リレート、ネオペンチルグリコールジアクリレート、1
,6−ヘキサンジオールジアクリレート、トリメチロー
ルプロパントリアクリレート、ペンタエリスリトールポ
リアクリレート、ビスフェノールA−ジグリシジルエー
テルジアクリレート、オリゴエステルアクリレート及び
これらのメタクリレート体等がある。
【0049】以上のように合成される、求核反応性置換
基を持つ親水性化合物を含有する処理液による処理で、
親水性基を少なくとも1種生成する官能基を少なくとも
1種含有する樹脂〔L〕は、本発明においては最大粒子
径5μm以下、平均粒径1.0 μm以下の粒子状態を
呈する。
【0050】このような微小粒径の本発明の樹脂粒子は
、画像受理層形成用組成物を調製する際に、樹脂粉体を
そのまま共存させて分散することで所望の粒子サイズと
することができる。あるいは、従来公知の乾式及び湿式
の微粒子化方法、又は高分子ゲルラテックスとする方法
を用いることができる。
【0051】即ち、樹脂粉体を従来公知の粉砕機、分散
機で直接粉砕し微粒子とする方法(例えばボールミル、
ペイントシェーカー、サウンドミル、ハンマーミル、ジ
ェットミル、ケディミル等)と、従来公知の塗料あるい
は静電写真用液体現像剤のラテックス粒子を製造する方
法を用いることができる。後者の高分子ラテックスとす
る方法は、樹脂粉体を分散用ポリマーを併用して分散す
る方法であり、樹脂粉体と分散補助ポリマーを予め混練
して混練物とした後、粉砕し、次に分散ポリマーを共存
させて分散する方法等の機械的方法によるものがある。
【0052】具体的には例えば、植木憲二監訳「塗料の
流動と顔料分散」共立出版(1971年)、「ソロモン
,塗料の化学」、「Paint and Surfac
e Coating theory andpract
is 」、原崎勇次「コーティング工学」朝倉書店(1
971年)、原崎勇次「コーティングの基礎科学」槇書
店(1977年刊)、特開昭62−96954、同62
−115171、同62−75651各号公報等に記載
されている。
【0053】また、懸濁重合法、分散重合法等の従来公
知の重合反応で容易にラテックス粒子を得る方法を用い
ることもできる。具体的には、室井宗一「高分子ラテッ
クスの化学」高分子刊行会(1970年刊)、奥田
平,稲垣 寛「合成樹脂エマルジョン」高分子刊行会
(1978年刊)、室井宗一「高分子ラテックス入門」
工文社(1983年)等に記載されている。
【0054】本発明においては、高分子ラテックス粒子
とする方法が好ましく、この方法により容易に平均粒径
1.0μm以下の樹脂粒子とすることができる。この
ような微小粒径で且つ粒度分布の狭いラテックス粒子の
製造法としては、非水系分散重合法が好ましい方法とし
て挙げられる。
【0055】非水系ラテックスに用いられる非水溶媒と
しては、沸点200℃以下の有機溶媒であればいずれで
もよく、それは単独あるいは2種以上を混合して使用し
てもよい。この有機溶媒の具体例は、メタノール、エタ
ノール、プロパノール、ブタノール、フッ化アルコール
、ベンジルアルコール等のアルコール類、アセトン、メ
チルエチルケトン、シクロヘキサノン、ジエチルケトン
等のケトン類、ジエチルエーテル、テトラヒドロフラン
、ジオキサン等のエーテル類、酢酸メチル、酢酸エチル
、酢酸ブチル、プロピオン酸メチル等のカルボン酸エス
テル類、ヘキサン、オクタン、デカン、ドデカン、トリ
デカン、シクロヘキサン、シクロオクタン等の炭素数6
〜14の脂肪族炭化水素類、ベンゼン、トルエン、キシ
レン、クロロベンゼン等の芳香族炭化水素類、メチレン
クロリド、ジクロロエタン、テトラクロロエタン、クロ
ロホルム、メチルクロロホルム、ジクロロプロパン、ト
リクロロエタン等のハロゲン化炭化水素類等が挙げられ
る。ただし、以上述べた化合物例に限定されるものでは
ない。
【0056】これらの非水溶媒系で高分子ラテックスを
分散重合法で合成することにより、樹脂粒子の平均粒子
径は容易に1μm以下となり、しかも粒子径の分布が非
常に狭く且つ単分散の粒子とすることができる。具体的
には、K.E.J.Barrett 「Dispers
ion Polymerization in Org
anic Media 」John Wiley(19
75年刊)、村田耕一郎,高分子加工, 23,20(
1974年刊)、松本恒隆, 丹下豊吉, 日本接着協
会誌9, 183(1973)、丹下豊吉, 日本接着
協会誌23, 26(1987)、D.J.Walbr
idge, NATO.Adv.Sturdy.Ins
t.Ser.E.No. 67, 40(1983)、
英国特許第893429、同934038各号明細書、
米国特許第1122397、同3900412、同46
06989各号明細書、特開昭60−179751、同
60−185963各号公報等にその方法が開示されて
いる。
【0057】以上の本発明の画像受理層に含有される樹
脂粒子は、不感脂化液あるいは印刷時の浸し水の処理に
より求核性置換基含有の親水性化合物との反応により親
水性基を生成する。この親水化されるメカニズムを求核
反応性の親水性化合物として亜硫酸イオンの場合を代表
例として、下記反応式(1) に示す。Poly〜はホ
ルミル基及び/又は式(I)の官能基を含有する樹脂部
分を示し、W 1 は有機残基、更に具体的には後記す
る一般式(III) に
【化40】
で示される連結基を示す。
【化41】
【0058】即ち、本発明の樹脂粒子は直描型平版印刷
用原版として非画像部を不感脂化処理する際にのみ、処
理液中のパーソンの求核定数nが5.5以上という置換
基含有の求核反応性の親水性化合物と上記のように反応
することによって末端に親水性基を付加し、これにより
親水性を発現する、即ち親水化されることを特徴として
おり、大気中中の水分とは反応しないので保存性に関し
ては全く懸念される問題はない。そして、ホルミル基は
求核性化合物と非常に速やかに反応する官能基であるこ
とから、迅速な親水性の発現か可能となるものである。
更には、一般式(I)で示される官能基は、反応式(1
) で示される如く、酸処理により脱アセタール反応が
容易に進行し、ホルミル基に変換することができること
から、又、ホルミル基と同様に用いることができるもの
である。
【0059】従って、該樹脂粒子を画像受理層に含有し
ている本発明原版は、不感脂化処理液により親水化され
る非画像部の親水性が該樹脂粒子によって生成される親
水性基によってより一層高められるため、画像部の親水
性と非画像部の親水性が明確となり、印刷時に非画像部
にインキが付着するのを防止するものである。その結果
として、地汚れのない鮮明な画質の印刷物を多数枚印刷
することが可能になる。
【0060】また、その一部が架橋されている上記の樹
脂粒子の場合、親水性を保持したまま水への溶解性が著
しく低下し、難溶性もしくは不溶性で且つ水膨潤性とな
る。従って、非画像部の親水性が、該樹脂粒子によって
生成される親水性基によってより一層高められる効果が
向上し且つ持続性が向上する。より具体的な効果でいう
ならば、上記の樹脂粒子中の上記の官能基の量を減じて
も、親水性向上の効果が変わらず維持できること、ある
いは、印刷機の大型化あるいは印圧の変動等印刷条件が
厳しくなった場合でも、地汚れのない鮮明な画質の印刷
物を多数枚印刷することが可能となる。
【0061】これにより、本発明により製造した直描型
平版印刷用原版は、環境条件が変動しても、原画に対し
て忠実な複写画像を再現し、非画像部の親水性が良好で
あるため地汚れも発生せず、画像受理層の平滑性及び静
電特性が良好である、更に耐刷性が優れているという利
点を有する。更に、本発明による直描型平版印刷用原版
は製造処理時の環境に左右されず、処理前の保存性にも
非常に優れていると共に、親水化の処理が非常に迅速に
行われるという特徴を有する。
【0062】本発明の画像受理層に供されるマトリック
スの樹脂(結着樹脂)としては、従来各種の結着樹脂と
して知られている全てのものが利用できる。代表的なも
のは塩化ビニル−酢酸ビニル共重合体、スチレン−ブタ
ジエン共重合体、スチレン−メタクリレート共重合体、
メタクリレート共重合体、アクリレート共重合体、酢酸
ビニル共重合体、ポリビニルブチラール、アルキド樹脂
、シリコーン樹脂、エポキシ樹脂、エポキシエステル樹
脂、ポリエステル樹脂等、また水溶性高分子化合物とし
てポリビニルアルコール、変性ポリビニルアルコール、
澱粉、酸化澱粉、カルボキシメチルセルロース、ヒドロ
キシエチルセルロース、ゼラチン、ポリアクリル酸、ポ
リビニルピロリドン、ポリビニルエーテル−無水マレイ
ン酸共重合体、ポリアミド、ポリアクリルアミド等が挙
げられる。
【0063】該結着樹脂の分子量は好ましくは103
〜106 、より好ましくは5×103 〜5×105
である。また、この樹脂のガラス転移点は、好ましく
は−10℃〜125℃、より好ましくは0℃〜85℃で
ある。
【0064】本発明の画像受理層の他の構成成分として
、無機顔料が使用され、該無機顔料として、例えばカオ
リンクレー、炭酸カルシウム、シリカ、酸化チタン、酸
化亜鉛、硫酸バリウム、アルミナ等が挙げられる。画像
受理層中の結着樹脂/顔料の割合は材料の種類及び顔料
の場合は更に粒径によって異なるが、一般に重量比で1
/(0.5 〜5)、好ましくは1/(0.8 〜2.
5 )程度が適当である。
【0065】その他画像受理層には、膜強度をより向上
させるために架橋剤を添加してもよい。架橋剤としては
、通常用いられる塩化アンモニウム、有機過酸化物、金
属石けん、有機シラン、ポリウレタンの架橋剤、エポキ
シ樹脂の硬化剤等を用いることができる。具体的には、
山下晋三、金子東助編「架橋剤ハンドブック」大成社刊
(1981年)等に記載されている。
【0066】本発明に使用される支持体としては、上質
紙、湿潤強化紙、ポリエステルフィルムのようなプラス
チックフィルム、アルミ板のような金属板等が挙げられ
る。
【0067】本発明では支持体と画像受理層との間に耐
水性及び層間接着性を向上する目的で中間層を、また画
像受理層とは反対の支持体面にカール防止を目的として
バックコート層(裏面層)を設けることができる。ここ
で中間層はアクリル樹脂、エチレン−ブタジエン共重合
体、メタアクリル酸エステル−ブタジエン共重合体、ア
クリロニトリル−ブタジエン共重合体、エチレン−酢酸
ビニル共重合体等のエマルジョン型樹脂、エポキシ樹脂
、ポリビニルブチラール、ポリ塩化ビニル、ポリ酢酸ビ
ニル等の溶剤型樹脂、前述のような水溶性樹脂等の少な
くとも1種を主成分として構成さるが、必要に応じて無
機顔料や耐水化剤を添加することができる。バックコー
ト層の構成も中間層とほぼ同様である。
【0068】PPC製版として用いられる場合には、本
発明の印刷原版の地汚れをいっそう低減するため、印刷
原版としての体積固有抵抗が1010〜1013Ωcm
となるように、更に画像受理層、中間層及び/又はバッ
クコート層に誘電剤を添加することができる。誘電剤と
しては無機系のものでも有機系のものでもよく、無機系
のものではNa,K,Li,Mg,Zn,Co,Ni等
の1価又は多価金属の塩が、また有機系のものではポリ
ビニルベンジルトリメチルアンモニウムクロライド、ア
クリル樹脂変性四級アンモニウム塩等の高分子カチオン
導電剤や高分子スルホン酸塩のような高分子アニオン誘
電剤が挙げられる。
これらの導電剤の添加量は各層に使用されるバインダー
量の3〜40重量%、好ましくは5〜20重量%である
。
【0069】本発明の直描型平版印刷用原版を作るには
一般に、支持体の一方の面に、必要あれば中間層成分を
含む水溶液を塗布乾燥して中間層を形成後、画像受理層
成分を含む水溶液を塗布乾燥して画像受理層を形成し、
更に必要あれば他方の面にバックコート層成分を含む水
溶液を塗布乾燥してバックコート層を形成すればよい。
なお画像受理層、中間層、バックコート層の各付着量は
、それぞれ1〜30g/m 2 、5〜20g/m 2
が適当である。
【0070】本発明の直描型平版印刷用原版を用いた印
刷版の作成は、上記した構成の直描型平版印刷用原版に
、公知技術により画像を形成・定着して製版した後、不
感脂化液で表面処理して非画像部を不感脂化した後、印
刷版として平版印刷に供せられる。
【0071】本発明に供される不感脂化処理は、ホルミ
ル基含有の本発明の樹脂粒子において、該ホルミル基に
容易に求核反応する親水性基含有の化合物を含有する溶
液(水溶液あるいは水溶性有機溶媒含有の混合溶液)で
処理することによって達成される。
【0072】ホルミル基に求核置換反応を生ずる親水性
化合物としては、パーソンPearson 等の求核定
数n〔R.G.Pearson, H.Sobel,
J.Songstad, J. Amer. Chem
. Soc.,90,319(1968)〕が 5.5
以上の値を有する置換基を含有し、且つ蒸留水100重
量部中に1重量部以上溶解する親水性化合物が挙げられ
る。
【0073】具体的な化合物としては、例えばヒドラジ
ン、ヒドロキシルアミン、亜硫酸塩(アンモニウム塩、
ナトリウム塩、カリウム塩、亜鉛塩等)、チオ硫酸塩等
が挙げられ、また、分子内にヒドロキシル基、カルボキ
シル基、スルホ基、ホスホノ基、アミノ基から選ばれた
少なくとも1つの極性基を含有するメルカプト化合物、
ヒドラジド化合物、スルフィン酸化合物、第1級アミン
化合物あるいは第2級アミン化合物等が挙げられる。
【0074】例えばメルカプト化合物として、2−メル
カプトエタノール、2−メルカプトエチルアミン、N−
メチル−2−メルカプトエチルアミン、N−(2−ヒド
ロキシエチル)2−メルカプトエチルアミン、チオグリ
コール酸、チオリンゴ酸、チオサリチル酸、メルカプト
ベンゼンジカルボン酸、2−メルカプトエタンスルホン
酸、2−メルカプトエチルホスホン酸、メルカプトベン
ゼンスルホン酸、2−メルカプトプロピオニルアミノ酢
酸、2−メルカプト−1−アミノ酢酸、1−メルカプト
プロピオニルアミノ酢酸、1,2−ジメルカプトプロピ
オニルアミノ酢酸、2,3−ジヒドロキシプロピルメル
カプタン、2−メチル−2−メルカプト−1−アミノ酢
酸等を、スルフィン酸化合物として2−ヒドロキシエチ
ルスルフィン酸、3−ヒドロキシプロパンスルフィン酸
、4−ヒドロキシブタンスルフィン酸、カルボキシベン
ゼンスルフィン酸、ジカルボキシベンゼンスルフィン酸
等を、ヒドラジド化合物として2−ヒドラジノエタンス
ルホン酸、4−ヒドラジノブタンスルホン酸、ヒドラジ
ノベンゼンスルホン酸、ヒドラジノベンゼンジスルホン
酸、ヒドラジノ安息香酸、ヒドラジノベンゼンジカルボ
ン酸等を、第1級あるいは第2級アミン化合物として、
例えばN−(2−ヒドロキシエチル)アミン、N,N−
ジ(2−ヒドロキシエチル)アミン、N,N−ジ(2−
ヒドロキシエチル)エチレンジアミン、トリ(2−ヒド
ロキシエチル)エチレンジアミン、N−(2,3−ジヒ
ドロキシプロピル)アミン、N,N−ジ(2,3−ジヒ
ドロキシプロピル)アミン、2−アミノプロピオン酸、
アミノ安息香酸、アミノピリジン、アミノベンゼンジカ
ルボン酸、2−ヒドロキシエチルモルホリン、2−カル
ボキシエチルモルホリン、3−カルボキシピペラジン等
を挙げることができる。
【0075】これらの求核性化合物を前記した不感脂化
処理液中に含有させて用いる。これら処理液中の該求核
性化合物の存在量は0.05モル/l〜10モル/lで
、好ましくは 0.1モル/l〜5モル/lである。ま
た、処理液のpHは4以上が好ましい。処理の条件は、
温度15℃〜60℃で浸漬時間は10秒〜5分間が好ま
しい。
【0076】該処理液は、上記した求核性化合物及びp
H調整剤以外に、他の化合物を含有してもよい。例えば
水に可溶性の有機溶媒を、水100重量部中に1〜50
重量部含有してもよい。このような水に可溶性の有機溶
媒としては、例えばアルコール類(メタノール、エタノ
ール、プロパノール、プロパギルアルコール、ベンジル
アルコール、フェネチルアルコール等)、ケトン類(ア
セトン、メチルエチルケトン、アセトフェノン等)、エ
ーテル類(ジオキサン、トリオキサン、テトラヒドロフ
ラン、エチレングリコール、プロピレングリコール、エ
チレングリコールモノメチルエーテル、プロピレングリ
コールモノメチルエーテル、テトラヒドロピラン等)、
アミド類(ジメチルホルムアミド、ジメチルアセトアミ
ド等)、エステル類(酢酸メチル、酢酸エチル、ギ酸エ
チル等)等が挙げられ、これらは単独又は2種以上を混
合して用いてもよい。
【0077】また、界面活性剤を水100重量部中に0
.1 〜20重量部含有してもよい。界面活性剤として
は、従来公知のアニオン性、カチオン性あるいはノニオ
ン性の各界面活性剤が挙げられる。例えば、堀口博「新
界面活性剤」三共出版(株)、(1975年刊)、小田
良平、寺村一広「界面活性剤の合成とその応用」槇書店
(1980年刊)等に記載される化合物を用いることが
できる。更に、消泡剤その他、必要に応じて各種の添剤
を含有したものが使用される。なお、本発明の範囲は上
記した具体的化合物例に限定されるものではない。
【0078】
【実施例】以下、実施例により本発明を具体的に説明す
るが、本発明はこれに限定されるところはない。
【0079】樹脂粒子の製造例1:〔L−1〕ドデシル
メタクリレート95g、アクリル酸5gおよびトルエン
200gの混合溶液を、窒素気流下撹拌しながら70℃
に加温した。これに、2,2−アゾビス(イソブチロニ
トリル)(略称A.I.B.N.) 1.5gを加え8
時間反応した。この反応混合溶液に、グリシジルメタク
リレート12g、t−ブチルハイドロキノン1g及びN
,N−ジメチルドデシルアミン 0.8gを加え、10
0℃で15時間反応し、分散樹脂〔P−1〕を得た。次
に該分散樹脂〔P−1〕7.5 g( 固形分量として
) 、下記構造の単量体〔M−1〕50g及びメチルエ
チルケトン200gの混合溶液を、窒素気流下撹拌しな
がら65℃に加温した。これに、2,2−アゾビス(イ
ソバレロニトリル)(略称A.I.V.N.) 0.7
gを加え6時間反応した。開始剤(A.I.V.N.)
添加20分後、均一溶液が白濁を始め、反応温度は90
℃まで上昇した。冷却後200メッシュのナイロン布を
通して白色分散物を得た。平均粒子径0.45μmのラ
テックス〔L−1〕であった。
分散樹脂〔P−1〕
【化42】
単量体〔M−1〕
【化43】
【0080】樹脂粒子の製造例2:〔L−2〕下記構造
の単量体〔M−2〕20g、分散樹脂〔P−1〕8g(
固形分量として)、酢酸エチル150g、n −ヘキサ
ン150gの混合溶液を、窒素気流下撹拌しながら55
℃に加温した。A.I.V.N. 0.5gを加え、4
時間反応して、白色分散物を得た。冷却後200メッシ
ュのナイロン布を通して、得られた分散物は平均粒径0
.30μmのラテックス〔L−2〕であった。
単量体〔M−2〕
【化44】
【0081】樹脂粒子の製造例3:〔L−3〕アクロレ
イン20g、下記構造のマクロモノマー〔P−2〕5g
、メチルエチルケトン150gの混合溶液とする以外は
樹脂粒子の製造例1と同様にして反応し、平均粒子径0
.30μmの白色ラテックス〔L−3〕を得た。
マクロモノマー〔P−2〕
【化45】
【0082】樹脂粒子の製造例4:〔L−4〕アクロレ
イン20g、ジビニルベンゼン 2.0g、下記構造の
マクロモノマー〔P−3〕5g、メチルエチルケトン1
80gの混合溶液とする以外は樹脂粒子の製造例1と同
様にして反応し、平均粒径0.25μmの白色ラテック
ス〔L−4〕を得た。
マクロモノマー〔P−3〕
【化46】
【0083】
樹脂粒子の製造例5〜16:〔L−5〕〜〔L−16〕
下記表2の単量体〔M〕20g、架橋用単量体の所定量
、下記構造のマクロモノマー〔P−4〕5g及びメチル
エチルケトン200gの混合溶液とする以外は樹脂粒子
の製造例3と同様にして反応し、各ラテックス〔L−5
〕〜〔L−16〕を得た。
マクロモノマー〔P−4〕
【化47】
【0084】
【表2】
【0085】実施例1
上質紙の一方の面に裏面層及び他方の面に中間層が設け
られた支持体の中間層の上に、下記構造の樹脂〔S−1
〕25g、樹脂粒子〔L−1〕10g(固形分量として
)、酸化亜鉛50g及びトルエン150gの混合物をボ
ールミル中で2時間分散し、更に、グルタル酸無水物4
gを加え10分間分散した。得られた分散物を乾燥付着
量が18g/m 2 となるようにワイヤーバーで塗布
し、100℃で30秒間乾燥し、更に120℃で1時間
30分加熱し平版印刷用原版を作製した。
樹脂〔S−1〕
【化48】
【0086】この原版を下記処方で調製した不感脂化処
理液(E−1)中に3分間浸した後、水洗した。
不感脂化液処理液(E−1)
亜硫酸アンモニウム
85gメチルエチルケトン
80
gELP−FS(富士写真フィルム(株)製) 83
5g以上を溶解した。これに蒸留水2μlの水滴を載せ
、形成された水との接触角をゴニオメーターで測定した
ところ10°以下であった。なお、不感脂化処理前の接
触角は98°であった。このことは、本発明の原版の画
像受理層の非画像部が、親油性から親水性に変化したこ
とを示す(通常、印刷時に非画像部が印刷地汚れ、点状
汚れ等を発生しない親水化の度合いは、水との接触角で
20°以下であることが必要である)。
【0087】次に、市販のPPCで製版し、得られた原
版を上記と同様の条件で不感脂化処理を行い、印刷用原
版を得た。得られた原版の画像部の濃度は 1.0以上
であり、非画像部の地カブリもなく、画像部の画質も鮮
明であった。これをオフセット印刷機〔桜井製作所(株
)製オリバー52型〕にかけ、上質紙に印刷した。30
00枚を越えても印刷物の非画像部の地汚れ及び画像部
の画質に問題を生じなかった。
【0088】更に上記原版を用いて、環境条件を30℃
、80%RHとして市販のPPCで製版したところ、得
られた原版の画像は、画像部の濃度が 1.0以上あり
、非画像部の地カブリもなく、画像部の画質も鮮明であ
った。これを上記と同様に印刷したところ、3000枚
を印刷しても問題はなかった。以上の如く、本原版は高
温多湿の条件下でもPPC製版で画質を劣化させなかっ
た。
【0089】実施例2
上質紙の一方の面に裏面層及び他方の面に中間層が設け
られた支持体の中間層の上に、下記構造の樹脂〔S−2
〕34g、樹脂粒子〔L−3〕6g(固形分量として)
、酸化亜鉛50g及びトルエン150gの混合物をボー
ルミル中で2時間分散し、更に、これに1, 3−キシ
リレンジイソシアナート4gを加えてボールミル中10
分間分散した。得られた分散物を乾燥付着量が18g/
m 2 となるようにワイヤーバーで塗布し、110℃
で 1.5時間乾燥し、平版印刷用原版を作製した。
樹脂〔S−1〕
【化49】
【0090】この原版を実施例1と同様に操作して、製
版、印刷を行った。得られた原版の画像部の濃度は 1
.0以上であり、非画像部の地カブリもなく、画像部の
画質も鮮明であった。これをオフセット印刷機〔桜井製
作所(株)製オリバー52型〕にかけ、上質紙上に印刷
した。3000枚を越えても印刷物の非画像部の地汚れ
及び画像部の画質に問題を生じなかった。
【0091】更に上記原版を用いて、環境条件を30℃
、80%RHとして市販のPPCで製版したところ、得
られた原版の画像は、画像部の濃度が 1.0以上あり
、非画像部の地カブリもなく、画像部の画質も鮮明であ
った。これを上記と同様に印刷したところ、3000枚
を印刷しても問題はなかった。以上の如く、本原版は高
温多湿の条件下でもPPC製版で画質を劣化させなかっ
た。
【0092】実施例3〜10
下記構造の実施例〔S−3〕34g、下記表3の樹脂粒
子〔L〕6g(固形分量として)、酸化亜鉛70g、シ
リカゲル10g、1, 5−(N−イミダゾリイル)カ
ルバモイルナフタレン5g及びトルエン150gの混合
物をボールミル中で2時間分散した。得られた分散物を
乾燥付着量が18g/m 2 となるようにワイヤーバ
ーで塗布し、120℃で2時間乾燥し、平版印刷用原版
を作製した。
樹脂〔S−3〕
【化50】
【0093】
【0094】この各原版を、不感脂化処理液として、下
記処方で調製した不感脂化処理液(E−2)を用いた他
は、実施例1と同様に操作して製版、印刷を行った。
不感脂化処理液(E−2)
亜硫酸ナトリウム
52
g ニューコールB4SN〔日本乳化剤
(株)製〕 10g ベンジ
ルアルコール
80gこれらを蒸留水で溶解し
全量を1lとした後、水酸化ナトリウムでpH11.0
に調整した。得られた原版の画像部の濃度は 1.0以
上であり、非画像部の地カブリもなく、画像部の画質も
鮮明であった。これをオフセット印刷機(桜井製作所(
株)製オリバー52型)にかけ、上質紙上に印刷した。
3000枚を越えても印刷物の非画像部の地汚れ及び画
像部の画質に問題を生じなかった。
【0095】更に上記原版を用いて、環境条件を30℃
、80%RHとして市販のPPCで製版したところ、得
られた原版の画像は、画像部の濃度が 1.0以上あ
り、非画像部の地カブリもなく、画像部の画質も鮮明で
あった。これを上記と同様に印刷したところ、3000
枚を印刷しても問題はなかった。
【0096】実施例11〜14
下記構造の実施例〔S−4〕34g、下記表4の樹脂粒
子〔L〕各6g(固形分量として)、シリカゲル10g
、アルミナ5g及びトルエン80gの混合物をボールミ
ル中で2時間分散し、更に無水フタル酸5gを加えて1
0分間分散した。得られた分散物を乾燥付着量が18g
/m 2 となるようにワイヤーバーで塗布し、120
℃で20時間乾燥し、平版印刷用原版を作製した。
樹脂〔S−4〕
【化51】
【0097】
【0098】これを、実施例3と同様に製版し、次いで
印刷機で印刷した。得られた印刷用原版の濃度は 1.
0以上で、画質は鮮明であった。また、3000枚印刷
後の印刷物の画質は地カブリのない鮮明な画像のもので
あった。
【0099】実施例15〜26
実施例2〜14で作製した各印刷用原版を用い、下記表
5の求核性化合物 0.5モル、有機溶媒100g及び
ニューコールB4SN〔日本乳化剤(株)製〕10gに
蒸留水を加え、1lとした後、各混合物のpHを11.
0に調整した。各原版を上記処理液に3分間浸して不感
脂化処理をし、次いで実施例1と同様の印刷条件で印刷
した。各原版とも非画像部の水との接触角は10°以下
で、充分に親水化されていた。また、印刷枚数3000
枚でも、印刷物の印刷画質は地カブリもなく鮮明な画像
で良好であった。
【0100】
【表5】
【0101】
【発明の効果】本発明によれば、画像受理性に優れた、
経時変化しない直描型平版印刷用原版が得られる。また
、印刷特性が非常に良好な印刷原版が得られる。
【表2】
【表2】
【表2】Detailed Description of the Invention [0001] [Industrial Application Field] The present invention relates to a method for producing a direct-drawing type lithographic printing original plate, and in particular to a method for producing a direct-drawing type lithographic printing original plate suitable for an office printing original plate. This invention relates to improvements in compositions for forming image-receiving layers. BACKGROUND OF THE INVENTION At present, as printing plates for office use, direct drawing type lithographic printing plates having an image-receiving layer on a support are widely used. In order to perform plate making, that is, image formation on such a printing original plate, generally a method is adopted in which a drawing is done by hand with oil-based ink on the image-receiving layer, or printing is performed using a typewriter, an inkjet method, or a transfer type thermal method. In addition, a method that uses a plain paper electrophotographic copier (PPC) to transfer and fix a toner image formed on a photoreceptor to an image-receiving layer through the steps of charging, exposure, and development has also begun to be used in recent years. In any case, the original printing plate after platemaking is
After the surface is treated with a desensitizing liquid (so-called etch liquid) to desensitize the non-image area, it is used as a printing plate for lithographic printing. [0003] Conventional direct-drawing type lithographic printing original plates have a back layer on one side of a support such as paper, and an image-receiving layer as a surface layer on the other side with an intermediate layer interposed therebetween. The back layer or intermediate layer is formed of a water-soluble resin such as PVA and starch, a water-dispersible resin such as a synthetic resin emulsion, and a waterproofing agent. A typical example of such a direct drawing type lithographic printing original plate is disclosed in U.S. Patent No. 2
As described in No. 532,865, the image-receiving layer mainly contains a water-soluble resin binder such as PVA, an inorganic pigment such as silica, calcium carbonate, and a water-resistant agent such as a melamine-formaldehyde resin initial condensate. It is composed as a component. [Problems to be Solved by the Invention] However, conventional printing plates obtained in this manner have been modified by adding a large amount of water-resistant agent or adding a hydrophobic resin to improve printing durability. Increasing the hydrophobicity by using other materials improves the printing durability, but reduces the hydrophilicity and causes printing stains.On the other hand, increasing the hydrophilicity deteriorates the water resistance and reduces the printing durability. There was a problem. Especially in high-temperature environments of 30°C or higher,
This had major drawbacks, such as the surface layer (image-receiving layer) being dissolved in the soaking water used in offset printing, resulting in both reduced printing durability and printing stains. Furthermore, in the lithographic printing original plate, images are drawn on the image-receiving layer using oil-based ink, etc., and if the binder properties between the image-receiving layer and the oil-based ink are not good, even if the non-image area becomes hydrophilic. Even if the printing properties are sufficient and the above-mentioned printing stains do not occur, there is a problem that the oil-based ink in the image area is missing during printing, resulting in a decrease in printing durability. [0006] The present invention is intended to solve the above-mentioned problems associated with direct drawing type lithographic printing original plates. An object of the present invention is to provide a direct drawing type lithographic printing original plate which has excellent desensitization properties and does not cause not only uniform background smudge over the entire surface but also dotted background smear as an offset original plate. Another object of the present invention is to improve the adhesion between the oil-based ink in the image area and the image-receiving layer, and to maintain sufficient hydrophilicity in the non-image area even when the number of prints increases, thereby preventing the occurrence of scumming. An object of the present invention is to provide a direct-drawing type lithographic printing original plate having high printing durability. Means for Solving the Problems The present invention achieves the above object by providing a method for producing a direct-drawing lithographic printing original plate having an image-receiving layer on a support, in which formyl groups and/or
Or, after forming an image on a direct plate lithographic printing original plate containing at least a binder resin and resin particles having at least one polymer component having a functional group represented by the following general formula (I), A printing original plate is obtained by desensitizing a non-image area other than the image area with a treatment liquid containing a hydrophilic compound containing a substituent having at least a Parson's nucleophilic constant n of 5.5 or more. This can be achieved by a method for producing a direct-drawing lithographic printing original plate, which is characterized by the following. General formula (
I) [Chemical formula 2] [However, in the above formula (I), R 1 and R 2 may each be the same or different and represent a hydrocarbon group, or R 1 and R 2 may be connected to each other to form a ring. [0008] In the present invention, in the resin particles, a formyl group and/or an organic residue formed by the general formula (I
) may have a crosslinked structure, and in this case, when reacting with the desensitizing treatment liquid to develop hydrophilicity, the resin particles will exhibit water resistance. It is preferable because it has. [Function] The method for producing a direct drawing type lithographic printing original plate of the present invention includes:
The image-receiving layer provided on the support contains resin particles made of a resin (hereinafter referred to as resin [L]) containing at least one formyl group and/or a functional group represented by general formula (I). This is characterized by the fact that when the resin particles are treated with a treatment liquid (desensitizing liquid or soaking water during printing) containing at least one hydrophilic compound containing a nucleophilic substituent, formyl group and/or the above general formula (I
) The hydrophilic compound containing the nucleophilic substituent can be added to the end of the functional group represented by ), and as a result, the image-receiving layer can exhibit even more hydrophilicity, and at the same time, If it has a crosslinked structure, it has hydrophilicity, is insoluble or poorly soluble in water, and has water swelling properties, so it will not be eluted with soaking water during printing and can be printed in large numbers. Good printing characteristics can be maintained even when printing is performed. [0010] The size of the resin particles used in the present invention is as follows:
The maximum particle diameter of the particles is 10 μm or less, preferably 5 μm or less. The average particle size of the particles is 1.0 μm or less, preferably 0.5 μm or less. In addition,
The smaller the particle diameter of resin particles, the larger the specific surface area.
Colloidal particles (0.01 μm or less) are sufficient to bring about good effects in terms of the electrophotographic properties mentioned above, but if they become too small, the same disadvantages as in the case of molecular dispersion will occur, so 0.05 μm or more It is preferable to use it in [0011] To explain the resin [L] forming the resin particles of the present invention, the resin [L] contains at least a formyl group and/or a functional group represented by the general formula (I) in its molecular structure. This is what happens. General formula (I) [Chemical formula 3] In the above formula (I), R 1 and R2 may be the same or different, and represent a hydrocarbon group, or R 1 ,
R2 represents organic residues connected to each other to form a ring. When R 1 and R2 each represent a hydrocarbon group, R1 and R2 are preferably an optionally substituted aliphatic group having 1 to 12 carbon atoms (for example, an optionally substituted alkyl group having 1 to 12 carbon atoms). Groups: Specific examples include methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, octyl group, nonyl group, decyl group, dodecyl group, methoxymethyl group, ethoxymethyl group, 2-hydroxyethyl group, 2 -chloroethyl group, 2-bromoethyl group, 1-
An optionally substituted alkenyl group having 2 to 12 carbon atoms, including fluoroethyl group, 2-cyanoethyl group, 2-methoxyethyl group, 2-ethoxyethyl group, 3-hydroxypropyl group, 3-methoxypropyl group, etc. Specific examples include propenyl group, butenyl group, hexenyl group, octenyl group, docenyl group, dodecenyl group, etc., optionally substituted aralkyl group having 7 to 12 carbon atoms; specific examples include benzyl group, phenethyl group, 3- Phenylpropyl group, naphthylmethyl group, 2-naphthylethyl group, methylbenzyl group, dimethylbenzyl group, trimethylbenzyl group, methoxybenzyl group, dimethoxybenzyl group, chlorobenzyl group, bromobenzyl group, fluorobenzyl group,
Examples include dichlorobenzyl group. An optionally substituted alicyclic group having 3 to 12 carbon atoms (specific examples include a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, an adamantyl group, etc.). When R 1 and R 2 represent organic residues that are linked to each other to form a ring, preferably the following general formula (
Examples include the functional group represented by Ia), that is, a cyclic acetal group. General formula (Ia) [Chemical formula 4] In formula (Ia), R 3 and R 4 may be the same or different, and each represents a hydrogen atom, an optionally substituted hydrocarbon group having 1 to 12 carbon atoms, or -OR 5 groups (R 5
represents an optionally substituted hydrocarbon group having 1 to 12 carbon atoms, and n represents an integer of 1 to 4. [0014] R 3 , R 4 and R 5 have 1 to 1 carbon atoms
Preferred examples of optionally substituted hydrocarbon groups include aliphatic groups (specifically, the same content as exemplified for R1 and R2), aromatic groups (e.g., phenyl group, tolyl group, xylyl group). group, methoxyphenyl group, chlorophenyl group, bromophenyl group, methoxycarbonylphenyl group, dimethoxyphenyl group, chloro-methylphenyl group, naphthyl group, etc.). More preferably, formulas (I), (Ia
), when R 1 to R 5 are aliphatic groups,
Preferred are alkyl groups having 1 to 6 carbon atoms, alkenyl groups having 3 to 6 carbon atoms, and aralkyl groups having 7 to 9 carbon atoms. Examples of the polymer component containing a formyl group and/or a functional group represented by the formula (I) used in the present invention include those represented by the repeating unit of the following general formula (II). General formula (II) [Image Omitted] In formula (II), Z is -COO-, -OCO-, -O
-, -CO-, [Formula 6] -CONHCOO-, -CONHCONH-, -CH
2 represents COO-, -CH 2 OCO-, or [Chemical formula 7]. Y represents an organic residue that directly bonds or connects -Z- and -W0. Furthermore, [Image Omitted] may be directly linked. W 0 represents a formyl group or a functional group represented by (I). [0020] a 1 and a 2 may be the same or different and each represents a hydrogen atom, a halogen atom, a cyano group, an alkyl group, an aralkyl group or an aryl group. The general formula (II) will be explained in more detail. Preferably, Z is -COO-, -OCO-, -O-
, -CO-, represents [Chemical formula 9]. [0022] However, r 1 is a hydrogen atom, and has 1 to 8 carbon atoms.
an optionally substituted alkyl group (e.g. methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, octyl group, 2-chloroethyl group, 2-bromoethyl group, 2-cyanoethyl group, 2-methoxyethyl group) group, 2-
hydroxyethyl group, 3-bromopropyl group, etc.), optionally substituted aralkyl group having 7 to 9 carbon atoms (e.g. benzyl group, phenethyl group, 3-phenylpropyl group,
Chlorobenzyl group, bromobenzyl group, methylbenzyl group, methoxybenzyl group, chloro-methylbenzyl group,
dibromobenzyl group, etc.), optionally substituted aryl groups (e.g., phenyl group, tolyl group, xylyl group, mesityl group, methoxyphenyl group, chlorophenyl group, bromophenyl group, chloro-methyl-phenyl group, etc.). . Y represents a direct bond or an organic residue connecting -Z- and -W0. When Y represents a connecting organic residue, this linking group represents a carbon-carbon bond that may be via a heteroatom (heteroatoms include an oxygen atom,
sulfur atom, nitrogen atom), for example, consisting of a bonding unit such as
, r 6 each represent the same content as r 1 above). [0024] a 1 and a 2 may be the same or different, and include a hydrogen atom, a halogen atom (for example, a chlorine atom, a bromine atom, etc.), a cyano group, a hydrocarbon group (for example, a methyl group,
Ethyl group, propyl group, butyl group, methoxycarbonyl group, ethoxycarbonyl group, propoxycarbonyl group,
butoxycarbonyl group, hexyloxycarbonyl group,
Alkyl groups having 1 to 12 carbon atoms which may be substituted such as methoxycarbonylmethyl group, ethoxycarbonylmethyl group, butoxycarbonylmethyl group, aralkyl group such as benzyl group, phenethyl group, phenyl group, tolyl group, xylyl group, chlorophenyl group aryl group, etc.). Furthermore, the bonding residue [Image Omitted] in formula (II) may link [Image Omitted] and the -W0 moiety. Specific examples of the polymer component containing a formyl group and/or a functional group represented by the general formula (I) of the present invention are shown below. Example In (a-1) to (a-15), a
represents -H or -CH3. However, the scope of the present invention is not limited to these. (a-1) [Formula 13] (a-2) [Formula 14] (a-3) [Formula 15] (a-4) [Formula 16] (a-5) [Formula 17] (a-6) [Formula 18] (a-7) [Formula 19] (a-8) [Formula 20] (a-9) [Formula 21] (a-10) [Formula 22] (a-11) [Formula 23] ( a-12) [Formula 24] (a-13) [Formula 25] (a-14) [Formula 26] (a-15) [Formula 27] [0027] Furthermore, the compound represented by the general formula (Ia) of the present invention Examples (a'-1) to (a'-
9), R 7 and R 8 represent an alkyl group having 1 to 4 carbon atoms or -CH 2 C6 H 5 , and R
9 is an alkyl group having 1 to 4 carbon atoms, -CH 2 C
Represents 6 H 5 or a phenyl group. However, the scope of the present invention is not limited thereto. (a'-1) [Chemical formula 28] (a'-2) [Chemical formula 29] (a'-3) [Chemical formula 30] (a'-4) [Chemical formula 31] (a'-5) [Chemical formula 32] (a'-6) [Chemical 33] (a'-7) [Chemical 34] (a'-8) [Chemical 35] (a'-9) [Chemical 36] Resin of the present invention [L] When the resin [L] is a copolymer, the polymer component containing a formyl group and/or a functional group of general formula (I) is 30 to 99% by weight of the total copolymer, especially It is preferably 50 to 95% by weight. Moreover, the molecular weight of the polymer of this resin is 103
~106, particularly preferably 5 x 103 - 5 x 105. The resin containing a polymer component having a formyl group and/or a functional group represented by the general formula (I) of the present invention as described above can be synthesized by a conventionally known synthesis method. That is, a monomer containing a formyl group or a functional group represented by general formula (I) and a polymerizable double bond group in the molecule (for example, a monomer corresponding to a repeating unit of general formula (II)) A method of polymerizing and reacting a low molecular compound containing a formyl group or a functional group of general formula (I) with a high molecular compound containing a polymer component containing a functional group that chemically reacts with the low molecular compound. (i.e. polymer reaction)
It can be synthesized by Furthermore, after synthesizing a resin having a functional group represented by the general formula (I), a formyl group-containing resin can be synthesized by subjecting the resin to acid decomposition treatment. The formylation reaction or acetalization reaction in the monomer synthesis or polymer reaction synthesis described above can be easily carried out by conventionally known reactions. for example,
Synthesis methods for formyl group-containing compounds are described in the Chemical Society of Japan, New Experimental Chemistry Course, Vol. 14, 636 (1978), published by Maruzen Co., Ltd., E. Muller, “Methoden
der Organischen Chemie” p.
13 (1954) Georg Thieme Ver.
lag, edited by the Chemical Society of Japan, Experimental Chemistry Course, Volume 19,
p. 231 (1957) published by Maruzen Co., Ltd., etc., and methods for synthesizing acetal group-containing compounds include the Chemical Society of Japan, New Experimental Chemistry Course, Vol. 14, p.
.. 611 (1978), published by Maruzen Co., Ltd., and the like. Examples of the polymerizable functional group used in the above-mentioned monomer synthesis include common polymerizable double bond groups, specifically, the following. When the resin [L] is a copolymer, examples of other monomers that can be copolymerized with the above monomer having a formyl group and/or a functional group of formula (I) include, for example, α-olefin vinyl alkanoates or allyl esters, acrylonitrile, methacrylonitrile, vinyl ethers, acrylamides, methacrylamides, styrenes, heterocyclic vinyls [e.g. vinylpyrrolidone, vinylpyridine, vinylimidazole, vinylthiophene, vinylimidazoline, (vinylpyrazole, vinyldioxane, vinylfuran, vinylquinoline, vinylthiazole, vinyloxazine, etc.). Furthermore, in the present invention, at least a portion of the above resin particles may be crosslinked. In a resin in which at least a portion of the polymer has been crosslinked in advance (a polymer having a crosslinked structure in the polymer), the formyl group and/or the functional group of formula (I) contained in the resin undergoes a nucleophilic reaction. It is preferable to use a resin that is sparingly soluble or insoluble in acidic and alkaline aqueous solutions when reacting with a treatment solution containing a hydrophilic compound having a substituent group to form a hydrophilic group. Specifically, the solubility in distilled water is preferably 90% by weight or less, more preferably 7% by weight at a temperature of 20 to 25°C.
It shows a solubility of 0% by weight or less. [0034] As a method for introducing a crosslinked structure into a polymer, commonly known methods can be used. That is, in the polymerization reaction of a monomer containing a formyl group and/or a functional group of the above formula (I), a polyfunctional monomer (a monomer containing two or more polymerizable functional groups) or a polyfunctional (1) A method of crosslinking between molecules by polymerizing in the coexistence of a functional oligomer; Is it a method of crosslinking with a curing agent?
This method includes a method in which a crosslinkable functional group-containing polymer is reacted with a compound containing a formyl group and/or a functional group of the above formula (I). [0035] More specifically, in the method (2) using a polymer reaction, a polyfunctional monomer or a polyfunctional oligomer is
A formyl group or a polar group into which a functional group of general formula (I) can be introduced (e.g. -OH, -Cl, -Br, -I, -N
H2, -COOH, -SH, [Chemical 38] -N=C=O, -COCl, -SO2Cl, etc.)
After polymerizing with a monomer containing to form a copolymer,
A compound containing a formyl group and/or a functional group of general formula (I) is introduced by a polymer reaction. The polyfunctional monomer or oligomer used in the method (2) above may be one having two or more of the same or different polymerizable functional groups. Specifically, monomers having the same polymerizable functional group include styrene derivatives such as divinylbenzene and trivinylbenzene; polyhydric alcohols (e.g. ethylene glycol,
Diethylene glycol, triethylene glycol, polyethylene glycol #200, #400, #600, 1
, 3-butylene glycol, neopentyl glycol,
dipropylene glycol, polypropylene glycol,
(trimethylolpropane, trimethylolethane, pentaerythritol, etc.) or methacrylic acid, acrylic acid or crotonic acid esters, vinyl ethers or allyl ethers of polyhydroxyphenols (e.g. hydroquinone, resorcinol, catechol and their derivatives): dibasic acids (e.g. malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, maleic acid, phthalic acid,
Itaconic acid, etc.) vinyl esters, allyl esters, vinylamides or allylamides of polyamines (e.g. ethylenediamine, 1,3-propylenediamine,
1,4-butylene diamine, etc.) and a vinyl group-containing carboxylic acid (for example, methacrylic acid, acrylic acid, crotonic acid, allyl acetic acid, etc.). Further, polyfunctional monomers or oligomers having different polymerizable functional groups include, for example, vinyl group-containing carboxylic acids [for example, methacrylic acid, acrylic acid, methacryloyl acetic acid, acryloyl acetic acid, methacryloylpropionic acid, acryloylpropion] Reactants of acids, itaconiroyl acetic acid, itaconiroyl propionic acid, carboxylic acid anhydrides, etc. and alcohols or amines (e.g. allyloxycarbonylpropionic acid, allyloxycarbonylacetic acid, 2-allyloxycarbonylbenzoic acid, allylaminocarbonylpropionic acid, etc.) ) and other vinyl group-containing ester derivatives or amide derivatives (e.g. vinyl methacrylate, vinyl acrylate, vinyl itaconate, allyl methacrylate, allyl acrylate, allyl itaconate, vinyl methacryloyl acetate, vinyl methacryloylpropionate, methacryloylpropion) Allyl acid, vinyloxycarbonyl methacrylate methyl ester, vinyloxycarbonyl acrylate methyloxycarbonyl ethylene ester, N-allylacrylamide, N-
allyl methacrylamide, N-allyl itaconic acid amide, methacryloyl propionic acid allyl amide, etc.) or amino alcohols (e.g. aminoethanol, 1-aminopropanol, 1-aminobutanol, 1-aminohexanol, 2-aminobutanol, etc.) and a vinyl group. Examples include condensates with carboxylic acids containing . The monomer or oligomer having two or more polymerizable functional groups that can be used in the present invention is polymerized in an amount of 10% by weight or less, preferably 5% by weight or less of the total monomers, to form a resin. can be formed. However, in the case of a polymer containing a functional group represented by formula (I), among the polymerizable functional groups mentioned above, CH 2 =CH-COO-, CH 2 =CH-
CONH-, CH2=CH-SO2-, CH2=
It is preferable not to use CH-CO- [Image Omitted]. In the present invention, as the functional group for proceeding with the crosslinking reaction in the method (1) or (2) above, ordinary polymerizable double bond groups, such as those described above as polymerizable double bond groups, can be used. In the case of forming a chemical bond and bridging the polymers by the reaction of the reactive groups between the polymers in method (2), it can be carried out in the same manner as the reaction of ordinary organic low-molecular compounds. Specifically, it is described in detail in books such as Yoshio Iwakura and Keisuke Kurita, "Reactive Polymers," Kodansha (published in 1977), Ryohei Oda, "Polymer Fine Chemicals", Kodansha (published in 1976), etc. For example, in Table 1 below, a polymer reaction using a combination of a group A functional group (a functional group having a dissociable hydrogen atom) and a group B functional group is listed as a commonly known method. In addition, R and R' in Table 1 are hydrocarbon groups, and represent the same contents as r 5 and r 6 described above. [Table 1] In addition, -CONHCH as a reactive functional group
2 OR10 (R10 is a hydrogen atom or a methyl group,
(representing an alkyl group having 1 to 6 carbon atoms such as ethyl group, propyl group, butyl group, hexyl group, etc.), and this reactive group is known as a group that condenses in a self-condensation type reaction,
This can also be used. Furthermore, for example, Tsuyoshi Endo, "Refinement of Thermosetting Polymers", C. M. C Co., Ltd. (published in 1986)
, Yuji Harasaki "Latest Binder Technology Handbook" Chapter II-1,
General Technology Center (published in 1985), Takayuki Otsu "Synthesis, design and development of new applications of acrylic resin" Chubu Business Development Center Publishing Department (published in 1985), Eizo Omori "Functional Acrylic Resin" Techno System (published in 1985), Hideo Inui,
Gentaro Nagamatsu "Photosensitive Polymer" Kodansha (1977), Takahiro Tsunoda "New Photosensitive Resin" Printing Society Publishing Department (1988)
1 year), G. E. Green and B. P. St
ar, R. J. Macro. Sci. Revs
.. Macro. Chem. , C21(2), 187
~273 pages (1981-82), C. G. Roffe
y “Photopolymerization of
"Surface Cortings", A. Will
ey Interscience Pub. (198
It is possible to use functional groups, compounds, etc. cited in reviews such as 2010). These crosslinkable functional groups may be contained in one copolymer component together with the formyl group and/or the functional group represented by general formula (I), or the formyl group and/or the functional group represented by the general formula (I) may be contained in one copolymer component.
Alternatively, it has already been explained that it may be contained in a copolymer component separate from the copolymer component containing the functional groups of formulas (I) and (II). Specific monomers corresponding to the copolymers containing these crosslinkable functional groups include, for example, monomers containing the functional groups that can be copolymerized with the polymer component of the general formula (II). Any vinyl compound that can be used may be used. Such vinyl compounds are described, for example, in "Polymer Data Handbook [Basic Edition]" edited by the Society of Polymer Science and Technology, Baifukan (published in 1986). Specifically, acrylic acid, α and/or β
Substituted acrylic acid (e.g. α-acetoxy form, α-acetoxymethyl form, α-(2-aminomethyl) form, α-chloro form, α-bromo form, α-fluoro form, α-tributylsilyl form, α-cyano form) body, β-chloro body, β-bromo body,
α-chloro-β-methoxy form, α,β-dichloro form, etc.)
, methacrylic acid, itaconic acid, itaconic acid half esters, itaconic acid half amides, crotonic acid, 2-alkenylcarboxylic acids (e.g. 2-pentenoic acid, 2-methyl-2
-hexenoic acid, 2-octenoic acid, 4-methyl-2-hexenoic acid, 4-ethyl-2-octenoic acid, etc.), maleic acid, maleic acid half esters, maleic acid half amides, vinylbenzenecarboxylic acid, vinyl benzenesulfonic acid,
Half-ester derivatives of vinyl or allyl groups of vinyl sulfonic acid, vinylphosphonic acid, and dicarboxylic acid salts, and compounds containing the crosslinkable functional group in the substituent of these carboxylic acids or sulfonic acids, ester derivatives, amide derivatives, etc. etc. A reaction accelerator may be added to the resin [L] of the present invention, if necessary, in order to promote the crosslinking reaction. Examples include acids (acetic acid, propionic acid, butyric acid, benzenesulfonic acid, p-toluenesulfonic acid, etc.), peroxides, azobis compounds, crosslinking agents, sensitizers, photopolymerizable monomers, and the like. As the crosslinking agent, compounds commonly used as crosslinking agents can be used. in particular,
Compounds described in "Crosslinking Agent Handbook" edited by Shinzo Yamashita and Tosuke Kaneko, published by Taiseisha (1981), "Polymer Data Handbook Basic Edition" edited by The Society of Polymer Science, Baifukan (1986), etc. can be used. . For example, organic silane compounds (such as vinyltrimethoxysilane, vinyltributoxysilane,
Silane coupling agents such as γ-glycidoxypropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, γ-aminopropyltriethoxysilane, etc.)
, polyisocyanate compounds (e.g. toluylene diisocyanate, o-toluylene diisocyanate, diphenylmethane diisocyanate, triphenylmethane triisocyanate, polymethylene polyphenylisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, polymer polyisocyanate, etc.),
Polyol compounds (e.g. 1,4-butanediol, polyoxypropylene glycol, polyoxyalkylene glycol, 1,1,1-trimethylolpropane, etc.), polyamine compounds (e.g. ethylenediamine, γ-hydroxypropylated ethylenediamine, phenylene diamine, hexamethylene diamine, N-aminoethyl piperazine, modified aliphatic polyamines, etc.), polyepoxy group-containing compounds and epoxy resins (for example, "New Epoxy Resins" edited by Hiroshi Kakiuchi, Shokodo (published in 1985), Kuniyuki Hashimoto Compounds described in "Epoxy Resin" edited by Nikkan Kogyo Shinbunsha (1969), etc.), melamine resin (for example, described in "Uria Melamine Resin" edited by Ichiro Miwa and Hideo Matsunaga, Nikkan Kogyo Shinbunsha (1969), etc.) compounds), poly(meth)acrylate compounds (e.g., Shin Okawara, Takeo Saegusa, Toshinobu Higashimura, “Oligomer”, Kodansha (1)
(published in 1976), Eizo Omori "Functional Acrylic Resin" Technosystem (published in 1985), etc. Specific examples include polyethylene glycol diacrylate, neopentyl glycol diacrylate, 1
, 6-hexanediol diacrylate, trimethylolpropane triacrylate, pentaerythritol polyacrylate, bisphenol A-diglycidyl ether diacrylate, oligoester acrylate, and methacrylates thereof. [0049] By treatment with a treatment liquid containing a hydrophilic compound having a nucleophilic reactive substituent, synthesized as described above,
In the present invention, the resin [L] containing at least one functional group that generates at least one hydrophilic group exhibits a particle state with a maximum particle size of 5 μm or less and an average particle size of 1.0 μm or less. [0050] The resin particles of the present invention having such a fine particle size can be made into a desired particle size by allowing resin powder to coexist as is and dispersing it when preparing a composition for forming an image-receiving layer. can. Alternatively, conventionally known dry and wet microparticulation methods or a method of forming polymer gel latex can be used. That is, a method in which resin powder is directly pulverized into fine particles using a conventionally known pulverizer or disperser (for example, a ball mill,
A paint shaker, sound mill, hammer mill, jet mill, kedimir, etc.) and a conventionally known method for producing latex particles of a paint or an electrostatic photographic liquid developer can be used. The latter method of producing polymer latex is a method of dispersing resin powder together with a dispersing polymer.The resin powder and dispersion-assisting polymer are kneaded in advance to form a kneaded product, which is then crushed and then There are mechanical methods such as a method of dispersing in the coexistence of a dispersed polymer. Specifically, for example, ``Paint Flow and Pigment Dispersion'' (translated by Kenji Ueki), Kyoritsu Shuppan (1971), ``Solomon, Chemistry of Paint'', ``Paint and Surfac''
e Coating theory and practice
is”, Yuji Harasaki “Coating Engineering” Asakura Shoten (1
971), Yuji Harasaki, "Basic Science of Coatings", Maki Shoten (published in 1977), JP-A-62-96954, 62
-115171, 62-75651, etc. [0053] Furthermore, methods for easily obtaining latex particles by conventionally known polymerization reactions such as suspension polymerization and dispersion polymerization can also be used. Specifically, Souichi Muroi, “Chemistry of Polymer Latex”, Kobunshi Kankakai (published in 1970), Okuda
Taira, Hiroshi Inagaki, “Synthetic Resin Emulsion”, Kobunshi Kankankai (published in 1978), Soichi Muroi, “Introduction to Polymer Latex”
It is described in Kobunsha (1983), etc. [0054] In the present invention, a method of forming polymer latex particles is preferred, and by this method resin particles having an average particle size of 1.0 μm or less can be easily formed. As a method for producing latex particles having such a small particle size and a narrow particle size distribution, a non-aqueous dispersion polymerization method is cited as a preferable method. The non-aqueous solvent used in the non-aqueous latex may be any organic solvent as long as it has a boiling point of 200° C. or less, and it may be used alone or in combination of two or more. Specific examples of this organic solvent include alcohols such as methanol, ethanol, propanol, butanol, fluorinated alcohol, and benzyl alcohol, ketones such as acetone, methyl ethyl ketone, cyclohexanone, and diethyl ketone, and ethers such as diethyl ether, tetrahydrofuran, and dioxane. , carboxylic acid esters such as methyl acetate, ethyl acetate, butyl acetate, methyl propionate, etc., 6 carbon atoms such as hexane, octane, decane, dodecane, tridecane, cyclohexane, cyclooctane, etc.
~14 aliphatic hydrocarbons, aromatic hydrocarbons such as benzene, toluene, xylene, chlorobenzene, halogenated hydrocarbons such as methylene chloride, dichloroethane, tetrachloroethane, chloroform, methylchloroform, dichloropropane, trichloroethane, etc. Can be mentioned. However, it is not limited to the compound examples described above. By synthesizing polymer latex using a dispersion polymerization method in these non-aqueous solvent systems, the average particle size of the resin particles can easily be reduced to 1 μm or less, and the particle size distribution is very narrow and monodisperse particles can be formed. It can be done. Specifically, K. E. J. Barrett “Dispers
ion Polymerization in Org
anic Media” John Wiley (19
1975), Koichiro Murata, Polymer Processing, 23, 20 (
Tsunetaka Matsumoto, Toyokichi Tange, Journal of Japan Adhesive Association 9, 183 (1973), Toyokichi Tange, Journal of Japan Adhesive Association 23, 26 (1987), D. J. Walbr
idge, NATO. Adv. Sturdy. Ins
t. Ser. E. No. 67, 40 (1983),
British Patent Nos. 893429 and 934038,
U.S. Patent No. 1122397, U.S. Patent No. 3900412, U.S. Patent No. 46
The method is disclosed in the specifications of JP-A No. 06989, JP-A Nos. 60-179751 and JP-A No. 60-185963, and the like. The resin particles contained in the image-receiving layer of the present invention have a hydrophilic group formed by reacting with a hydrophilic compound containing a nucleophilic substituent by treatment with a desensitizing solution or soaking water during printing. generate. The mechanism of this hydrophilization is shown in the following reaction formula (1), with a representative example of a sulfite ion as a nucleophilic hydrophilic compound. Poly~ represents a resin moiety containing a formyl group and/or a functional group of formula (I), and W 1 represents an organic residue, more specifically represented by the following general formula (III): Indicates a linking group. ##STR41## That is, the resin particles of the present invention have a Parson's nucleophilic constant n of 5.5 in the processing solution only when the non-image area is desensitized as a direct plate lithographic printing original plate. It is characterized by adding a hydrophilic group to the terminal by reacting with the above-mentioned substituent-containing nucleophilic hydrophilic compound, thereby expressing hydrophilicity, that is, becoming hydrophilic. Since it does not react with moisture in the atmosphere, there are no concerns regarding storage stability. Since the formyl group is a functional group that reacts very quickly with nucleophilic compounds, it is possible to quickly develop hydrophilicity. Furthermore, the functional group represented by general formula (I) can be expressed by reaction formula (1
) As shown in the following, the deacetal reaction easily proceeds by acid treatment and it can be converted into a formyl group, and therefore it can be used in the same manner as a formyl group. Therefore, in the original plate of the present invention containing the resin particles in the image-receiving layer, the hydrophilicity of the non-image area that is made hydrophilic by the desensitizing treatment liquid is due to the hydrophilic groups generated by the resin particles. Since the hydrophilicity is further increased, the hydrophilicity of the image area and the hydrophilicity of the non-image area become clear, and it is possible to prevent ink from adhering to the non-image area during printing. As a result, it becomes possible to print a large number of prints with clear image quality and no background smear. Further, in the case of the above-mentioned resin particles that are partially crosslinked, the solubility in water is significantly reduced while maintaining hydrophilicity, and the resin particles become poorly soluble or insoluble and swellable in water. Therefore, the effect that the hydrophilicity of the non-image area is further enhanced by the hydrophilic groups generated by the resin particles is improved, and the durability is improved. In terms of more specific effects, even if the amount of the above-mentioned functional groups in the above-mentioned resin particles is reduced, the effect of improving hydrophilicity can be maintained unchanged, or the increase in the size of the printing machine or the fluctuation of printing pressure. Even when printing conditions become severe, it is possible to print a large number of sheets with clear image quality and no background smudges. [0061] As a result, the direct-drawing lithographic printing original plate manufactured according to the present invention can reproduce a faithful copy image to the original image even if the environmental conditions change, and the hydrophilicity of the non-image area is good. Therefore, it has the advantage that background smudge does not occur, the image-receiving layer has good smoothness and electrostatic properties, and furthermore, printing durability is excellent. Furthermore, the direct drawing type lithographic printing original plate according to the present invention is not affected by the environment during manufacturing processing, has excellent storage stability before processing, and has the characteristics that hydrophilization processing can be performed very quickly. has. As the matrix resin (binder resin) provided for the image-receiving layer of the present invention, any of the various binder resins conventionally known can be used. Typical examples are vinyl chloride-vinyl acetate copolymer, styrene-butadiene copolymer, styrene-methacrylate copolymer,
Methacrylate copolymers, acrylate copolymers, vinyl acetate copolymers, polyvinyl butyral, alkyd resins, silicone resins, epoxy resins, epoxy ester resins, polyester resins, and water-soluble polymer compounds such as polyvinyl alcohol, modified polyvinyl alcohol,
Examples include starch, oxidized starch, carboxymethyl cellulose, hydroxyethyl cellulose, gelatin, polyacrylic acid, polyvinylpyrrolidone, polyvinyl ether-maleic anhydride copolymer, polyamide, polyacrylamide, and the like. The molecular weight of the binder resin is preferably 103
~106, more preferably 5x103 ~5x105
It is. Further, the glass transition point of this resin is preferably -10°C to 125°C, more preferably 0°C to 85°C. Inorganic pigments are used as other components of the image-receiving layer of the present invention, and examples of the inorganic pigments include kaolin clay, calcium carbonate, silica, titanium oxide, zinc oxide, barium sulfate, and alumina. . The binder resin/pigment ratio in the image-receiving layer varies depending on the type of material and, in the case of pigments, the particle size, but generally the weight ratio is 1.
/(0.5-5), preferably 1/(0.8-2.
5) The degree is appropriate. In addition, a crosslinking agent may be added to the image-receiving layer in order to further improve the film strength. As the crosslinking agent, commonly used ammonium chloride, organic peroxide, metal soap, organic silane, polyurethane crosslinking agent, epoxy resin curing agent, etc. can be used. in particular,
It is described in "Crosslinking Agent Handbook" edited by Shinzo Yamashita and Tosuke Kaneko, published by Taiseisha (1981). [0066] Examples of the support used in the present invention include wood-free paper, wet reinforced paper, plastic film such as polyester film, and metal plate such as aluminum plate. In the present invention, an intermediate layer is provided between the support and the image-receiving layer for the purpose of improving water resistance and interlayer adhesion, and a back coat layer is provided on the support surface opposite to the image-receiving layer for the purpose of preventing curling. (back layer) can be provided. Here, the intermediate layer is made of acrylic resin, emulsion type resin such as ethylene-butadiene copolymer, methacrylate ester-butadiene copolymer, acrylonitrile-butadiene copolymer, ethylene-vinyl acetate copolymer, epoxy resin, polyvinyl butyral. , a solvent type resin such as polyvinyl chloride and polyvinyl acetate, and at least one kind of water-soluble resin as mentioned above, but an inorganic pigment or a waterproofing agent can be added as necessary. . The structure of the back coat layer is also almost the same as that of the intermediate layer. When used as PPC plate-making, in order to further reduce background staining of the printing original plate of the present invention, the volume resistivity of the printing original plate is 1010 to 1013 Ωcm.
A dielectric agent may also be added to the image-receiving layer, interlayer and/or backcoat layer so as to achieve the following. The dielectric agent may be inorganic or organic. Inorganic agents include salts of monovalent or polyvalent metals such as Na, K, Li, Mg, Zn, Co, and Ni; Examples include polymeric cation conductive agents such as polyvinylbenzyltrimethylammonium chloride and acrylic resin-modified quaternary ammonium salts, and polymeric anionic dielectric agents such as polymeric sulfonate salts. The amount of these conductive agents added is 3 to 40% by weight, preferably 5 to 20% by weight of the amount of binder used in each layer. [0069] Generally, in order to produce the direct-drawing lithographic printing original plate of the present invention, an aqueous solution containing an intermediate layer component is coated on one side of the support, if necessary, and dried to form an intermediate layer, and then an image-receiving layer is formed. An aqueous solution containing the ingredients is applied and dried to form an image-receiving layer.
Furthermore, if necessary, a backcoat layer may be formed by applying an aqueous solution containing backcoat layer components to the other surface and drying it. The adhesion amounts of the image-receiving layer, intermediate layer, and back coat layer are 1 to 30 g/m 2 and 5 to 20 g/m 2 , respectively.
is appropriate. [0070] In order to create a printing plate using the direct plate lithographic printing original plate of the present invention, after forming and fixing an image on the direct plate lithographic printing plate having the above-mentioned structure using a known technique and making the plate, the plate is made into a plate. After the surface is treated with a fattening liquid to desensitize the non-image area, it is used as a printing plate for lithographic printing. [0071] The desensitization treatment to be subjected to the present invention is carried out on the formyl group-containing resin particles of the present invention using a solution (aqueous solution or water-soluble This is achieved by treatment with a mixed solution containing organic solvents. As a hydrophilic compound that causes a nucleophilic substitution reaction on a formyl group, the nucleophilic constant n [R. G. Pearson, H. Sobel,
J. Songstad, J. Amer. Chem
.. Soc. , 90, 319 (1968)] is 5.5
Examples include hydrophilic compounds that contain a substituent having the above value and dissolve in 1 part by weight or more in 100 parts by weight of distilled water. Specific compounds include, for example, hydrazine, hydroxylamine, sulfites (ammonium salts,
(sodium salt, potassium salt, zinc salt, etc.), thiosulfate, etc., and also contains at least one polar group selected from hydroxyl group, carboxyl group, sulfo group, phosphono group, and amino group in the molecule. mercapto compound,
Examples include hydrazide compounds, sulfinic acid compounds, primary amine compounds, and secondary amine compounds. For example, mercapto compounds include 2-mercaptoethanol, 2-mercaptoethylamine, N-
Methyl-2-mercaptoethylamine, N-(2-hydroxyethyl)2-mercaptoethylamine, thioglycolic acid, thiomalic acid, thiosalicylic acid, mercaptobenzenedicarboxylic acid, 2-mercaptoethanesulfonic acid, 2-mercaptoethylphosphonic acid, mercapto Benzene sulfonic acid, 2-mercaptopropionylaminoacetic acid, 2-mercapto-1-aminoacetic acid, 1-mercaptopropionylaminoacetic acid, 1,2-dimercaptopropionylaminoacetic acid, 2,3-dihydroxypropylmercaptan, 2-methyl-2 -Mercapto-1-aminoacetic acid, etc., as a sulfinic acid compound, 2-hydroxyethylsulfinic acid, 3-hydroxypropanesulfinic acid, 4-hydroxybutanesulfinic acid, carboxybenzenesulfinic acid, dicarboxybenzenesulfinic acid, etc., as a hydrazide compound As a primary or secondary amine compound, 2-hydrazinoethanesulfonic acid, 4-hydrazinobutanesulfonic acid, hydrazinobenzenesulfonic acid, hydrazinobenzenedisulfonic acid, hydrazinobenzoic acid, hydrazinobenzenedicarboxylic acid, etc. As,
For example, N-(2-hydroxyethyl)amine, N,N-
Di(2-hydroxyethyl)amine, N,N-di(2-
hydroxyethyl)ethylenediamine, tri(2-hydroxyethyl)ethylenediamine, N-(2,3-dihydroxypropyl)amine, N,N-di(2,3-dihydroxypropyl)amine, 2-aminopropionic acid,
Examples include aminobenzoic acid, aminopyridine, aminobenzenedicarboxylic acid, 2-hydroxyethylmorpholine, 2-carboxyethylmorpholine, and 3-carboxypiperazine. [0075] These nucleophilic compounds are used by being incorporated into the desensitizing treatment liquid described above. The amount of the nucleophilic compound present in these treatment solutions is 0.05 mol/l to 10 mol/l, preferably 0.1 mol/l to 5 mol/l. Further, the pH of the treatment liquid is preferably 4 or more. The processing conditions are
The temperature is preferably 15°C to 60°C and the immersion time is preferably 10 seconds to 5 minutes. The treatment liquid contains the above-mentioned nucleophilic compound and p
Other compounds may be contained in addition to the H regulator. For example, add 1 to 50 parts of a water-soluble organic solvent to 100 parts by weight of water.
It may be contained in parts by weight. Examples of such water-soluble organic solvents include alcohols (methanol, ethanol, propanol, propargyl alcohol, benzyl alcohol, phenethyl alcohol, etc.), ketones (acetone, methyl ethyl ketone, acetophenone, etc.), and ethers (dioxane, trioxane, tetrahydrofuran, ethylene glycol, propylene glycol, ethylene glycol monomethyl ether, propylene glycol monomethyl ether, tetrahydropyran, etc.),
Examples include amides (dimethylformamide, dimethylacetamide, etc.), esters (methyl acetate, ethyl acetate, ethyl formate, etc.), and these may be used alone or in combination of two or more. [0077] Also, the surfactant was added in 100 parts by weight of water.
.. It may be contained in an amount of 1 to 20 parts by weight. Examples of the surfactant include conventionally known anionic, cationic, and nonionic surfactants. For example, the compounds described in Hiroshi Horiguchi, "New Surfactants", Sankyo Publishing Co., Ltd. (published in 1975), Ryohei Oda, Kazuhiro Teramura, "Synthesis of Surfactants and Their Applications", Maki Shoten (published in 1980), etc. Can be used. Furthermore, a material containing an antifoaming agent and other various additives may be used as required. Note that the scope of the present invention is not limited to the specific compound examples described above. [Examples] The present invention will be specifically explained below with reference to Examples, but the present invention is not limited thereto. Production Example 1 of Resin Particles: [L-1] A mixed solution of 95 g of dodecyl methacrylate, 5 g of acrylic acid and 200 g of toluene was heated to 70° C. with stirring under a nitrogen stream.
It was heated to Add 1.5 g of 2,2-azobis(isobutyronitrile) (abbreviated as A.I.B.N.) to this and add 8
Time reacted. To this reaction mixture solution, 12 g of glycidyl methacrylate, 1 g of t-butylhydroquinone and N
, N-dimethyldodecylamine 0.8g was added, and 10
The reaction was carried out at 0°C for 15 hours to obtain a dispersed resin [P-1]. Next, a mixed solution of 7.5 g (solid content) of the dispersion resin [P-1], 50 g of monomer [M-1] having the following structure, and 200 g of methyl ethyl ketone was heated to 65° C. with stirring under a nitrogen stream. It was warm. To this, 2,2-azobis(isovaleronitrile) (abbreviated as A.I.V.N.) 0.7
g was added and reacted for 6 hours. Initiator (A.I.V.N.)
20 minutes after addition, the homogeneous solution started to become cloudy and the reaction temperature was 90°C.
The temperature rose to ℃. After cooling, it was passed through a 200 mesh nylon cloth to obtain a white dispersion. It was latex [L-1] with an average particle diameter of 0.45 μm. Dispersion resin [P-1] [Chemical formula 42] Monomer [M-1] [Chemical formula 43] Production example 2 of resin particles: [L-2] 20 g of monomer [M-2] having the following structure , Dispersion resin [P-1] 8g (
A mixed solution of 150 g of ethyl acetate and 150 g of n-hexane (in terms of solid content) was heated to 55 ml with stirring under a nitrogen stream.
Warmed to ℃. A. I. V. N. Add 0.5g, 4
After reacting for some time, a white dispersion was obtained. After cooling, the resulting dispersion was passed through a 200 mesh nylon cloth with an average particle size of 0.
.. It was 30 μm latex [L-2]. Monomer [M-2] [Chemical formula 44] Production example 3 of resin particles: [L-3] 20 g of acrolein, 5 g of macromonomer [P-2] having the following structure
The reaction was carried out in the same manner as in Example 1 for the production of resin particles, except that a mixed solution of 150 g of methyl ethyl ketone was used.
.. A 30 μm white latex [L-3] was obtained. Macromonomer [P-2] [Chemical formula 45] Production example 4 of resin particles: [L-4] 20 g of acrolein, 2.0 g of divinylbenzene, 5 g of macromonomer [P-3] with the following structure, 1 methyl ethyl ketone
The reaction was carried out in the same manner as in Resin Particle Production Example 1 except that 80 g of a mixed solution was used to obtain white latex [L-4] with an average particle size of 0.25 μm. Macromonomer [P-3] [Chemical formula 46] Production examples 5 to 16 of resin particles: [L-5] to [L-16]
Same as Resin Particle Production Example 3 except for using a mixed solution of 20 g of monomer [M] shown in Table 2 below, a predetermined amount of crosslinking monomer, 5 g of macromonomer [P-4] having the following structure, and 200 g of methyl ethyl ketone. Each latex [L-5
] to [L-16] were obtained. Macromonomer [P-4] [Chemical formula 47] [Table 2] Example 1 Intermediate layer of a support provided with a back layer on one side of high-quality paper and an intermediate layer on the other side On top, a resin with the following structure [S-1
] 25 g, resin particles [L-1] 10 g (as solid content), zinc oxide 50 g, and toluene 150 g were dispersed in a ball mill for 2 hours, and then glutaric anhydride 4
g was added and dispersed for 10 minutes. The obtained dispersion was applied with a wire bar so that the dry adhesion amount was 18 g/m 2 , dried at 100° C. for 30 seconds, and further heated at 120° C. for 1 hour and 30 minutes to prepare a lithographic printing original plate. Resin [S-1] [Chemical formula 48] This original plate was immersed for 3 minutes in a desensitizing solution (E-1) prepared according to the following formulation, and then washed with water. Desensitizing liquid treatment liquid (E-1) Ammonium sulfite
85g methyl ethyl ketone
80
gELP-FS (manufactured by Fuji Photo Film Co., Ltd.) 83
More than 5g was dissolved. A droplet of 2 μl of distilled water was placed on this, and the contact angle with the water formed was measured with a goniometer and was found to be 10° or less. Note that the contact angle before the desensitization treatment was 98°. This indicates that the non-image area of the image-receiving layer of the original plate of the present invention has changed from lipophilic to hydrophilic. The degree of oxidation needs to be less than 20° in terms of contact angle with water). Next, a plate was made using commercially available PPC, and the obtained original plate was subjected to a desensitization treatment under the same conditions as above to obtain a printing original plate. The density of the image area of the obtained original plate was 1.0 or more, there was no background fog in the non-image area, and the image quality of the image area was clear. This was printed on high-quality paper using an offset printing machine (Oliver 52 model manufactured by Sakurai Seisakusho Co., Ltd.). 30
Even after printing more than 00 sheets, no problem occurred in the background stains in the non-image areas and the image quality in the image areas of the printed matter. [0088] Further, using the above original plate, the environmental condition was adjusted to 30°C.
, 80% RH was used for plate making using commercially available PPC, and the image of the original plate obtained had a density of 1.0 or more in the image area, no background fog in the non-image area, and the image quality in the image area was clear. . When this was printed in the same manner as above, there was no problem even after printing 3000 sheets. As described above, the image quality of this original plate did not deteriorate during PPC plate making even under high temperature and high humidity conditions. Example 2 A resin having the following structure [S-2
] 34g, resin particles [L-3] 6g (as solid content)
A mixture of 50 g of zinc oxide and 150 g of toluene was dispersed in a ball mill for 2 hours, and 4 g of 1,3-xylylene diisocyanate was added thereto and dispersed in a ball mill for 10 g.
Dispersed for minutes. The resulting dispersion has a dry coating weight of 18 g/
Coat with a wire bar so that the thickness is 110°C.
The mixture was dried for 1.5 hours to prepare a lithographic printing original plate. Resin [S-1] embedded image This original plate was subjected to plate making and printing in the same manner as in Example 1. The density of the image area of the obtained original plate is 1
.. 0 or more, there was no background fog in non-image areas, and the image quality in image areas was clear. This was printed on high-quality paper using an offset printing machine (Oliver 52 model manufactured by Sakurai Seisakusho Co., Ltd.). Even after 3,000 sheets were printed, there were no problems with background stains in non-image areas or image quality in image areas of the printed matter. [0091] Furthermore, using the above original plate, the environmental condition was adjusted to 30°C.
, 80% RH was used for plate making using commercially available PPC, and the image of the original plate obtained had a density of 1.0 or more in the image area, no background fog in the non-image area, and the image quality in the image area was clear. . When this was printed in the same manner as above, there was no problem even after printing 3000 sheets. As described above, the image quality of this original plate did not deteriorate during PPC plate making even under high temperature and high humidity conditions. Examples 3 to 10 34 g of Example [S-3] with the following structure, 6 g of resin particles [L] shown in Table 3 below (as solid content), 70 g of zinc oxide, 10 g of silica gel, 1,5-(N- A mixture of 5 g of imidazolyl)carbamoylnaphthalene and 150 g of toluene was dispersed in a ball mill for 2 hours. The obtained dispersion was applied with a wire bar to a dry adhesion amount of 18 g/m 2 and dried at 120° C. for 2 hours to prepare a lithographic printing original plate. Resin [S-3] [Chemical formula 50] [0094] These original plates were subjected to the following procedures except that a desensitizing treatment liquid (E-2) prepared according to the following formulation was used as the desensitizing treatment liquid. Plate making and printing were performed in the same manner as in Example 1. Desensitizing treatment liquid (E-2) Sodium sulfite
52
g Nucor B4SN [manufactured by Nippon Nyukazai Co., Ltd.] 10g Benzyl alcohol
Dissolve 80g of these in distilled water to make a total volume of 1L, and then add sodium hydroxide to pH 11.0.
Adjusted to. The density of the image area of the obtained original plate was 1.0 or more, there was no background fog in the non-image area, and the image quality of the image area was clear. This is offset printing machine (Sakurai Seisakusho)
Oliver Co., Ltd. Model 52) and printed on high-quality paper. Even after 3,000 sheets were printed, there were no problems with background stains in non-image areas or image quality in image areas of the printed matter. Furthermore, using the above original plate, the environmental condition was adjusted to 30°C.
, 80% RH was used for plate making using commercially available PPC, and the obtained original plate image had a density of 1.0 or more in the image area, no background fog in the non-image area, and the image quality in the image area was clear. . When I printed this in the same way as above, I got 3000
There was no problem when printing sheets. Examples 11 to 14 34 g of Example [S-4] with the following structure, 6 g each of resin particles [L] shown in Table 4 below (as solid content), 10 g of silica gel
, a mixture of 5 g of alumina and 80 g of toluene was dispersed in a ball mill for 2 hours, and 5 g of phthalic anhydride was added to give 1.
Dispersed for 0 minutes. The dry adhesion amount of the obtained dispersion was 18 g.
/m 2 with a wire bar, 120
It was dried at ℃ for 20 hours to prepare a lithographic printing original plate. Resin [S-4] [Chemical formula 51] This was made into a plate in the same manner as in Example 3, and then printed using a printing machine. The density of the obtained printing original plate is as follows: 1.
0 or more, the image quality was clear. Furthermore, the image quality of the printed matter after printing 3000 sheets was a clear image without background fog. Examples 15 to 26 Using each printing original plate prepared in Examples 2 to 14, 0.5 mol of the nucleophilic compound shown in Table 5 below, 100 g of an organic solvent, and Nucor B4SN [manufactured by Nippon Nyukazai Co., Ltd.] were used. ] Distilled water was added to 10 g to make 1 liter, and the pH of each mixture was adjusted to 11.
Adjusted to 0. Each original plate was immersed in the above treatment liquid for 3 minutes to perform a desensitization treatment, and then printed under the same printing conditions as in Example 1. In each original plate, the contact angle with water in the non-image area was 10° or less, and the original plate was sufficiently hydrophilized. In addition, the number of printed sheets is 3000
The print quality of the printed matter was good, with no background fog and clear images. [Table 5] [Effects of the Invention] According to the present invention, an image with excellent image receptivity,
A direct-drawing lithographic printing original plate that does not change over time can be obtained. Moreover, a printing original plate with very good printing properties can be obtained. [Table 2] [Table 2] [Table 2]
Claims (2)
平版印刷用原版の製造方法において、前記画像受理層中
にホルミル基及び/又は下記一般式(I)で示される官
能基を有する重合体成分の少なくとも1種を有する樹脂
粒子と結着樹脂とを少なくとも含有してなる直描型平版
印刷用原版に画像を形成した後に、当該画像部以外の非
画像部を少なくともパーソンの求核定数nが 5.5以
上の値を有する置換基含有の親水性化合物を含有する処
理液で不感脂化処理することにより印刷原版とすること
を特徴とする直描型平版印刷用原版の製造方法。一般式
(I)【化1】 〔ただし、上記式(I)において、R 1 ,R 2は
各々同じでも異なってもよく、炭化水素基を表すか、又
はR 1 ,R 2はお互いに連結して環を形成した有
機残基を表す〕Claim 1. A method for producing a direct-drawing lithographic printing original plate having an image-receiving layer on a support, wherein the image-receiving layer has a formyl group and/or a functional group represented by the following general formula (I). After forming an image on a direct drawing type lithographic printing original plate containing at least resin particles having at least one kind of polymer component and a binder resin, the non-image area other than the image area is subjected to at least Persson's nucleophilic determination. A method for producing a direct plate lithographic printing original plate, characterized in that the printing original plate is prepared by desensitizing it with a treatment liquid containing a hydrophilic compound containing a substituent having a number n of 5.5 or more. . General formula (I) [Formula 1] [However, in the above formula (I), R 1 and R 2 may be the same or different, and represent a hydrocarbon group, or R 1 and R 2 may be connected to each other. represents an organic residue that forms a ring with
、ホルミル基及び/又は上記一般式(I)で示される官
能基を有する重合体成分が架橋構造を有することを特徴
とする請求項1記載の電子写真式平版印刷用原版の製造
方法。2. The electrophotographic lithographic plate according to claim 1, wherein in the resin particles, the polymer component having a formyl group and/or a functional group represented by the general formula (I) has a crosslinked structure. A method of manufacturing a printing plate.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP41123890A JPH04216995A (en) | 1990-12-18 | 1990-12-18 | Manufacture of direct drawing-type lithographic printing plate |
US07/794,891 US5242772A (en) | 1990-11-20 | 1991-11-20 | Process for the production of a lithographic printing plate of direct image type |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP41123890A JPH04216995A (en) | 1990-12-18 | 1990-12-18 | Manufacture of direct drawing-type lithographic printing plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04216995A true JPH04216995A (en) | 1992-08-07 |
Family
ID=18520272
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP41123890A Pending JPH04216995A (en) | 1990-11-20 | 1990-12-18 | Manufacture of direct drawing-type lithographic printing plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04216995A (en) |
-
1990
- 1990-12-18 JP JP41123890A patent/JPH04216995A/en active Pending
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