JPH04210867A - Light beam soldering device - Google Patents

Light beam soldering device

Info

Publication number
JPH04210867A
JPH04210867A JP2401199A JP40119990A JPH04210867A JP H04210867 A JPH04210867 A JP H04210867A JP 2401199 A JP2401199 A JP 2401199A JP 40119990 A JP40119990 A JP 40119990A JP H04210867 A JPH04210867 A JP H04210867A
Authority
JP
Japan
Prior art keywords
mirror
light beam
light source
source lamp
light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2401199A
Other languages
Japanese (ja)
Inventor
Haruo Kobayashi
小林 晴夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Electric Co Ltd
Original Assignee
Fuji Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Electric Co Ltd filed Critical Fuji Electric Co Ltd
Priority to JP2401199A priority Critical patent/JPH04210867A/en
Publication of JPH04210867A publication Critical patent/JPH04210867A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To efficiently carry out beam condensing without out of focus by condensing a beam emitted from a light source lamp on a conical deflection mirror by an elliptic reflection mirror, reflecting and deflecting the beam on the surface of a conical polarizing mirror and condensing it on a specified point. CONSTITUTION:The beam emitted in the orthogonal direction to a lamp axis O1 from the light source lamp 3 is reflected on the peripheral. mirror surface of the conical polarizing mirror 7 on the way of an optical path and condensed on a condensing point P1. In addition, when a plane reflection mirror 8 is set up in front of the mirror 7, the beam is reflected on the mirror 8 and condensed on a condensing point P2. Consequently, a spot of the beam emitted from the light source lamp 3 is concentrated on a point without out of focus and a soldering part 5 is irradiated with the beam by positioning the soldering part 5 on the position of the condensing point position P1 or P2.

Description

【発明の詳細な説明】[Detailed description of the invention]

[0001] [0001]

【産業上の利用分野】本発明は、光源ランプから出射し
た光線を一点に集光してその光スポットを電子部品など
のはんだ接合部に照射してはんだ付けを行う光ビーム式
はんだ付け装置に関する。 [0002]
[Field of Industrial Application] The present invention relates to a light beam soldering device that condenses a light beam emitted from a light source lamp to a single point and irradiates the light spot onto a solder joint of an electronic component to perform soldering. . [0002]

【従来の技術】まず、頭記した光ビーム式はんだ付け装
置の従来構成を図3に示す。図において、1はランプハ
ウス、2はランプハウス1の内周に形成した楕円形の凹
面反射ミラー、3は凹面反射ミラー2の中伸・軸に位置
を合わせてランプハウス1に装備した管状の光源ランプ
(ハロゲンランプ)、4は光源ランプ3の線状フィラメ
ント、5はランプハウス1の前方に位置する電子部品な
どのはんだ接合部である。なお、前記した楕円形凹面反
射ミラー2の1次焦点をF+、2次焦点をF2で表す。 [0003]かかる構成で、前記のはんだ接合部5を凹
面反射ミラー2の2次焦点F2に合わせて位置決めし、
ここで光源ランプ3を点灯すると、光源ランプ3から出
射した光線が凹面反射ミラーの2次焦点F2に対応する
位置に集光してその光スポットがはんだ付け部5を照射
し、核部を加熱してはんだ付けを行う。 [0004]
2. Description of the Related Art First, FIG. 3 shows the conventional configuration of the above-mentioned light beam type soldering apparatus. In the figure, 1 is a lamp house, 2 is an elliptical concave reflection mirror formed on the inner periphery of the lamp house 1, and 3 is a tubular tube installed in the lamp house 1 aligned with the center extension and axis of the concave reflection mirror 2. A light source lamp (halogen lamp), 4 is a linear filament of the light source lamp 3, and 5 is a solder joint of an electronic component located in front of the lamp house 1. Note that the primary focus of the elliptical concave reflecting mirror 2 described above is represented by F+, and the secondary focus is represented by F2. [0003] With this configuration, the solder joint 5 is positioned to match the secondary focus F2 of the concave reflective mirror 2,
When the light source lamp 3 is turned on here, the light beam emitted from the light source lamp 3 is focused on a position corresponding to the secondary focus F2 of the concave reflective mirror, and the light spot illuminates the soldering part 5, heating the core part. and soldering. [0004]

【発明が解決しようとする課題】ところで、前記した従
来の光ビーム式はんだ付け装置では、使用面で次記のよ
うな難点がある。すなわち、ハロゲンランプなどの光源
ランプ3のフィラメント4は所定の長さをもった線状フ
ィラメントであり、ランプ自身は線光源となる。一方、
図3で表した光線の軌跡(点線)から判るように、凹面
反射ミラー2の1次焦点F1から出射した光線は2次焦
点F2に集光されるが、1次焦点F+より外れた位置、
すなわちフィラメント4の上端、あるいは下端部に対応
してランプ3から出射した光線は、凹面反射ミラー2で
反射した後に2次焦点F2から外れた位置に集光するよ
うになる。この結果、凹面反射ミラー2の2次焦点F2
に置かれたはんだ付け部5に照射される光スポットが焦
点ボケとなってスポット径が大きくなるほか、光スポッ
トのエネルギー密度も低くなってはんだ付け性が低下す
る。 [0005]なお、前記した光スポットの焦点ボケの防
止対策として、光源ランプ3の光線出射範囲をフィラメ
ント4の中央部(凹面反射ミラーの1次焦点に位置する
)に限定してそれ以外の周面をカバーで覆う方法も試み
たが、この方法では光源ランプの出力が十分に生かせず
はんだ付け部を照射する光スポットのエネルギー密度が
低下する。また、フィラメント4を線状とせずに点状に
形成した光源ランプを使用することも考えられるが、こ
のようなフィラメント構造のランプは長時間、高出力に
耐えることができない。 [0006]本発明は上記の点にかんがみなされたもの
であり、光源ランプの線状フィラメントから出射した光
線を焦点ボケなしに効率よく一点に集光してスポットは
んだ付けが行えるようにした光ビーム式はんだ付け装置
を提供することを目的とする。 [0007]
However, the conventional light beam soldering apparatus described above has the following disadvantages in terms of use. That is, the filament 4 of the light source lamp 3 such as a halogen lamp is a linear filament having a predetermined length, and the lamp itself becomes a linear light source. on the other hand,
As can be seen from the trajectory of the light rays (dotted lines) shown in FIG. 3, the light rays emitted from the primary focus F1 of the concave reflective mirror 2 are condensed at the secondary focus F2, but at a position away from the primary focus F+,
That is, the light rays emitted from the lamp 3 corresponding to the upper end or the lower end of the filament 4 are reflected by the concave reflecting mirror 2 and then focused at a position away from the secondary focus F2. As a result, the secondary focus F2 of the concave reflecting mirror 2
The light spot irradiated onto the soldering part 5 placed on the soldering part 5 becomes out of focus and the spot diameter becomes large, and the energy density of the light spot also becomes low, resulting in poor solderability. [0005] As a measure to prevent the above-mentioned light spot from being out of focus, the light emitting range of the light source lamp 3 is limited to the central part of the filament 4 (located at the primary focus of the concave reflecting mirror), and the other circumferences are limited. We also tried covering the surface with a cover, but this method does not make full use of the output of the light source lamp and reduces the energy density of the light spot that illuminates the soldering area. It is also possible to use a light source lamp in which the filament 4 is not linear but dotted, but a lamp with such a filament structure cannot withstand high output for a long time. [0006] The present invention was conceived in view of the above points, and provides a light beam that efficiently condenses the light beam emitted from the linear filament of the light source lamp to one point without defocusing, thereby enabling spot soldering. The purpose of the present invention is to provide a type soldering device. [0007]

【課題を解決するための手段】上記課題を解決するため
に、本発明の光ビーム式はんだ付け装置は、1次焦点に
置かれた管状の光源ランプの周囲を囲む内周鏡面が光源
ランプ軸と平行、かつランプのフィラメントの有効長と
同等幅である楕円形反射ミラーと、該楕円形反射ミラー
の2次焦点に中心軸を合わせて楕円形反射ミラーの内方
に配備した外周面が鏡面である円錐形偏向ミラーとを備
え、光源ランプから出射した光線を楕円形反射ミラーに
より円錐形偏向ミラーに集め、該円錐形偏向ミラーの表
面で反射、偏向させて一点に集光させるように構成する
ものとする。 [0008]ここで、前記構成における円錐形偏向ミラ
ーは、その中心軸と直角方向から入射した光線を全て前
記中心軸の延長上の一点に集光させるような形状である
。 [0009]また、ランプハウスに対して水平姿勢に取
付けた光源ランプから出射する光線をランプハウスの下
方に位置する半田付け部に向けて上方から照射させるた
めに、前記構成における円錐形偏向ミラーの前方位置に
円錐形偏向ミラーで反射した光線をはんだ接合部に向け
て直角方向に偏向させる平面反射ミラーを備えて実施す
ることができる。 [0010F
[Means for Solving the Problems] In order to solve the above-mentioned problems, the light beam type soldering device of the present invention has a light beam type soldering device in which the inner peripheral mirror surface surrounding the periphery of the tubular light source lamp placed at the primary focus is aligned with the light source lamp axis. an elliptical reflecting mirror parallel to the lamp and having a width equivalent to the effective length of the lamp filament, and an outer circumferential surface disposed inside the elliptical reflecting mirror with the central axis aligned with the secondary focus of the elliptical reflecting mirror. and a conical deflection mirror, the light beam emitted from the light source lamp is focused on the conical deflection mirror by an elliptical reflecting mirror, and is reflected and deflected by the surface of the conical deflection mirror to condense it to one point. It shall be. [0008] Here, the conical deflection mirror in the above configuration has a shape such that all the light rays incident from a direction perpendicular to its central axis are converged on one point on the extension of the central axis. [0009] Furthermore, in order to irradiate the light beam emitted from the light source lamp installed in a horizontal position with respect to the lamp house from above toward the soldering part located below the lamp house, the conical deflection mirror in the above structure is used. It can be implemented with a plane reflection mirror in the front position which deflects the light beam reflected by the conical deflection mirror orthogonally towards the solder joint. [0010F

【作用】上記の構成によれば、フィラメント有効長範囲
で光源ランプからランプ軸と直角方向に出射する光線は
全て楕円反射ミラーの1次焦点から出光することになる
ので、楕円形反射ミラーで反射した光線は全て平行光線
のまま楕円形反射ミラーの2次焦点に中心軸を合わせて
設置した円錐形偏向ミラーの周面に向かい、さらに円錐
形偏向ミラーの外周鏡面で反射、偏向して一点に集中す
るように集光される。したがって、はんだ付け部を前記
の集光位置に位置決めしてはんだ付けすることで、はん
だ接合部に照射される光スポッ゛トの焦点ボケがなくな
り、高エネルギー密度を確保してはんだ付けが行える。 [00111
[Operation] According to the above configuration, all light rays emitted from the light source lamp in the direction perpendicular to the lamp axis within the filament effective length range will be emitted from the primary focus of the elliptical reflection mirror, so they will be reflected by the ellipse reflection mirror. All of the rays remain as parallel rays and head toward the circumferential surface of a conical deflection mirror, which is set up with its center axis aligned with the secondary focus of the elliptical reflecting mirror, and then are reflected and deflected by the outer mirror surface of the conical deflection mirror, converging on a single point. The light is focused. Therefore, by positioning the soldering part at the light condensing position and performing soldering, the light spot irradiated to the solder joint part is no longer out of focus, and soldering can be performed while ensuring a high energy density. [00111

【実施例]以下本発明の実施例を図面に基づいて説明す
る。なお、図中で図3に対応する同一部分には同じ符号
が付しである。すなわち、図3における楕円形凹面反射
ミラー2の代わりに、図1の構成では、符号6で示す楕
円形反射ミラーと、符号7で示す円錐形偏向ミラーと、
さらに必要に追加装備する平面反射ミラー8を備えてい
る。なお、9は楕円形反射ミラーの両側に配した側板、
9aは一方の側板9 (右側)に開口した光線の取出窓
、10は光源ランプ3のホルダ、11はランプ3の電源
接続リードである。 [0012]ここで、楕円形反射ミラー6は、その1次
焦点F1の位置に水平姿勢に置かれた管状の光源ランプ
3の周囲を囲む内周鏡面がランプ軸01と平行で、かつ
光源ランプ3の線状フィラメント4の有効長しと同等な
幅りを持った環状ミラーである。一方、円錐形偏向ミラ
ー7はその外周面を鏡面としたものであり、その中心軸
02を前記楕円形反射ミラー6の2次焦点F2に合わせ
てランプ軸OIと平行に配備されている。そして、円錐
形偏向ミラー7に対してその中心軸02と直角方向から
周面上に向けて入射する光線を全て中心軸02の延長上
の一点に集光するように、前記中心軸02に対する鏡面
の傾斜角θが円錐の頂点(右端)から底部(左端)に向
けて漸次拡大するような湾曲面で形成されいる。 [0013]上記の構成で光源ランプ3を点灯すると、
線状フィラメント4の有効長しに対応してランプからラ
ンプ軸O1と直角方向に出射した光線は、全て楕円形反
射ミラー6の1次焦点F+から出光することになる。し
たがって楕円形反射ミラー6の鏡面で反射した光線は平
行光線のまま全て2次焦点F2に向かい、その光路の途
中で円錐形偏向ミラー7の外周鏡面に反射して側方に偏
向される。この場合に、円錐形偏向ミラー7は先記のよ
うな鏡面に形成されているので、反射偏向した光線は全
て集光点P1で表した一点に集光される(但し、この場
合には平面反射ミラー8は存在しないものとする)。ま
た、図示のように円錐形偏向ミラー7の前方に平面反射
ミラー8を設置すれば、光線は平面反射ミラー8に反射
して下向きに偏向し集光点P2で表した一点に集光され
るようになる。したがって、前記した集光点位置PI、
ないしF2の位置にはんだ付け部5を位置決めして置く
ことにより、光源ランプ3から出射した光線のスポット
が焦点ボケなしに一点に集中してはんだ付け部5に照射
される。 [0014]なお、光ビーム式はんだ付け装置で電子部
品などのはんだ付け作業を行う場合には、ランプハウス
1をロボットなどによりハンドリング操作して位置決め
し、上方から光スポットをはんだ付け部に照射して行う
のが一般的であり、かかる点は前記した平面反射ミラー
8を組合わせることで上方からはんだ接合部に光スポツ
ト照射することができる。また、この平面反射ミラー8
にハーフミラ−を採用するとともに、前記した焦点P+
の位置にエネルギー密度検出器を配置し、その検出値を
基に光源ランプ3の発光量を可変制御することにより、
常に最適な条件ではんだ付けを行うことが可能である。 [00,15] 【発明の効果】本発明の光ビーム式はんだ付け装置は、
以上説明したように構成されているので、従来装置で問
題となっていた光源ランプの線状フィラメントの長さに
起因する照射スポットの焦点ボケの発生を排除し、光源
ランプから出射した光線を効率よく全て一点に絞って集
光することができ、これによりはんだ接合部に対しエネ
ルギー密度の高い光スポットを照射して効果的にはんだ
付け作業を行うことができる。
[Embodiments] Examples of the present invention will be described below based on the drawings. In the figure, the same parts corresponding to FIG. 3 are given the same reference numerals. That is, instead of the elliptical concave reflection mirror 2 in FIG. 3, in the configuration of FIG.
Furthermore, it is provided with a plane reflection mirror 8 which is additionally provided as necessary. In addition, 9 is a side plate arranged on both sides of the elliptical reflection mirror,
Reference numeral 9a is a light extraction window opened on one side plate 9 (right side), 10 is a holder for the light source lamp 3, and 11 is a power connection lead for the lamp 3. [0012] Here, the elliptical reflecting mirror 6 has an inner peripheral mirror surface surrounding the tubular light source lamp 3 placed horizontally at the position of its primary focus F1, and is parallel to the lamp axis 01, and the light source lamp It is an annular mirror having a width equivalent to the effective length of the linear filament 4 of No. 3. On the other hand, the conical deflection mirror 7 has a mirror surface on its outer peripheral surface, and is arranged parallel to the lamp axis OI with its center axis 02 aligned with the secondary focus F2 of the elliptical reflecting mirror 6. Then, a mirror surface relative to the central axis 02 is formed so that all the light rays incident on the conical deflection mirror 7 from a direction perpendicular to the central axis 02 toward the circumferential surface thereof are focused on one point on the extension of the central axis 02. It is formed of a curved surface such that the inclination angle θ gradually increases from the apex (right end) to the bottom (left end) of the cone. [0013] When the light source lamp 3 is turned on with the above configuration,
All light rays emitted from the lamp in a direction perpendicular to the lamp axis O1 corresponding to the effective length of the linear filament 4 are emitted from the primary focus F+ of the elliptical reflecting mirror 6. Therefore, all of the light rays reflected by the mirror surface of the elliptical reflection mirror 6 head toward the secondary focus F2 as parallel rays, and are reflected by the outer peripheral mirror surface of the conical deflection mirror 7 midway along the optical path and are deflected laterally. In this case, since the conical deflection mirror 7 is formed into a mirror surface as described above, all reflected and deflected light rays are focused on one point represented by the convergence point P1 (however, in this case, the plane (Assume that the reflective mirror 8 does not exist). In addition, if a plane reflection mirror 8 is installed in front of the conical deflection mirror 7 as shown in the figure, the light beam is reflected by the plane reflection mirror 8, deflected downward, and condensed at a single point represented by a condensing point P2. It becomes like this. Therefore, the above-mentioned focal point position PI,
By positioning the soldering part 5 at the position F2, the spot of the light beam emitted from the light source lamp 3 is concentrated on one point and irradiated onto the soldering part 5 without defocusing. [0014] When soldering electronic components or the like using a light beam soldering device, the lamp house 1 is handled and positioned by a robot or the like, and a light spot is irradiated onto the soldering part from above. In this case, by combining the above-mentioned plane reflection mirror 8, a light spot can be irradiated onto the solder joint from above. In addition, this plane reflection mirror 8
In addition to adopting a half mirror, the above-mentioned focal point P+
By arranging an energy density detector at the position and variably controlling the amount of light emitted from the light source lamp 3 based on the detected value,
It is possible to always perform soldering under optimal conditions. [00,15] [Effects of the Invention] The light beam soldering device of the present invention has the following effects:
The configuration described above eliminates the problem of conventional devices where the irradiation spot is out of focus due to the length of the linear filament of the light source lamp, and efficiently uses the light rays emitted from the light source lamp. It is possible to focus all of the light onto one point, and as a result, it is possible to irradiate a light spot with high energy density to the solder joints and perform the soldering work effectively.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】本発明実施例による光ビーム式はんだ付け装置
の構成図
FIG. 1 is a configuration diagram of a light beam soldering device according to an embodiment of the present invention.

【図2】図1における主要部の側面図[Figure 2] Side view of main parts in Figure 1

【図3】従来における光ビーム式はんだ付け装置の構成
[Figure 3] Configuration diagram of a conventional light beam soldering device

【符号の説明】[Explanation of symbols]

1  ランプハウス 3  光源ランプ 4  線状フィラメント 5  はんだ接合部 6  楕円形反射ミラー 7  円錐形偏向ミラー 8  平面反射ミラー L  フィラメントの有効長 D  楕円形反射ミラーの鏡面幅 F+   1次焦点 F2  2次焦点 OL   ランプ軸 02   円錐形偏向ミラーの中心軸 P+   光線の集光点 F2   光線の集光点 1 Lamp house 3 Light source lamp 4 Linear filament 5 Solder joints 6 Elliptical reflective mirror 7 Conical deflection mirror 8 Plane reflection mirror L Effective length of filament D Specular surface width of elliptical reflecting mirror F+ Primary focus F2 Secondary focus OL lamp shaft 02 Central axis of conical deflection mirror P+ Focus point of light beam F2 Focus point of light beam

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】光源ランプから出射した光線を一点に集光
してその光スポットをはんだ接合部に照射する光ビーム
式はんだ付け装置であって、1次焦点に置かれた管状の
光源ランプの周囲を囲む内周鏡面が光源ランプ軸と平行
、かつランプのフィラメントの有効長と同等幅である楕
円形反射ミラーと、該楕円形反射ミラーの2次焦点に中
心軸を合わせて楕円形反射ミラーの内方に配備した外周
面が鏡面である円錐形偏向ミラーとを備え、光源ランプ
から出射した光線を楕円形反射ミラーにより円錐形偏向
ミラーに集め、該円錐形偏向ミラーの表面で反射、偏向
させて一点に集光させるようにしたことを特徴とする光
ビーム式はんだ付け装置。
1. A light beam soldering device that focuses a light beam emitted from a light source lamp to a single point and irradiates the light spot onto a solder joint, the device comprising: a tubular light source lamp placed at a primary focus; An elliptical reflecting mirror whose inner circumferential mirror surface surrounding the periphery is parallel to the light source lamp axis and has a width equivalent to the effective length of the lamp filament, and an elliptical reflecting mirror whose central axis is aligned with the secondary focus of the elliptical reflecting mirror. A conical deflection mirror whose outer peripheral surface is a mirror surface is arranged inside the light source lamp, and the light beam emitted from the light source lamp is focused on the conical deflection mirror by an elliptical reflection mirror, and is reflected and deflected by the surface of the conical deflection mirror. A light beam type soldering device characterized in that the light beam is focused on a single point.
【請求項2】請求項1に記載のはんだ付け装置において
、円錐形偏向ミラーは、その中心軸と直角方向から入射
した光線を全て前記中心軸の延長上の一点に集光させる
形状であることを特徴とする光ビーム式はんだ付け装置
2. The soldering apparatus according to claim 1, wherein the conical deflection mirror has a shape that focuses all the light rays incident from a direction perpendicular to the central axis onto one point on an extension of the central axis. A light beam soldering device featuring:
【請求項3】請求項1に記載のはんだ付け装置において
、円錐形偏向ミラーの前方位置に円錐形偏向ミラーで反
射した光線をはんだ接合部に向けて直角方向に偏向させ
る平面反射ミラーを備えたことを特徴とする光ビーム式
はんだ付け装置。
3. The soldering apparatus according to claim 1, further comprising a plane reflection mirror positioned in front of the conical deflection mirror for deflecting the light beam reflected by the conical deflection mirror in a direction perpendicular to the solder joint. A light beam soldering device characterized by:
JP2401199A 1990-12-11 1990-12-11 Light beam soldering device Pending JPH04210867A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2401199A JPH04210867A (en) 1990-12-11 1990-12-11 Light beam soldering device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2401199A JPH04210867A (en) 1990-12-11 1990-12-11 Light beam soldering device

Publications (1)

Publication Number Publication Date
JPH04210867A true JPH04210867A (en) 1992-07-31

Family

ID=18511049

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2401199A Pending JPH04210867A (en) 1990-12-11 1990-12-11 Light beam soldering device

Country Status (1)

Country Link
JP (1) JPH04210867A (en)

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