JPH04206311A - Resin compound for electric insulation and insulated wire - Google Patents

Resin compound for electric insulation and insulated wire

Info

Publication number
JPH04206311A
JPH04206311A JP32946890A JP32946890A JPH04206311A JP H04206311 A JPH04206311 A JP H04206311A JP 32946890 A JP32946890 A JP 32946890A JP 32946890 A JP32946890 A JP 32946890A JP H04206311 A JPH04206311 A JP H04206311A
Authority
JP
Japan
Prior art keywords
weight
molecular weight
parts
dispersion
synthetic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP32946890A
Other languages
Japanese (ja)
Other versions
JPH0828131B2 (en
Inventor
Akira Uchiyama
明 内山
Yoshihiko Honda
善彦 本田
Yuichi Osada
長田 裕一
Taisuke Okada
泰典 岡田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP32946890A priority Critical patent/JPH0828131B2/en
Publication of JPH04206311A publication Critical patent/JPH04206311A/en
Publication of JPH0828131B2 publication Critical patent/JPH0828131B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Organic Insulating Materials (AREA)

Abstract

PURPOSE:To improve the dispersion of labricant and stability of varnish by blending a specified parts by weight of ester wax partially saponificated and polyethylene of low molecular weight with respect to resin of syntitic resin paint for enamelled wires. CONSTITUTION:With respect to 100 parts by weight of resin of synthetic resin coat for enamelled wires 0.1-10 parts by weight of ester wax partilly saponificated and 0.1-10 parts by weight of polyethylene of low molecular weight of which average molecular weight is 5000 or less are blended. As the method for dispersing those to the synthetic resin coat, first the wax and the polyethylene are dispersed in a solvent, and they are added to the synthetic resin coat for dispersion. As the solvent, e.g. hydrocarbon such as cresol, kylene and the like is used. It is thus possible to improve dispersion characteristic remarkably and maintain a stable dispersed condition for a long time.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、電気絶縁用樹脂組成物及び絶縁電線に関する
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to an electrically insulating resin composition and an insulated wire.

〔従来の技術〕[Conventional technology]

従来、ポリビニルホルマール、ポリウレタン、ポリエス
テル、ポリエステルイミド、ポリアミドイミドなどの合
成樹脂組成物を導体上に塗布・焼、付けてなる絶縁電線
(以下、エナメル線と略す)は、それぞれの塗料の特徴
に応じてモータやトランスなどの各種の用途に使用され
ている。
Conventionally, insulated wires (hereinafter referred to as enameled wires) are made by coating, baking, and bonding synthetic resin compositions such as polyvinyl formal, polyurethane, polyester, polyesterimide, and polyamideimide onto conductors, depending on the characteristics of each paint. It is used in various applications such as motors and transformers.

近年、エナメル線を使用する電気メーカでは機器の製造
工程の合理化のため自動高速巻線機を導入するようにな
ってきており、そのため巻線加工時にエナメル線は、摩
擦や衝撃等により、絶縁層が機械的損傷を受は易(なり
、レヤーショートやアース不良等を生じ、不良率が増加
する問題が強くなっている。そこでこのような機械的損
傷を少な(するため、潤滑性の優れたエナメル線が要望
されている。
In recent years, electrical manufacturers that use enamelled wire have begun to introduce automatic high-speed winding machines to streamline the manufacturing process of devices, and as a result, during the winding process, the enamelled wire is subject to wear due to friction, impact, etc. is susceptible to mechanical damage, leading to layer shorts, grounding defects, etc., and increasing the defective rate.In order to reduce such mechanical damage, Enamelled wire is requested.

エナメル線単体では、滑性に乏しいため、これを解決す
る手段として従来よりエナメル線の上に流動パラフィン
、固型パラフィン、絶縁油、ワックス等を塗布する方法
及び機械的強度、耐摩耗性に優れたナイロン等をオーバ
コートする方法が適用されていた。しかし、これらの方
法のうちパラフィン等を塗布する方法では、エナメル線
をモータやトランスに巻線後、含浸ワニスや注型レジン
でワニス処理する際、パラフィン、油及びワックスは、
含浸ワニスや注型レジンとの親和性が劣るために接着不
良や、ボイドが発生し易いという問題があった。また、
ナイロン等をオーバコートする方法では、アンダコート
のエナメル線の焼付線と同条件(炉温、焼付速度など)
で焼付けることができないため生産性が低下したり、ま
た、カットスルー温度などのエナメル線特性を低下させ
る場合が多く、さらに価格も高いため、使用範囲が限定
されていた。そこで、エナメル線用合成樹脂塗料にワッ
クスや低分子量のポリエチレンを分散させた塗料をアン
ダコート用塗料と同一条件でオーバコートする方法が検
討されるようになってきている。
Enamelled wire alone has poor lubricity, so as a method to solve this problem, conventional methods include applying liquid paraffin, solid paraffin, insulating oil, wax, etc. on the enamelled wire, which has excellent mechanical strength and abrasion resistance. A method of overcoating with nylon, etc., was applied. However, among these methods, in the method of applying paraffin, etc., paraffin, oil, and wax are removed when the enameled wire is wound around the motor or transformer and then varnished with impregnated varnish or casting resin.
Due to poor affinity with impregnated varnish and casting resin, there have been problems in that poor adhesion and voids are likely to occur. Also,
In the method of overcoating with nylon, etc., the same conditions (furnace temperature, baking speed, etc.) as for the baking line of the undercoat enameled wire are used.
The range of use has been limited due to the inability to bake at high temperatures, resulting in decreased productivity and the deterioration of enameled wire characteristics such as cut-through temperature.Furthermore, the price is high. Therefore, a method of overcoating with a synthetic resin paint for enameled wire in which wax or low molecular weight polyethylene is dispersed under the same conditions as the undercoat paint is being considered.

しかしながら、ワックス類や低分子量ポリエチレンは、
エナメル線用合成樹脂及び溶剤との相溶性に乏しいため
に、エナメル線用合成樹脂塗料中に分散させようとして
も分散し難く、強力に撹拌するなどの方法で無理に分散
させたとしても、短時間にワックス類や低分子量ポリエ
チレンが分離して(るという欠点があった。
However, waxes and low molecular weight polyethylene
Due to the poor compatibility with the synthetic resin for enameled wire and the solvent, it is difficult to disperse it in the synthetic resin paint for enameled wire, and even if you try to force it to disperse by strong stirring or other methods, it will be difficult to disperse. The drawback was that waxes and low molecular weight polyethylene separated over time.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明は、前記従来技術の欠点を解消し、滑り性に優れ
、かつ滑剤の分散性が良く、フェス安定性に優れ、自己
潤滑性皮膜を生じうる電気絶縁用樹脂組成物を提供する
ことにある。
The present invention solves the drawbacks of the prior art, and provides an electrically insulating resin composition that has excellent slip properties, good lubricant dispersibility, excellent surface stability, and can form a self-lubricating film. be.

〔課題を解決するための手段〕[Means to solve the problem]

本発明は、エナメル線用合成樹脂塗料の樹脂分100重
量部に対して ″ (A)部分けん化エステルワックス0.1〜10重
量部及び (B)数平均分子量が5000以下の低分子量ポリエチ
レン0.1〜10重量部 を配合してなる電気絶縁用樹脂組成物及びこれを導体上
に直接又は他の絶縁物を介して塗布!焼付けてなるエナ
メル線に関する。
The present invention provides (A) 0.1 to 10 parts by weight of partially saponified ester wax and (B) 0.1 to 10 parts by weight of low molecular weight polyethylene having a number average molecular weight of 5,000 or less, per 100 parts by weight of the resin content of a synthetic resin coating for enameled wire. The present invention relates to an electrically insulating resin composition containing 1 to 10 parts by weight, and an enameled wire obtained by coating and baking the same on a conductor directly or via another insulator.

本発明に用いる部分けん化エステルワックスとしては、 〔式中、Rは炭素数28〜32の炭化水素基を表す〕の
構造式で示されるもの及びその誘導体が挙げられ、分子
量的800のものが好ましい。例えば、ヘキストジャパ
ン■製、商品名へキストワックス○P、ヘキストワック
スX55、ヘキストワックス0、ヘキストワックスOM
、ヘキストワックスFLが挙げられる。部分けん化エス
テルワックス以外のワックスは、(B)成分の低分子量
ポリエチレンとの相溶性が悪く、分散性が劣る。
The partially saponified ester wax used in the present invention includes those represented by the structural formula [wherein R represents a hydrocarbon group having 28 to 32 carbon atoms] and derivatives thereof, with those having a molecular weight of 800 being preferred. . For example, manufactured by Hoechst Japan ■, product name Hoechst Wax ○P, Hoechst Wax X55, Hoechst Wax 0, Hoechst Wax OM
, Hoechstwax FL. Waxes other than the partially saponified ester wax have poor compatibility with the low molecular weight polyethylene of component (B) and have poor dispersibility.

部分けん化エステルワックスは、塗料の樹脂分100重
量部に対して0.1〜10重量部添加される。添加量が
0.1重量部未満では、滑り性の効果が劣り、10重量
部を越えると、エナメル線の外観が劣る。
The partially saponified ester wax is added in an amount of 0.1 to 10 parts by weight per 100 parts by weight of the resin content of the paint. If the amount added is less than 0.1 part by weight, the slipping effect will be poor, and if it exceeds 10 parts by weight, the appearance of the enameled wire will be poor.

次に、(B)成分として配合される低分子量ポリエチレ
ンとしては、数平均分子量が5000以下のものであれ
ば良く、特に限定はない。数平均分子量が5000を超
えると、分散性が劣る。また、この低分子量ポリエチレ
ンは、塗料の樹脂分100重量部に対して0.1〜10
重量部配合される。添加量がO,1重量部未満では滑り
性の効果がなく、10重量部を越えると、エナメル線の
外観が極端に低下する。
Next, the low molecular weight polyethylene to be blended as component (B) is not particularly limited as long as it has a number average molecular weight of 5000 or less. When the number average molecular weight exceeds 5000, dispersibility is poor. Moreover, this low molecular weight polyethylene is 0.1 to 10 parts by weight per 100 parts by weight of the resin content of the paint.
Parts by weight are added. If the amount added is less than 1 part by weight, there will be no effect on slipperiness, and if it exceeds 10 parts by weight, the appearance of the enameled wire will be extremely deteriorated.

部分けん化エステルワックスのみをエナメル線用合成樹
脂塗料に分散させようとしても分散状態が悪く、粗い不
均一分散系となり、短時間に層分離してしまう。
Even if an attempt is made to disperse only a partially saponified ester wax into a synthetic resin coating for enameled wire, the dispersion state is poor, resulting in a rough, non-uniform dispersion system, and the layers separate in a short period of time.

一方、低分子量ポリエチレンのみを同様にエナメル線用
合成樹脂塗料に分散させた場合には、分散安定性が劣る
ばかりでなく、得られたエナメル線表面に大きな凹凸が
生じて、著しく外観が低下する。
On the other hand, when only low molecular weight polyethylene is similarly dispersed in a synthetic resin paint for enameled wire, not only is the dispersion stability poor, but the surface of the resulting enameled wire becomes highly uneven, resulting in a marked deterioration in appearance. .

しかし、驚くべきことに上記の部分けん化エステルワッ
クスと低分子量ポリエチレンを併用すれば、分散性が著
しく向上し、経Uによっても安定な分散状態を保ち、こ
れを用いて製造したエナメル線は、外観が良好で、かつ
自己潤滑性にも優れることが見出された。
Surprisingly, however, when the above partially saponified ester wax and low molecular weight polyethylene are used together, the dispersibility is significantly improved, and a stable dispersion state is maintained even after heating. It was found that it has good properties and also has excellent self-lubricating properties.

エナメル線用合成樹脂塗料に、部分けん化エステルワッ
クス及び低分子量ポリエチレンを分散させる方法として
は、直接に添加しても、うまく分散しないため、まず、
溶剤中に部分けん化エステルワックスと低分子量ポリエ
チレンを分散させ、これをエナメル線用合成樹脂塗料に
添加し、分散させる方法が好ましい。溶剤としては、ク
レゾール、キシレン等の芳香族炭化水素などが挙げられ
る。溶剤分散液中の部分けん化エステルワックスと低分
子量ポリエチレンの含有量は、1〜20重量%が好まし
いが、特に制限はない。
As a method for dispersing partially saponified ester wax and low molecular weight polyethylene in synthetic resin paint for enameled wire, first, because it does not disperse well even if added directly.
A preferred method is to disperse partially saponified ester wax and low molecular weight polyethylene in a solvent, add this to a synthetic resin coating for enameled wire, and disperse. Examples of the solvent include aromatic hydrocarbons such as cresol and xylene. The content of partially saponified ester wax and low molecular weight polyethylene in the solvent dispersion is preferably 1 to 20% by weight, but is not particularly limited.

エナメル線用合成樹脂塗料としては、ポリビニルホルマ
ール、ポリウレタン、ポリエステル、ポリエステルイミ
ド、ポリアミドイミド等の樹脂を含む塗料がある。
Examples of synthetic resin paints for enameled wires include paints containing resins such as polyvinyl formal, polyurethane, polyester, polyesterimide, and polyamideimide.

本発明の樹脂組成物を直接に導体に焼付けて、エナメル
線を製造することも可能であるが、他の絶縁物を介して
塗布、焼付けてオーバーコートし、ダブルコート線とし
て用いる方が好ましい。
Although it is possible to manufacture an enamelled wire by directly baking the resin composition of the present invention onto a conductor, it is preferable to apply it via another insulator and bake it to overcoat it and use it as a double-coated wire.

下地用塗料と同じベース樹脂を用いた塗料に部分けん化
エステルワックスと低分子量ポリエチレンを配合した本
発明になる樹脂組成物を用いることによりエナメル線用
合成樹脂塗料の焼付条件と同一条件で目的とする自己潤
滑性ダブルコート線を得ることができる。
By using the resin composition of the present invention, which is a paint made from the same base resin as the base paint, partially saponified ester wax and low molecular weight polyethylene, it is possible to achieve the desired baking conditions under the same baking conditions as synthetic resin paints for enameled wires. A self-lubricating double-coated wire can be obtained.

〔実施例〕〔Example〕

以下、本発明を実施例によりさらに詳しく説明する。 Hereinafter, the present invention will be explained in more detail with reference to Examples.

実施例1 100gのへキストワックスoPを1000gのキシレ
ン中で加熱溶解させ、冷却後、100g、の低分子量ポ
リエチレン(三井石油化学工業社設問品名三井ハイワッ
クス420斉、数平均分子量4000)を添加して撹拌
分散させ、分散液(以下、分散液Xと称する)を得た。
Example 1 100 g of Hoechstwax OP was heated and dissolved in 1000 g of xylene, and after cooling, 100 g of low molecular weight polyethylene (Mitsui Petrochemical Industries Ltd. question name: Mitsui Hiwax 420, number average molecular weight 4000) was added. The mixture was stirred and dispersed to obtain a dispersion liquid (hereinafter referred to as dispersion liquid X).

この分散液は、ワックスとポリエチレンが均一に分散さ
れたペースト状のものである。400gのポリエステル
ワニスWH−4060(日立化成工業■製、樹脂分40
重量%)中に5gの分散液Xを添加して撹拌分散させ、
樹脂組成物を得た。
This dispersion is in the form of a paste in which wax and polyethylene are uniformly dispersed. 400g of polyester varnish WH-4060 (manufactured by Hitachi Chemical Co., Ltd., resin content: 40
% by weight) and stirred and dispersed it,
A resin composition was obtained.

実施例2 400gのポリエステルワニスWH−4060中に50
gの分散液Xを添加して撹拌分散させ、樹脂組成物を得
た。
Example 2 50 g of polyester varnish WH-4060
g of dispersion liquid X was added and stirred and dispersed to obtain a resin composition.

実施例3 400gのポリエステルワニスWH−4060中に10
0gの分散液Xを添加して撹拌分散させ、樹脂組成物を
得た。
Example 3 10 in 400 g of polyester varnish WH-4060
0 g of dispersion liquid X was added and dispersed with stirring to obtain a resin composition.

比較例1 ポリエステルワニスWH−4060をそのまま比較例と
して用いた。
Comparative Example 1 Polyester varnish WH-4060 was used as it was as a comparative example.

比較例2 10gのへキストワックスOPを100gのキシレンに
加熱溶解させ、分散液(以下、分散液Yと称する)を得
た。次いで、400gのポリエステルワニスWH−40
60に10gの分散液Yを添加して撹拌分散させ、樹脂
組成物を得た。
Comparative Example 2 10 g of Hoechst wax OP was heated and dissolved in 100 g of xylene to obtain a dispersion (hereinafter referred to as dispersion Y). Then 400g of polyester varnish WH-40
60 was added with 10 g of dispersion Y and stirred and dispersed to obtain a resin composition.

比較例3 10gの低分子量ポリエチレン(数平均分子量4000
)を100gのキシレンに分散させ、分散液(以下、分
散液Zと称する)を得た。400gのポリエステルワニ
スWH−4060に10gの分散液Zを添加して撹拌分
散させ、樹脂組成物を得た。
Comparative Example 3 10g of low molecular weight polyethylene (number average molecular weight 4000
) was dispersed in 100 g of xylene to obtain a dispersion (hereinafter referred to as dispersion Z). 10 g of Dispersion Z was added to 400 g of polyester varnish WH-4060 and dispersed with stirring to obtain a resin composition.

〔試験例〕[Test example]

実施例1.2.3及び比較例1.2.3で得られた樹脂
組成物を用いて下記に示す焼付条件に従って直径0.4
 mmの銅線に塗布・焼付けを行い、エナメル線を作製
した。
Using the resin compositions obtained in Example 1.2.3 and Comparative Example 1.2.3, a diameter of 0.4
Coating and baking were performed on a copper wire of mm to produce an enamelled wire.

塗装方法: 下地(WH−4060)  :ダイス5回(比較例1の
シングル塗装の場合のみは7回) 上地(各実施例又は比較例で得た樹脂組成物):ダイス
2回 焼付は条件 焼付炉 :横型電熱炉(炉長3m) 炉温  :入口/出口=450℃1500℃線速  :
30m/分 得られたエナメル線の皮膜の特性を下記の方法により試
験し、結果を第1表に示す。
Coating method: Base (WH-4060): 5 times with the die (7 times only in the case of single coating in Comparative Example 1) Top layer (resin composition obtained in each example or comparative example): Baking with the die twice is the condition Baking furnace: Horizontal electric furnace (furnace length 3m) Furnace temperature: Inlet/outlet = 450℃ 1500℃ Linear speed:
The characteristics of the film of the enameled wire obtained at 30 m/min were tested by the following method, and the results are shown in Table 1.

可どう性試験: JIS  C3003,8,1(1)による。Feasibility test: According to JIS C3003, 8, 1 (1).

ピンホール試験: JIS C8003,6による。Pinhole test: According to JIS C8003,6.

絶縁破壊電圧: JIS  C3003,11(2)による。Breakdown voltage: According to JIS C3003, 11 (2).

往復摩耗試験: 1日JIS  C3003,10,1による。Reciprocating wear test: 1 day According to JIS C3003, 10, 1.

静摩擦係数: エナメル線同土間の静摩擦係数を測定するものであり、
その測定方法は、東洋精機側社製の電線滑り試験器を用
い、傾斜台上において4条の電線を同一面上に末広がり
状に張設し、その上にこの4条4の電線と交差するよう
に別の電線を2条平行に巻いたソリをのせ、これを水平
位置から徐々に傾斜させ、ソリの滑り開始角度をタンジ
ェント目盛りで読み取った。なお、ソリの荷重は100
gに設定した。
Static friction coefficient: Measures the static friction coefficient between the enameled wire and the soil.
The measurement method is to use a wire slip tester manufactured by Toyo Seiki Co., Ltd., to spread out four wires on the same surface on a tilted table, and then to intersect with the four wires on the same surface. A sled made of two parallel wires was placed on top of the sled, and the sled was gradually tilted from a horizontal position, and the angle at which the sled began to slide was read on a tangent scale. In addition, the load of the sled is 100
It was set to g.

分散安定性: 50ccのガラスビンに、樹脂組成物を40g入れ、4
0℃の恒温槽に一週間放置後、内容物の分離状態を観察
した。
Dispersion stability: Put 40g of the resin composition in a 50cc glass bottle,
After leaving it in a constant temperature bath at 0° C. for one week, the state of separation of the contents was observed.

(以下余白) 第1表から明らかなように、本発明の実施例で得られた
エナメル線は、比較例のものに比べ、静摩擦係数が小さ
くて滑り性に優れ、外観も良好で、さらに樹脂組成物の
分散安定性にも優れる。
(The following is a blank space) As is clear from Table 1, the enameled wires obtained in the examples of the present invention have a lower coefficient of static friction, excellent slipperiness, and better appearance than those of the comparative examples. The composition also has excellent dispersion stability.

〔発明の効果〕〔Effect of the invention〕

本発明の電気絶縁用樹脂組成物は、分散安定性が良好で
、焼付作業性に優れ、これを用いて製造したエナメル線
は、外観が良好で滑り性に優れ、近年の過酷な巻線、加
工、組立作業に適用することができる。
The electrically insulating resin composition of the present invention has good dispersion stability and excellent baking workability, and the enameled wire produced using the same has a good appearance and excellent slipperiness, and is suitable for use in recent harsh winding wires. It can be applied to processing and assembly work.

代理人 弁理士 若 林 邦 彦Agent Patent Attorney Kunihiko Wakabayashi

Claims (3)

【特許請求の範囲】[Claims] 1.エナメル線用合成樹脂塗料の樹脂分100重量部に
対して (A)部分けん化エステルワックス0.1〜10重量部
及び (B)数平均分子量が5000以下の低分子量ポリエチ
レン0.1〜10重量部 を配合してなる電気絶縁用樹脂組成物。
1. (A) 0.1 to 10 parts by weight of partially saponified ester wax and (B) 0.1 to 10 parts by weight of low molecular weight polyethylene with a number average molecular weight of 5,000 or less per 100 parts by weight of the resin content of the synthetic resin coating for enameled wire. An electrically insulating resin composition comprising:
2.エナメル線用合成樹脂塗料がポリエステル樹脂塗料
である請求項1記載の電気絶縁用樹脂組成物。
2. The electrically insulating resin composition according to claim 1, wherein the synthetic resin coating for enameled wire is a polyester resin coating.
3.請求項1記載の電気絶縁用樹脂組成物を導体上に直
接又は他の絶縁物を介して塗布、焼付けてなる絶縁電線
3. An insulated wire obtained by applying and baking the electrically insulating resin composition according to claim 1 onto a conductor directly or via another insulator.
JP32946890A 1990-11-30 1990-11-30 Resin composition for electric insulation and insulated electric wire Expired - Lifetime JPH0828131B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32946890A JPH0828131B2 (en) 1990-11-30 1990-11-30 Resin composition for electric insulation and insulated electric wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32946890A JPH0828131B2 (en) 1990-11-30 1990-11-30 Resin composition for electric insulation and insulated electric wire

Publications (2)

Publication Number Publication Date
JPH04206311A true JPH04206311A (en) 1992-07-28
JPH0828131B2 JPH0828131B2 (en) 1996-03-21

Family

ID=18221718

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32946890A Expired - Lifetime JPH0828131B2 (en) 1990-11-30 1990-11-30 Resin composition for electric insulation and insulated electric wire

Country Status (1)

Country Link
JP (1) JPH0828131B2 (en)

Also Published As

Publication number Publication date
JPH0828131B2 (en) 1996-03-21

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