JPH0417712A - Diesel exhaust gas purifying device - Google Patents

Diesel exhaust gas purifying device

Info

Publication number
JPH0417712A
JPH0417712A JP2116191A JP11619190A JPH0417712A JP H0417712 A JPH0417712 A JP H0417712A JP 2116191 A JP2116191 A JP 2116191A JP 11619190 A JP11619190 A JP 11619190A JP H0417712 A JPH0417712 A JP H0417712A
Authority
JP
Japan
Prior art keywords
filter
exhaust gas
particulates
magnetron
microwave
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2116191A
Other languages
Japanese (ja)
Other versions
JP2715629B2 (en
Inventor
Takao Kusuda
楠田 隆男
Masaaki Yonemura
米村 正明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP11619190A priority Critical patent/JP2715629B2/en
Publication of JPH0417712A publication Critical patent/JPH0417712A/en
Application granted granted Critical
Publication of JP2715629B2 publication Critical patent/JP2715629B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/027Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating means
    • F01N3/028Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating means using microwaves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processes For Solid Components From Exhaust (AREA)

Abstract

PURPOSE:To burn the fine particles also which are piled on the front section of a filter, by making the strength of a microwave maximum at a position more forward than the intermediate position to the shaft in the exhaust gas flowing direction of the filter. CONSTITUTION:The microwave emitted from a magnetron 8 is radiated to a filter 1 having a ceramic honeycomb structure, which is placed in the middle of an exhaust pipe 11. Relative positions of the magnetron 8 and the filter 1 in a can case 6 are set so that the area, where the electric field strength of the microwave emitted from the magnetron 8 becomes a maximum, may be located nearer an exhaust gas introducing pipe 10 than an intermediate position of a filter 1 in the longitudinal direction thereof. Owing to this constitution, the strength of the electric wave is shifted to the front side of the filter 1, as a result, the front section or front face of the filter 1 can be effectively heated. Therefore, the fine particles piled near the entrance of the cell 2a of the filter 1 can be sufficiently burned.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は内燃機関などが排出する有害な可燃性微粒子を
除去し 排ガスを浄化するための装置に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a device for removing harmful combustible particulates and purifying exhaust gas emitted by an internal combustion engine or the like.

従来の技術 返電 ディーゼル機関の排ガス中に含まれるカーボンな
どの可燃性微粒子(パティキュレート)力(生体に与え
る影響が問題視され始め九 そのためセラミックスなど
からできたフィルタを用いてこの微粒子を捕集し また
一定期間後にバーナや電気ヒータで加熱・焼却する方法
か試みられている。しかしバーナは部品数も多く、信頼
性やコストに難点がある。また電気ヒータでは消費電力
か大きく、車載用としては不適である。
Conventional technology Power return The power of combustible particulates (particulates) such as carbon contained in the exhaust gas of diesel engines (the impact on living organisms has begun to be seen as a problem).Therefore, filters made of ceramics etc. are used to collect these particulates. In addition, attempts have been made to heat and incinerate the waste using a burner or electric heater after a certain period of time.However, the burner has many parts and has drawbacks in terms of reliability and cost.In addition, electric heaters consume a large amount of power, so they are not suitable for use in automobiles. is inappropriate.

特開昭59−58114号公報に記載の技術はこれらを
解決する一例であり、セラミックハニカムのフィルタと
マグネトロンを組み合わせた装置である。この装置では
 フィルタで微粒子を捕集し マグネトロンの発するマ
イクロ波によって溜った微粒子を選択的に加熱・焼却す
も そしてフィルタを再生しなか叡 繰り返し使用する
ものである。
The technique described in Japanese Unexamined Patent Publication No. 59-58114 is an example of solving these problems, and is a device that combines a ceramic honeycomb filter and a magnetron. This device collects fine particles with a filter, selectively heats and incinerates the accumulated particles using microwaves emitted by a magnetron, and then uses the filter repeatedly without regenerating it.

発明が解決しようとする課題 しかし 上記従来技術においては マグネトロンから発
せられたマイクロ波がフィルタの中心付近の微粒子を加
熱し そこで生じた燃焼熱が主としてフィルタの後部に
移送される。その結果 フィルタの前部で微粒子は燃焼
せずに残り、セルの入口付近を閉塞してフィルタを不能
にすることがあった そこで本発明は セラミックハニカムフィルタの前部に
堆積した微粒子も燃焼可能とし フィルタの入口が閉塞
されずに有効な排ガス浄化機能を果たせるディーゼル排
ガス浄化装置を提供するこ課題を解決する手段 本発明Cヨ  ディーゼルの排気管の途中に置かれたセ
ラミックハニカム構造のフィルタにマグネトロンから発
せられたマイクロ波が照射される装置において、マグネ
トロンの発するマイクロ波の電界強度の最大となる域を
フィルタの長手方向の1/2より排ガス流入側になるよ
う、マグネトロンと缶ケース内のフィルタの相対位置を
設定したことを特徴とする。
Problems to be Solved by the Invention However, in the above-mentioned prior art, microwaves emitted from a magnetron heat particles near the center of the filter, and the combustion heat generated there is mainly transferred to the rear part of the filter. As a result, the particulates remained unburned in the front part of the filter, blocking the cell inlet area and rendering the filter inoperable.The present invention therefore enables the particulates deposited in the front part of the ceramic honeycomb filter to also be combusted. To provide a diesel exhaust gas purification device that can perform an effective exhaust gas purification function without blocking the inlet of the filter. Means for solving the problem The present invention In a device that is irradiated with emitted microwaves, the magnetron and the filter in the can case are arranged so that the area where the electric field strength of the microwave emitted by the magnetron is maximum is on the exhaust gas inflow side from 1/2 of the longitudinal direction of the filter. It is characterized by setting a relative position.

作用 上記構成によれば 電波の強度をフィルタの前方側に移
行し フィルタの前部または前面を有効に加熱する。こ
のとき、前部で燃焼した微粒子の熱(よ 燃焼ガスと共
に後部に移送され後部の微粒子の燃焼を助けることがで
きる。
Effect: According to the above structure, the intensity of the radio waves is transferred to the front side of the filter, and the front part or the front surface of the filter is effectively heated. At this time, the heat of the particulates burned in the front part is transferred to the rear part along with the combustion gas, helping to burn the particulates in the rear part.

実施例 以下、本発明の排ガス浄化装置の一実施例を添付図面に
もとづいて説明する。
Embodiment Hereinafter, one embodiment of the exhaust gas purification apparatus of the present invention will be described based on the accompanying drawings.

図は本発明の排ガス浄化装置である。図中1はセラミッ
クをハニカム構造にしたフィルタで、内部にガスの流路
となる矩形のセル2aまたは2bがセル壁3で区分され
 多数存在する。セル2aと2bの一端はそれぞれ交互
にプラグ4a、 4bにより封じられ 排ガスがストレ
ートに通過できないようにしてあも セラミックフィル
タ1は外周に加熱膨張性の蛭石とセラミック繊維とバイ
ンダとからなるシート状緩衝材5を巻いた後、耐熱ステ
ンレス製の缶ケース6の後部に片寄って収納されていも
 缶ケース6の前部には円筒状の導波管7が接続され 
その端部にはマイクロ波の発信源であるマグネトロン8
が装備されている。このことによって缶ケース6はその
容積全体でマイクロ波の共鳴室9を構成し マイクロ波
の導入口である導波管7の端部とセラミックフィルタ1
との関係で、セラミックフィルタ1の前部でマイクロ波
が最大とな4 セラミックフィルタ1の前方缶ケース1
には排ガス導入管10が接続され エンジン排気管11
からの排ガス力(またはエアポンプ12から給気管13
を経た空気力丈 四方弁14を介してセラミックフィル
タ1に導かれる。缶ケース6の後部はマフラー接続管1
5によってマフラー(図示せず)に結合されていも 缶
ケース6の内側にはセラミックフィルタ1の前後で、緩
衝材5を固定するようにストッパ16a、 16bが溶
接されている。排ガス導入管10およびマフラー接続管
15の内部には金属格子17a、17bを取り付け、電
波の外部への漏洩を防いでいる。
The figure shows an exhaust gas purification device of the present invention. In the figure, reference numeral 1 denotes a filter having a ceramic honeycomb structure, and inside thereof there are a large number of rectangular cells 2a or 2b separated by cell walls 3, which serve as gas flow paths. One end of the cells 2a and 2b is alternately sealed with plugs 4a and 4b, respectively, to prevent exhaust gas from passing straight through. After wrapping the cushioning material 5, the cylindrical waveguide 7 is connected to the front part of the can case 6, even though it is stored in a biased position toward the rear of the can case 6 made of heat-resistant stainless steel.
At its end is a magnetron 8 which is the source of microwaves.
is equipped. As a result, the entire volume of the can case 6 constitutes a microwave resonance chamber 9, and the end of the waveguide 7, which is the microwave introduction port, and the ceramic filter 1
Due to the relationship, the microwave is maximum at the front of the ceramic filter 1.
An exhaust gas introduction pipe 10 is connected to the engine exhaust pipe 11.
from the exhaust gas force (or from the air pump 12 to the air supply pipe 13
The air force that has passed through is guided to the ceramic filter 1 via the four-way valve 14. The rear of the can case 6 is the muffler connection pipe 1
Stoppers 16a and 16b are welded to the inside of the can case 6 before and after the ceramic filter 1 so as to fix the cushioning material 5. Metal grids 17a and 17b are installed inside the exhaust gas introduction pipe 10 and the muffler connection pipe 15 to prevent leakage of radio waves to the outside.

また四方弁14にはエンジン排気管11を流れる排ガス
をセラミックフィルタlを経ないでマフラー接続口15
に流すバイパス管18が接続されている。
In addition, the four-way valve 14 allows exhaust gas flowing through the engine exhaust pipe 11 to pass through the muffler connection port 15 without passing through the ceramic filter l.
A bypass pipe 18 is connected thereto.

次に この実施例の構成における動作を、まずディーゼ
ルエンジンの通常運転時から説明する。
Next, the operation of the configuration of this embodiment will be explained, starting with the normal operation of the diesel engine.

ディーゼルエンジンの排気管11に(よ 機関の運転に
より微粒子を含んだ排ガスが流れる。そこから排ガス(
よ 四方弁14によって連通した排ガス導入管10を流
れ 共鳴室9に入る。ここで導波管7側に開口している
セラミックフィルタ1のセル2aに入り、セル壁3を透
過してマフラー接続管15側に開口しているセル2bに
入る。このとき排ガス中に含まれている微粒子(よ セ
ル壁3を透過できず、セル2a内に留まって堆積すも人
 微粒子を取り除かれて浄化された排ガス6社マフラー
接続管15に入り、排気マフラーを経て大気に放出され
る。このようにセラミックフィルタ1内に微粒子を溜め
る作業は 1時間から2時間かけて継続して行なわれる
。そして十分に微粒子が溜って背圧が上がり、これ以上
運転を続けるとエンジンに悪影響を与える段階になると
、微粒子を焼却するセラミックフィルタ1の再生に人も
再生ではまず四方弁14を回転させ、エンジン排気管1
1とバイパス管1g、給気管I3と排ガス導入管10と
を連通さす。このことによって排ガスをバイパス管18
に逃がし 同時にエアポンプ12を作動させ、給気管1
3を経て排ガス導入管10より、セラミックフィルタ1
に空気を送り込a 次にマグネトロン8の電源をいれ 
マイクロ波をセラミックフィルタ1に照射する。すると
堆積した微粒子の内部で放電が起こり、微粒子は加熱さ
れも このときセラミックフィルタ1は共鳴室9の後部
に位置しているた臥 マイクロ波の強度はセラミックフ
ィルタ1の前部で強くな4よって、セラミックフィルタ
1の前部に堆積している微粒子が主として加熱され 空
気に触れて燃焼を始めも そしてこの状態を約10分間
保持した喪 マグネトロン8の電源を切も すると、セ
ラミックフィルタ1の内部で微粒子の燃焼熱が後部に移
行し セラミックフィルタ1の後部に堆積した微粒子の
燃焼に寄与する。この状態を約10分続けると、セラミ
ックフィルタ1内の微粒子はほとんどが燃えつきてしま
う。その後エアポンプ12の電源を切り、四方弁14を
元の位置に戻して再生は完了する。そしてまた初期のよ
うにセラミックフィルタlに微粒子を堆積する状態に戻
る。
Exhaust gas containing particulates flows into the exhaust pipe 11 of the diesel engine as the engine operates.
The exhaust gas flows through the exhaust gas introduction pipe 10 communicated through the four-way valve 14 and enters the resonance chamber 9. Here, it enters the cell 2a of the ceramic filter 1 which is open to the waveguide 7 side, passes through the cell wall 3, and enters the cell 2b which is open to the muffler connection pipe 15 side. At this time, the particulates contained in the exhaust gas cannot pass through the cell wall 3 and remain in the cell 2a and accumulate. The process of accumulating particulates in the ceramic filter 1 in this way continues for one to two hours.Then, enough particulates accumulate and the back pressure rises, making it impossible to operate the filter any further. If this continues, when it reaches the stage where it will have a negative impact on the engine, people will start by rotating the four-way valve 14 to regenerate the ceramic filter 1 that incinerates the particulates.
1 and the bypass pipe 1g, and the air supply pipe I3 and the exhaust gas introduction pipe 10 are connected to each other. This allows the exhaust gas to be transferred to the bypass pipe 18.
At the same time, operate the air pump 12 and
3 and then from the exhaust gas introduction pipe 10 to the ceramic filter 1
Send air into a Next, turn on magnetron 8.
Ceramic filter 1 is irradiated with microwaves. Then, an electric discharge occurs inside the deposited particles, and the particles are heated. At this time, the ceramic filter 1 is located at the rear of the resonance chamber 9. Therefore, the intensity of the microwave is stronger at the front of the ceramic filter 1. The fine particles deposited on the front part of the ceramic filter 1 were mainly heated and started to burn when exposed to the air, but this state was maintained for about 10 minutes.When the power to the magnetron 8 was turned off, the inside of the ceramic filter 1 The combustion heat of the particulates moves to the rear part and contributes to the combustion of the particulates deposited at the rear part of the ceramic filter 1. If this state continues for about 10 minutes, most of the particles in the ceramic filter 1 will be burned out. Thereafter, the air pump 12 is turned off, the four-way valve 14 is returned to its original position, and the regeneration is completed. Then, the state returns to the state in which fine particles are deposited on the ceramic filter l as in the initial stage.

このようにしてセラミックフィルタ1の前部とりわけセ
ル2aの入口付近の微粒子が良く燃焼し 微粒子が完全
に燃えつきないまで舷 繰り返しの再生でプラグ4aの
付近の微粒子が増加することがなくなった よってセラ
ミックフィルタ1の排ガスの入口 プラグ4aの周辺に
微粒子が堆積し セル3aを閉塞してフィルタ1を不能
にするようなことがなくなった またセラミックフィル
タ1の前部で生じた熱を後部で有効に利用するた取 今
までのように微粒子が燃え尽きるまでマイクロ波の照射
をする必要がなくなっ九発明の効果 本発明によれ(瓜 ディーゼル排ガス浄化用のセラミッ
クフィルタを、その前半部にマイクロ波の電界強度を最
大に持ってくることにより、マグネトロンによりマイク
ロ波を照射したとき、フィルタのセルの入口付近に堆積
した微粒子をよく燃焼させる。よって微粒子で通路が閉
塞され フィルタが不能になることもなl、%  また
フィルタ前半に堆積した微粒子力丈 常に高再生率を達
成することができも よって燃焼熱がフィルタ後半の微
粒子の燃焼に寄与するた数 マグネトロンの運転を短縮
してL 有効に燃焼が継続すム そのためエネルギの消
費も少なくなり、実用的な機能を発揮できも
In this way, the particulates in the front part of the ceramic filter 1, especially in the vicinity of the inlet of the cell 2a, are well combusted, and the particulates near the plug 4a do not increase due to repeated regeneration until the particulates are completely burned out. Particulates no longer accumulate around the exhaust gas inlet plug 4a of 1, clogging the cell 3a and rendering the filter 1 inoperable. Also, the heat generated at the front of the ceramic filter 1 is effectively used at the rear. It is no longer necessary to irradiate microwaves until the particulates burn out, as was done in the past.9 Effects of the Invention With the present invention, a ceramic filter for diesel exhaust gas purification is installed, and the electric field strength of the microwave is applied to the front half of the filter to the maximum. By bringing the microwaves into the room, when microwaves are irradiated by the magnetron, the particulates that have accumulated near the entrance of the filter cell are well burnt out.Therefore, the particulates do not block the passages and make the filter inoperable. The power of particulates deposited in the first half of the filter makes it possible to always achieve a high regeneration rate. Therefore, the amount of combustion heat that contributes to the combustion of particulates in the second half of the filter. It consumes less energy and can perform practical functions.

【図面の簡単な説明】 図は本発明の一実施例の排ガス浄化装置の断面図であa[Brief explanation of drawings] The figure is a sectional view of an exhaust gas purification device according to an embodiment of the present invention.

Claims (2)

【特許請求の範囲】[Claims] (1)排ガス中に含まれる可燃性微粒子を捕集するフィ
ルタと、前記フィルタに堆積した微粒子を加熱・焼却す
るためのマイクロ波の発生器を構成要素とし、前記フィ
ルタの排ガス流入方向軸に対して中間より前方でマイク
ロ波の強度を最大にしたことを特徴とするディーゼル排
ガス浄化装置。
(1) A filter that collects combustible particulates contained in exhaust gas and a microwave generator that heats and incinerates the particulates deposited on the filter are the constituent elements, and the exhaust gas inflow direction axis of the filter is A diesel exhaust gas purification device characterized in that the intensity of microwaves is maximized at the front of the middle.
(2)フィルタを収納する缶ケースをマイクロ波の共鳴
容積とし、前記缶ケース内で前記フィルタの位置を排ガ
ス流入方向に対して中間より後方に設置し、マイクロ波
の発生器を前方端に設置し、前記フィルタの中間より前
方でマイクロ波の強度を最大にしたことを特徴とする請
求項1記載のディーゼル排ガス浄化装置。
(2) The can case that houses the filter is made into a resonant volume for microwaves, and the filter is installed within the can case from the middle to the rear with respect to the exhaust gas inflow direction, and the microwave generator is installed at the front end. 2. The diesel exhaust gas purifying device according to claim 1, wherein the intensity of the microwave is maximized in front of the middle of the filter.
JP11619190A 1990-05-02 1990-05-02 Diesel exhaust gas purification equipment Expired - Lifetime JP2715629B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11619190A JP2715629B2 (en) 1990-05-02 1990-05-02 Diesel exhaust gas purification equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11619190A JP2715629B2 (en) 1990-05-02 1990-05-02 Diesel exhaust gas purification equipment

Publications (2)

Publication Number Publication Date
JPH0417712A true JPH0417712A (en) 1992-01-22
JP2715629B2 JP2715629B2 (en) 1998-02-18

Family

ID=14681090

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11619190A Expired - Lifetime JP2715629B2 (en) 1990-05-02 1990-05-02 Diesel exhaust gas purification equipment

Country Status (1)

Country Link
JP (1) JP2715629B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008500487A (en) * 2004-05-24 2008-01-10 ネイダーランゼ、オルガニザティー、ボー、トゥーゲパストナトゥールウェテンシャッペルーク、オンダーツォーク、ティーエヌオー Methods and means for chemically modifying gas or smoke

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03210013A (en) * 1990-01-10 1991-09-13 Mazda Motor Corp Exhaust gas particulate purification device of diesel engine
JPH03210010A (en) * 1990-01-10 1991-09-13 Mazda Motor Corp Exhaust gas particulate purification device of diesel engine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03210013A (en) * 1990-01-10 1991-09-13 Mazda Motor Corp Exhaust gas particulate purification device of diesel engine
JPH03210010A (en) * 1990-01-10 1991-09-13 Mazda Motor Corp Exhaust gas particulate purification device of diesel engine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008500487A (en) * 2004-05-24 2008-01-10 ネイダーランゼ、オルガニザティー、ボー、トゥーゲパストナトゥールウェテンシャッペルーク、オンダーツォーク、ティーエヌオー Methods and means for chemically modifying gas or smoke

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