JPH04173066A - Production of buckwheat noodles - Google Patents
Production of buckwheat noodlesInfo
- Publication number
- JPH04173066A JPH04173066A JP2300200A JP30020090A JPH04173066A JP H04173066 A JPH04173066 A JP H04173066A JP 2300200 A JP2300200 A JP 2300200A JP 30020090 A JP30020090 A JP 30020090A JP H04173066 A JPH04173066 A JP H04173066A
- Authority
- JP
- Japan
- Prior art keywords
- buckwheat
- flour
- buckwheat flour
- noodles
- soba
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000009419 Fagopyrum esculentum Nutrition 0.000 title claims abstract description 226
- 241000219051 Fagopyrum Species 0.000 title claims abstract description 158
- 235000012149 noodles Nutrition 0.000 title claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 235000013312 flour Nutrition 0.000 claims abstract description 155
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 238000010411 cooking Methods 0.000 claims abstract 3
- 235000019750 Crude protein Nutrition 0.000 claims abstract 2
- 239000002245 particle Substances 0.000 claims abstract 2
- 240000008620 Fagopyrum esculentum Species 0.000 claims description 68
- 239000002994 raw material Substances 0.000 claims description 21
- 238000012545 processing Methods 0.000 claims description 17
- 238000001035 drying Methods 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000004898 kneading Methods 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 6
- 235000013339 cereals Nutrition 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims 2
- 238000007781 pre-processing Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 25
- 241000209140 Triticum Species 0.000 abstract description 19
- 235000021307 Triticum Nutrition 0.000 abstract description 19
- 150000003839 salts Chemical class 0.000 abstract description 9
- 239000011230 binding agent Substances 0.000 abstract description 5
- 239000008187 granular material Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 28
- 238000000034 method Methods 0.000 description 13
- 108010068370 Glutens Proteins 0.000 description 9
- 235000021312 gluten Nutrition 0.000 description 9
- 235000002639 sodium chloride Nutrition 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 238000009835 boiling Methods 0.000 description 6
- 235000019640 taste Nutrition 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000796 flavoring agent Substances 0.000 description 5
- 235000019634 flavors Nutrition 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 235000013305 food Nutrition 0.000 description 4
- 230000036571 hydration Effects 0.000 description 4
- 238000006703 hydration reaction Methods 0.000 description 4
- 239000002075 main ingredient Substances 0.000 description 4
- 235000012437 puffed product Nutrition 0.000 description 4
- 244000046052 Phaseolus vulgaris Species 0.000 description 3
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 235000018102 proteins Nutrition 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- 206010020772 Hypertension Diseases 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 235000013402 health food Nutrition 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- IKGXIBQEEMLURG-NVPNHPEKSA-N rutin Chemical compound O[C@@H]1[C@H](O)[C@@H](O)[C@H](C)O[C@H]1OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](OC=2C(C3=C(O)C=C(O)C=C3OC=2C=2C=C(O)C(O)=CC=2)=O)O1 IKGXIBQEEMLURG-NVPNHPEKSA-N 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 239000005541 ACE inhibitor Substances 0.000 description 1
- 244000294263 Arctium minus Species 0.000 description 1
- 235000008078 Arctium minus Nutrition 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- JMGZEFIQIZZSBH-UHFFFAOYSA-N Bioquercetin Natural products CC1OC(OCC(O)C2OC(OC3=C(Oc4cc(O)cc(O)c4C3=O)c5ccc(O)c(O)c5)C(O)C2O)C(O)C(O)C1O JMGZEFIQIZZSBH-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- 241000784287 Ochrosia mariannensis Species 0.000 description 1
- 241000219050 Polygonaceae Species 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 229920001525 carrageenan Polymers 0.000 description 1
- 229940113118 carrageenan Drugs 0.000 description 1
- 235000010418 carrageenan Nutrition 0.000 description 1
- 239000000679 carrageenan Substances 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- IVTMALDHFAHOGL-UHFFFAOYSA-N eriodictyol 7-O-rutinoside Natural products OC1C(O)C(O)C(C)OC1OCC1C(O)C(O)C(O)C(OC=2C=C3C(C(C(O)=C(O3)C=3C=C(O)C(O)=CC=3)=O)=C(O)C=2)O1 IVTMALDHFAHOGL-UHFFFAOYSA-N 0.000 description 1
- 239000003797 essential amino acid Substances 0.000 description 1
- 235000020776 essential amino acid Nutrition 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000013376 functional food Nutrition 0.000 description 1
- 235000001497 healthy food Nutrition 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 235000008446 instant noodles Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- FDRQPMVGJOQVTL-UHFFFAOYSA-N quercetin rutinoside Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC=2C(C3=C(O)C=C(O)C=C3OC=2C=2C=C(O)C(O)=CC=2)=O)O1 FDRQPMVGJOQVTL-UHFFFAOYSA-N 0.000 description 1
- 235000021067 refined food Nutrition 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- ALABRVAAKCSLSC-UHFFFAOYSA-N rutin Natural products CC1OC(OCC2OC(O)C(O)C(O)C2O)C(O)C(O)C1OC3=C(Oc4cc(O)cc(O)c4C3=O)c5ccc(O)c(O)c5 ALABRVAAKCSLSC-UHFFFAOYSA-N 0.000 description 1
- 235000005493 rutin Nutrition 0.000 description 1
- 229960004555 rutoside Drugs 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
Landscapes
- Noodles (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、小麦粉その他のつなぎ材を用いることなく、
また食塩を添加せずに、ソバ粉100%の配合ソバ粉と
一定比の水だけを原料として製造する 手打ち式生そば
、半生そば、および乾そばの製造方法、並びにその配合
ソバ粉に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention enables
It also relates to methods for producing hand-pulled raw soba, semi-raw soba, and dry soba, which are produced using only 100% buckwheat flour and a certain ratio of water, without adding salt, as well as their blended buckwheat flour. be.
ここでいう「そば」とは、タデ科植物、ソバ、Fago
pyru■属からの穀粉を主原料として[そば切りJも
しくは「めん状のそば」に加工もしくは半加工された食
品を意味する。"Soba" here refers to plants belonging to the Polygonaceae family, buckwheat, and Fago.
It means a food processed or semi-processed into buckwheat noodles or "noodle-shaped buckwheat noodles" using flour from the genus Pyru as the main ingredient.
そばは大衆に愛好される食品であるが、小麦粉に献乏し
ている必須アミノ酸、リジンが含まれること、高血圧症
予防に関係するビタミンP作用を有するルチンが特異的
に含まれることばかりでなく、高血圧症予防に有効に働
くといわれるアンギオテンンン変換酵素阻害物質も特異
的に含有されること等の特性認識により、機能性食品に
ふされしい健康食品としていっそう人気を博している。Buckwheat is a food that is loved by the masses, but it not only contains lysine, an essential amino acid that is lacking in wheat flour, but also specifically contains rutin, which has a vitamin P effect that is related to the prevention of hypertension. Due to its unique properties, such as the fact that it specifically contains an angiotenuate converting enzyme inhibitor that is said to be effective in preventing hypertension, it has become even more popular as a health food worthy of a functional food.
ところで、加工食品としてのそばの形態には、乾そば、
半生そばのほか種々な形態がある一方、通常、原材料に
ついては小麦粉も主要原料となっており、ソバ粉と小麦
粉の配合割合も種々様々な製品が存在する。小麦粉が使
用される生な理由は、+′
地、麺線にすることが至難なゆえである。By the way, the forms of soba as a processed food include dry soba,
While there are various forms other than half-baked buckwheat noodles, wheat flour is usually the main ingredient, and there are various products with different proportions of buckwheat flour and wheat flour. The reason why raw wheat flour is used is that it is extremely difficult to make into noodle strings.
とくに、乾そばを製造しようとするに際しては、そば生
地が機械製麺に耐える充分な結着力を有し、しかも棒掛
け・強制乾燥工程に耐えられるだけの麺線強度がないと
製品化することはできない。In particular, when trying to manufacture dried soba noodles, it is important to ensure that the soba dough has sufficient cohesiveness to withstand mechanical noodle making, and does not have enough noodle string strength to withstand the process of hanging on a stick and forced drying. I can't.
ちなみにJAS規格ではソバ粉含有率30%以上のもの
を「干そば」と認めている。このことから推測されるよ
うに、市販乾そばの大半はソバ粉使用量が少なく、むし
ろ量的には小麦粉を主原料また、小麦粉の麺生地形成に
は小麦粉中のグルテンタンパク質が大きく関与しており
、グルテンの網状構造を形成させるため、粉1ootに
食塩2量を添加して製麺する技法が一般化しており、小
麦粉を主原料とする乾しそば製造にはこの技法が取入れ
られている。By the way, according to JAS standards, noodles with a buckwheat flour content of 30% or more are considered "dried soba." As can be inferred from this, the majority of commercially available dried soba noodles use only a small amount of buckwheat flour; in fact, wheat flour is the main ingredient in terms of quantity. In order to form a network structure of gluten, it has become common to make noodles by adding two amounts of salt to one ounce of flour, and this technique is used to make dried soba noodles that use wheat flour as the main ingredient. .
最近、「大割そば」、「爪側そば」あるいは「干割そば
」などの商品名で市販されている乾そば製品がご(少数
ながら見受けられるが、これらは必ずしもそばらしいテ
スクチャー風味を備えておらず、あるいは原材料の純粋
性が疑わしい。Recently, there are a few dry soba products on the market with product names such as ``Owari Soba,'' ``Tsume Side Soba,'' or ``Horiwari Soba.'' or the purity of the ingredients is questionable.
ソバ粉高配合の乾そばにあっては小麦粉に代えて活性グ
ルテン等の結着材を使用し、食塩も添加している場合が
多い。Dry soba noodles with a high content of buckwheat flour often use a binder such as active gluten instead of wheat flour, and often also add salt.
市販即席麺類の「そば」の場合、使用原料粉中のソバ粉
の割合は全国的統計資料により約35%と認められてお
り、やはり乾麺類中の「干そば」一般品のソバ粉含有率
と大同小異である。In the case of "soba", a commercially available instant noodle, the percentage of buckwheat flour in the raw material flour used is recognized as approximately 35% according to national statistical data, and the percentage of buckwheat flour in general "dried soba" products among dried noodles is recognized as approximately 35%. There is a big difference.
いわゆる生そばの場合、小麦粉を使わずにソバ粉干割で
手打ちそばを作ることがあるが、これは良質なソバ粉を
用い、熟達者が名人芸的に手作りする例外で、一般には
生そば店の職人と言えども至難な技である。実際には、
ソバ粉70量に小麦粉30量を配合して手打ちそばとす
るのがほぼ標準的な技法である。このような原料粉の配
合は店により稀に(9:1)のこともあるが、むしろ(
5・5〕程度のソバ粉低配合生そばを供給する物性と、
ソバ粉由来の高い雑菌数とにより、手打ち作業の当座限
りの食品であり、一般に2日以上日持ちさせることはで
きない。小麦粉含有量が高く、ソバ粉含有量が低いi1
″f加工品がI産、供給されている現況は、乾そば製造
技術の難しさのほか、このような素因にもよる。In the case of so-called raw soba, hand-made soba noodles are sometimes made from dried buckwheat flour without using wheat flour, but this is an exception to the rule, as it is made by skilled artisans using high-quality buckwheat flour. This is an extremely difficult skill, even for the store's craftsmen. in fact,
The standard technique is to mix 70 parts of buckwheat flour with 30 parts of wheat flour to make handmade soba noodles. This kind of raw powder ratio may be rarely (9:1) depending on the store, but it is more like (9:1).
5.5] physical properties for supplying raw buckwheat with a low content of buckwheat flour,
Due to the high number of bacteria derived from buckwheat flour, it is a temporary food that is hand-made and generally cannot be kept for more than two days. i1 with high wheat flour content and low buckwheat flour content
The current situation in which processed products are supplied is due to these factors as well as the difficulty of dry soba manufacturing technology.
国内の会イに消費動向や流通段階諸調査を見ると、そば
については、その種類形態にかかわらず、いっそう良質
な製品、いっそうソバ粉含有率の高い製品が普遍的に所
望されている。Looking at consumption trends and distribution stage surveys in Japan, regardless of the type and form of buckwheat, products of higher quality and products with a higher content of buckwheat flour are universally desired.
このような背景と従来技術の実情に照らし、本発明者ら
は鋭意研究を重ねた結果、一定条件下でエクストルージ
ョンクツキングして後、粉砕処理したEX加工ソバ粉に
、従来全く知られなかった特異なそば生地形成能と結着
性が゛あることを見出した。そのうえ、このEX加工ソ
バ粉とタンパク質含量一定値以上の普通製粉ソバ粉とを
一定比で配合し、このような配合ソバ粉の特性に適合し
た条件下で加水し、製麺工程にがけることにより、小麦
粉やグルテンを全く使用しない、ソバ粉100%の乾そ
ば等を製造する方法を完成するに至った。In light of this background and the actual state of the prior art, the inventors of the present invention have conducted intensive research and have found that EX-processed buckwheat flour, which is made by extrusion extrusion under certain conditions and then pulverization, has been found to be completely unknown in the past. It was discovered that the buckwheat flour has unique buckwheat dough-forming ability and binding properties. Furthermore, this EX-processed buckwheat flour and regular milled buckwheat flour with a protein content above a certain value are blended at a certain ratio, water is added under conditions that match the characteristics of such blended buckwheat flour, and the product is subjected to a noodle-making process. As a result, we have completed a method for producing dried buckwheat noodles made from 100% buckwheat flour, which does not use wheat flour or gluten at all.
なお、単なるエクストルージョン処理後製粉して得られ
るソバ粉が、ある程度の結着力を有し、いわゆる「爪側
そば」等のソバ粉高配合の乾そばに一種のつなぎ材料と
して有用なことは本発明者ら自身の研究によっても、す
でに知られている。It is true that buckwheat flour obtained by milling after simple extrusion processing has a certain degree of binding power and is useful as a kind of binding material for dry soba noodles with a high content of buckwheat flour, such as so-called "claw side soba". This is already known through the inventors' own research.
しかし、このような「いわゆるアルファ化ソバ粉」をも
ってソバ粉100%のそばを製造することは不可能で、
活性グルテンや強力小麦粉の併用によって、辛うじて[
ソバ粉高配合の乾そば」に加工し得ることは、当業界で
も広く認知されている。すなわち、エクストルーダ加工
において単に100℃以上の温度でアルファ化処理すれ
ばよいというものでなく、押出し圧力が]10ないし2
00 kg/am’の範囲になるよう制御して加工処理
し、かつ低温下でロール粉砕する組合せ技術によって初
めて、本発明の意図する[ソバ粉]00%」用のEX加
工粉が裂取できる。However, it is impossible to produce 100% buckwheat noodles using this so-called pregelatinized buckwheat flour.
By using activated gluten and strong wheat flour together, we could barely [
It is widely recognized in the industry that it can be processed into "dried soba with a high content of buckwheat flour." In other words, in extruder processing, it is not enough to simply pregelatinate at a temperature of 100°C or higher;
EX-processed flour for [buckwheat flour] 00% as intended by the present invention can be split for the first time by a combination technology of controlling the processing to a range of 0.00 kg/am' and roll crushing at low temperatures.
■健康食品を標傍するそばとしては食塩を添加しないこ
とが最重要課題の一つである。■One of the most important issues when it comes to soba, which is considered a health food, is not to add salt.
■第2の課題として、つなぎ材としての小麦粉や活性グ
ルテンを使用せず、ソバ粉だけを原料としてそばを製造
することができれば理想的である。■Secondly, it would be ideal if buckwheat could be produced using only buckwheat flour as a raw material, without using wheat flour or active gluten as binders.
もし、小麦粉や活性グルテン、あるいはその他の結着助
材を使用するとしても、できる限り少量ですませ、ソバ
粉使用率をできる限り高めることが望ましい。このこと
は、−射的にソバ粉含有率が低い乾そばや半生そば製造
の場合に、とくに大きな問題点である。If wheat flour, active gluten, or other binding aids are used, it is desirable to use as little as possible and to use as much buckwheat flour as possible. This is a particularly serious problem in the production of dried buckwheat or semi-uncooked buckwheat noodles, which have a relatively low buckwheat flour content.
■第3の課題は水の用法である。そば生地にあっては水
も重要な一原料である。具体的には例えば、手打ちそば
作りの場合は粉100mに対しては水40貢が添加、混
捏され、機械製麺の場合は粉100jlに対して水27
11が添加、混捏され、以下それぞれの形態のそげ(麺
線)に加工される。■The third issue is how to use water. Water is also an important ingredient in soba dough. Specifically, for example, when making hand-made noodles, 40 parts of water is added and kneaded to 100 ml of flour, and when making mechanical noodles, 27 parts of water is added to 100 ml of flour.
11 is added, kneaded, and processed into various forms of soge (noodle strings).
いずれの場合も、加水量が多いと混捏は容易であるが、
それ以降の製麺がほとんど不可能になる。In either case, mixing is easy if a large amount of water is added, but
It becomes almost impossible to make noodles after that.
いっぽう、加水量が少ないと生地形成が至難となり、加
工作業がこの段階で阻止されてしまう。On the other hand, if the amount of water added is small, it will be extremely difficult to form the dough, and processing operations will be blocked at this stage.
手作業においても機械製麺にあっても、加水量は、原料
粉の性状、温度、握力または製麺機の機械的性能、等の
諸条件に応じて経験的に調整されるのが常法である。本
発明の完成にあたっては、この加水条件を標準化するこ
とも一課題と考えた。Whether making noodles by hand or by machine, the amount of water added is usually adjusted empirically according to various conditions such as the properties of the raw flour, temperature, grip strength, and mechanical performance of the noodle making machine. It is. In completing the present invention, one of the challenges was to standardize the conditions for adding water.
■加水量とともに適度な混捏条件を設定することも重要
である。本発明におけるrEX加工ソバ粉」は、後述す
るように市販ソバ粉や小麦粉に見られない特性があり、
従来の経験的知見で加水や混捏条件を判断すると適性加
工条件を誤る。とくに機械製麺の場合に、加水量と合わ
せて適正な混捏時間を見い出すことが一課題である。■It is important to set appropriate kneading conditions as well as the amount of water added. The rEX-processed buckwheat flour of the present invention has characteristics not found in commercially available buckwheat flour or wheat flour, as described below.
Judging water addition and kneading conditions based on conventional empirical knowledge will lead to incorrect processing conditions. Particularly in the case of mechanical noodle making, one of the challenges is finding an appropriate mixing time as well as the amount of water added.
■原料配合の問題にさかのぼると、本発明におけるrE
X加工ソバ粉」と「普通製粉ソバ粉」の配合比率をどの
ようにすれば、一定の麺線強度が保持され、食品として
最も美味なそばに加工できるかが別の重要要点となる。■ Going back to the problem of raw material composition, rE in the present invention
Another important point is how to adjust the blending ratio of "X-processed buckwheat flour" and "normally milled buckwheat flour" to maintain a certain strength of noodle strings and to process soba into the most delicious food.
rEX加工ソバ粉コが本発明によって生まれた新物質で
あるだけに、これもまた従来全くの未知課題である。な
お、普通製粉ソバ粉自体についても、EX加工ソバ粉と
の調和性の見地から一定品質水準のソバ粉を選別しなけ
ればならない。Since rEX-processed buckwheat flour is a new substance created by the present invention, this is also a completely unknown subject in the past. As for the normally milled buckwheat flour itself, it is necessary to select buckwheat flour of a certain quality level from the viewpoint of compatibility with the EX-processed buckwheat flour.
■さらにいま一つの原料問題としては、エクストルージ
ョンクツキングにおいて、一定物性の加工粉であるとと
もに、焦げ臭をできる限り抑止する加工条件を見究める
必要がある。■Furthermore, as for another raw material problem, in extrusion packing, it is necessary to find a processed powder with constant physical properties and to find processing conditions that suppress burnt odor as much as possible.
以上のように、本発明が解決しようとする課題は、こと
ごと〈従来法では遭遇したことのない問題である。As described above, the problems to be solved by the present invention are all problems that have not been encountered in conventional methods.
そもそも本発明は、二軸エクストルーダを用いて一定圧
力条件下で膨化した「ソバ膨化物」を再粉末化すると、
それ自体が一種のそば結着材として有用な新素材となる
事実を見い出したことに基づく。In the first place, the present invention is based on the fact that when the "buckwheat puffed product" that has been puffed under constant pressure conditions is re-powdered using a twin-screw extruder,
This is based on the discovery that it itself is a new material useful as a type of buckwheat binding material.
(エクストルーダクツキング加工)
普通のソバ粉、あるいはそば破砕粒(通称、荒挽き)を
二軸エクストルーダに供給し、処理温度100ないし2
00″C1押出し圧力100ないし200 kg/cm
’となるよう処理してそば膨化物を製する。次いてそば
膨化物をタラッンヤーで粗砕し、回転衝撃式粉砕機また
はロール粉砕機を用いて150メツ/二以下に粉砕し、
篩別けして、rEX加工ソバ粉」を製取する。(Extruding processing) Ordinary buckwheat flour or crushed buckwheat grains (commonly known as coarsely ground) are fed to a twin-screw extruder, and the processing temperature is 100 to 2.
00″C1 extrusion pressure 100 to 200 kg/cm
' to produce puffed buckwheat products. Next, the puffed buckwheat product is coarsely crushed in a taranya, and crushed to 150 Metsu/2 or less using a rotary impact crusher or a roll crusher,
It is sieved to produce rEX-processed buckwheat flour.
この際、望ましくはエクストルーダ処理温度は110な
いし150℃とし、押出し圧力が150ないし200
kg/cm’となるようり、キング条件を調整する。ま
た、膨化物の粉砕にあたっては特に粉砕機の方式、機種
を選ばないが、できる限り低温下、例えば20℃以下に
おいて無菌的に粉砕加工することが望ましい。At this time, the extruder treatment temperature is preferably 110 to 150°C, and the extrusion pressure is 150 to 200°C.
Adjust the king condition so that it is kg/cm'. Further, in pulverizing the puffed product, the method and type of the pulverizer are not particularly selected, but it is preferable to pulverize aseptically at as low a temperature as possible, for example, 20° C. or lower.
(手打ちそばの製造)
rEX加工ソバ粉J301と普通製粉ソバ粉(タンパク
質含量9%以上)70量を混合し、これに水46量を撒
き加え、混合する。いわゆる「水−jぼさ」は感じられ
ないが、全体−様の混和物となった状態で、手圧により
混捏、丸め作業をした後、常法により「そば切り」を製
する。(Manufacture of handmade soba noodles) Mix 70 amounts of rEX-processed buckwheat flour J301 and normally milled buckwheat flour (protein content 9% or more), add 46 amounts of water, and mix. Although the so-called "mizu-jbosa" is not felt, the mixture becomes a whole-like mixture, which is then kneaded and rolled using manual pressure, and then made into "soba cutlets" using a conventional method.
この際、EX加工ソバ粉と普通製粉ソバ粉の配合比は(
2: 8〕ないしく55〕とし、加水量は粉全量に対し
て42ないし50%の範囲で調合することが望ましいが
、仕込量や環境条件により若干量の加水を補足すること
ができる。なお、普通粉含量を高めて、EX粉対普通粉
の配合比を(1:9)のようにすることは、手打ち作業
の熟達度に応じて任意である。At this time, the blending ratio of EX-processed buckwheat flour and ordinary milled buckwheat flour is (
2:8] to 55], and the amount of water added is preferably in the range of 42 to 50% based on the total amount of flour, but it is possible to add a small amount of water depending on the amount of preparation and environmental conditions. Incidentally, it is optional to increase the content of regular flour so that the blending ratio of EX flour to regular flour is (1:9), depending on the proficiency of hand-kneading work.
このようにして、小麦粉や食塩を全く含まない手打ちそ
ばを製取することができる。In this way, handmade soba noodles containing no flour or salt can be produced.
(製麺機によるそばの製造)
rEX加工ソバ粉」対「普通製粉ソバ粉」の配合比を(
3: 7)ないしく5 : 5〕とし、この配合ソバ粉
10’O1iに対して水32゛ないし37量を加え、製
麺用ミキサーで10ないし15分間ミキシングする。こ
の混合物は肉眼的にはほとんど「水け」を感じさせない
「そぼろ状」混和物である。次いで、乾そば製造用の製
麺ラインに移注し、混捏、複合、麺帯ロール、麺切りの
各ユニット機を通過させて製麺する。この際、小麦粉や
グルテン、あるいは食塩、さらにあるいはその他の結着
材を何ら使用することなく、通常の麺(そば切り)に成
形加工できる。(Manufacture of buckwheat noodles using a noodle machine) The blending ratio of "rEX processed buckwheat flour" to "ordinary milled buckwheat flour" is (
3:7) to 5:5], add 32 to 37 parts of water to 10'O1i of this mixed buckwheat flour, and mix for 10 to 15 minutes with a noodle mixer. This mixture is a ``crumbly'' mixture that hardly feels ``watery'' to the naked eye. Next, the noodles are transferred to a noodle making line for producing dried soba noodles and passed through unit machines for kneading, compounding, noodle roll, and noodle cutting to make noodles. At this time, it can be formed into regular noodles (cut soba noodles) without using flour, gluten, salt, or any other binder.
(乾そばの製造)
前項のように加工された「生めん」状態の半製品の乾燥
にあたっては、従来一般の乾そば類乾燥法を適用できる
。望ましくは、強熱風を避け、穏和な湿度、温度の下に
調湿乾燥し、最終水分含量を13%以下の乾燥品に仕上
げる。(Manufacture of dried buckwheat) When drying the semi-finished product in the state of "raw noodles" processed as described in the previous section, conventional drying methods for dried buckwheat can be applied. Desirably, drying is carried out under moderate humidity and temperature, avoiding strong hot air, to produce a dry product with a final moisture content of 13% or less.
乾燥条件としては、移行式乾燥室の室内温度60℃以下
、絶対湿度O暑50 〔kg/kg(乾燥空気)〕が適
当である。めん線の裁断、及び結束、フィルム包装は常
法に従う。この一連の製造方法により、ソバ粉100%
の乾そば製品が得られる。Appropriate drying conditions include an indoor temperature of 60° C. or less in a transitional drying room, and an absolute humidity of 50 kg/kg (dry air). Cutting, bundling, and film wrapping of the rolled wire follow conventional methods. Through this series of manufacturing methods, 100% buckwheat flour
dry buckwheat products are obtained.
(半生そばの製造)
前記のように機械製麺された「生めん」状態の半製品は
約35%の水分(計算値)を含有する。(Manufacture of semi-raw soba) The semi-finished product in the state of "raw noodles" produced by the machine as described above contains about 35% moisture (calculated value).
このものを、乾そば製造の前乾燥(通称、第一乾燥)室
において30分ないし1時間、軽度に乾燥し、水分を3
0%以下に低下せしめた状態で乾燥を打切る。水分の下
限は望ましくは25%程度とするが、これは適度の保存
性を持たせながら、しかも最も良好な食味の「半生そば
」を製造する意図による。このような半生そばの水分条
件は、本件の筆頭発明者が、通常の半生そば製造法及び
保存性についてすでに別個に究明した事実で、現在当業
界一般に採用されている。This product is lightly dried for 30 minutes to 1 hour in the pre-drying (commonly known as the first drying) room for dried soba production, and the moisture is removed by 30 minutes.
Drying is stopped when the temperature decreases to 0% or less. The lower limit of the moisture content is desirably about 25%, but this is based on the intention of producing "half-baked soba" that has the best taste while having a suitable preservability. Such moisture conditions for half-uncooked buckwheat are a fact that the principal inventor of the present case has already independently investigated on the normal half-uncooked buckwheat manufacturing method and storage stability, and are currently generally adopted in the industry.
したがって、半生そばの最終水分をさらに低率にするこ
とは、目的に応じた製造者が任意に選択できることで、
工程として何ら不都合なことはない。以下、麺線を適宜
の長さに裁断し、秤量、個別包装して100%ソバ粉の
半生そば製品が得られる。Therefore, lowering the final moisture content of half-baked buckwheat noodles is an option that can be chosen by the manufacturer depending on the purpose.
There is nothing inconvenient about the process. Thereafter, the noodle strings are cut into appropriate lengths, weighed, and individually packaged to obtain semi-raw soba products made from 100% buckwheat flour.
本発明の一つの基盤は、一定条件下でエクストルージョ
ンクワキングして得られる膨化物を粉砕して得られるE
X加工ソバ粉が、一種のそば生地結着性能を有する新事
象を見い出したことにある。One of the bases of the present invention is E
This is based on the discovery of a new phenomenon in which X-processed buckwheat flour has a type of binding performance for buckwheat dough.
(EX加工ソバ粉の水和性とそば生地形成能)初めにE
X加工ソバ粉の水和性、生地形成能を調べると第1図の
ようになる。すなわち、普通製粉ソバ粉の最適加水10
.40n/gに対してEX加工ソバ粉の最適加水量は0
.625rd/gであり、非常にまとまり性が良く弾力
性のある生地形成能を有することがわかった。(Waterability and buckwheat dough forming ability of EX-processed buckwheat flour) Introduction
Figure 1 shows the hydration and dough forming ability of X-processed buckwheat flour. In other words, the optimum hydration rate for normally milled buckwheat flour is 10
.. The optimal amount of water added to EX-processed buckwheat flour is 0 for 40n/g.
.. 625rd/g, and it was found that it had the ability to form dough with very good cohesiveness and elasticity.
この除用いた小ビーカーテストは本発明者自らが創案し
た、簡易な結着性試験法で、30d容ガラスビーカーに
、ソバ粉2 、0 g (Lg)をとり、1〜8a+!
(Lg)の水を注加し、ガラス棒で一定の撹拌・混捏を
行った際、ガラス壁への付着残留分(△Tg)の相対値
(ΔY/(L +L)l によって判定する方法で、
(Δv/U、+wt)l値の小さいほど結着性が良好な
ことを示す。ちなみに、普通粉の最適加水量は、名人芸
的に操作される手打ちそばの加水量と一致している。次
に、水と混捏、整形したEX加工ソバ粉生地(豆生地)
のレオメータ強度に及ぼす加水量の影響を調べると第2
図のようになる。すなわち、プランジャー押し込み試験
における応力は、加水■の増加にともなって減小する。The small beaker test used here is a simple binding test method devised by the inventor himself, in which 2.0 g (Lg) of buckwheat flour is placed in a 30 d glass beaker, and 1 to 8 a+!
When (Lg) of water is added and constant stirring and kneading is performed with a glass rod, it is determined by the relative value (ΔY/(L +L)l) of the residual amount (ΔTg) attached to the glass wall. ,
(Δv/U, +wt) The smaller the l value, the better the binding property. By the way, the optimal amount of water to add to regular flour matches the amount of water to add to hand-made soba noodles, which are made using expert techniques. Next, EX processed buckwheat flour dough (bean dough) is mixed with water and shaped.
When examining the effect of the amount of water added on the rheometer strength of
It will look like the figure. That is, the stress in the plunger indentation test decreases as the amount of water added increases.
ただし、−例であるが、生地を20時間室温静置した場
合には加水1t0.75+d/gのときに応力は最大値
を示すことが認められた。However, as an example, when the dough was allowed to stand at room temperature for 20 hours, it was observed that the stress reached its maximum value when 1 t of water was added to 0.75+d/g.
EXXソバ上普通粉の配合比を(1:9)、(2: 8
〕、(3: 7)及び(5: 5〕とした豆生地は、加
水量0.44ないし0.52 (mf/g)の範囲で生
地まとまり性が良好なことが認められた。The blending ratio of regular flour on top of EXX buckwheat is (1:9), (2:8)
], (3: 7) and (5: 5) were found to have good dough cohesiveness within the range of water addition from 0.44 to 0.52 (mf/g).
(EXXソバ上機械製麺適性)
以上の豆生地テストの知見は、手打ちそば作りの作業に
対応した諸性質である。これに対して機械製麺において
、原料生地、麺帯にかかる機械的圧力は人間の手圧に比
べてはるかに強大である。(Suitability for EXX buckwheat machine noodle making) The above findings from the bean dough test are properties that correspond to the work of making hand-made soba noodles. On the other hand, in mechanical noodle making, the mechanical pressure applied to the raw material dough and noodle strips is much stronger than the manual pressure applied by humans.
したがって、加水量を少なくすることにより、生地結着
性を高め、同時に圧密による機械ロールへの粘着を防止
する対策が必要となる。Therefore, it is necessary to reduce the amount of water added to improve fabric cohesion and, at the same time, to prevent adhesion to machine rolls due to compaction.
ファリノグラフ用シグマミキサー、並びに製麺工場実機
を用いて、種々な原料配合、加水比、混捏時間、等のそ
ば生地形成適条件を検討した。Using a sigma mixer for Farinograph and an actual machine at a noodle factory, we investigated various raw material compositions, water addition ratios, kneading time, and other suitable conditions for forming buckwheat dough.
その結果、原料粉配合比(EX加工ソバ粉対普通製粉ソ
バ粉)は(2: 8〕ないしく5 : 5〕の範囲、加
水量は粉に対して32ないし37%の範囲で製麺性が最
良好なことが認められた。As a result, it was found that the mixing ratio of raw material flour (EX-processed buckwheat flour to normally milled buckwheat flour) was in the range of (2:8) to 5:5, and the amount of water added was in the range of 32 to 37% of the flour to improve noodle-making properties. was found to be the best.
また、必要に応じては、原料配合において、小麦粉、活
性グルテン、カラギーナン等が結着性補強目的の副材料
として有用なことも認められた。It has also been found that wheat flour, active gluten, carrageenan, and the like are useful as auxiliary materials for the purpose of reinforcing binding properties when mixing raw materials, if necessary.
ただし、本発明におけるEX加工ソバ粉と普通製粉ソバ
粉の配合比は、特に範囲を限定するものでない。However, the blending ratio of EX-processed buckwheat flour and normally milled buckwheat flour in the present invention is not particularly limited.
(EXXソバ上加工条件)
二軸エクストルーダによる一次原料ソバ粉、あるいはそ
ば破砕粒の膨化処理加工条件として、処理温度およそ1
00ないし170℃、ダイプレート温度およそ100な
いし200℃の際、押出し圧力はおよそ110ないし2
00 kg/cm”となる。(EXX buckwheat top processing conditions) As a processing condition for expanding the primary raw material buckwheat flour or crushed buckwheat grains using a two-screw extruder, the processing temperature is approximately 1
When the die plate temperature is approximately 100 to 200°C, the extrusion pressure is approximately 110 to 200°C.
00 kg/cm”.
このような加工条件下の膨化物はいずれもEXXソバ上
仕向けられるが、処理温度が150°C以下で押出し圧
力が150ないし200 kg/c■′が最適条件と認
められた。第3図は処理温度と押出し圧力の関係を示す
。Any puffed product under these processing conditions can be made into EXX buckwheat flour, but it has been recognized that the optimum conditions are a processing temperature of 150° C. or lower and an extrusion pressure of 150 to 200 kg/cm2'. FIG. 3 shows the relationship between processing temperature and extrusion pressure.
(百パーセントそばの機作)
一般にそばのつなぎ材としては、グルテンのような一種
の網状構造、粘性炭水化物による接着作用、山ゴボウ葉
センイによる綱状組織、などの作用効果が考えられる。(Mechanism of 100 percent buckwheat noodles) In general, the binding agents for buckwheat are thought to have the following effects: a kind of network structure like gluten, an adhesive effect from viscous carbohydrates, and a rope-like structure from wild burdock leaves.
本発明における配合ソバ粉の生地形成能の機作を考察す
ると、まず、変性タンパク質に起因すると推察されるE
X加工ソバ粉の強大な水和性と結着性がある一方、タン
パク質含量9%以上の普通ソバ上申の水溶性タンパク質
および粘液性炭水化物が、接着材として働き、量的主成
分であるデンプン質をも包埋し、全体−様の粘弾性体と
なり、機械圧延や通風乾燥や機械切断に耐える物性を示
fものと考えられる。また、従来製品より大きい加水量
のために、ソバ粉同志の相溶性が向上し、仕上がり製品
の食味を改善すると思考される。Considering the mechanism of the dough forming ability of the blended buckwheat flour in the present invention, firstly, E
While X-processed buckwheat flour has strong hydration and binding properties, the water-soluble proteins and mucilaginous carbohydrates of regular buckwheat flour, which has a protein content of 9% or more, act as adhesives and reduce starch, which is the main quantitative component. It is thought that the material also embeds the material, forming a whole-like viscoelastic body, and exhibiting physical properties that can withstand mechanical rolling, ventilation drying, and mechanical cutting. In addition, because the amount of water added is larger than that of conventional products, the compatibility between buckwheat flours is improved, which is thought to improve the taste of the finished product.
ただし、本発明にかかわる製品は、ゆで操作の際、従来
品に比べて溶出成分が多いが、これはアルファ化したデ
ンプン質によるもので、ある程度はやむを得ない。However, the product according to the present invention has more components eluted than conventional products during boiling, but this is due to the pregelatinized starch and is unavoidable to some extent.
なお、生そばの4÷時間は1分生、半生そばのみ七時間
は2分、乾そばの4÷時間は5分がそれぞれ適当な時間
である。いずれにしても結着性はあるがアルファ化デン
プンも含まれるため、乾そばの場合、従来製品より1〜
2分短いゆで時間ですむ特徴もある。The appropriate time for raw soba noodles is 1 minute, 2 minutes for 7 hours for half-cooked soba noodles, and 5 minutes for dry soba noodles. In any case, although it has binding properties, it also contains pregelatinized starch.
It also has the feature of requiring only 2 minutes less boiling time.
〔実施例〕以下、実施例により本発明を説明する。[Examples] The present invention will be explained below with reference to Examples.
実施例1
そば製粉工場製の粗砕粒(通称、抜き)AおよびB、並
びに普通製粉の上質ソバ粉を供給原料とし、二軸エクス
トルーダ(末広α−50改良型、スクリュー配列オール
ホワード型、L/D比12、ノズル口径3 、5 cm
)を用い、100ないし200℃設定温度でエクストル
ージョンクツキングした。その際の押出し圧力と処理温
度との関係を第1図に示す。また、膨化比(円柱型膨化
品の断面径のノズル口径に対する比)は約3であった。Example 1 Crushed grains (commonly known as blanks) A and B manufactured by a buckwheat flour mill and high-quality buckwheat flour of ordinary milling were used as feed materials, and a twin-screw extruder (Suehiro α-50 improved type, screw arrangement all forward type, L/ D ratio 12, nozzle diameter 3.5 cm
) and extrusion extrusion was carried out at a set temperature of 100 to 200°C. The relationship between extrusion pressure and processing temperature at that time is shown in FIG. Further, the swelling ratio (ratio of the cross-sectional diameter of the cylindrical expanded product to the nozzle diameter) was about 3.
これらの膨化物を破砕機(精研舎)で粗砕した後、回転
衝撃式粉砕機(奈良機械)およびロール式そば製粉機(
柳原製作所)を用いて微粉末化し、EX加工ソバ粉を製
した。表−1はこのようなEX加工ソバ粉の理化学的性
状の一例である。After coarsely crushing these puffed products using a crusher (Seikensha), they are crushed using a rotary impact crusher (Nara Kikai) and a roll buckwheat flour mill (
Yanagihara Seisakusho) to produce EX-processed buckwheat flour. Table 1 shows an example of the physical and chemical properties of such EX-processed buckwheat flour.
表1
また、第1図に前記したように、このEX加工ソバ粉の
最適加水量は約0.62m/gであり、普通製粉ソバ粉
の0.40sjJ/gに比べて明らかに大きい。このよ
うに、EX加工ソバ粉は顕著な水和性とともに普通製粉
ソバ粉には見られない優れた生地形成能を有する特徴が
見い出された。Table 1 Also, as described above in FIG. 1, the optimum water addition amount of this EX-processed buckwheat flour is about 0.62 m/g, which is clearly larger than 0.40 sjJ/g of normally milled buckwheat flour. Thus, it has been found that EX-processed buckwheat flour has remarkable hydration properties and excellent dough-forming ability that is not found in commonly milled buckwheat flour.
実施例2
EX加工ソバ粉120gと普通製粉ソバ粉280gをよ
く混合して捏ね鉢にとり、これに水200m1’を少し
づつ撒き加え、菜箸で混和し、適度の小こごり状態にな
ったとき、手で混捏し、滑らかな団塊を作った。次に延
ばし板上で常法の手作業で延ばすと、周縁にほとんど峡
落部のない全体−様の薄いそば生地に延ばすことができ
た。Example 2 120g of EX-processed buckwheat flour and 280g of regular milled buckwheat flour were mixed well, put into a kneading bowl, and 200ml of water was added little by little to this, mixed with chopsticks, and when it became a moderately lumpy state, it was mixed by hand. The mixture was kneaded to form a smooth lump. Next, by manually stretching the dough on a rolling board in the usual manner, it was possible to roll it out into a whole-like thin buckwheat dough with almost no valleys around the periphery.
以下、常法の手作業によって、包丁切り、ゆで時間11
/1分間でゆで、静かに水冷、水切りしてざるそばを製
した。市販の小麦粉入り生そばに比べると、幾分か切れ
易いが、そば風味のあるそばとして食することができた
。Below, I cut the knife using the usual manual method and boiled it for 11 hours.
/ Boiled for 1 minute, cooled gently in water, and drained to make zaru soba. Although it was a little easier to cut than commercially available raw soba containing wheat flour, it was still edible as soba with a soba flavor.
実施例3
初めに、EX加工ソバ粉対普通製粉ソバ粉の配合比を(
1:9)、(2・8〕、(3: 7)、(5: 5〕、
(7: 3) 、または(9: l)として原料粉を調
製した。次に製麺用ミキサーに原料粉10kgを投入し
、撹拌運転を続けながら3.5kgの水を少しづつ添加
し、10ないし15分間ミキシングを続行した。このミ
キシング工程で得られた半加工品は「そぼろ状」で外観
的には「まとまり性」が乏しい。次いで、このそぼろ状
半加工品を製麺用複合機に供給し、引き続いて製麺用5
段ロールを通してそば生地を形成し、麺切り機を通して
長尺のそば麺線に加工した。Example 3 First, the blending ratio of EX-processed buckwheat flour to normally milled buckwheat flour was changed to (
1:9), (2.8), (3: 7), (5: 5),
Raw material powders were prepared as (7: 3) or (9: 1). Next, 10 kg of raw material flour was put into a noodle-making mixer, and while stirring operation was continued, 3.5 kg of water was added little by little, and mixing was continued for 10 to 15 minutes. The semi-processed product obtained in this mixing step is "crumbly" and has poor "cohesiveness" in appearance. Next, this crumbly semi-processed product is supplied to a noodle-making compound machine, and then to a noodle-making compound machine 5.
Soba dough was formed by passing it through corrugated rolls, and processed into long soba noodle strings by passing it through a noodle cutting machine.
この場合、原料粉の配合比と加水方法によってそば生地
形成に難易はあったが、通常のロール圧調整操作によっ
て、それぞれ連続的なそば生地(いわゆる麺帯)とする
ことができた。In this case, although it was difficult to form buckwheat dough due to the blending ratio of the raw flour and the method of adding water, it was possible to form continuous buckwheat dough (so-called noodle strips) by adjusting the normal roll pressure.
以下、常法の製麺工程作業に組み入れて、通風、除湿乾
燥し、25c■長さに切断、秤量、結束またはフィルム
袋詰めして乾そばを製した。Thereafter, the noodles were incorporated into the conventional noodle-making process, and dried through ventilation, dehumidification, cutting into 25cm lengths, weighing, and bundling or packaging in film bags to produce dried soba noodles.
表2
傘+ A、巳線兄ル牲ンノ(@偽才動号1゜その結
果は表2のとおりで、EX加工ソバ粉対普通製粉ソバ粉
(タンパク質9%以上)配合比(91)のものは機械製
麺不適であった。Table 2 Umbrella + A, Misen brother sacrificed (@ Kise Saidogo 1゜゜The results are shown in Table 2, and the combination ratio (91) of EX-processed buckwheat flour to ordinary milled buckwheat flour (9% protein or more) The noodles were not suitable for machine noodle making.
いっぽうまた、配合比(91)のものは製麺可能であっ
たが、ゆでの際、細かく千切れてしまい、いわゆる「そ
ば」にはならなかった。On the other hand, noodles with a blending ratio of (91) could be made, but they broke into pieces when boiled, and could not be made into so-called "soba".
なおまた、配合比(7・3)のものは製麺性は良いが、
原料粉由来の粘弾性により、同一のロール間隙で圧延さ
れた麺帯でも麺帯生地が厚み方向にばね状にはねかえり
、乾そばの厚みが膨大する現象が見られた。これらのこ
とから、そばとしての適当な配合比は(2・8〕ないし
く5 : 5〕望ましくは(3: 7)ないしく55〕
の範囲と認められた。Furthermore, the one with the blending ratio (7.3) has good noodle-making properties, but
Due to the viscoelasticity derived from the raw material flour, a phenomenon was observed in which the noodle dough bounced like a spring in the thickness direction even when rolled with the same roll gap, causing the thickness of the dried soba to become enormous. From these facts, the appropriate blending ratio for soba is (2.8) or 5:5, preferably (3:7) or 55.
It was recognized that the range of
実施例4
EX加工ソバ粉対W通製粉ソバ粉(タンパク質9%以上
)の配合比を(37)、(4: 6)、または(5:
5〕として原料粉を調製し、以下実施例3と同様にして
製麺し、麺線長さ23C■の乾そばを製造した。また、
配合比(5: 5〕の別の10ツトには、粉100ff
iに対して2■の食塩を添加して乾そばを製造した。Example 4 The blending ratio of EX-processed buckwheat flour to W-milled buckwheat flour (9% or more protein) was (37), (4:6), or (5:
[5] Raw material flour was prepared and noodles were made in the same manner as in Example 3 to produce dried soba noodles with a noodle string length of 23C. Also,
For another 10 pieces with a blending ratio (5:5), add 100ff of flour.
Dried soba noodles were prepared by adding 2 parts of salt per i.
リ レスメータ 1よJ TTボ、91(it)の鴫
幅気)I=文士するしヒ。Reresmeter 1 yo J TT Bo, 91 (it)'s Shiba Ki) I = Bunshi Shishihi.
ギ3 ’に老成中0倦幻町彫勇−ζ【和厚静外−和愚
象シfい1を出で8れ机
その結果は表3のとおりで、乾そばの折れ強度は、いず
れもJAS規格程度の市販の乾そば(ソバ粉配合比、推
定30%)の折れ強度と遜色ないことが確かめられた。The results are shown in Table 3, and the bending strength of dry soba is It was confirmed that the bending strength is comparable to that of commercially available dried buckwheat noodles (buckwheat flour blending ratio, estimated at 30%) that meets JAS standards.
これらの乾そばのゆで時間は、いずれも約5分間であっ
た。ゆで溶は成分は肉眼的にも顕著なことが、全般的な
特徴と認められたが、損失固形分としてはおよそ製品の
2%前後に留った。ただし、ゆで過程の後は、揉み洗い
を避け、穏やかに、しかも急速に水冷する手操作が本製
品に適することもわかった。The boiling time for these dried buckwheat noodles was approximately 5 minutes. It was recognized that the general characteristic of boiling was that the components were noticeable even to the naked eye, but the solid content loss remained at around 2% of the product. However, after the boiling process, it was found that manual operation, which avoids rubbing and washing, and cools the product gently and rapidly with water, is suitable for this product.
食味については、この配合比の範囲では個人の嗜好差が
大きく、−律的な結論を下し難いが、若い世代や女性か
らも「そばらしくておいしい」という評価があった。な
お、食塩の添加は、強度、食味いずれについても不要な
ことと思われた。Regarding the taste, there are large differences in individual tastes within this range of mixing ratios, so it is difficult to draw a definitive conclusion, but young people and women also commented that it tasted like soba. It should be noted that the addition of common salt seemed unnecessary for both strength and taste.
実施例5
EX加工ソバ粉対普通製粉ソバ粉の混合比を(4:6)
、1回の原料粉仕込量を100kg、加水量を原料粉の
35%とし、大型ミキサーでのミキシング時間を10分
間として、ミキシングの後、混捏、複合、5段ロール圧
延、麺切りの一連製麺工程により製麺加工し、温度60
℃以下、絶対湿度0.150 〔kg/kg(乾燥空気
)コ以下に調整した、移行式乾そば乾燥施設により、乾
燥して後、裁断、結束・包装して、ソバ粉100%ソバ
の乾そばを製した(表3参照)。本製品の適ゆで時間は
、やはり5分間で、風味良好な「ざるそば」として食す
ることができた。Example 5 Mixing ratio of EX-processed buckwheat flour to normally milled buckwheat flour (4:6)
, the amount of raw material flour charged at one time was 100 kg, the amount of water added was 35% of the raw material flour, the mixing time was set in a large mixer for 10 minutes, and after mixing, kneading, compounding, 5-roll rolling, and noodle cutting were performed. The noodles are made using the noodle process, and the temperature is 60.
℃ or below, absolute humidity 0.150 [kg/kg (dry air) Soba was made (see Table 3). The appropriate boiling time for this product was 5 minutes, and it could be eaten as ``zaru soba'' with good flavor.
実施例6
実施例5において、乾燥前の半生状態のそばを一日冷蔵
後、ゆで操作を施し、水冷して「ざるそば」として食し
たところ、乾燥製品のものとは、いわゆる−味違った風
味良好なそばとして食することができた。Example 6 In Example 5, when the semi-raw soba before drying was refrigerated for a day, boiled, cooled in water and eaten as ``zaru soba'', it had a so-called different flavor from the dried product. I was able to eat it as a good soba.
なお、以上の実施例3ないし6いずれの場合においても
、本発明にかかわる乾そば、生そば、もしくは半生そば
は、EX加工ソバ粉由来のやや特殊なフレーバーを有す
るものの、普通製粉ソバ粉ともどもソバ粉だけの特有の
風味が豊かであり、これは従来の市販品そば加工品では
経験されなかった佳良な食味である。In any of the above Examples 3 to 6, the dry buckwheat noodles, raw buckwheat noodles, or half-cooked buckwheat noodles according to the present invention have a somewhat special flavor derived from EX-processed buckwheat flour, but they are similar to ordinary milled buckwheat flour. It has a rich flavor that is unique to the flour, and has a good taste that has not been experienced with conventional commercially available processed soba products.
[発明の効果]
本発明によれば、小麦粉や食塩を使用することなく、ソ
バ粉100%のそばが製造できる。そばの製品形態は、
乾そば、半生そば、および手打ち式生そばのいずれにも
適合する。本発明により純良な健康的食品としてのそば
が簡便に供給できる。[Effects of the Invention] According to the present invention, buckwheat noodles made of 100% buckwheat flour can be produced without using wheat flour or salt. The product form of soba is
Suitable for dry soba, semi-raw soba, and handmade raw soba. According to the present invention, buckwheat as a pure and healthy food can be easily supplied.
第1図はソバ粉の結着性試験における加水量と付着残存
Iとの関係であり、付着残存量の小さいほど、生地形成
能、まとまり性が良好なことを示す。第2図は互生地試
験における加水量と豆生地の応力の関係を示し、第3図
は二軸エクストルーダにおける原料そばの処理温度と押
出し圧力の関係を示す。FIG. 1 shows the relationship between the amount of water added and the residual adhesion I in the binding test of buckwheat flour, and shows that the smaller the residual amount of adhesion, the better the dough forming ability and cohesiveness. Figure 2 shows the relationship between the amount of water added and the stress of the bean dough in the alternating dough test, and Figure 3 shows the relationship between the processing temperature and extrusion pressure of raw buckwheat in a twin-screw extruder.
Claims (4)
110ないし200℃において押出し圧力が110ない
し200kg/cm^2となるような条件下でエクスト
ルージョンクッキングして膨化した後、100メッシュ
以下の微粉状態に前加工して製造したEX加工ソバ粉を
第1原料粉とし、粗タンパク質含量9%以上で主粒度区
分150ないし400メッシュの普通製粉ソバ粉を第2
原料粉とし、第1原料のEX加工ソバ粉対第2原料の普
通製粉ソバ粉の比率を〔2:8〕ないし〔5:5〕のよ
うに配合することを特徴とするソバ粉100%の配合ソ
バ粉。(1) Normal buckwheat flour or peeled buckwheat crushed grains are expanded by extrusion cooking under conditions such that the processing temperature is 110 to 200°C and the extrusion pressure is 110 to 200 kg/cm^2, and then it is expanded to a size of 100 mesh or less. EX-processed buckwheat flour produced by pre-processing into a fine powder state is used as the first raw material flour, and normally milled buckwheat flour with a crude protein content of 9% or more and a main particle size classification of 150 to 400 mesh is used as the second raw material flour.
100% buckwheat flour, characterized in that the ratio of EX-processed buckwheat flour as the first raw material to normally milled buckwheat flour as the second raw material is blended as [2:8] to [5:5]. Mixed buckwheat flour.
量比42ないし50%の水を加え、手圧混捏、丸め、伸
し、包丁切り細切断して製造することを特徴とするソバ
粉100%の手打ち式生そばの製造法。(2) It is characterized in that it is produced by using the blended buckwheat flour of claim (1), adding water at a weight ratio of 42 to 50%, kneading it by hand, rolling it, stretching it, and cutting it into pieces with a knife. A method for producing handmade raw soba noodles made from 100% buckwheat flour.
37%の水を加え、このものを通常の製麺用ミキサーを
用いて、10ないし15分間ミキシングし、ここに得ら
れるそぼろ状生地原料を引続いて通常の製麺機械施設の
ラインにのせ、撹拌混捏、複合生地形成、直列多段式ロ
ール圧延、麺切り、切断・棒掛けし、次いで適宜の乾燥
手段により穏やかに半乾燥し、水分を25ないし30%
に留めることを特徴とするソバ粉100%の半生そばの
製造法。(3) Add water at a weight ratio of 32 to 37% to the blended buckwheat flour of claim (1) and mix this for 10 to 15 minutes using a normal noodle mixer to obtain minced flour. The dough raw material is then placed on the line of a regular noodle-making machinery facility, stirred and kneaded, formed into a composite dough, rolled in series with multiple rolls, cut into noodles, cut and rolled, and then gently semi-dried using an appropriate drying method. and 25 to 30% moisture.
A method for producing half-baked buckwheat noodles made from 100% buckwheat flour.
37%の水を加え、このものを通常の製麺用ミキサーを
用いて10ないし15分間ミキシングし、ここに得られ
るそぼろ状生地原料を引続いて乾そば・干麺製造用の製
麺機械施設のラインにのせ、撹拌混捏、複合生地形成、
直列多段式ロール圧延、麺切り、切断・棒掛けし、次い
で移行式乾燥室において温度60℃以下、絶対湿度0.
150〔kg/kg(乾き空気)〕以下の主乾燥条件に
より乾燥し、最終水分を10ないし13%程度の乾燥麺
線に仕上げ、20ないし25cm程度の適宜の長さに切
断加工することを特徴とするソバ粉100%の乾そばの
製造法。(4) Add water at a weight ratio of 32 to 37% to the blended buckwheat flour of claim (1), mix this for 10 to 15 minutes using a normal noodle mixer, and obtain a minced form. The dough raw materials are then placed on the line of a noodle making machine facility for manufacturing dried soba noodles and dried noodles, where they are stirred, kneaded, and formed into a composite dough.
Series multi-roll rolling, noodle cutting, cutting and rolling, then in a transitional drying room at a temperature of 60°C or less and an absolute humidity of 0.
It is characterized by drying under the main drying conditions of 150 [kg/kg (dry air)] or less, finishing it into dried noodle strings with a final moisture content of about 10 to 13%, and cutting them into appropriate lengths of about 20 to 25 cm. A method for producing dried buckwheat noodles made from 100% buckwheat flour.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2300200A JPH04173066A (en) | 1990-11-06 | 1990-11-06 | Production of buckwheat noodles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2300200A JPH04173066A (en) | 1990-11-06 | 1990-11-06 | Production of buckwheat noodles |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04173066A true JPH04173066A (en) | 1992-06-19 |
JPH0479628B2 JPH0479628B2 (en) | 1992-12-16 |
Family
ID=17881938
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2300200A Granted JPH04173066A (en) | 1990-11-06 | 1990-11-06 | Production of buckwheat noodles |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04173066A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010148421A (en) * | 2008-12-25 | 2010-07-08 | Hiroshi Kawai | Method of preparing 100% buckwheat noodle |
JP2012010617A (en) * | 2010-06-29 | 2012-01-19 | Niigata Prefecture | Method for producing raw material flour to be used for noodle production, and method for producing noodle |
JP2014000072A (en) * | 2012-06-14 | 2014-01-09 | Kobayashi Seimen Kk | Method for manufacturing gluten-free noodle |
JP6960703B1 (en) * | 2021-05-10 | 2021-11-05 | 有限会社はばたき | How to make 100% buckwheat noodles and handmade 100% buckwheat noodles kit |
WO2021256461A1 (en) * | 2020-06-15 | 2021-12-23 | 山本食品株式会社 | Processed buckwheat flour, dried buckwheat noodles, and method for producing same |
JP2022076566A (en) * | 2020-11-10 | 2022-05-20 | 株式会社アプレシア | Buckwheat dough, frozen buckwheat dough and production method of buckwheat dough |
-
1990
- 1990-11-06 JP JP2300200A patent/JPH04173066A/en active Granted
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010148421A (en) * | 2008-12-25 | 2010-07-08 | Hiroshi Kawai | Method of preparing 100% buckwheat noodle |
JP2012010617A (en) * | 2010-06-29 | 2012-01-19 | Niigata Prefecture | Method for producing raw material flour to be used for noodle production, and method for producing noodle |
JP2014000072A (en) * | 2012-06-14 | 2014-01-09 | Kobayashi Seimen Kk | Method for manufacturing gluten-free noodle |
JP2017169589A (en) * | 2012-06-14 | 2017-09-28 | 小林生麺株式会社 | Method for producing gluten-free noodle |
WO2021256461A1 (en) * | 2020-06-15 | 2021-12-23 | 山本食品株式会社 | Processed buckwheat flour, dried buckwheat noodles, and method for producing same |
JP2021193948A (en) * | 2020-06-15 | 2021-12-27 | 山本食品株式会社 | Processed buckwheat flour, dried buckwheat noodle and method of producing the same |
CN115768278A (en) * | 2020-06-15 | 2023-03-07 | 山本食品株式会社 | Processed buckwheat flour, dried buckwheat flour and method for producing the same |
JP2022076566A (en) * | 2020-11-10 | 2022-05-20 | 株式会社アプレシア | Buckwheat dough, frozen buckwheat dough and production method of buckwheat dough |
JP6960703B1 (en) * | 2021-05-10 | 2021-11-05 | 有限会社はばたき | How to make 100% buckwheat noodles and handmade 100% buckwheat noodles kit |
JP2022173645A (en) * | 2021-05-10 | 2022-11-22 | 有限会社はばたき | Production method of 100% buckwheat noodle and 100% buckwheat noodle hand-making kit |
Also Published As
Publication number | Publication date |
---|---|
JPH0479628B2 (en) | 1992-12-16 |
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