JPH04130446A - Self-diagnostic and self-repairing system for image forming device - Google Patents

Abstract

PURPOSE:To attain self-repairing by selecting an actuator means to be driven based upon qualitative data and failure diagnostic knowledge stored in a storage means and the comparison of the adjusting states and adjusting ranges of plural actuator means, driving the selected actuator means when there is no secondary influence. CONSTITUTION:When a failure occurs, which actuator means out of plural ones 6a to 6c is to be driven to repair the occurred failure is inferred based upon the qualitative data and the failure diagnostic knowledge stored in the storage means 14 and the comparison of adjusting states of the means 6a to 6c applied from an adjusting state output means and the adjusting ranges of the means 6a to 6c set up by an adjusting range setting means, and whether secondary influence is generated at the time of driving the selected actuator means or not is simulated by a failure simulation means 13. When there is no secondary influence, the selected actuator means 6a to 6c is driven, and the failure is automatically repaired. Thus, the self-repairing can be executed.

Description

DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a self-diagnosis and self-repair system for an image forming apparatus. More specifically, the present invention relates to a device or system that can self-diagnose the operational status of an image forming device and self-repair by utilizing artificial intelligence and knowledge engineering, which have been actively researched in recent years.

<Conventional technology> In the development field of precision machinery and industrial machinery, recent efforts have been made to save labor in maintenance work and extend automatic operation.
Artificial Intelligence
CE: Research on expert systems using so-called AI technology is actively being conducted. Some expert systems can self-diagnose whether a device has malfunctioned,
There are also some devices that self-repair any malfunctions that occur.

<Problems to be solved by the invention> However, in the fault diagnosis system using the conventional expert system, (a) the knowledge is not versatile and fault diagnosis for various targets cannot be performed, and (b) unknown faults occur. (c) As the target becomes more complex, the amount of knowledge required for fault diagnosis increases explosively.
Limitations were pointed out, including (d) difficulty in realizing it, and (d) difficulty in acquiring knowledge.

More specifically, conventional automatic adjustment systems and fault diagnosis systems basically operate corresponding actuators based on the outputs of the sensors. In other words, a type of automatic adjustment and failure diagnosis has been performed using a predetermined combination of sensors and actuators. Therefore, basically, each sensor corresponds to a specific actuator, and the relationship between the two is fixed.

Therefore, (1) The relationship between sensor parameters and actuator parameters must be clearly expressed numerically.

(2) For the reason mentioned in (1) above, the relationship between sensor parameters and actuator parameters is strongly dependent on the object and lacks versatility. In other words, it cannot be used for various objects.

(3) The relationship between parameters between each sensor or between parameters between each actuator is irrelevant to control.

Therefore, only simple control can be performed based only on the relationship between the corresponding sensor parameters and actuator parameters, and the types of failures that can be handled are limited in advance.

In other words, it is necessary to predict possible failures at the design stage and include a mechanism for dealing with such failures; unknown failures cannot be handled.

(4) For the reason (3) above, it is not possible to predict the side effects on the parameters of other actuators that may be caused by manipulating the parameters of any actuator.

There were problems such as.

In this way, in conventional automatic adjustment systems and fault diagnosis systems, predicted failure A is caused by sensor A and actuator A.
The predicted failure B is performed based on the set A of the sensor B and the actuator B, and the predicted failure C is performed based on the set B of the sensor B and the actuator B.
Fault diagnosis was performed based on the set C of the sensor C and actuator C, respectively, and the fault repair was performed based on the diagnosis.

The present invention was made against the background of such prior art, and an object of the present invention is to provide a new self-diagnosis and self-repair system for an image forming apparatus that eliminates the drawbacks of the prior art.

Means for Solving the Problems> The present invention is a self-diagnosis and self-repair system for an image forming apparatus that embodies image data to generate a visible image, and includes self-diagnosis mode setting means, image forming Characteristic data representing the characteristics of the device, qualitative data representing the image forming device as a combination of a plurality of elements and qualitatively representing the behavior or attributes of each element and the connection relationship between the elements, and fault diagnosis knowledge are stored. a plurality of sensor means for detecting a functional state at a predetermined location of the image forming apparatus and outputting state data; a plurality of actuator means capable of changing the functional state of the image forming apparatus; An adjustment range setting means in which a predetermined adjustment range is set for a predetermined actuator means among the plurality of actuator means, and an adjustment that detects and outputs the adjustment state of the predetermined actuator means among the plurality of actuator means. When the self-diagnosis mode is set by the status output means and the self-diagnosis mode setting means, image formation is performed based on the status data given from the sensor means and the characteristic data, qualitative data, and fault diagnosis knowledge stored in the storage means. A fault diagnosis means for determining whether the device is normal or abnormal and diagnosing its state; and in response to the fault diagnosis means determining that the image forming apparatus is abnormal, qualitative data stored in the storage means and Selection means for selecting the actuator means to be operated based on fault diagnosis knowledge and comparison of the adjustment state of the actuator means given from the adjustment state output means and the adjustment range of the actuator set in the adjustment range setting means; simulating means for simulating the side effects that may occur if the actuator means is actuated; The present invention is characterized in that it includes an actuator driving means for driving a selected actuator.

According to the present invention, by setting the image forming apparatus to the self-diagnosis mode by the self-diagnosis mode setting means, the status value given from the sensor means is relatively compared to, for example, reference data as characteristic data. When it becomes low or relatively high, it is determined that a failure has occurred.

Furthermore, the current failure state is diagnosed based on the qualitative data.

When a failure occurs, based on the qualitative data, failure diagnosis knowledge, and comparison of the adjustment state of the actuator means given from the adjustment state output means and the adjustment range of the actuator set in the adjustment range setting means,
It is deduced which actuator means should be operated in order to repair the occurring fault and the actuator means is selected.

The actuator means selected in the repair plan are actuator means that can actually be adjusted.

Furthermore, it is simulated whether or not side effects will occur when operating the selected actuator means. When simulating side effects, the fault condition diagnosed by the fault diagnosis means is taken into consideration.

Then, based on the simulation results of the simulation means,
If there are no side effects, the actuator means selected by the selection means is driven to automatically repair the failure.

As described above, according to the present invention, an image forming apparatus that can perform self-diagnosis and self-repair completely autonomously can be provided.

Qualitative data is not data unique to the image forming apparatus, but is qualitatively expressed data that is common to many image forming apparatuses. Therefore, the self-diagnosis and self-repair system according to the present invention , can be easily incorporated into different types of image forming apparatuses.

<Embodiment> Overview of System Configuration FIG. 1 is a block diagram showing the system configuration of an embodiment of the present invention. This system includes multiple sensors la, lb installed on the target machine.

1c and a plurality of actuators 6a, 6b, and 6c for changing the functional state of the target machine.

The plurality of sensors la, lb, and lc are each for detecting a change in an element of the target machine or a state related to the machine elements caused by the operation of the target machine.

Multiple sensors la, lb.

Information taken in from each IC is amplified by an amplifier circuit 2, converted from an analog signal to a digital signal by an A/D conversion circuit 3, and provided to a system control circuit 10.

The system control circuit 10 includes a digital signal/symbol conversion section 11, a fault diagnosis section 12, a fault simulation section 13, a target model storage section 14, a repair planning section 15, and a symbol/digital signal conversion section 16.

The digital signal/symbol conversion section 11 is for converting the digital signal provided from the A/D conversion circuit 3 into qualitative information. That is, a digital signal, for example, normal.

A conversion function is provided to convert to any of the three symbols Hi and Loni. Sensor la, lb,
Converting the signal provided from the lc into such qualitative information symbolized facilitates the approach to fault diagnosis. Note that the symbols are not limited to normal, high, and low as in this example, but may be other expressions such as on and off or A, B, C, and D. When the digital signal is converted into a symbol in the conversion unit 11, characteristic data specific to the target machine stored in the target model storage unit 14 is referred to. Details of this feature data and signal conversion will be described later.

The failure diagnosis section 12 and the failure simulation section 13 are
By comparing the symbols converted by the digital signal/symbol conversion unit 11 with the fault diagnosis knowledge stored in the target model storage unit 14, the presence or absence of a fault is determined, and fault diagnosis is performed. This is a component that expresses and outputs the failure state of the machine using qualitative information, that is, symbols.

The repair planning unit 15 is a component for inferring a repair plan for repairing a failure when a failure occurs and deriving a repair work. In inferring the repair plan and deriving the repair work, qualitative data (described in detail later) stored in the target model storage unit 14 is utilized.

The methods of fault diagnosis and fault simulation, inference of a repair plan, and derivation of a repair work in the fault diagnosis section 12, fault simulation section 13, and repair planning section 15 will be described in detail later.

The repair work output from the repair planning unit 15 is represented by the symbol /
In the digital signal conversion section 16, the stored information in the target model storage section 14 is referred to and converted into a digital signal.

The digital signal is then converted from a digital signal to an analog signal by a D/A conversion circuit 4 and is provided to an actuator control circuit 5. The actuator control circuit 5 controls a plurality of actuators 6a, 6b, based on an applied analog signal, that is, an actuator control command.
6c is selectively activated to perform repair work.

FIG. 2 is a flowchart showing the processing of the system control circuit 10 in FIG. Next, with reference to FIG. 2, an overview of the processing of the system control circuit 10 shown in FIG. 1 will be explained.

The detection signal of sensor la, lb or 1c is amplified,
and is converted into a digital signal and read into the system control circuit 10, for example, every predetermined read cycle (
Step Sl).

The read digital signal is converted into symbols in the digital signal/symbol converter 11 (step S2
). This symbolization is performed based on characteristic data preset in the target model storage unit 14, that is, reference value data specific to the target machine. For example, the output ranges of the sensors la, lb, and lc are set in the target model storage unit 14 as reference value data specific to the target machine as follows.

That is, Sensor 1a: Output less than ka1 - Low output kal ~ka2 - Exceeds normal output ka2 - High sensor 1b: Output kb, less than - Low output kb, ~kb2 - Exceeds normal output kb2 - High sensor IC: Output less than kc1 - Low Outputs kc1 to kc2 - exceeding normal output kc2 - set to high. The digital/symbol conversion unit 11 converts the sensors 1a to IC based on reference value data specific to the target machine set in the target model storage unit 14.
Converts the digital signal from the device into a symbol of ``low,''``normal,'' or ``high.''

Next, the converted symbol is evaluated in the fault diagnosis unit 12, and the presence or absence of a fault is determined and the fault symptom is specified (step S3). To determine the presence or absence of a failure and identify failure symptoms based on symbol planning, the target model storage unit 1 is used.
The fault diagnosis knowledge stored in 4 is utilized. Fault diagnosis knowledge is, for example, a setting condition that a specific parameter must be normal, for example. If the specific parameter is not normal, there is a failure,
The failure symptom is identified depending on the specific parameter. If there is no failure, step Sl
, S2 and S3 are repeated.

If it is determined in step S3 that there is a failure,
The state of the target machine is inferred, that is, fault diagnosis and fault state simulation are performed (step S4). Specifically, the failure diagnosis unit 12 uses the qualitative data stored in the target model storage unit 14 that qualitatively represents the behavior or attributes of each element constituting the device and the coupling relationship between each element. , the parameter causing the failure is searched, and the failure state is simulated in the failure simulation section 13 on the assumption that the searched parameter is the cause of the failure.

Furthermore, the failure diagnosis section 12 compares the simulation results with the current parameter values to determine whether the assumption that the retrieved parameter is the cause of the failure is valid. The above processing is performed on a plurality of parameters to be searched.

As a result of the failure determination, failure diagnosis, and failure state simulation, the failure symptoms and failure causes of the target machine are determined (step S5). Here, failure symptoms include the output status of the target machine (for example, in the case of a copying machine,
The cause of the failure is,
This is a change in the mechanism or structure of the target machine that causes the symbol to change (for example, in the case of a copying machine, a ``decrease in the light intensity of a halogen lamp'', etc.).

Next, the repair planning unit 15 infers a repair method. In this inference, a simulation of the influence of repair is also performed (step S6).

Then, a repair plan is determined (step S7), and control instructions are developed based on the determined repair plan (step S8). When developing actual control commands, characteristic data unique to the device, such as limit values for actuator operation, is read out from the target model storage unit 14 and utilized.

The developed control command is converted into an analog signal and given to the actuator control circuit 5, and repair control is executed (step S9). Control then ends.

Next, we will explain how to infer failure diagnosis and repair plans.
A detailed explanation will be given with reference to specific examples.

In the following description, as an example, a method will be described in which the peripheral area of the photoreceptor drum in a small-sized ordinary copying machine is used as the target machine.

FIG. 3 is an illustrative diagram showing a specific target machine. In FIG. 3, 21 is a photosensitive drum, 22 is a main charger, 23 is a halogen lamp for illuminating the original, 24 is a developing device, and 25 is a transfer charger.

In this embodiment, for example, there are three sensors la.

lb and lc are provided. That is, sensor 1a is an AE sensor for measuring the amount of light incident on the photoreceptor drum, sensor 1b is a surface potential sensor for measuring the surface potential of the photoreceptor drum, and sensor IC measures the density of the image copied on paper. This is a concentration meter for

Although not shown in FIG. 3, three types of actuators are provided. That is, the main charging volume VR1 is used to change the main charging voltage of the photoreceptor drum, and the lamp volume A is used to control the light amount of the Haloken lamp.
Three volumes are provided as actuators: vR and a transfer volume VR2 for controlling the transfer voltage between the photosensitive drum and copy paper.

By the way, the target machine shown in Fig. 3 can be viewed from a physical perspective, and the target machine can be expressed at the physical level as a combination of multiple elements, and the behavior and attributes of each element and the connection relationship between each element can be expressed using parameters. When expressed qualitatively using this method, it is as shown in Table 1. The expression format shown in Table 1 will be referred to as a "substantive model."

Furthermore, the representation shown in FIG. 4 in which the entity model is abstracted and expressed as a connection tree of each parameter will be referred to as a "mathematical model."

Then, by combining the "substantive model" and the "mathematical model",
We will call it the "target model". The "target model" is qualitative data common to image forming apparatuses that is also utilized for failure repair, which will be described later.

(The following is a blank space) Table 1 "Substantive Model" The contents of the substantive model and the mathematical model as qualitative data are stored in the target model storage unit 14.

The target model storage unit 14 also stores information regarding predetermined parameters among the parameters included in the real model.
For example, reference value data measured at the time of factory shipment is stored. This reference value data is characteristic data specific to this image forming apparatus.

For example, in this machine, as shown in FIG. 5, parameters X1v, 0. , ■o, reference value data specifying the low, normal, and high ranges are stored, respectively.

In this embodiment, the above-mentioned reference value data can be updated in response to sensing data during subsequent failure diagnosis and failure repair processes, changes in the operating state of the machine, and the like.

Furthermore, the target model storage unit 14 stores evaluation function knowledge as an example of failure diagnosis knowledge that serves as a standard for determining whether or not the target machine is operating normally, based on the converted symbol. ing.

Note that the evaluation function knowledge, in other words, the failure diagnosis knowledge, may be specific to the target device, or may not be specific and may be common to a wide range of image forming apparatuses.

Evaluation function knowledge includes the following knowledge.

Image density O1-normal, fogging degree Q, <normal, separation performance S, <2 normal where, if O,, O,, S, are not the above conditions,
This means that the target machine is not operating normally.

Now, consider the case where the digitized sensor information of the target machine during normal operation has the following values.

AE sensor value X-30 Surface potential sensor value V, -300 Densitometer value 08 = 7 Also, densitometer value O1 when using a blank document with optical density D-0 - fogging degree 01, halogen lamp The value of the surface potential sensor when the is turned off, V
, -dark potential V, , are determined, and their values are assumed to be fogging degree O1·=50 dark potential V, -700, respectively.

In addition, these fogging degree O and dark potential ■. The measurement of
This may be done manually, or may be programmed to be automatically measured by a sensor under certain conditions, for example, each time the target machine is turned on, or each time before copying is started. In this embodiment, the latter is adopted.

AE sensor las surface potential sensor 1b and concentration meter IC
Each person X, V, ,O,,Os-,V, obtained by
, are respectively digital signal/symbol converters 11
is converted to a symbol at .

The conversion is performed as described above for each sensor la, lb or 1
The digital value given from c is stored in the target model storage unit 1.
This is done by comparing it with reference value data as feature data stored in 4, and converting it into one of three types of symbols: normal, high, or low.

In this example, each parameter is symbolized as follows.

X-High ■, -Low O1=Low V7-Normal In the fault diagnosis unit 12, each of these symbolized parameters or function evaluation knowledge as an example of fault diagnosis knowledge stored in the target model storage unit 14 is determined. be compared. As a result, since the image density O6 is not normal, it is determined that there is a failure, and the failure symptom is ``Image density is too low (0
．． − low)”. And next, r
o,=low'' as a failure symptom, a failure diagnosis, that is, an inference of the cause of the failure is made.

Fault diagnosis is first performed in the fault simulation section 13 using the mathematical model shown in FIG. 4, and parameters that may cause 0, -low are searched for.

In the mathematical model shown in FIG. 4, parameters that may cause a decrease in Ol are shown in FIG. 6. In Figure 6, the parameters marked with upward or downward arrows are parameters that may cause parameter O1-low, and those with upward arrows indicate that the parameter increases, and those with downward arrows indicate parameters that may cause parameter O1-low. If that parameter decreases, it causes Ol-low.

Next, each parameter ζ, D that can cause 01-rho was explored in the mathematical model. .

V,,7o+ Vb,v,,v,,x,β,HL
.

Regarding D, the failure diagnosis section 12 performs pressure detection to determine the cause of the parameter change.

This detection is performed based on the entity model shown in Table 1, and in this embodiment, the following failure cause candidates are inferred.

Namely, (1) - Defective low-knee transfer transformer ζ - Deterioration of low-knee paper (■) - Defective high-knee developing bias γ. - Low 21 Toner deterioration ■, - Low 2 - Raw charging voltage failure HL - High: → Bad halogen lamp setting D - Low 2 → Original is thin Note that among the parameters, β is the sensitivity of the photoreceptor. , this is excluded because it will never rise.

D, , V, and X are also excluded since they are represented by other parameters.

Then, in response to the above inference made in the fault diagnosis section 12, a fault state simulation is performed in the fault simulation section 13.

Simulating a fault state means inferring the state of the target machine when the inferred fault occurs. More specifically, it is assumed that the cause of 0-low, that is, the cause of the failure is, for example, a defective transfer transformer, and ■ and -low are set for the normal state model. Then, the influence on each parameter in that state is examined using a mathematical model. - If set to low, 0. -mouth- and S,-low, and all other parameters are normal, so this contradicts the X-high and ■,-low obtained from the sensor. Therefore, the result is that the inference regarding the cause of the failure is incorrect.

Similarly, ζ-rho is set on the normal state mathematical model and the result is compared with the symbols obtained from the sensor. In this case as well, on the mathematical model, for X-normal,
Since the symbol from the sensor is X=high, there is a contradiction and the inference of the cause of the failure is determined to be incorrect.

In this way, a simulation of the failure state is performed for all failure cause candidates, and it is confirmed whether or not the inference of the failure cause is correct.

As a result, in this example, when the cause of the failure is determined to be "incorrect halogen lamp settings (HL-high)", a result that matches the actual condition of the target machine can be obtained, and other causes of the failure can be determined. It is concluded that all candidates are inconsistent with the actual state of the device.

Therefore, it can be concluded that the cause of the failure in this case is improper setting of the halogen lamp. Table 2 shows the status of each parameter of the target machine at that time.

Table 2: Halogen setting failure If the states of the parameters shown in Table 2 are traced onto a mathematical model, FIG. 7 is obtained. In FIG. 7, the downward arrow attached to the right side of each parameter indicates low, the upward arrow indicates high, and N indicates normal.

Next, we will explain the reasoning behind the restoration plan.

As a result of fault determination, "Image density is too low (0°-low)"
” was taken up as a failure symptom, the goal of repair was to
0. The goal is to increase the

Therefore, from the relationship in the mathematical model shown in Figure 4, it is inferred that the repair target O can be increased by increasing D, v+, or ζ. be done.

Next, when inference is made with the goal of increasing D, ■
Raise , or lower ■, or γ0
Either rise or get a conclusion. in this way,
By repeating the inference based on the mathematical model,
Candidates for repair operations can be obtained on a mathematical model. The results obtained are shown in Table 3.

(Margin below) Table 3 By the way, among the repair candidates obtained based on the mathematical model, there are some that can be realized and some that cannot be realized. For example, D: The optical density of the original cannot be changed, and β: The sensitivity of the photoreceptor is also difficult to change.

γ. : Toner sensitivity cannot be changed, ζ: paper sensitivity is also unchangeable.

Also, in this specific example, ■,: Bias voltage It is also impossible to change because there is no actuator.

Of course, by adding an actuator, ■5
can be made changeable.

Furthermore, X: Logarithm of the amount of light reflected from the original ■,: Surface potential of the drum after exposure Dl The toner density on the drum itself cannot be changed, but can be changed indirectly by changing other parameters. Therefore, it is excluded from the repair candidates here.

Although not directly related to this specific example, A1. :The amplitude of the separation AC voltage can also be changed by adding an actuator.

Depending on the above, in this specific example, as a repair candidate, VI: Transfer voltage vfi: surface potential after main charging H5: Logarithm of halogen lamp output light intensity It can be taken away.

On the other hand, the target model storage unit 14 stores the following knowledge in advance as repair plan knowledge. That is, (a) Increase the control voltage of the transfer transformer to increase V. (b) Decrease V → Lower the control voltage of the transfer transformer. (c) Increase the control voltage of the Shinto charger transformer to increase Vfi. d) Decrease the control voltage of the main charging transformer that lowers V (e) Increase HL - shift the halogen lamp control signal to the high voltage side (f) Decrease HL - shift the halogen lamp control signal to the low voltage side shift to.

It is. The repair plan knowledge stored in the target model storage unit 14 is characteristic data specific to this device. By applying the repair plan knowledge to the repair candidates obtained based on the mathematical model, as a repair operation to increase the OS, (a) increase the control voltage of the transfer transformer to increase V, (c) V. There are three methods available: raising the control voltage of the charging transformer, lowering (f) H, and shifting the halogen lamp control signal to the lower voltage side.

If you simply want to increase the image density O1, these three
Repair is possible by performing any of the methods.

However, the target machine may be affected by various side effects by increasing the image density O1. Therefore, in this embodiment, as explained below, the inference of secondary effects is performed based on a mathematical model.

When the three repair plans derived in the inference of the side effect repair plan are developed on a mathematical model, FIGS. 8 to 13 are obtained. In other words, (a) Figures 8 and 9 show the case where V is increased (Figure 9 shows the mathematical model of O8 when D-0 is used), and (c) V , when increasing
f) When HL is lowered, see Figures 12 and 13 (
In FIG. 13, O5 is expressed on a mathematical model when D-0 is used.

Then, when a functional evaluation is performed based on the mathematical model, the following state is inferred.

That is, (1) When V is increased (Figures 8 and 9) (a)
Output image density increases.

(b) When D-0, 0.・〉It may be normal.

In other words, fogging may occur.

(c) S p >normal, which may result in poor separation.

(2) When V is increased (Figures 10 and 11) (a) Output image density increases.

(b) When D-0, 0° is normal, and there is a possibility that fogging may occur.

(3) When HL is lowered (FIGS. 12 and 13) (a) Only the output image density increases, and there are no other side effects.

Therefore, the repair planning unit 15 selects a repair plan that has the least side effects, that is, a repair plan that lowers the HL. This repair plan is consistent with the operation to eliminate the cause of the failure found in the failure diagnosis.

In other words, looking at it from a different perspective, inferring the cause of a failure in fault diagnosis involves tracing the actual state of the device when it fails on a mathematical model and understanding the state of each component when the device fails. In contrast to the previous method of estimating the cause of a failure, estimating a repair plan is based on the assumption that the device is not in a faulty state, but rather that the device is normal, tracing the state of the device on a mathematical model, and performing repairs based on that. Reasoning plans.

In the above-mentioned specific example, the same failure cause and repair plan were obtained both in the inference in the failure diagnosis and in the inference in the repair plan.

However, in some cases, the results obtained by the two methods may differ because inferences for fault diagnosis are based on devices in a faulty state, while inferences for repair plans are based on devices in a normal state. .

In such a case, if only the conclusion that does not contradict the conclusion obtained in the 1'l# inference process is selected when inferring the repair plan, the inference process of the repair plan can be performed in a shorter time.

In the above case, if one repair plan of lowering HL cannot be selected, for example, if the AVH volume for shifting the halogen lamp control signal to the lower voltage side is already at the lower limit, then the secondary The repair plan (2) of increasing V7, which has less negative impact, is selected.

However, if a repair plan that increases vo is selected, a side effect of the possibility of fogging is predicted, so in the mathematical model shown in Figure 11, in order to lower Ol. Which parameters should be manipulated is examined based on the mathematical model shown in FIG. 11, and the operation is selected based on knowledge of the repair plan. As a result, it is selected whether to raise HL, lower V, or lower V, and a repair plan including prevention of fogging is carried out.

That is, as shown in FIG. 14, the reasoning for the repair operation is developed assuming side effects. In the inference development of repair operations as shown in Figure 14, (a) branches that contradict the previous repair plan on the mathematical model are not selected (b) branches with the least side effects are selected (C ) Unrolling is based on the knowledge that anything that forms a loop will stop unrolling at that point.

In Figure 14, (1) ■. ↑−H5↑−v0↑ loop, and (2) ■. ↑−■１ ↓−■. Two repair plans remain, the loop above.

Now, suppose that when loop (1) is performed as a restoration plan, the image density becomes an appropriate density, that is, 01 or normal. In such a case,■. Since H4 and H4 have been increased, the value of the surface potential measured by the sensor 1b is considerably higher than the value initially measured when the image density is 0 or after the restoration has returned to normal. It must have changed. However, since the repair work was successful, the state of the parameter V after repair must be symbolized normally. Therefore, in such a case, when the repair is completed, the reference data for symbolizing parameter (1) shown in FIG. 5 is changed based on the measured value measured by the sensor 1b,
For example, the data is rewritten to the data shown in FIG.

In this way, the reference data is updated as needed after the repair work is completed.

In this embodiment, the above-mentioned (1) in FIG.
Specifically, when the main charging volume VRI is operated to increase the surface potential of the photoreceptor drum 21, and if a rash occurs on the resulting copy, the lamp volume AVR is operated to increase the halogen charge voltage. The light intensity of the lamp is increased and the image density of the copy is diluted.

Then, while increasing the main charging volume VRI and the lamp volume AVR alternately and appropriately, when the image density becomes normal, that is, the parameter O, or whether it has become normal can be obtained from the detection output of the densitometer, which is the sensor 1c. When this occurs, the repair process is terminated.

Furthermore, if the above two repair plans are infeasible, a repair plan is selected that increases V in (3) above, and the secondary effects are fogging and poor separation. A fault diagnosis is performed based on one assumption, and one of the 54 repair steps is selected.

Then, the selected repair plan is executed, and in the case of loop processing, it is determined that the plan has failed when the operation of the parameters on the loop reaches its limit.

In addition, in the case of this embodiment, as explained in the specific example, 0. It is determined that the repair is complete when it becomes normal.
In this state, the repair is stopped.

In the inference of the side effects described above, the three repair plans derived in the inference of the repair plan are sequentially developed on a mathematical model, and the side effects are collectively inferred for each of the three repair plans. ing.

Instead of this method of inferring side effects, the following processing may be performed.

That is, suppose that, for example, three repair plans are derived in the repair plan inference. In that case, take only one repair plan out of the three, simulate the side effects that may occur if the actuator means is actuated based on that repair plan, and It is determined whether the negative influence can be removed by actuating an actuator means other than the actuator means selected by the repair plan.

When it is determined that the side effects can be eliminated, the actuators selected by the repair plan are actually operated to carry out the repair, and the side effects are eliminated by activating other actuator means. It removes it.

As a result, there is no need to simulate the side effects based on the other two plans derived from the repair plan, and overall the repair operation time can be shortened.

In the above case, if for the first selected repair plan, a side effect is simulated and it is determined that the simulated side effect cannot be removed by actuating another actuator means. If it is done,
If the first repair plan is abandoned and the second repair plan is taken up, the selected actuator means is actuated based on the second repair plan. determining whether the simulated side effect can be removed by actuating an actuator means other than the actuator means, and when the side effect can be removed, Repair work is performed based on the second repair plan.

In this way, if the first repair plan is extracted from among the multiple repair plans derived in the inference of the repair plan, the side effects in that case are inferred, and the side effects can be removed. Then, immediately execute the repair based on the first repair plan.

If that repair plan has too many side effects, it is abandoned, the next repair plan is selected, and the side effects in that case are simulated.

In such a case, it is preferable to select which repair plan first among the plurality of repair plans derived in the inference of the repair plan, taking into account the cause of the failure obtained in the failure diagnosis, for example.

In the above embodiments, the repair itself is considerably limited due to the small number of actuator parameters, but the flexibility and possibility of repair can be further improved by increasing the number of actuator parameters.

In the specific example explained above, if any repair work is successful, the state of the equipment after the success is determined to be normal, so it is determined based on the digital data values provided from each sensor. It is preferable that the reference value data of each parameter (the reference values shown in FIG. 5) be updated and the parameters be symbolized based on the new reference value data.

Further, in the above-mentioned specific example, although the operating range of each actuator was not particularly mentioned, the target model storage unit 14
If the operating range data that sets the operating range of the actuator is included in the special training characteristic data stored in the device, the actuator will be operated when the output state of the actuator is within the stored operating range. If it can be determined that it is possible and the output state of the actuator reaches the upper or lower limit of the stored operating range, it can be determined that the actuator cannot be operated, and this can be used to determine whether the repair work is correct or not.

Furthermore, in the above-mentioned specific example, a system that automatically performs self-diagnosis and self-repair based on changes in sensor output was introduced, but if the image forming apparatus is provided with a self-diagnosis mode setting key, etc. Self-diagnosis and/or self-repair may be performed only when the self-diagnosis mode setting key is operated.

In the above specific example, the system is completely autonomous, that is, the system automatically performs self-diagnosis to determine whether there is a failure or not, and self-repairs if a failure occurs, without any operation by service personnel or users. I picked it up and explained it. However, in the present invention, the sensor is removed from the configuration requirements, and a configuration is adopted in which a service person or the like can measure functional status data at predetermined locations of the image forming apparatus and input the measured data into the apparatus. By doing so, it is possible to configure an image forming apparatus that can perform non-autonomous self-diagnosis and perform autonomous repair based on the self-diagnosis.

In addition, if you configure a system that only selects the actuator to repair a failure based on the results of the self-diagnosis performed by the device, but displays the actuator that should be operated without actually operating the actuator, service The image forming apparatus may include a non-autonomous repair system, in which a person only needs to operate the displayed actuator.

Of course, it is also possible to exclude the configuration requirements of the self-repair system and configure an image forming apparatus having only the self-diagnosis system.

That is, according to the present invention, (1) an image forming apparatus having a fully autonomous self-diagnosis and self-healing system; (2) an image forming apparatus having an autonomous self-diagnosis system and a non-autonomous self-healing system; (3) (4) an image forming device having a non-autonomous self-diagnosis system and a non-autonomous self-healing system; (4) an image forming device having a non-autonomous self-diagnosis system and an autonomous self-healing system; or (5) an image forming device having only an autonomous self-diagnosis system. The forming device can be configured as desired.

In addition, in this invention, when inferring a repair plan,
In consideration of the adjustment range of the actuator, only actuators that are actually adjustable may be selected.

To be more specific, the actuator or, for example, A
In the case of VR, the lower limit value of AVR is "0" and the upper limit value is rlooo.
J, and the configuration is such that the AVR setting state can be detected as an integer value from O to 100. In addition, the lower limit value rOJ and upper limit value r10 of the AVR are stored in the target model storage unit 14.
Set 0J. Therefore, when the AVR is in an adjusted state, the adjusted state of the AVR is understood as integer value data from 0 to 100 corresponding to the adjusted state.

The repair planning unit 15 uses integer value data from 0 to 100 obtained depending on the adjustment state of the AVR.
It is determined whether the AVR can be selected as the actuator for troubleshooting. That is, the lower limit value and upper limit value of the AVR stored in the target model storage unit 14 are compared with the current adjustment state value, and it is determined whether the AVR can be further operated toward the lower limit or toward the upper limit. It will be done.

Therefore, by adopting such a configuration for each of a plurality of actuators or any actuator among them, the inference result of the repair plan can be used as a combination of actuator means that can actually be operated. This has the advantage of being output and allowing for the inference of a practical repair plan.

Note that the above explanation is just an example of how to set the operating range, and the operating range may be set using another method and compared with the actual state of the actuator.

In addition, the repair planning section 15 not only compares the set adjustable range of the actuator with the actual adjustment value, but also the failure diagnosis section 12 when performing failure diagnosis.
The set adjustable range of the actuator and the actual adjustment value may be compared and referred to.

Furthermore, in the image forming apparatus according to the embodiment of the present invention, for example, a manually operated self-diagnosis mode setting key or switch is provided as the self-diagnosis mode setting means, and the self-diagnosis mode setting key or switch is operated. The above-mentioned self-diagnosis or self-diagnosis and self-repair can be performed only when the

The location of the self-diagnosis mode setting key or switch is as follows.
Although it may be placed in any desired location, it is preferable to provide it in a location different from the operation keys for normal image formation, such as inside the image forming device so that it can be operated with the front panel open. It would be good.

<Effects of the Invention> According to this invention, when a failure occurs in the image forming apparatus, the failure state is diagnosed by putting the image forming apparatus into the self-diagnosis mode by the self-diagnosis mode setting means, and The actuator means to be operated to repair the fault is deduced and the side effects that may occur if the actuator means is operated are simulated.

Then, as a result of the simulation, only when there is no side effect, the inferred actuator means is selected and driven, thereby automatically repairing the fault.

Therefore, it is possible to provide an image forming apparatus capable of completely autonomous self-diagnosis and self-repair. In other words,
A so-called maintenance-free image forming apparatus can be provided.

Further, according to the present invention, only the actuator means that can be actually adjusted are selected in the repair plan, so that the apparatus can have a practical repair system.

Further, according to the present invention, since the cause of failure is determined based on qualitative data common to image forming apparatuses, a self-diagnosis and self-repair system that can handle unknown failures that are not explicitly described is provided. The image forming apparatus can have the following.

Furthermore, the self-diagnosis and self-repair system according to the present invention can be commonly applied to many types of image forming apparatuses, rather than to a specific image forming apparatus, and as a result, is inexpensive. An imaging device having a self-diagnosis and self-repair system can be provided.

[Brief explanation of drawings]

FIG. 1 is a block diagram showing the system configuration of an embodiment of the present invention. FIG. 2 is a flowchart showing the operation of the control circuit in FIG. FIG. 3 is a diagram showing a schematic configuration of the present invention when used in a plain paper copying machine. FIG. 4 is a diagram representing a mathematical model of this embodiment. FIG. 5 is a diagram showing reference value data of each parameter necessary when each parameter is symbolized. FIGS. 6 and 7 are diagrams showing development for fault diagnosis on a mathematical model. FIGS. 8 to 13 are diagrams showing development for inferring side effects on a mathematical model. FIG. 14 is a diagram showing operations when selecting a repair plan. FIG. 15 is a diagram showing updated reference value data. In the figure, 1a, 1b, IC...sensor, 6a6b, 6c...actuator, 10...
- System control circuit, 11... Digital signal/symbol conversion section, 12... Fault diagnosis section, 13... Fault simulation section, 14... Target model storage section, 15
. . . restoration planning section; 16 . . . symbol/digital signal conversion section;

Claims (1)

[Claims] 1. A self-diagnosis and self-repair system for an image forming apparatus that embodies image data to generate a visible image, comprising: self-diagnosis mode setting means; features of the image forming apparatus; Characteristic data, qualitative data representing the image forming device as a combination of multiple elements, qualitatively representing the behavior or attributes of each element, and the connection relationship between each element, and storage means storing fault diagnosis knowledge; a plurality of sensor means for detecting a functional state at a predetermined location of the image forming apparatus and outputting state data; a plurality of actuator means capable of changing the functional state of the image forming apparatus; Adjustment range setting means in which a predetermined adjustment range is set for a predetermined actuator means in the plurality of actuator means; Adjustment state output means for detecting and outputting the adjustment state of the predetermined actuator means among the plurality of actuator means; When the self-diagnosis mode is set by the diagnostic mode setting means, it is determined whether the image forming apparatus is normal or abnormal based on the status data given from the sensor means and the characteristic data, qualitative data and fault diagnosis knowledge stored in the storage means. a fault diagnosis means for determining whether the image forming means is abnormal and diagnosing its state; selection means for selecting the actuator means to be operated based on a comparison between the adjustment state of the actuator means given by the state output means and the adjustment range of the actuator set in the adjustment range setting means; A simulating means for simulating side effects that may occur when the actuator is actuated, and a simulation result of the simulating means for selecting the actuator selected by the selection means when there is no side effect. A self-diagnosis and self-repair system for an image forming apparatus, comprising: an actuator driving means for driving the image forming apparatus.