JPH04126214A - Mold - Google Patents
MoldInfo
- Publication number
- JPH04126214A JPH04126214A JP24686790A JP24686790A JPH04126214A JP H04126214 A JPH04126214 A JP H04126214A JP 24686790 A JP24686790 A JP 24686790A JP 24686790 A JP24686790 A JP 24686790A JP H04126214 A JPH04126214 A JP H04126214A
- Authority
- JP
- Japan
- Prior art keywords
- orifice
- manifold
- orifices
- runners
- large number
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002347 injection Methods 0.000 abstract description 5
- 239000007924 injection Substances 0.000 abstract description 5
- 239000012778 molding material Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2703—Means for controlling the runner flow, e.g. runner switches, adjustable runners or gates
- B29C45/2704—Controlling the filling rates or the filling times of two or more mould cavities by controlling the cross section or the length of the runners or the gates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2725—Manifolds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2725—Manifolds
- B29C2045/2733—Inserts, plugs, bushings
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明はプラスチックの射出成形用の金型、特に異形状
の製品を多数個取りする組取り用金型に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a mold for plastic injection molding, and particularly to an assembly mold for molding a large number of irregularly shaped products.
(従来の技術)
異形状の製品を多数個取りする組取り用金型においては
、各製品毎のキャビティの容量、形状が異なるため、射
出時に各キャビティに充填される材料の充填速度が異な
り、製品毎にパリができたり、充填不足による欠陥部が
できたりすることがある。(Prior art) In an assembly mold that takes a large number of irregularly shaped products, the capacity and shape of the cavities are different for each product, so the filling speed of the material filled into each cavity during injection is different. Each product may have cracks or defects due to insufficient filling.
(発明が解決しようとする課題)
特に、高い精度が要求される製品の成形においては、こ
の問題は重大で、高い精度が要求される製品の場合は特
にキャビティへの充填が正確に等しい条件で行われる必
要がある。(Problem to be solved by the invention) This problem is particularly serious in the molding of products that require high precision. needs to be done.
そのため、このような異形状の製品を多数個取りする組
取り用金型においては、キャビティに至る流路おいて、
各キャビティへの充填速度が等しくなるように材料の流
量を制御する手段が設けられることが望ましい。Therefore, in an assembly mold that takes a large number of such irregularly shaped products, in the flow path leading to the cavity,
Preferably, means are provided to control the flow rate of material so that each cavity is filled at an equal rate.
特に、DATやVH5の磁気テープカセットを構成する
上下一対のカセットハーフは細部の構造がおいて差があ
り、これを多数個取りの金型で成形するときには正確な
充填制御が要求される。In particular, the pair of upper and lower cassette halves that make up the DAT and VH5 magnetic tape cassettes have different structures in detail, and when molding them with a multi-cavity mold, accurate filling control is required.
そこで本発明は、異形状の製品を多数個取りする組取り
用金型において、各キャビティへの充填速度が等しくな
るようにキャビティに至る流路に、材料の流量を制御す
る手段が設けられた金型を提供することを目的とするも
のである。Therefore, the present invention provides a mold for assembling a large number of irregularly shaped products, in which a means for controlling the flow rate of material is provided in the flow path leading to the cavities so that the filling speed into each cavity is equal. The purpose is to provide molds.
(課題を解決するための手段)
本発明による金型は、ランナーから各キャビティに至る
マニホールドに、径の異なるオ・リフイスを交換可能に
設けてなることを特徴とするものである。(Means for Solving the Problems) The mold according to the present invention is characterized in that the manifold extending from the runner to each cavity is provided with exchangeable orifices having different diameters.
すなわち、内径の異なるオリフィスを多数用意して、こ
れらを各キャビティに至るマニホールドに交換可能に固
定し、テスト射出を繰り返すことにより各マニホールド
に最適の径のオリフィスを選択して各キャビティに等し
い充填速度で成形材料が充填されるようにすることを可
能にすることを特徴とするものである。In other words, a large number of orifices with different inner diameters are prepared, these are exchangeably fixed to the manifold leading to each cavity, and by repeating test injections, the orifice with the optimum diameter for each manifold is selected and the filling rate is equal to each cavity. It is characterized by making it possible to fill the molding material with the molding material.
このオリフィスは、好ましくは内径の部分の断面形状が
、軸を含む断面において内側に凸の曲線を描くようにな
っており、材料がこの部分に滞留することなく、流れや
すいようしている。Preferably, the cross-sectional shape of the inner diameter portion of this orifice is such that the cross-sectional shape of the inner diameter portion draws an inwardly convex curve in a cross section that includes the axis, so that the material does not remain in this portion and flows easily.
(作用および効果)
本発明による金型によれば、マニホールドに、径の異な
るオリフィスを交換可能に設けたので、テスト射出を繰
り返すことにより各マニホールドに最適の径のオリフィ
スを選択して各キャビティに等しい充填速度で成形材料
が充填されるようにすることができる。(Operations and Effects) According to the mold according to the present invention, the manifold is provided with orifices of different diameters so that the orifices with different diameters can be exchanged, so by repeating test injection, the orifice with the optimum diameter for each manifold is selected and applied to each cavity. It can be ensured that the molding material is filled at equal filling speeds.
(実 施 例) 以下、図面により本発明の実施例を詳細に説明する。(Example) Embodiments of the present invention will be described in detail below with reference to the drawings.
第1図は2個取りの金型の例を示すものであり、スプル
ー4から2つのキャビティ6.8のゲート6as 8a
に至るランナー10.12を形成するマニホールド14
に、2つのオリフィス20.22がそれぞれのランナー
1O112の流量を制御するために交換可能に設けられ
ている。この実施例では2つのランナー10.12のそ
れぞれにオリフィス20.22が設けられているが、2
個取りの場合は一方のみに設けてもよい。FIG. 1 shows an example of a two-cavity mold, with gates 6as 8a of two cavities 6.8 extending from sprue 4.
Manifold 14 forming runners 10.12 leading to
, two orifices 20.22 are replaceably provided to control the flow rate of each runner 1O112. In this example, each of the two runners 10.12 is provided with an orifice 20.22;
In the case of individual pieces, it may be provided only on one side.
本発明の要部であるオリフィスを設ける部分の詳細を片
方(オリフィス22)について第2図に示す。The details of the part where the orifice is provided, which is the main part of the present invention, are shown in FIG. 2 for one side (orifice 22).
前記マニホールド14の流M(ランナー12側)にオリ
フィス挿入穴24を設け、外形が一定で、オリフィスの
大きさのみが異なる多数のオリフィスの中から、最適な
オリフィス22をこの挿入穴24に前記マニホールド1
4の流路と一致するように挿入し、該オリフィス22を
この穴24にビス2Bで固定する。An orifice insertion hole 24 is provided in the flow M (runner 12 side) of the manifold 14, and an optimal orifice 22 is selected from among a large number of orifices that have a constant outer shape and differ only in orifice size and is inserted into this insertion hole 24 in the manifold. 1
4, and fix the orifice 22 in this hole 24 with screws 2B.
このビス26の螺着部28には螺条が形成され、このビ
ス2Bを外すことにより、該オリフィス22を取り換え
ることができる。該オリフィス22のオリフィスの径が
変わっても第3as 3bs 4as 4b図に示すよ
うに円筒形をした外形(外径と厚さ)は一定であり、オ
リフィスを交換してもそのオリフィス(内径)は前記マ
ニホールド14の流路と常に一致している。A thread is formed in the threaded portion 28 of this screw 26, and by removing this screw 2B, the orifice 22 can be replaced. Even if the orifice diameter of the orifice 22 changes, the cylindrical outer shape (outer diameter and thickness) remains constant as shown in Figures 3as 3bs 4as 4b, and even if the orifice is replaced, the orifice (inner diameter) remains the same. It always coincides with the flow path of the manifold 14.
これら第3as 3bs 4as 4b図および第5図
の斜視図に示すように、前記オリフィス22a122b
の内径部分は、その断面形状が、その中心軸を含む断面
において内側に凸の曲面を形成しており、材料が滑かに
流れるようにしている。As shown in the perspective views of these 3as 3bs 4as 4b and 5, the orifice 22a122b
The inner diameter portion of the tube has a cross-sectional shape that is convex inward in a cross section that includes the central axis, allowing the material to flow smoothly.
使用時は、内径の異なるオリフィスを多数用意して、こ
れらを前記マニホールド14に交換可能に固定し、オリ
フィスを変えてテスト射出を繰り返すことにより最適の
径のオリフィスを選択して決定し、前記マニホールド1
4に固定する。When in use, a large number of orifices with different inner diameters are prepared, these are exchangeably fixed to the manifold 14, and the orifice with the optimum diameter is selected and determined by repeating test injections with different orifices, and the orifice with the optimum diameter is selected and determined. 1
Fixed at 4.
なお、前記オリフィスの形状は円筒状に限定されるもの
ではなく、直方体その他各種の形状のものを使用するこ
とができる。Note that the shape of the orifice is not limited to a cylindrical shape, and various shapes such as a rectangular parallelepiped can be used.
第1図は、本発明による2個取りの金型の例を示す平面
図、
第2図は、その要部の拡大断面図、
第3a図は本発明に使用するオリフィスの一例を示す断
面図、
第3b図はその平面図、
第4a図は本発明に使用するオリフィスの径の異なる他
側を示す断面図、
第4b図はその平面図、
第5図は同オリフィスの斜視図である。
2・・・金型
4・・・スプルー
6.8・・・キャビティ
6a、 8a・・・ゲート
10.12・・・ランナー
14・・・マニホールド
22・・・オリフィス
第
図
第
図
第30図
第3b図
第40図
第4b図
第
図
平成02年
12月
日
平成02年
特
許
願
第246
号
発明の名称
金型
補正をする者
事件との関係Fig. 1 is a plan view showing an example of a two-cavity mold according to the present invention, Fig. 2 is an enlarged cross-sectional view of the main parts thereof, and Fig. 3a is a cross-sectional view showing an example of an orifice used in the present invention. , FIG. 3b is a plan view thereof, FIG. 4a is a sectional view showing the other side of the orifice used in the present invention having a different diameter, FIG. 4b is a plan view thereof, and FIG. 5 is a perspective view of the orifice. 2...Mold 4...Sprue 6.8...Cavity 6a, 8a...Gate 10.12...Runner 14...Manifold 22...Orifice Figure 30 Figure 3b Figure 40 Figure 4b Figure December 1990 Date of 1990 Patent Application No. 246 Name of the invention Relationship to the case of the person making the mold amendment
Claims (1)
ランナーから各キャビティに至るマニホールドに、径の
異なるオリフィスを交換可能に設けたことを特徴とする
金型。In assembly molds that produce a large number of irregularly shaped products,
A mold characterized by interchangeably providing orifices with different diameters on the manifold from the runner to each cavity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24686790A JPH04126214A (en) | 1990-09-17 | 1990-09-17 | Mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24686790A JPH04126214A (en) | 1990-09-17 | 1990-09-17 | Mold |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04126214A true JPH04126214A (en) | 1992-04-27 |
Family
ID=17154911
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24686790A Pending JPH04126214A (en) | 1990-09-17 | 1990-09-17 | Mold |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04126214A (en) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1110705A1 (en) * | 1999-12-20 | 2001-06-27 | Yazaki Corporation | Molding and tentatively retaining mold and method of molding and tentative retention |
WO2003008173A1 (en) * | 2001-07-18 | 2003-01-30 | Husky Injection Molding Systems Ltd. | Mixer bushing for injection molding machines |
EP2265426A1 (en) * | 2008-03-18 | 2010-12-29 | Husky Injection Molding Systems S.A. | A melt distribution apparatus for use in a hot runner and a related method for a balancing of melt flow |
CN102328400A (en) * | 2011-09-28 | 2012-01-25 | 凡嘉科技(无锡)有限公司 | Structure for adjusting flow balance in mould |
WO2012162222A1 (en) * | 2011-05-20 | 2012-11-29 | The Procter & Gamble Company | Non-naturally balanced feed system for an injection molding apparatus |
US8591219B1 (en) | 2012-05-02 | 2013-11-26 | The Procter & Gamble Company | Injection mold having a simplified evaporative cooling system |
US8757999B2 (en) | 2011-05-20 | 2014-06-24 | The Procter & Gamble Company | Alternative pressure control for a low constant pressure injection molding apparatus |
US8828291B2 (en) | 2011-05-20 | 2014-09-09 | The Procter & Gamble Company | Method for substantially constant pressure injection molding of thinwall parts |
US9089998B2 (en) | 2012-02-24 | 2015-07-28 | Imflux, Inc. | Injection mold having a simplified cooling system |
US9604398B2 (en) | 2012-11-08 | 2017-03-28 | Imflux Inc | Injection mold with fail safe pressure mechanism |
US9610721B2 (en) | 2012-11-21 | 2017-04-04 | Imflux Inc | Reduced size runner for an injection mold system |
US9707709B2 (en) | 2011-05-20 | 2017-07-18 | Imflux Inc | Method for injection molding at low, substantially constant pressure |
US10076861B2 (en) | 2011-05-20 | 2018-09-18 | Imflux Inc | Apparatus for injection molding at low constant pressure |
-
1990
- 1990-09-17 JP JP24686790A patent/JPH04126214A/en active Pending
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1110705A1 (en) * | 1999-12-20 | 2001-06-27 | Yazaki Corporation | Molding and tentatively retaining mold and method of molding and tentative retention |
WO2003008173A1 (en) * | 2001-07-18 | 2003-01-30 | Husky Injection Molding Systems Ltd. | Mixer bushing for injection molding machines |
EP2265426A1 (en) * | 2008-03-18 | 2010-12-29 | Husky Injection Molding Systems S.A. | A melt distribution apparatus for use in a hot runner and a related method for a balancing of melt flow |
EP2265426A4 (en) * | 2008-03-18 | 2011-03-23 | Husky Injection Molding | A melt distribution apparatus for use in a hot runner and a related method for a balancing of melt flow |
US9272452B2 (en) | 2011-05-20 | 2016-03-01 | Imflux, Inc. | Method and apparatus for substantially constant pressure injection molding of thinwall parts |
AU2012258945B2 (en) * | 2011-05-20 | 2016-02-11 | iMFLUX Inc. | Non-naturally balanced feed system for an injection molding apparatus |
US10076861B2 (en) | 2011-05-20 | 2018-09-18 | Imflux Inc | Apparatus for injection molding at low constant pressure |
US8757999B2 (en) | 2011-05-20 | 2014-06-24 | The Procter & Gamble Company | Alternative pressure control for a low constant pressure injection molding apparatus |
US8828291B2 (en) | 2011-05-20 | 2014-09-09 | The Procter & Gamble Company | Method for substantially constant pressure injection molding of thinwall parts |
US8911228B2 (en) | 2011-05-20 | 2014-12-16 | Imflux, Inc. | Non-naturally balanced feed system for an injection molding apparatus |
US9707709B2 (en) | 2011-05-20 | 2017-07-18 | Imflux Inc | Method for injection molding at low, substantially constant pressure |
WO2012162222A1 (en) * | 2011-05-20 | 2012-11-29 | The Procter & Gamble Company | Non-naturally balanced feed system for an injection molding apparatus |
CN102328400A (en) * | 2011-09-28 | 2012-01-25 | 凡嘉科技(无锡)有限公司 | Structure for adjusting flow balance in mould |
US9475211B2 (en) | 2012-02-24 | 2016-10-25 | Imflux Inc | Injection mold having a simplified cooling system |
US9089998B2 (en) | 2012-02-24 | 2015-07-28 | Imflux, Inc. | Injection mold having a simplified cooling system |
US9682505B2 (en) | 2012-05-02 | 2017-06-20 | Imflux Inc | Injection mold having a simplified evaporative cooling system or a simplified cooling system with exotic cooling fluids |
US8591219B1 (en) | 2012-05-02 | 2013-11-26 | The Procter & Gamble Company | Injection mold having a simplified evaporative cooling system |
US9604398B2 (en) | 2012-11-08 | 2017-03-28 | Imflux Inc | Injection mold with fail safe pressure mechanism |
US9610721B2 (en) | 2012-11-21 | 2017-04-04 | Imflux Inc | Reduced size runner for an injection mold system |
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