JPH04125010U - Wire extraction device - Google Patents
Wire extraction deviceInfo
- Publication number
- JPH04125010U JPH04125010U JP2756391U JP2756391U JPH04125010U JP H04125010 U JPH04125010 U JP H04125010U JP 2756391 U JP2756391 U JP 2756391U JP 2756391 U JP2756391 U JP 2756391U JP H04125010 U JPH04125010 U JP H04125010U
- Authority
- JP
- Japan
- Prior art keywords
- wire
- guide hole
- wire rod
- guide
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000605 extraction Methods 0.000 title abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 11
- 230000003028 elevating effect Effects 0.000 claims 2
- 230000007423 decrease Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Landscapes
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
(57)【要約】
【目的】 本考案は線材取出し装置のガイド孔の偏摩耗
による変形を防止してガイドダイスの寿命延長をはか
り、もって線材の断線、もつれを解消して常に円滑な取
出しを可能とした線材の取出し装置を提供する。
【構成】 本考案の線材取出し装置は、キャリアに積載
したコイル状線材の積層体の上端から線材をキャリア軸
方向に引き上げ昇降アームに取付けたガイド孔部材のガ
イド孔を通して線材の取出しを行う装置であって、前記
ガイド孔部材は線材のガイド孔を有するガイドダイスと
該ガイドダイスを水平面内で回動自在にゆとりをもって
収納する収納ケースとからなることを特徴とする。
(57) [Summary] [Purpose] The present invention aims to extend the life of the guide die by preventing deformation due to uneven wear of the guide hole of the wire rod take-out device, thereby eliminating breakage and tangles of the wire rod, and ensuring smooth removal at all times. To provide a wire extraction device that makes it possible to take out wire rods. [Structure] The wire rod take-out device of the present invention is a device that pulls up the wire rod from the upper end of a stack of coiled wire rods loaded on a carrier in the axial direction of the carrier and takes out the wire rod through the guide hole of the guide hole member attached to the lifting arm. The guide hole member is characterized in that it consists of a guide die having a wire guide hole and a storage case that accommodates the guide die so as to be rotatable in a horizontal plane with ample space.
Description
【0001】0001
本考案はキャリアに積載したコイル状線材の取出し装置に関する。 The present invention relates to a device for taking out a coiled wire loaded on a carrier.
【0002】0002
例えば溶接用ワイヤの製造工程においては、線材を一旦キャリアにコイル形状 を保持して積載し、次いでこのキャリアを次工程へ移動し、そこで線材取出し装 置によって線材をキャリア軸方向に引き上げて取出し伸線等の処理を施すことが 行われる。 For example, in the manufacturing process of welding wire, the wire is first placed in a carrier to form a coil. The carrier is then moved to the next process, where it is loaded with a wire removal device. Depending on the position, the wire can be pulled up in the axial direction of the carrier and taken out for processing such as wire drawing. It will be done.
【0003】 この線材取出し装置として、支柱から水平方向に突出する昇降可能なアームの 先端に線材のガイド孔を設け、このガイド孔の真下に、コイル状線材を積載した キャリアを位置させ、コイル状線材の積層体上端から線材を順次キャリア軸方向 に引き上げてガイド孔を通して取出しを行う装置が知られている。0003 This wire extraction device uses a liftable arm that protrudes horizontally from the support. A wire guide hole is provided at the tip, and a coiled wire is loaded directly below this guide hole. Position the carrier and move the wires sequentially in the axial direction of the carrier from the top end of the stack of coiled wires. A device is known that pulls up the material and takes it out through a guide hole.
【0004】0004
このような竪型の線材取出し装置では従来線材ガイド孔を固定していた。すな わち図3に示すように線材4のガイド孔5を有するガイドダイス1をアーム先端 に取付けた収納ケース2に収納しボルト3で締め付けて固定していた。 ところが線材4をガイドするガイドダイス1を固定して設けた場合、引き上げ られる線材4の激しい動きにより図4に示すようにガイド孔5が経時的に偏摩耗 して変形し狭隘な溝5aを形成するようになる。こうしてガイドダイス1のガイ ド孔5に狭隘な溝5aが形成されると、高速で引上げられる線材は溝5aにくい 込んで断線、もつれ等を頻発するようになる。従って従来の取出し装置ではガイ ドダイス1の交換を頻繁に行うことを余儀なくされ設備稼働率の低下を招いてい た。 In such a vertical wire rod take-out device, the wire guide hole has conventionally been fixed. sand That is, as shown in Fig. 3, the guide die 1 having the guide hole 5 of the wire rod 4 is It was stored in a storage case 2 attached to the holder and secured by tightening bolts 3. However, if the guide die 1 that guides the wire rod 4 is fixedly provided, the wire rod 4 cannot be pulled up. As shown in FIG. 4, the guide hole 5 wears unevenly over time due to the violent movement of the wire rod 4. It deforms and forms a narrow groove 5a. In this way, the guide die 1 guide If a narrow groove 5a is formed in the hole 5, it is difficult for the wire to be pulled up at high speed to fit into the groove 5a. As a result, wire breakage, tangles, etc. will occur frequently. Therefore, conventional extraction devices We are forced to frequently replace die 1, which leads to a decline in equipment operating rate. Ta.
【0005】 この考案は上記した従来の線材取出し装置の改良に係るものであって、ガイド ダイスのガイド孔の偏摩耗による変形を防止して寿命延長をはかり、もって線材 の断線、もつれ等を解消し常に円滑な取出しが実現できる線材の取出し装置を提 供することを目的とする。[0005] This invention is related to the improvement of the conventional wire extraction device mentioned above, and is based on the guide By preventing deformation due to uneven wear of the guide hole of the die, we aim to extend the life of the wire rod. We propose a wire extraction device that eliminates wire breakage, tangles, etc., and allows smooth extraction at all times. The purpose is to provide
【0006】[0006]
この目的を達成する本考案の線材取出し装置は、キャリアに積載したコイル状 線材の積層体の上端から線材をキャリア軸方向に引き上げて昇降アームに取付け たガイド孔部材のガイド孔を通して線材の取出しを行う装置であって、前記ガイ ド孔部材は線材のガイド孔を有するガイドダイスと該ガイドダイスを水平面内で 回動自在にゆとりをもって収納する収納ケースとからなることを特徴とする。 The wire extraction device of the present invention achieves this purpose. Pull up the wire from the top end of the wire stack in the axial direction of the carrier and attach it to the lifting arm. A device for taking out a wire rod through a guide hole of a guide hole member, wherein the wire is taken out through a guide hole of a guide hole member. The hole member includes a guide die having a wire guide hole and the guide die in a horizontal plane. It is characterized by consisting of a storage case that can be freely rotated and stored with ample space.
【0007】[0007]
この考案では線材のガイド孔を有するガイドダイスを回動自在にゆとりをもっ て収納ケースに収納している。従ってガイドダイスは線材の動きにともなって回 動するようになるから、線材とガイド孔がこすれることによるガイド孔の偏摩耗 は抑制される。 In this design, the guide die with the guide hole for the wire rod can be rotated freely. It is stored in a storage case. Therefore, the guide die rotates as the wire moves. As the wire moves, the wire rod and guide hole rub against each other, causing uneven wear of the guide hole. is suppressed.
【0008】[0008]
以下図面に示す実施例に基いて本考案を説明する。 図1は取出し装置の全体を示すもので、図1において6は支柱、7は支柱6の 一側に設けた昇降アーム、昇降アーム7の先端には上昇してきた線材4を通すた めのガイド孔を有するガイド孔部材8が取付けられている。 The present invention will be explained below based on embodiments shown in the drawings. Figure 1 shows the entire take-out device. In Figure 1, 6 is a column, and 7 is a column A lifting arm is provided on one side, and the tip of the lifting arm 7 is for passing the wire 4 that has risen. A guide hole member 8 having a second guide hole is attached.
【0009】 昇降アーム7は支柱6に嵌合した昇降アーム7の支持部材9をエアーシリンダ 10を介してチェーン11により釣支することにより昇降可能になっている。1 2はエアーシリンダ10の伸縮ピストンロッド13の先端に取付けられたローラ 、14は支柱6の上端に取付けられたローラで、このローラ12、14はチェー ン11の方向転換用ローラである。[0009] The lifting arm 7 connects the supporting member 9 of the lifting arm 7 fitted to the column 6 with an air cylinder. It can be raised and lowered by being suspended by a chain 11 via a chain 10. 1 2 is a roller attached to the tip of the telescopic piston rod 13 of the air cylinder 10. , 14 are rollers attached to the upper end of the support column 6, and these rollers 12 and 14 are connected to the chain. This is a roller for changing the direction of the engine 11.
【0010】 15a、15b、15c、15dはガイドローラ、16はガイド孔部材8から 下方にラッパ状に開いてアーム7に設けられたガイド柵、17はガイド孔部材8 のガイド孔の下方に配置されコイル状線材の積層体18を積載したキャリアであ る。キャリア17のキャリア軸19の頂部には逆円錐形状をした上昇する線材4 のしぼり込みを防止するためのガイドリング部材20が装着されている。0010 15a, 15b, 15c, 15d are guide rollers, 16 is from the guide hole member 8 A guide fence 17 is provided on the arm 7 and opens downward like a trumpet, and reference numeral 17 indicates a guide hole member 8. The carrier is placed below the guide hole of the carrier and is loaded with a laminate 18 of coiled wire. Ru. At the top of the carrier shaft 19 of the carrier 17, there is an ascending wire rod 4 having an inverted conical shape. A guide ring member 20 is attached to prevent squeezing.
【0011】 21はフォークリフトで、フォークリフト21の2条のフォーク21Aはキャ リア17に積載されたコイル状線材の積層体18をすくい上げワイヤ4の取出し による積層体18の高さの減少にともなって上昇し、ガイド孔部材8と積層体1 8上端との距離Hを一定にする。22は光学式のレベルセンサで上限レベルセン サ22aと下限レベルセンサ22bとからなり、積層体18の上端位置がレベル センサ22の検出範囲、すなわちセンサ22aと22bの検出レベル間からはず れたときこれを検出し、フォークリフト21の昇降モータに制御器を介して上昇 信号、停止信号を発信し積層体18の上端が常にレベルセンサ22の検出範囲内 にあるようにフォーク21Aを駆動させる。ガイド孔部材8と積層体18上端と の距離Hを一定にするのは、この間で線材4は旋回しながら上昇するが、距離H が大きすぎると線材の旋回半径が過大になったり、線材の上昇に乱れを生じたり し、逆に小さすぎるとキャリア軸に巻付くように絞り込まれてからみ、もつれを 誘発することから距離Hを線材が無理なく円滑に引き上げられる適正な所定の距 離に維持する。[0011] 21 is a forklift, and the two forks 21A of the forklift 21 are Scoop up the coiled wire stack 18 loaded on the rear 17 and take out the wire 4 As the height of the laminate 18 decreases, the guide hole member 8 and the laminate 1 rise. 8. Keep the distance H to the top end constant. 22 is an optical level sensor with an upper limit level sensor. It consists of a sensor 22a and a lower limit level sensor 22b, and the upper end position of the stacked body 18 is at the level. It should be within the detection range of the sensor 22, that is, between the detection levels of the sensors 22a and 22b. This is detected when the forklift 21 lifts up via the controller. A signal and a stop signal are sent, and the upper end of the laminate 18 is always within the detection range of the level sensor 22. Drive the fork 21A as shown in . The guide hole member 8 and the upper end of the laminate 18 The reason for keeping the distance H constant is that during this period the wire rod 4 rises while turning, but the distance H If it is too large, the turning radius of the wire rod will become excessive or the wire rod will rise erratically. On the other hand, if it is too small, it will wrap around the carrier shaft and become tangled. Therefore, the distance H must be set to an appropriate predetermined distance that allows the wire to be pulled up easily and smoothly. Keep it separate.
【0012】 フォーク21A上のコイル状線材が引き上げられてなくなったらフォーク21 Aを下限位置まで下降して矢印のように後退し、空のキャリアの搬出と次のコイ ル状線材を積載したキャリアの搬入を行ない、前回と同様の動作を繰り返す。こ のとき新旧両キャリアのコイル状線材の始終端部は溶接して接続しておくから線 材4の取出しは途切れない。0012 When the coiled wire on the fork 21A is pulled up and disappears, the fork 21 Lower A to the lower limit position and move backwards as shown by the arrow to take out the empty carrier and place the next coil. A carrier loaded with loop-shaped wire rods is carried in, and the same operation as last time is repeated. child In this case, the starting and ending ends of the coiled wire rods of both the old and new carriers are connected by welding. The removal of material 4 is continuous.
【0013】 図2は昇降アームに取付けたガイド孔部材8の一例を示す。ガイド孔部材8は 線材4がゆとりをもって貫通する程度の孔径のガイド孔5を有するガイドダイス 1と、このガイドダイス1をゆとりをもって収納し、ガイド孔5に対応する位置 に貫通孔を有する収納ケース23とからなる。収納ケース23はガイドダイス1 の外径、高さを超える内径(例えば、ガイドダイス外径よりも4mm大きい)、高 さ(例えば、ガイドダイス高さより4mm高い)を有する収納ケース本体23aと 本体23aにボルト24で固定する蓋板23bとからなる。このような収納ケー ス23内にガイドダイス1を図2に示すようにゆとりをもって、つまり水平面内 で回動自在に収納しているので、線材4がガイド孔5を通過するときガイドダイ ス1は旋回しながら上昇する線材5の動きにともなって回動するようになる。従 って線材4とガイド孔面との摩擦は小さくなるから線材がこすれることによるガ イド孔の偏摩耗を抑制できる。[0013] FIG. 2 shows an example of the guide hole member 8 attached to the lifting arm. The guide hole member 8 is A guide die having a guide hole 5 having a diameter that allows the wire rod 4 to pass through it with ease. 1 and this guide die 1 are housed with enough space and placed in the position corresponding to the guide hole 5. and a storage case 23 having a through hole. Storage case 23 contains guide die 1 outer diameter, inner diameter that exceeds the height (e.g. 4 mm larger than the guide die outer diameter), height (for example, 4 mm higher than the guide die height). It consists of a cover plate 23b fixed to the main body 23a with bolts 24. A storage case like this Place the guide die 1 in the space 23 with some clearance, that is, in a horizontal plane, as shown in Figure 2. Since the wire rod 4 is rotatably stored in the guide die when it passes through the guide hole 5, The wire rod 1 comes to rotate with the movement of the wire rod 5, which rises while turning. subordinate Therefore, the friction between the wire rod 4 and the guide hole surface becomes smaller, so there is no gas caused by rubbing of the wire rod. Uneven wear of the id hole can be suppressed.
【0014】[0014]
以上説明したこの考案の線材取出し装置によれば、ガイドダイスのガイド孔の 偏摩耗の発生は抑制されるので、この偏摩耗によるガイド孔の変形に起因する線 材のからみ、もつれ、断線等は極めて少なくなる。よって作業者の負担が軽減さ れるとともに、設備稼働率の低下を防止できる。 According to the wire rod extraction device of this invention explained above, the guide hole of the guide die is Since the occurrence of uneven wear is suppressed, lines caused by deformation of the guide hole due to uneven wear are The occurrence of tangles, tangles, wire breaks, etc. of materials is extremely reduced. Therefore, the burden on the worker is reduced. At the same time, it is possible to prevent a decline in equipment operating rate.
【図1】線材取出し装置の全体側面図である。FIG. 1 is an overall side view of a wire extraction device.
【図2】本考案のガイド孔部材の実施例を示す断面図で
ある。FIG. 2 is a sectional view showing an embodiment of the guide hole member of the present invention.
【図3】従来のガイド孔部材を示す断面図である。FIG. 3 is a sectional view showing a conventional guide hole member.
【図4】ガイド孔ダイスが偏摩耗した状態を示す斜視図
である。FIG. 4 is a perspective view showing a state in which the guide hole die is unevenly worn.
1 ガイドダイス 4 線材 5 ガイド孔 7 昇降アーム 8 ガイド孔部材 17 キャリア 18 コイル状線材の積層体 19 キャリア軸 23 収納ケース 23a 収納ケースの本体 23b 収納ケースの蓋板 1 Guide dice 4 Wire rod 5 Guide hole 7 Lifting arm 8 Guide hole member 17 Career 18 Coiled wire laminate 19 Career axis 23 Storage case 23a Main body of storage case 23b Storage case lid plate
Claims (1)
体の上端から線材をキャリア軸方向に引き上げ昇降アー
ムに取付けたガイド孔部材のガイド孔を通して線材の取
出しを行う装置であって、前記ガイド孔部材は線材のガ
イド孔を有するガイドダイスと該ガイドダイスを水平面
内で回動自在にゆとりをもって収納する収納ケースとか
らなることを特徴とする線材取出し装置。1. A device for pulling up a wire rod from the upper end of a stack of coiled wire rods loaded on a carrier in the carrier axial direction and taking out the wire rod through a guide hole of a guide hole member attached to an elevating arm, the wire rod being taken out through a guide hole of a guide hole member attached to an elevating arm. A wire rod extracting device characterized in that the member comprises a guide die having a wire guide hole and a storage case that stores the guide die so as to be rotatable in a horizontal plane with ample space.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991027563U JP2508045Y2 (en) | 1991-04-22 | 1991-04-22 | Wire removal device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991027563U JP2508045Y2 (en) | 1991-04-22 | 1991-04-22 | Wire removal device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04125010U true JPH04125010U (en) | 1992-11-13 |
JP2508045Y2 JP2508045Y2 (en) | 1996-08-21 |
Family
ID=31911828
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1991027563U Expired - Lifetime JP2508045Y2 (en) | 1991-04-22 | 1991-04-22 | Wire removal device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2508045Y2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102458703A (en) * | 2009-06-03 | 2012-05-16 | 株式会社普利司通 | Wire winding-off auxiliary device |
JP2019112130A (en) * | 2017-12-26 | 2019-07-11 | 大王製紙株式会社 | Sanitary thin paper storage container |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110817596A (en) * | 2019-12-04 | 2020-02-21 | 芜湖航天特种电缆厂股份有限公司 | Preheating device before cable rolling |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58155610A (en) * | 1982-03-11 | 1983-09-16 | 東芝テック株式会社 | Switch |
JPS62150061A (en) * | 1985-12-25 | 1987-07-04 | Hitachi Ltd | Regulation mechanism for fuel flow rate in main passage of carburetor |
-
1991
- 1991-04-22 JP JP1991027563U patent/JP2508045Y2/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58155610A (en) * | 1982-03-11 | 1983-09-16 | 東芝テック株式会社 | Switch |
JPS62150061A (en) * | 1985-12-25 | 1987-07-04 | Hitachi Ltd | Regulation mechanism for fuel flow rate in main passage of carburetor |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102458703A (en) * | 2009-06-03 | 2012-05-16 | 株式会社普利司通 | Wire winding-off auxiliary device |
US8931726B2 (en) | 2009-06-03 | 2015-01-13 | Bridgestone Corporation | Wire winding-off auxiliary device |
CN102458703B (en) * | 2009-06-03 | 2016-04-20 | 株式会社普利司通 | The uncoiling servicing unit of wire rod |
JP2019112130A (en) * | 2017-12-26 | 2019-07-11 | 大王製紙株式会社 | Sanitary thin paper storage container |
Also Published As
Publication number | Publication date |
---|---|
JP2508045Y2 (en) | 1996-08-21 |
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