JPH04119980A - Carbon-containing refractory applied with oxidation resistance - Google Patents

Carbon-containing refractory applied with oxidation resistance

Info

Publication number
JPH04119980A
JPH04119980A JP23912590A JP23912590A JPH04119980A JP H04119980 A JPH04119980 A JP H04119980A JP 23912590 A JP23912590 A JP 23912590A JP 23912590 A JP23912590 A JP 23912590A JP H04119980 A JPH04119980 A JP H04119980A
Authority
JP
Japan
Prior art keywords
carbon
glass
refractory
containing refractory
alkoxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP23912590A
Other languages
Japanese (ja)
Inventor
Katsumi Uchinokura
内之倉 克已
Hatsuo Taira
初雄 平
Kinji Kanematsu
兼松 勤治
Seiji Hanagiri
誠司 花桐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP23912590A priority Critical patent/JPH04119980A/en
Publication of JPH04119980A publication Critical patent/JPH04119980A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To prevent the local oxidation of a carbon-contg. refractory when preheated by impregnating the refractory with a metal alkoxide, hydrolyzing the alkoxide and then applying a vitreous antioxidant on the surface. CONSTITUTION:A carbon-contg. refractory (e.g. Al2O3-C) is impregnated with a metal alkoxide (e.g. ZrSiO4 alkoxide) in vacuum or by dipping, the alkoxide is cured and then hydrolyzed at <=200 deg.C, and then a vitreous antioxidant (e.g. Na2O, K2O, Al2O3, SiO2 and ZrO2 as the constituent) is sprayed on the surface.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、浸漬ノズル、ロングノズル等予熱をして使用
する製鋼用炭素含有耐火物において、予熱時の雰囲気温
度600℃〜1400℃の範囲で酸化による損耗をする
ことなく好適に使用しろる炭素含有耐火物に関するもの
である。
Detailed Description of the Invention (Industrial Field of Application) The present invention is directed to carbon-containing refractories for steel making that are used after preheating, such as immersion nozzles and long nozzles, and which are used at ambient temperatures in the range of 600°C to 1400°C during preheating. The present invention relates to a carbon-containing refractory that can be suitably used in industrial applications without suffering damage due to oxidation.

(従来の技術) 従来、この種の炭素含有耐火物は、鋳造初期の熱衝撃に
対するスポーリング防止として予熱されている。このた
め、予熱時の酸化防止対策には、これら耐火物の表面に
ガラスを主成分とする酸化防止剤が刷毛塗り、またはス
プレー塗布されて使用されていた。これらの酸化防止剤
の材料組成や塗布方法なども種々検討されており、例え
ば、特開昭54−47712号公報では、炭素質耐火物
表面にSin、を主成分とする被覆層とさらにその表面
にSin、、An20a + K20 + N 820
1B20、を含有する被覆層を積層させることにより、
予熱時に炭素含有耐火物表面にガラス層が被覆され、酸
素との接触が遮断される等が報告されている。
(Prior Art) Conventionally, this type of carbon-containing refractory is preheated to prevent spalling against thermal shock at the initial stage of casting. Therefore, as a measure to prevent oxidation during preheating, an antioxidant containing glass as a main component has been applied by brushing or spraying onto the surface of these refractories. Various studies have been conducted on the material composition and application method of these antioxidants. For example, in Japanese Patent Application Laid-Open No. 54-47712, a coating layer containing Sin as a main component on the surface of a carbonaceous refractory and a coating layer on the surface Sin,, An20a + K20 + N 820
By laminating a coating layer containing 1B20,
It has been reported that the surface of carbon-containing refractories is coated with a glass layer during preheating, blocking contact with oxygen.

(発明が解決しようとする課題) これらガラス系酸化防止剤は、均質に被覆が行われてい
れば効果は発揮されるが、1200℃以上での予熱時に
炭素の濡れ性の悪さに起因するガラスの凝集等が発生す
ると被覆層が一部破れ炭素含有耐火物の局部酸化が発生
し、著しい時には実際の使用時に耐火物の剥離あるいは
破損につながる。また、浸漬ノズルにおいては酸化損耗
により生じた耐火物表面に鋼中のアルミナが付着・析出
し、ノズル内孔閉塞を起こすことがある。
(Problems to be Solved by the Invention) These glass-based antioxidants are effective if coated homogeneously, but the glass-based antioxidants are effective when coated uniformly, but the glass-based antioxidants are effective when coated uniformly. When agglomeration occurs, the coating layer is partially torn and local oxidation of the carbon-containing refractory occurs, which in severe cases leads to peeling or breakage of the refractory during actual use. In addition, in a submerged nozzle, alumina in the steel may adhere and precipitate on the refractory surface caused by oxidative wear, causing nozzle inner hole clogging.

従って、本発明は600〜1400℃の範囲で良好な耐
酸化性を付与する金属アルコキシドを含浸した高耐酸化
性炭素含有耐火物を提供することにある、 (課題を解決するための手段) 本発明は、浸漬ノズル、ロングノズル等予熱をして使用
する製鋼用炭素含有耐火物において、予熱時の雰囲気温
度600℃〜1400℃の範囲で好適に使用できる耐酸
化性を有する炭素含有耐火物を開発すべく、研究を進め
た結果、従来のガラスを主成分とする酸化防止剤を塗布
した炭素含有耐火物の酸化損耗メカニズムを解明し、そ
の知見に基づき、高耐酸化性の炭素含有耐火物を発明し
たものである。
Therefore, the present invention is to provide a highly oxidation-resistant carbon-containing refractory impregnated with a metal alkoxide that provides good oxidation resistance in the range of 600 to 1400°C. The present invention provides carbon-containing refractories for steel manufacturing that are used after preheating, such as immersion nozzles and long nozzles, and which have oxidation resistance and can be used suitably at an ambient temperature in the range of 600°C to 1400°C during preheating. As a result of our research, we clarified the oxidation loss mechanism of conventional carbon-containing refractories coated with antioxidants mainly composed of glass, and based on that knowledge, we developed highly oxidation-resistant carbon-containing refractories. was invented.

即ち、本発明は、炭素含有耐火物への含浸剤として金属
アルコキシドを用い、含浸後の炭素含有耐火物を200
℃以下の温度で加水分解させ、さらにその表面にガラス
系酸化防止剤を塗布したことな特徴とする耐酸化性処理
を施した炭素含有耐火物である。
That is, in the present invention, a metal alkoxide is used as an impregnating agent for a carbon-containing refractory, and the carbon-containing refractory after impregnation is
It is a carbon-containing refractory that has been subjected to oxidation-resistant treatment, which is characterized by being hydrolyzed at temperatures below °C and further coated with a glass-based antioxidant.

以下に、本発明の内容について説明する。The content of the present invention will be explained below.

AQ203−CやZr02−C等の炭素含有耐火物にお
いては、酸素あるいは水蒸気と400’C以上の温度で
炭素の酸化が開始する。予熱時の酸化防止対策としては
、Na2O,に20.AQ2031 S j○、、Zr
O2を構成成分とするガラス系酸化防止剤を塗布し、6
00℃以上でこれを溶融させ炭素含有耐火物表面を被覆
する手法がとられている。
In carbon-containing refractories such as AQ203-C and Zr02-C, oxidation of carbon starts when exposed to oxygen or water vapor at a temperature of 400'C or higher. As a measure to prevent oxidation during preheating, use Na2O, 20. AQ2031 S j○,, Zr
Apply a glass-based antioxidant containing O2 as a component, and
A method has been adopted in which the carbon-containing refractory surface is coated by melting it at a temperature of 00° C. or higher.

しかし、この方法は均質にガラス被膜が形成されていれ
ば良いが、ガラスの凝集が発生するとガラス被膜が一部
破れ、局部酸化が起こり、炭素含有耐火物の剥離・破損
が生じる。
However, although this method suffices as long as the glass coating is formed homogeneously, when agglomeration of the glass occurs, the glass coating partially breaks, local oxidation occurs, and the carbon-containing refractory material peels off and breaks.

このことから、酸化防止剤として必要な機能は炭素含有
耐火物との濡れ性が良いことであり、そのためには酸化
防止剤が均一に炭素含有耐火物の表面、濡れ性の悪い炭
素及び開気孔を被覆し、外部からの酸素侵入を遮断する
ことが重要である。
From this, the necessary function of an antioxidant is to have good wettability with carbon-containing refractories, and for that purpose, the antioxidant must be uniformly distributed over the surface of the carbon-containing refractory, the carbon with poor wettability, and the open pores. It is important to cover the material to prevent oxygen from entering from the outside.

そこで本発明では、炭素含有耐火物とガラス系酸化防止
剤との間の濡れ性を向上させるために結合剤を設けるこ
とを考えた。この結合剤としては、炭素含有耐火物の細
気孔まで浸透し易く、−炭素含有耐火物の表面に均質な
被膜を形成するもの、高温まで熱的に安定なものが望ま
しい。
Therefore, in the present invention, we considered providing a binder in order to improve the wettability between the carbon-containing refractory and the glass-based antioxidant. The binder is preferably one that easily penetrates into the pores of the carbon-containing refractory, forms a homogeneous film on the surface of the carbon-containing refractory, and is thermally stable up to high temperatures.

そこで5本発明者らは、この考えから結合剤として液体
で炭素含有耐火物に浸透し易く、かつ予熱時にセラミッ
クス被膜を形成するセラミックゾルの含浸及びアルコー
ル分散の金属アルコキシドの含浸を試みた。炭素含有耐
火物と5in2.Zr5in4.AQ、○1.ZrO,
をそれぞれ含有するセラミックゾル、金属アルコキシド
との濡れ性(含浸性)を調べたところ、 いずれのセラ
ミックスゾルと炭素含有耐火物との接触角が60〜70
°であったのに対し、金属アルコキシドの場合瞬時に金
属アルコキシドは炭素含有耐火物に浸透し、炭素含有耐
火物に対して良好な濡れ性を示した。この金属アルコキ
シドの良好な濡れ性は、金属アルコキシドが炭素含有耐
火物に対して密着性が良く均一なセラミックス被膜を形
成することを意味するものである。このことから、結合
剤としては炭素含有耐火物との濡れ性が良いアルコール
分散の金属アルコキシドが好ましい。
Based on this idea, the present inventors attempted impregnation with a ceramic sol and an alcohol-dispersed metal alkoxide as a binder, which easily penetrates carbon-containing refractories as a liquid and forms a ceramic film during preheating. Carbon-containing refractory and 5in2. Zr5in4. AQ, ○1. ZrO,
When we investigated the wettability (impregnability) of ceramic sol and metal alkoxide containing each of
In contrast, in the case of metal alkoxide, the metal alkoxide instantly penetrated into the carbon-containing refractory and showed good wettability to the carbon-containing refractory. This good wettability of the metal alkoxide means that the metal alkoxide forms a uniform ceramic coating with good adhesion to the carbon-containing refractory. For this reason, the binder is preferably an alcohol-dispersed metal alkoxide that has good wettability with the carbon-containing refractory.

含浸方法については、真空含浸、あるいは浸漬含浸のい
ずれでもガラス系酸化防止剤の溶融状態及び濡れ性には
問題なく、含浸方法はとくに限定しない。
Regarding the impregnation method, either vacuum impregnation or immersion impregnation can be used without any problem in the melting state and wettability of the glass antioxidant, and the impregnation method is not particularly limited.

含浸後は養生することが望ましく、養生終了後200℃
以下の温′度で熱処理を行い、金属アルコキシドの加水
分解反応を起こさせ、数nIn程度の微細な金属水酸化
物が生成し、これが予熱時の昇温段階で酸化物系セラミ
ックス被膜となり、炭素含有耐火物とガラス系酸化防止
剤との結合剤として寄与する。ここで、加水分解の温度
が200℃を超えると、溶液の突沸が起こり、含浸量が
低減する。従って本発明においては加水分解の温度を2
00℃以下に制限した。
After impregnation, it is desirable to cure the temperature at 200°C.
Heat treatment is performed at the following temperature to cause a hydrolysis reaction of the metal alkoxide, and a fine metal hydroxide of several nIn size is generated. Contributes as a binder between the contained refractory and the glass-based antioxidant. Here, when the hydrolysis temperature exceeds 200° C., bumping of the solution occurs and the amount of impregnation is reduced. Therefore, in the present invention, the hydrolysis temperature is set to 2.
The temperature was limited to below 00°C.

ガラス系酸化防止剤の塗布については、従来の方法で良
く、とくに限定しない。本発明で使用する金属アルコキ
シド種としては、ガラス系酸化防止剤とセラミックス被
膜との濡れ性、さらには密層性を良くさせる必要性から
ガラス系酸化防止剤の構成成分であるSiO2,ZrS
iO4,AQzO3+Zr○2,3AQ203・2Si
O2などを含むものが望ましい。
The glass-based antioxidant may be applied by any conventional method and is not particularly limited. The metal alkoxide species used in the present invention include SiO2 and ZrS, which are constituent components of the glass-based antioxidant, in order to improve the wettability between the glass-based antioxidant and the ceramic film, as well as the need to improve the layer density.
iO4,AQzO3+Zr○2,3AQ203・2Si
It is preferable to use one containing O2 or the like.

(実施例) 本発明の実施例として、 ZrSiO4アルコキシドを
含浸したときの試験結果を以下に示す。
(Example) As an example of the present invention, test results when impregnated with ZrSiO4 alkoxide are shown below.

4− OX 40 X 160 anで嵩密度2.24
、気孔率15.5%のAQ20.−C質耐火物に、 Z
rSiO4アルコキシドを減圧下(5mnHg)で30
分間真空含浸し150℃で24時間熱処理したAQ20
、−C質耐火物に、 さらにガラス系酸化防止剤を吹き
付は塗布したもの(実施例1)、 zrSiO。
4- Bulk density 2.24 at OX 40 x 160 an
, AQ20. with a porosity of 15.5%. -C grade refractories, Z
rSiO4 alkoxide under reduced pressure (5 mnHg) for 30 min.
AQ20 vacuum impregnated for minutes and heat treated at 150℃ for 24 hours
, -C grade refractory further coated with a glass-based antioxidant (Example 1), zrSiO.

アルコキシドを室温で10分間浸漬含浸し150℃で2
4時間熱処理したAQ、03−C質耐火物に、さらにガ
ラス系酸化防止剤を吹き付は塗布したもの(実施例2)
、直接ガラス系酸化防止剤を吹き付は塗布したもの(従
来例1)を、それぞれ1400℃、3時間、大気中で暴
露試験を実施した。
The alkoxide was immersed for 10 minutes at room temperature and then heated to 150℃ for 2 hours.
AQ, 03-C refractories heat-treated for 4 hours and further sprayed with a glass-based antioxidant (Example 2)
and those to which a glass-based antioxidant was directly sprayed (Conventional Example 1) were subjected to an exposure test in the atmosphere at 1400° C. for 3 hours.

ここで、zrSiO,アルコキシドとはイソプロパツー
ル溶液中に10%Zr5i(OC,H,、)4金属アル
コキシドを含有しさらに外掛け0.03 重量%の水分
を添加した溶液である。
Here, zrSiO, alkoxide is a solution containing 10% Zr5i(OC,H,,)4 metal alkoxide in an isopropanol solution and further adding 0.03% by weight of water.

暴露試験前後の各試験片の室温三点曲げ強度の比(強度
低下率)の測定結果を第1図に示す。暴露試験後の各試
験片の酸化層の厚みを測定結果を第2図に示す。 これ
らの結果から、ZrSiO4アルコキシドを真空含浸し
たもの(実施例1)及び浸漬含浸したもの(実施例2)
は、ガラス系酸化防止剤のみを塗布したもの(従来例1
)に比べて強度はほとんど低下せず材料の強度が維持さ
れていた。本発明の実施例1,2の酸化層の厚みは小さ
く、それは0.5nn以下であった。また、第3〜5図
に実施例1,2、従来例1の暴露試験後の断面ミクロ写
真の写生図をそれぞれ示す。実施例1(第3図)、2(
第4図)についてはガラス層2はAl2O2−C質耐火
物1に良く濡れており、はぼ均一なガラス層2が形成さ
れていた。以上の結果から、炭素含有耐火物に金属アル
コキシドを真空含浸あるいは浸漬含浸し、さらにその表
面にガラス系酸化防止剤を塗布することにより、炭素含
有耐火物の酸化進行を防止し耐火物の強度を維持できる
ことが判明した。一方、従来例1(第5図)については
、ガラス層2の形成がwl察されたが濡れ性の悪さに起
因するガラス層2の縦亀裂あるいはピンホールから侵入
した酸素による脱炭層3が認められた。
Figure 1 shows the measurement results of the ratio of three-point bending strength at room temperature (strength reduction rate) of each test piece before and after the exposure test. Figure 2 shows the results of measuring the thickness of the oxidized layer of each test piece after the exposure test. From these results, it was found that ZrSiO4 alkoxide was vacuum impregnated (Example 1) and immersion impregnated (Example 2).
is the one coated with only glass-based antioxidant (conventional example 1)
), the strength of the material was maintained with almost no decrease. The thickness of the oxide layer in Examples 1 and 2 of the present invention was small, and was 0.5 nn or less. Further, Figs. 3 to 5 show cross-sectional microphotographs of Examples 1 and 2 and Conventional Example 1 after the exposure test, respectively. Examples 1 (Figure 3), 2 (
In FIG. 4), the glass layer 2 was well wetted with the Al2O2-C refractory 1, and a fairly uniform glass layer 2 was formed. From the above results, we found that vacuum impregnation or immersion impregnation of a metal alkoxide into a carbon-containing refractory and further coating the surface with a glass-based antioxidant prevents the progress of oxidation of the carbon-containing refractory and increases the strength of the refractory. It turned out that it was possible to maintain it. On the other hand, regarding Conventional Example 1 (Fig. 5), the formation of the glass layer 2 was observed, but a decarburized layer 3 was observed due to vertical cracks in the glass layer 2 due to poor wettability or oxygen that entered through pinholes. It was done.

(発明の効果) 上記の結果から明らかなごとく、金属アルコキシドを炭
素含有耐火物に真空含浸あるいは浸漬含浸しさらにガラ
ス系酸化防止剤を塗布することにより、炭素含有耐火物
とガラス系酸化防止剤との濡れ性を良くし、均一なガラ
ス層を形成させ、予熱時の炭素含有耐火物の局部酸化を
防止できることが可能となった。
(Effect of the invention) As is clear from the above results, by vacuum impregnating or immersion impregnating a carbon-containing refractory with a metal alkoxide and further applying a glass-based antioxidant, the carbon-containing refractory and the glass-based antioxidant can be separated. It has become possible to improve the wettability of the glass, form a uniform glass layer, and prevent local oxidation of the carbon-containing refractory during preheating.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明および従来例の実施例の結果を示し、第1
図は実施例および従来例の暴露試験後の強度低下率、第
2図は実施例および従来例の暴露試験後の酸化層の厚み
、第3,4図は実施例の暴露試験後の断面ミクロ写真の
写生図である。第5図は従来例の暴露試験後の断面ミク
ロ写真の写生図である。 1・・・Afl、O,−C質耐火物 2・・・ガラス層 3・・・脱炭層 第 図 第 図 第 図 100μm 1゜ AltoJ−c★市ヰ火↑勿 ス。 〃゛ヲス ク 峡大・り 第 図 100μm
The drawings show the results of the present invention and the conventional example, and the first
The figure shows the strength reduction rate after the exposure test of the example and the conventional example. Figure 2 shows the thickness of the oxide layer after the exposure test of the example and the conventional example. Figures 3 and 4 show the cross-sectional micrograph after the exposure test of the example. This is a sketch of a photograph. FIG. 5 is a sketch of a cross-sectional microphotograph of a conventional example after an exposure test. 1...Afl, O, -C refractory 2...Glass layer 3...Decarburized layer 100μm 1゜AltoJ-c★City fire↑Of course. 〃゛Wosuku Gorge Diagram 100μm

Claims (1)

【特許請求の範囲】[Claims] 炭素含有耐火物の表面に金属アルコキシドを含浸し、2
00℃以下の温度で加水分解させ、さらにその表面にガ
ラス系酸化防止剤を塗布したことを特徴とする耐酸化性
処理を施こした炭素含有耐火物。
Impregnating the surface of the carbon-containing refractory with metal alkoxide,
A carbon-containing refractory that has been subjected to oxidation-resistant treatment, characterized in that it is hydrolyzed at a temperature of 00°C or lower and further coated with a glass-based antioxidant.
JP23912590A 1990-09-11 1990-09-11 Carbon-containing refractory applied with oxidation resistance Pending JPH04119980A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23912590A JPH04119980A (en) 1990-09-11 1990-09-11 Carbon-containing refractory applied with oxidation resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23912590A JPH04119980A (en) 1990-09-11 1990-09-11 Carbon-containing refractory applied with oxidation resistance

Publications (1)

Publication Number Publication Date
JPH04119980A true JPH04119980A (en) 1992-04-21

Family

ID=17040162

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23912590A Pending JPH04119980A (en) 1990-09-11 1990-09-11 Carbon-containing refractory applied with oxidation resistance

Country Status (1)

Country Link
JP (1) JPH04119980A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003031374A1 (en) * 2001-10-04 2003-04-17 Kitakyushu Foundation For The Advancement Of Industry, Science And Technology Refractory for furnace and furnace and method for surface treating furnace wall
JP2013100966A (en) * 2011-11-09 2013-05-23 Tokyo Yogyo Co Ltd Regenerative burner heat reservoir, and method for manufacturing the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4926308A (en) * 1972-07-05 1974-03-08
JPS6483584A (en) * 1987-09-24 1989-03-29 Toshiba Ceramics Co Production of oxidation-resistant nonoxide based ceramics

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4926308A (en) * 1972-07-05 1974-03-08
JPS6483584A (en) * 1987-09-24 1989-03-29 Toshiba Ceramics Co Production of oxidation-resistant nonoxide based ceramics

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003031374A1 (en) * 2001-10-04 2003-04-17 Kitakyushu Foundation For The Advancement Of Industry, Science And Technology Refractory for furnace and furnace and method for surface treating furnace wall
JP2013100966A (en) * 2011-11-09 2013-05-23 Tokyo Yogyo Co Ltd Regenerative burner heat reservoir, and method for manufacturing the same

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