JPH04116949U - dust removal mat - Google Patents

Abstract

(57) [Summary] [Purpose] To provide a dust removal mat that is placed outside the entrance of a store, etc., and has superior dust removal performance than conventional mats, as well as excellent durability and resistance to settling. [Structure] On the base fabric 1, the extra-thick fibers 3 are
This dust removal mat is constructed by tufting a twisted pile 2 containing 0% or more, and laminating a synthetic resin backing material 5 on the back side of the tufted pile 2.

Description

[Detailed explanation of the idea]

0001

[Industrial application field]

This invention relates to dust removal mats placed outside the entrances of stores, etc.

0002

[Prior art and its problems]

Dust removal mats have traditionally been installed at the entrances of stores and the like. However, conventional dust removal machines The kit uses 10 to 20 denier nylon filament, so it is easy to use. It deteriorated over time, and the dust removal effect was unsatisfactory.

0003

[Means to solve the problem]

The present invention is a device that solves the above problems, and has a polarity of at least 100 deniers or more. Tufted pile yarn, which contains thick fibers at least 50% of the total weight of the pile, is used as a base fabric. The main feature of the dust removal mat is a synthetic resin backing material laminated on pile cloth. shall be.

FIG. 1 is a perspective view showing the dust removal mat of the present invention. 1 is a base fabric such as polypropylene or polyester, and pile yarn is tufted to the base fabric 1 preferably with a gauge of 5/32 to 5/16, a stitch of 5 to 10, and a basis weight of 500 to 1000 g/m ² . The pile 2 is formed by twisting very thick fibers 3 of 100 to 500 deniers and fine fibers 4 of 10 to 90 deniers. The pile yarn contains 50 to 100% of the extra-thick fibers, resulting in a highly durable pile. After tufting the pile yarn, a synthetic resin backing material 5 is laminated to obtain the dust removal mat 6 of the present invention.

[0005] FIG. 2 is a perspective view of another embodiment of the dust removal mat of the present invention, in which the pile 7 is a cut pad. The extra thick fibers twisted into the pile yarn are cut into bristly 8. These thick, bristle-like fibers effectively remove dirt and dirt brought into the store from outside. effectively remove.

[0006] 9 is a loop pile, which forms a pattern of cut pile 7 and loop pile 9. By arranging them in the same direction as sea urchins, the design quality has been further enhanced. Also, piles other than extra-thick yarns The yarn may be a filament yarn such as a space-dyed yarn.

[0007] The obtained pile is tufted onto a base fabric and then lined with a synthetic resin backing material 5. As a result, the dust removal mat 10 of the present invention having a pattern is obtained.

[0008] In addition, in the present invention, piles made of extra-thick fibers and piles other than piles have different heights in a pattern. It may also have a so-called high-low type surface.

[0009]

【Example】

Triple-twisted 18 denier nylon filament and 330 denier extra-thick fiber. Tufting the resulting pile yarn with 5/32 gauge and stitch 7 I got a piece of fabric.

0010 A known PVC paste is applied to the resulting pile fabric and gelatinized at around 200°C. Then, a synthetic resin backing material was laminated.

[0011] As a comparative example, pile yarn made of twisted 18 denier nylon filament A dust removal mat was obtained which was the same as in the example except that it was tufted. Earth and sand in the present invention The amount of sand retained is determined by standing in a sand pool, walking on a dust removal mat, and removing the sand that adheres to the soles of your shoes. The amount retained on the mat was measured according to the number of steps taken.

0012 The dust removal mat devised in this application has no difference in the amount of dirt retained in the mat during walking in the conventional comparative example. In addition, it holds a large amount of soil, and the amount of dirt brought into the room from outside is greatly reduced. Good results were obtained in maintaining the cleanliness of indoor floors. Also, the pile when walking The degree of settling was also less than that of the comparative example, and extremely good durability was obtained.

[0013]

[Effect of the idea] The dust removal performance of store dust removal mats has been significantly increased. Durability and fatigue resistance have been significantly increased.

[Brief explanation of drawings]

FIG. 1 is a perspective view showing a dust removal mat according to the present invention.

FIG. 2 is a perspective view of another embodiment of the dust removal mat of the present invention.

[Explanation of symbols]

1 Base fabric 2 pile 5 Lining material 6 Dust removal mat devised in this application 7 Cut pile 9 Loop pile

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[Procedural amendment]

[Submission date] August 20, 1991

[Procedural amendment 1]

[Name of document to be corrected] Drawing

[Correction target item name] Full map

[Correction method] Change

[Correction details]

[Figure 1]

[Figure 2]

Claims (1)

[Scope of utility model registration request] 1. A dust removal mat comprising a synthetic resin backing material laminated on a pile fabric made by tufting a twisted pile thread containing at least 50% of the total pile weight of extra-thick fibers of at least 100 deniers or more as a base fabric.