JPH04114975A - Light-weight high-strength pottery and production thereof - Google Patents

Light-weight high-strength pottery and production thereof

Info

Publication number
JPH04114975A
JPH04114975A JP23242390A JP23242390A JPH04114975A JP H04114975 A JPH04114975 A JP H04114975A JP 23242390 A JP23242390 A JP 23242390A JP 23242390 A JP23242390 A JP 23242390A JP H04114975 A JPH04114975 A JP H04114975A
Authority
JP
Japan
Prior art keywords
less
pottery
borosilicate glass
specific gravity
ceramics
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP23242390A
Other languages
Japanese (ja)
Inventor
Masashige Nishikawa
西川正成
Yoshinori Ito
嘉規 伊藤
Akio Yoshii
吉井 紀生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokai Kogyo Co Ltd
Original Assignee
Tokai Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokai Kogyo Co Ltd filed Critical Tokai Kogyo Co Ltd
Priority to JP23242390A priority Critical patent/JPH04114975A/en
Publication of JPH04114975A publication Critical patent/JPH04114975A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the subject pottery having decreased specific gravity, water- absorption and thermal conductivity and improved strength by including a number of specific microballoons of borosilicate glass in a pottery. CONSTITUTION:The subject pottery having a specific gravity of <=1.9 can be produced by drying, crushing and sieving a mixed earth used as a pottery raw material (A) to remove foreign materials from the earth, compounding <=45wt.% of microballoons of a borosilicate glass (B) having a particle diameter of <=150mum and a viscosity satisfying the formula in baking and composed of 60-80wt.% of SiO2, 2-15wt.% of B2O3, 2-15wt.% of Na2O, 0-3wt.% of Al2O3, 0-3wt.% of K2O, 0-1wt.% of SO3, 2-18wt.% of R2O (R2 is alkali metal), 0-3wt.% of P2O5, 0--3wt.% of other component, 3-15wt.% of CaO, 3-3wt.% of MgO and 3-18wt.% of RO (R is alkaline-earth metal), mixing the components in dry state, kneading with water, forming the kneaded mixture and heat-treating at 1100-1300 deg.C for 15-40hr.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は軽量・高強度陶磁器とその製造方法、特に特定
の硼珪酸微小中空球を用いた軽量・高強度陶磁器とその
製造方法に係るものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a lightweight, high-strength ceramic and a method for manufacturing the same, particularly a lightweight, high-strength ceramic using specific borosilicate micro hollow spheres and a method for manufacturing the same. It is.

[従来の技術] 陶磁器は食卓用、土木建築用、衛生用、装飾用、理化学
用、電気機器用、自動車用、工業用等広範囲に用いられ
ている。
[Prior Art] Ceramics are used in a wide range of applications, such as for dining tables, civil engineering and construction, hygiene, decoration, physics and chemistry, electrical equipment, automobiles, and industry.

従来、特開昭55−11651号、同62−98592
号、同63−203555号には、シラスバルーンを用
いて陶器を軽量化することが述べられている。
Previously, JP-A No. 55-11651, JP-A No. 62-98592
No. 63-203555 describes the use of shirasu balloons to reduce the weight of pottery.

[発明が解決しようとする課題] しかしながら、本発明者の追試によると、これは何れも
通常の陶器と比べ、強度及び吸水性の著しい劣化がみら
れ、実用上問題となることが判明した。
[Problems to be Solved by the Invention] However, according to the inventor's follow-up tests, it was found that both of these products showed a significant deterioration in strength and water absorption compared to ordinary ceramics, which caused problems in practical use.

これは、シラスバルーンは火山活動によって生成するシ
ラスを原料とする為、材質が不均一であり、バルーンの
壁厚に著しいバラツキができ、割れたり、著しく強度の
弱いものが混じっており、実際に、密閉、中空球として
作用するのが少ない為と考えられる。また、アルカリ分
・硼酸分がほとんど無い為に焼成時に非常に高粘度のガ
ラスとなり、粘着材としての作用をしない為と考えられ
る。
This is because whitebait balloons are made from whitebait produced by volcanic activity, so the material is uneven, and the balloon wall thickness varies significantly, causing cracks and materials with extremely weak strength. This is thought to be due to the fact that it is less likely to act as a closed, hollow sphere. It is also thought that this is because it has almost no alkali or boric acid content, so it becomes a glass with very high viscosity when fired, and does not function as an adhesive.

本発明者は、陶磁器のもつ外観、感触を変えることなく
、低比重、高強度、低吸水率で且熱伝導性の低い陶磁器
を得ることを目的として種々研究、検討した結果、陶磁
器中に特定の硼珪酸の微小中空体を入れることにより、
前記目的を達成し得ることを見出した。
The present inventor has conducted various research and examinations with the aim of obtaining ceramics with low specific gravity, high strength, low water absorption, and low thermal conductivity without changing the appearance and feel of ceramics. By inserting microscopic hollow bodies of borosilicate,
It has been found that the above object can be achieved.

かくして本発明は、陶磁器中に粒径150μm以下で焼
成時の粘度がlog Vis(poise)= 2.5
〜3.5の硼珪酸ガラス質の微小中空球が多数存在する
比重1.9以下の軽量・高強度陶磁器とその製造方法を
提供するにある。
Thus, the present invention provides ceramics with a particle size of 150 μm or less and a viscosity during firing of log Vis (poise) = 2.5.
To provide a lightweight, high-strength ceramic having a specific gravity of 1.9 or less, in which a large number of borosilicate glass micro hollow spheres of 3.5 to 3.5 are present, and a method for producing the same.

本発明において、焼成時における微小中空球の粘度が、
1ogVis(poise)=2.5〜3.5程度にな
る組成を選択することにより微小中空体に内包するガス
を拡散させることなく軽量・高強度陶磁器が作成出来る
In the present invention, the viscosity of the micro hollow spheres during firing is
By selecting a composition in which 1 og Vis (poise) = about 2.5 to 3.5, lightweight and high-strength ceramics can be produced without diffusing the gas contained in the micro hollow bodies.

本発明者の検討によると、かかる粘度を採用すると、こ
れを中空体にするときも、或はこれを陶磁器中に入れて
成形、焼成するときも、中空体の破壊が実質的になく、
所期の目的を達成することが出来る。
According to the studies of the present inventors, when such a viscosity is adopted, there is virtually no destruction of the hollow body when it is made into a hollow body, or when it is placed in ceramics and molded and fired.
It is possible to achieve the intended purpose.

かかる硼珪酸ガラスとしては、重量%で以下の様な組成
が採用される。
As such borosilicate glass, the following composition in weight percent is employed.

SiO□  60〜80    B20.  2〜15
Na202〜15A12030〜3 に200〜3   30.  0〜J R202〜18    P、0.  0〜3R202〜
18    P2O50〜3(但し、R2はNa、に等
のアルカリ金属)他の成分 0〜3 Ca0     3〜15 MgO     3〜3 RO3〜18 (但し、Rlj Ca、Mg等のアルカリ土類金属)本
発明で採用される硼珪酸ガラス質微小中空体の大きさは
、150μm以下、好ましくは60〜707zmである
ことが必要である。
SiO□ 60-80 B20. 2-15
Na202~15A12030~3 200~3 30. 0~J R202~18 P, 0. 0~3R202~
18 P2O50-3 (However, R2 is an alkali metal such as Na, etc.) Other components 0-3 Ca0 3-15 MgO 3-3 RO3-18 (However, Rlj is an alkaline earth metal such as Ca, Mg, etc.) This invention The size of the borosilicate vitreous microhollow bodies employed in the method is required to be 150 μm or less, preferably 60 to 707 μm.

前記、中空体の大きさが150μmを超える場合には、
製品としての軽量陶磁器の外観が粗くなる。
When the size of the hollow body exceeds 150 μm,
The appearance of lightweight ceramics as a product becomes rough.

又、用いられる微小中空体の比重は1,0以下、好まし
くは0.4〜0.5であることが望ましい。比重が10
を超えると軽量効果が阻害される。この微小中空体は、
陶磁器中に45重量%以下、好ましくは10〜40重量
%入れられるが、45重量%を超える場合には、軽量効
果は上るものの、陶磁器の素地と、微小中空体が最密充
填に近くなる為、微小な空孔が製品中に生じ、水漏れが
起きたり、吸水率や強度の劣化が見られる為、不適当で
ある。
Further, it is desirable that the specific gravity of the micro hollow bodies used is 1.0 or less, preferably 0.4 to 0.5. Specific gravity is 10
Exceeding this will inhibit the lightweight effect. This micro hollow body is
It is contained in ceramics at 45% by weight or less, preferably 10 to 40% by weight, but if it exceeds 45% by weight, although the lightweight effect is improved, the ceramic matrix and micro hollow bodies become close to the closest packing. This is unsuitable because minute pores are created in the product, causing water leakage and deterioration of water absorption and strength.

本発明が適用される陶磁器の原料としては、特に制限は
なく、例えば粘土類、陶石、長石、珪石、蝋石等を適宜
一種或は二種以上を選択混合して用い得る。
The raw materials for ceramics to which the present invention is applied are not particularly limited, and for example, clays, pottery stones, feldspars, silica stones, rouseki, etc. may be used alone or in a selective mixture of two or more.

実際、これら陶磁器原料と、微小中空体を混合するには
、陶磁器原料等の配合土に直ちに微小中空体を所定量混
合することも出来るが、こうすると莫大なシェアリング
応力がかかり微小中空体が破壊される。この為、配合土
を乾燥後、粉砕し、篩にて異物を取り除き、これに微小
中空体を所定量混合し、乾式混合し、然る後に練れる程
度進水を添加して混練するのが好ましい。然る後、11
00〜1300℃に15〜40時間熱処理される。
In fact, in order to mix these ceramic raw materials and micro hollow bodies, it is possible to immediately mix a predetermined amount of micro hollow bodies into the mixed soil of ceramic raw materials, etc., but this will cause an enormous shearing stress and the micro hollow bodies will be mixed. Destroyed. For this reason, after drying the mixed soil, pulverize it, remove foreign matter with a sieve, mix a predetermined amount of micro hollow bodies with it, dry mix it, and then add launch water to the extent that it can be kneaded and knead it. preferable. After that, 11
Heat treated at 00-1300°C for 15-40 hours.

[実施例] 市販の配合土を乾燥後粉砕し、32メツシユの篩にて異
物を取り除き、次いで120μm以下の下記組成を有す
る高強度ガラスバルーン(平均比重0.39 、ガラス
軟化点700℃、耐圧強度200kg/am2)をIO
重量%乾式混合した。(数値は何れも重量%) SiO□  70゜5    A12030.77Na
205.2    B2037.5に、0   0.5
    Fe2030.02Ki20   0.89 
   P2O,1,57CaO11,5SOa    
O,23ZnO1,06 1og Vis(poise)=2.9 (1200°
C)次に水を10重量%加え、よく混合した。水分で丸
く固型化した粘土を2380μの篩を通した後密封容器
中で24時間養生した。
[Example] Commercially available mixed soil was dried and crushed, foreign matter was removed using a 32-mesh sieve, and a high-strength glass balloon of 120 μm or less and having the following composition (average specific gravity 0.39, glass softening point 700°C, pressure resistance Strength 200kg/am2)
Weight% dry mixed. (All values are weight%) SiO□ 70°5 A12030.77Na
205.2 B2037.5, 0 0.5
Fe2030.02Ki20 0.89
P2O,1,57CaO11,5SOa
O,23ZnO1,06 1og Vis(poise)=2.9 (1200°
C) Next, 10% by weight of water was added and mixed well. The clay, which had become round and solidified due to moisture, was passed through a 2380μ sieve and then cured in a sealed container for 24 hours.

次にこれを動力ロクロに入れ、直径13cm、内圧5m
mの皿を成形した。
Next, put this in a power potter's wheel, with a diameter of 13 cm and an internal pressure of 5 m.
m plates were molded.

天日乾燥後、1210℃で20時間焼成して製品とした
。得られた製品の比重は 15、吸水率は4%、曲げ強
度は:380kg/cm”であった。
After drying in the sun, the product was baked at 1210°C for 20 hours. The resulting product had a specific gravity of 15, a water absorption rate of 4%, and a bending strength of 380 kg/cm''.

比較の為、高強度ガラスバルーンを除いた配合土のみで
皿を成形した。得られた製品の比重は2.0、吸水率は
9%、曲げ強度は360kg/cm”であった。
For comparison, a plate was formed using only the mixed soil without the high-strength glass balloon. The resulting product had a specific gravity of 2.0, a water absorption rate of 9%, and a bending strength of 360 kg/cm''.

もう一つの比較の為、シラスバルーンをl0wt%混合
して皿を成形した。得られた製品の比重は17、吸水率
は11%、曲げ強度は280kg/cm2であった。
For another comparison, a plate was formed by mixing 10 wt % of whitebait balloons. The resulting product had a specific gravity of 17, a water absorption rate of 11%, and a bending strength of 280 kg/cm2.

Claims (1)

【特許請求の範囲】 1、陶磁器中に粒径150μm以下で焼成時における粘
度がlogVis(poise)=2.5〜3.5の硼
珪酸ガラス質微小中空体が多数存在する比重1.9以下
の軽量・高強度陶磁器。 2、陶磁器中に平均比重が1以下の硼珪酸ガラス質の微
小中空体を45重量%以下含有する生地を成形・熱処理
することにより作られた陶磁器。 3、硼珪酸ガラス質の微小中空体が重量%で下記組成を
有する請求項(1)又は(2)の陶磁器。 SiO_260〜80B_2O_32〜15Na_2O
2〜15Al_2O_30〜3 K_2O0〜3SO_30〜1 R_2O2〜18P_2O_50〜3 R_2O2〜18P_2O_50〜3 (但し、R_2はNa、K等のアルカリ金属)他の成分
0〜3 CaO3〜15 MgO3〜3 RO3〜18 (但し、RはCa、Mg等のアルカリ土類金属)4、陶
磁器原料中に粒径150μm以下で焼成時における粘度
がlogVis(poise)=2.5〜3.5の硼珪
酸ガラス質微小中空体を45重量%以下含有せしめ、成
形、熱処理することを特徴とする軽量・高強度陶磁器の
製造方法。
[Scope of Claims] 1. A specific gravity of 1.9 or less in which a large number of borosilicate glass micro hollow bodies with a particle size of 150 μm or less and a viscosity during firing of logVis (poise) = 2.5 to 3.5 are present in the ceramics. Lightweight and high strength ceramics. 2. Ceramics made by molding and heat-treating a fabric containing 45% by weight or less of borosilicate glass micro hollow bodies with an average specific gravity of 1 or less. 3. The ceramic according to claim 1 or 2, wherein the borosilicate glass micro hollow bodies have the following composition in weight percent: SiO_260~80B_2O_32~15Na_2O
2-15Al_2O_30-3 K_2O0-3SO_30-1 R_2O2-18P_2O_50-3 R_2O2-18P_2O_50-3 (However, R_2 is an alkali metal such as Na, K, etc.) Other components 0-3 CaO3-15 MgO3-3 RO3-18 (However, , R is an alkaline earth metal such as Ca, Mg, etc.) 4. Borosilicate glass micro hollow bodies with a particle size of 150 μm or less and a viscosity during firing of logVis (poise) = 2.5 to 3.5 are added to the ceramic raw material. A method for manufacturing lightweight, high-strength ceramics, characterized by containing 45% by weight or less, molding, and heat treating.
JP23242390A 1990-09-04 1990-09-04 Light-weight high-strength pottery and production thereof Pending JPH04114975A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23242390A JPH04114975A (en) 1990-09-04 1990-09-04 Light-weight high-strength pottery and production thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23242390A JPH04114975A (en) 1990-09-04 1990-09-04 Light-weight high-strength pottery and production thereof

Publications (1)

Publication Number Publication Date
JPH04114975A true JPH04114975A (en) 1992-04-15

Family

ID=16939034

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23242390A Pending JPH04114975A (en) 1990-09-04 1990-09-04 Light-weight high-strength pottery and production thereof

Country Status (1)

Country Link
JP (1) JPH04114975A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996027569A1 (en) * 1995-03-08 1996-09-12 Illy, Francesco Process for producing a ceramic material
FR2779425A1 (en) * 1998-06-05 1999-12-10 Didier Frot Refractory powder composition e.g. for wax foundry, for dental applications, for silversmith's trade
US6251814B1 (en) * 1999-07-14 2001-06-26 Tadashi Kawai Light-weight pottery article
FR2889184A1 (en) * 2005-07-29 2007-02-02 Saint Gobain Ct Recherches PROCESS FOR THE PREPARATION OF A POROUS STRUCTURE USING POROGENIC SILICA AGENTS
FR2956660A1 (en) * 2010-02-25 2011-08-26 Pillivuyt COMPOSITION FORMING A CERAMIC PASTE AND CERAMIC PRODUCT MADE ON THE BASIS OF THIS PASTE
IT201800009589A1 (en) * 2018-10-18 2020-04-18 Biomod Srl ABRASIVE BODY FOR THE TREATMENT OF AGING FABRICS, MIXTURE FOR THE MAKING OF SAID BODY AND METHOD OF PRODUCTION OF SAID BODY
CN114507066A (en) * 2022-02-24 2022-05-17 新化县正能精细陶瓷有限公司 Ceramic base material for aromatherapy machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996027569A1 (en) * 1995-03-08 1996-09-12 Illy, Francesco Process for producing a ceramic material
FR2779425A1 (en) * 1998-06-05 1999-12-10 Didier Frot Refractory powder composition e.g. for wax foundry, for dental applications, for silversmith's trade
US6251814B1 (en) * 1999-07-14 2001-06-26 Tadashi Kawai Light-weight pottery article
FR2889184A1 (en) * 2005-07-29 2007-02-02 Saint Gobain Ct Recherches PROCESS FOR THE PREPARATION OF A POROUS STRUCTURE USING POROGENIC SILICA AGENTS
WO2007012777A3 (en) * 2005-07-29 2007-09-13 Saint Gobain Ct Recherches Method for preparing a porous structure using silica-based pore-forming agents
FR2956660A1 (en) * 2010-02-25 2011-08-26 Pillivuyt COMPOSITION FORMING A CERAMIC PASTE AND CERAMIC PRODUCT MADE ON THE BASIS OF THIS PASTE
EP2361896A1 (en) 2010-02-25 2011-08-31 Pillivuyt Ceramic composition and ceramic product manufactured using said composition
IT201800009589A1 (en) * 2018-10-18 2020-04-18 Biomod Srl ABRASIVE BODY FOR THE TREATMENT OF AGING FABRICS, MIXTURE FOR THE MAKING OF SAID BODY AND METHOD OF PRODUCTION OF SAID BODY
CN114507066A (en) * 2022-02-24 2022-05-17 新化县正能精细陶瓷有限公司 Ceramic base material for aromatherapy machine

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