JPH04112779A - Peeling treatment of japanese chestnut and peeling treatment device therefor - Google Patents

Peeling treatment of japanese chestnut and peeling treatment device therefor

Info

Publication number
JPH04112779A
JPH04112779A JP2228821A JP22882190A JPH04112779A JP H04112779 A JPH04112779 A JP H04112779A JP 2228821 A JP2228821 A JP 2228821A JP 22882190 A JP22882190 A JP 22882190A JP H04112779 A JPH04112779 A JP H04112779A
Authority
JP
Japan
Prior art keywords
chestnuts
peeling
microwave irradiation
skin
treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2228821A
Other languages
Japanese (ja)
Inventor
Isao Isomatsu
磯松 勲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Bussan Co Ltd
Original Assignee
Toyo Bussan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Bussan Co Ltd filed Critical Toyo Bussan Co Ltd
Priority to JP2228821A priority Critical patent/JPH04112779A/en
Publication of JPH04112779A publication Critical patent/JPH04112779A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain peeled Japanese chestnuts suitable for Marrons glaces, etc., readily peelable, having a high yield free from loss such as nut crack during boiling in water or flavoring and processing by treating Japanese chestnuts with chestnut burs with a chemical solution and irradiating with microwave. CONSTITUTION:Japanese chestnuts with chestnut burs or Japanese chestnuts from which chestnut burs are completely or incompletely peeled are treated with preferably 0.5-10% aqueous solution of hydrochloric acid. Then the Japanese chestnuts are irradiated with microwave in such a way that the microwave intensity is large at the initial stage and then gradually lowered and then the softened and weakened chestnut burs are peeled to give the objective Japanese chestnuts.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、栗の剥皮処理法に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a method for peeling chestnuts.

〔従来の技術) 従来、栗をマロングラッセ、せ露栗、その他製菓加工原
料として用いるため、予めその鬼皮と渋皮を除去する必
要があるが、生栗を直接刃物で剥く方法が主流を占めて
いる。一方、剥皮する前に、栗を熱水中での加熱、蒸煮
或いは蒸気による外部加熱、或いは塩酸又はこれを主体
とした酸水溶液から成る薬液で加熱処理するなどにより
ペクチンを溶出し、果肉と渋皮との結着を弛緩する事前
処理、即ち、剥皮処理法を行うことが桿案されている。
[Conventional technology] Conventionally, in order to use chestnuts as raw materials for processing marron glacé, chestnuts, and other confectionery, it is necessary to remove the skin and astringent skin of the chestnuts in advance, but the mainstream method is to peel raw chestnuts directly with a knife. ing. On the other hand, before peeling, pectin is eluted by heating the chestnuts in hot water, externally heating them with steam or steam, or heating them with a chemical solution consisting of hydrochloric acid or an aqueous acid solution mainly composed of hydrochloric acid, and the pulp and astringent skin are removed. It has been proposed to carry out a preliminary treatment to loosen the bonds with the skin, that is, a peeling process.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

従来の栗を直接刃物による鬼皮及び渋皮の除去操作は、
多くの労力と時間を要し剥皮効率が極めて悪い上、剥皮
後の歩留りが50%前後と極めて低い不都合があった。
The conventional method of removing the skin and astringent skin from chestnuts using a direct knife is as follows:
This method requires a lot of labor and time, has extremely low peeling efficiency, and has the disadvantage that the yield after peeling is extremely low at around 50%.

従って又、マロングラ・Vセなど果肉の肌目を重視する
製菓加工用には不適である。
Therefore, it is unsuitable for confectionery processing, such as Maron Gras and V-Se, where the texture of the pulp is important.

上記の各種の外部加熱及び薬液による処理でも、果肉と
渋皮の分離は不十分であり、簡単に剥皮することができ
す、刃物などの補助具で渋皮を剥く作業を要する。剥皮
率を向上せしめるため、塩酸の濃度を高め、加熱処理時
間を長くする場合は、果肉の品質の劣化をもたらし、鬼
皮並に渋皮中の成分の溶出を高め、特に、排水処理対策
を要する不都合を伴う、その上、果肉の#!傷や軟化が
大きくなって、剥皮時、果肉の崩壊により歩留りが悪く
なり、又、その後剥皮された果肉は、−旦冷水又は冷凍
保存後、水煮や調味加工工程されることが一般であるが
、この工程において、崩壊率の増大をもならし、特に、
新栗では、約3割も身割れし製品ロスの増大をもたらす
Even with the various external heating and chemical treatments described above, the separation of the pulp and astringent skin is insufficient, and although the skin can be easily peeled off, it is necessary to remove the astringent skin with an auxiliary tool such as a knife. In order to improve the peeling rate, increasing the concentration of hydrochloric acid and prolonging the heat treatment time will result in deterioration of the quality of the pulp, increase the elution of components in the astringent peel, and require special measures for wastewater treatment. With inconvenience, besides, # of pulp! The damage and softening become large and the pulp collapses during peeling, resulting in a poor yield.Furthermore, the peeled pulp is generally stored in cold water or frozen for a few days before being boiled in water or subjected to seasoning processing. However, this process also increases the rate of disintegration, especially
Approximately 30% of new chestnuts break down, resulting in increased product loss.

一方、従来のような外部からの加熱処理では、栗の果肉
の外層部は軟化するが、中心部は生煮えの状態となり、
全体として果肉に加熱による歪を生じ、剥皮時、果肉の
崩壊、身割れを生じ、歩留りが低下し、又、水煮、調味
加工時の身割れを生じ易く、マロングラッセなどの加工
品の生産ロスをもたらす。
On the other hand, with conventional external heat treatment, the outer layer of the chestnut pulp becomes soft, but the center becomes undercooked.
As a whole, the pulp becomes distorted due to heating, and when peeling, the pulp collapses and the flesh cracks, resulting in a decrease in yield.Furthermore, the flesh tends to crack during boiling and seasoning processing, resulting in the production of processed products such as marron glacé. bring loss.

〔課題を解決するための手段〕[Means to solve the problem]

本発明は、上記従来の剥皮処理法の不都合に鑑み、剥皮
を容易にすると共に剥皮時の歩留りの向上をもたらし、
更には、水煮、調味加工時ノ身割れ、崩壊によるロスを
低下し、マロンクラッセなどの翻味加工栗の生産に適す
る栗の剥皮処理法を提供するもので、鬼皮付きのま\の
栗或いは鬼皮を完全に又は不完全に除いた栗の所望量を
、薬液処理した後これにマイクロ波照射処理を施すこと
を特徴とする。
In view of the above-mentioned disadvantages of the conventional peeling method, the present invention facilitates peeling and improves the yield during peeling,
Furthermore, it provides a method for peeling chestnuts that reduces loss due to splitting and disintegration during boiling, seasoning, and is suitable for producing processed chestnuts such as marrons classé. The method is characterized in that a desired amount of chestnuts or chestnuts from which the skin has been completely or incompletely removed is treated with a chemical solution and then subjected to microwave irradiation treatment.

更に本発明は、上記の栗の剥皮処理法を行う装置を提供
するもので、多数の透孔を配設した容器と、薬液槽と、
該多孔容器を密閉又は半密閉に収容する処理室と該処理
室に連続するマイクロ波照射装置と、該処理室に収容し
た多孔容器を回転せしめるモータ又はハンドルの転勤手
段とから成る。
Furthermore, the present invention provides an apparatus for carrying out the method for peeling chestnuts described above, which comprises a container provided with a large number of through holes, a chemical tank,
It consists of a processing chamber that seals or semi-hermetically accommodates the porous container, a microwave irradiation device connected to the processing chamber, and a motor or handle transfer means for rotating the porous container accommodated in the processing chamber.

〔作 用〕[For production]

鬼皮付きのt−の栗或いは鬼皮を完全に又は不完全に除
去した栗を薬液で処理し、該薬液によりペクチンを溶出
させて渋皮と果肉との結着を緩める。この状態でマイク
ロ波を照射するときは、該マイクロ波は、電波の浸透距
離が深いので、栗は果肉の内部から表面まで均一に加熱
され、その果肉に含有水分の一部は水蒸気となり果肉表
面から発散する際、結着の緩んだ渋皮を果肉面から剥が
すように作用する一方、が・ろ水蒸気の放出で果肉は加
熱収縮する。かくして果肉表面と渋皮との闇に空隙を生
ずると共に、果肉全体として加熱歪のない均一な加熱処
理が行われる。
T-chestnuts with skins or chestnuts from which skins have been completely or incompletely removed are treated with a chemical solution to elute pectin and loosen the bond between the astringent skin and the pulp. When microwaves are irradiated in this state, the microwave has a deep penetration distance, so the chestnuts are heated evenly from the inside of the pulp to the surface, and some of the water contained in the pulp becomes water vapor on the surface of the pulp. When released from the pulp, it acts to peel off the loosely bound astringent skin from the pulp surface, while the pulp heat shrinks due to the release of steam. In this way, a gap is created between the surface of the pulp and the astringent skin, and the entire pulp is heated uniformly without distortion.

上記の本発明の処理法により処理された栗に摩擦などの
軽い外方を与えれば、簡単に渋皮を除去でき、剥皮時、
果肉の身割れ、崩壊率の減少した果肉の肌目をもつ果肉
が歩留り良く得られる。
By applying light external forces such as friction to chestnuts treated by the above-mentioned treatment method of the present invention, the astringent skin can be easily removed.
Fruit pulp having a texture with reduced pulp cracking and pulp disintegration rate can be obtained at a high yield.

又、本性により得られた剥皮栗は、歪のない肉の締まっ
な剥皮栗が得られるので、水煮加工、調味加工などにお
いて、身割れが全く或いは殆どない調味加工業製品をも
たらす。
In addition, the peeled chestnuts obtained by this process can be peeled chestnuts with firm flesh without distortion, resulting in seasoning products with no or almost no cracking in the flesh during boiling, seasoning, etc.

この場合、上記の本発明の栗の剥皮処理法において、薬
液は酸水溶液であり、栗を該薬液で処理後、中和処理を
マイクロ波照射処理の前又は後に行うことかできるが、
中和処理後マイクロ波照射処理を行う方がより好ましい
、この場合、中1a荊に含まれるナトリウムイオンは、
マイクロ波を吸収し、果肉と渋皮の剥離効果を促進する
In this case, in the chestnut peeling method of the present invention described above, the chemical solution is an acid aqueous solution, and after treating the chestnuts with the chemical solution, the neutralization treatment can be performed before or after the microwave irradiation treatment.
It is more preferable to perform microwave irradiation treatment after neutralization treatment. In this case, the sodium ions contained in the
Absorbs microwaves and promotes the exfoliation effect of fruit pulp and astringent skin.

塩酸水溶液として、約0.5〜10%の比較的濃度の薄
い塩酸水溶液を使用するときは、品質の低下なく良質の
果肉が得られる一方、鬼皮、渋皮からの可溶成分の溶出
を減少できる。又、酸水溶液にヘキサメタリン酸ソーダ
などのキレート剤を添加した塩酸水溶液で処理するとき
は、果肉の表面のベタつき、皮成分の溶出を防止するこ
とかでき好ましい。
When using a hydrochloric acid aqueous solution with a relatively low concentration of approximately 0.5 to 10%, high-quality fruit pulp can be obtained without deterioration of quality, while elution of soluble components from the skin and astringent skin is reduced. can. Furthermore, it is preferable to treat the fruit with an aqueous hydrochloric acid solution prepared by adding a chelating agent such as sodium hexametaphosphate to the aqueous acid solution, since this can prevent stickiness on the surface of the pulp and elution of skin components.

又、酸水溶液に界面活性剤を添加した酸水溶液を使用す
るときは、鬼皮が完全に付いていても、これを透して酸
水溶液の渋皮への到達を促進し、鬼皮付きで栗の剥皮処
理を良好に行うことができる。更に、酸化剤を添加した
酸水溶液を使用するときは、その後のマイクロ波照射に
より、鬼皮を酸化脆弱化し得られ、剥離効果を向上する
Also, when using an acid aqueous solution with a surfactant added to it, even if the skin is completely attached, the acid aqueous solution can pass through this and reach the astringent skin. The peeling process can be carried out well. Furthermore, when using an acid aqueous solution containing an oxidizing agent, the skin can be oxidized and weakened by subsequent microwave irradiation, improving the peeling effect.

マイクロ波照射処理において、薬液処理済みの所望量の
栗を、転動させ乍らマイクロ波照射処理を行うことによ
り、個々の栗にマイクロ波を更に均一に照射加熱するこ
とができる。又、薬液処理した所望の栗を、バッチ式で
或いは流れ作業式で処理する場合、密閉又は半密閉下で
マイクロ波照射すれば、その夫々の栗より発散する水蒸
気は、外部に逃げることなく各栗は該水蒸気で包まれ、
栗の鬼皮又は渋皮を温熱膨潤軟化させることができ、こ
れにより剥皮効果が促進される。
In the microwave irradiation treatment, by performing the microwave irradiation treatment on a desired amount of chemically treated chestnuts while rolling them, each chestnut can be more uniformly irradiated and heated with microwaves. In addition, when processing desired chemically treated chestnuts in a batch process or in an assembly line process, by irradiating them with microwaves in a closed or semi-closed environment, the water vapor emanating from each chestnut can be absorbed without escaping to the outside. The chestnuts are surrounded by the water vapor,
Chestnut skin or astringent skin can be thermally swollen and softened, thereby promoting the peeling effect.

マイクロ波照射は、連続的又は間歇的に所定時間行うが
、その照射量を初期は大きく漸次低下させるときは、果
肉の軟化を良好に行うことができ、崩壊、身割れを更に
防止し得られる6更に、本発明の上記の栗の剥皮処理装
置によれば、その多孔容器を使用し一貫して創友処理を
行うことができる。即ち、該容器に所望量の栗を入れ、
薬液槽に浸漬すれば、これらの透孔を通して容器内に薬
液が侵入して、栗の薬液処理が可能となる9次で容器を
引き上げ、この容器を、密閉又は半密閉の処理室内に収
容し、多孔容器を回転させ乍らマイクロ波照射を行えば
、夫々の栗は転動し、マイクロ波照射を均一に行うこと
ができる。
Microwave irradiation is carried out continuously or intermittently for a predetermined period of time, but if the irradiation dose is initially greatly reduced gradually, the pulp can be softened well, further preventing disintegration and cracking. Furthermore, according to the chestnut peeling apparatus of the present invention, the chestnut peeling process can be performed consistently using the porous container. That is, put a desired amount of chestnuts in the container,
When immersed in a chemical solution tank, the chemical solution enters the container through these holes, and the container is pulled up at the 9th stage, which enables chemical processing of chestnuts, and the container is placed in a closed or semi-closed processing chamber. If the microwave irradiation is performed while rotating the porous container, each chestnut will roll and the microwave irradiation can be performed uniformly.

尚、更に該装置に中和剤液槽を付加したときは、マイク
ロ波照射処理前又は後に酸水溶液の中和を行うことが一
般であり好ましい。
Furthermore, when a neutralizing agent liquid tank is further added to the apparatus, it is generally preferable to neutralize the acid aqueous solution before or after the microwave irradiation treatment.

〔実施例〕〔Example〕

次に、本発明の実施例を詳述する。 Next, examples of the present invention will be described in detail.

本発明は、品種、熟度、保存期間などの異なるあらゆる
栗に適用できる。適宜撰択した栗を、鬼皮の付いたま−
1或いは鬼皮の一部を刺通、切除などにより開口し、こ
れを介して薬液が渋皮に到達し易くした栗、或いは鬼皮
を完全に除去したものを被処理原料とする。鬼皮の一部
又は完全除去は、刃物又は機械力で行う。その所望量を
、例えば、網かごに入れて薬液槽に浸漬する。薬液とし
ては、一般に酸水溶液を用いる。
The present invention can be applied to all kinds of chestnuts with different varieties, ripeness levels, storage periods, etc. Chestnuts selected as appropriate, with devilish skin attached.
1 or a chestnut whose skin has been partially opened by piercing or cutting so that the medicinal solution can easily reach the astringent skin, or a chestnut whose skin has been completely removed is used as the raw material to be processed. Partial or complete removal of the demon skin is performed using a knife or mechanical force. A desired amount thereof is placed in, for example, a mesh basket and immersed in a chemical bath. As the chemical solution, an acid aqueous solution is generally used.

酸としては、塩酸が一般で、その他の無機酸或いは、フ
ィチン酸のような食用に害のない各種の有機酸を撰択的
に用いる。更に、これにヘキサメタリン酸ソーダなどの
キレート剤、界面活性剤などの浸透剤、酸化剤などから
撰んだ1種又は2種以上の添加剤を適宜添加して成る酸
水溶液を用いる。酸水溶液の濃度は、従来使用する高濃
度でも勿論有効であるが、本発明の処理法によれば、爾
後にマイクロ波照射処理を施すので、これよりも薄くて
すみ、その浸漬時間も短時間ですむ、塩酸水溶液の場合
、0.5〜10%程度の範囲で充分であり、又、これに
栗を浸漬する時間は従来の1./2又はそれ以下で足り
る。
As the acid, hydrochloric acid is generally used, and other inorganic acids or various organic acids such as phytic acid, which are not harmful to human consumption, are selectively used. Further, an acid aqueous solution is used, in which one or more additives selected from chelating agents such as sodium hexametaphosphate, penetrating agents such as surfactants, oxidizing agents, etc. are appropriately added. Of course, the concentration of the acid aqueous solution used conventionally is effective, but according to the treatment method of the present invention, since microwave irradiation treatment is performed afterwards, the concentration of the acid aqueous solution can be made thinner than that, and the immersion time is also short. In the case of an aqueous hydrochloric acid solution, a range of 0.5 to 10% is sufficient, and the time for soaking chestnuts in this solution is longer than the conventional 1. /2 or less is sufficient.

又その浸漬時の薬液の温度は、未加熱の即ち室温で足り
、加熱しても80℃程度までですむ。
Further, the temperature of the chemical solution during immersion may be unheated, that is, room temperature, or even if heated, it only needs to reach about 80°C.

このように、所望量の栗を、例えば、10%以下の塩酸
水溶液に短時間浸漬し、栗の渋皮に薬液処理を施し、ペ
クチンを溶出して渋皮と果肉表面との結着力を弛緩せし
める。
In this way, a desired amount of chestnuts is immersed for a short time in, for example, a 10% or less hydrochloric acid aqueous solution, and the astringent skin of the chestnut is treated with a chemical solution to elute pectin and loosen the binding force between the astringent skin and the pulp surface.

該塩酸水溶液による浸漬の濃度、栗の浸漬・時間などは
、処理すべき栗の品種、熟度、貯蔵期間などにより適宜
調節される。通常数%の塩酸水溶液に数十分浸漬する。
The concentration of the immersion in the aqueous hydrochloric acid solution, the immersion time of the chestnuts, etc. are adjusted as appropriate depending on the variety, ripeness, storage period, etc. of the chestnuts to be treated. Usually, it is immersed in several percent hydrochloric acid aqueous solution for several minutes.

浸漬した後引き上げ、次でこれを中和剤液槽に短時間浸
漬し、中和処理した後、これにマイクロ波照射を施すこ
とが一般であるか、酸浸漬処理後直ちにマイクロ波照射
を施しても剥離効果を有する。中和剤としては、炭酸ソ
ーダ、重炭酸ソーダ、苛性ソーダなどのナトリウムイオ
ンを含む水溶液が一般であり好ましい。この場合、その
ナトリウムイオンは、次のマイクロ波照射処理工程にお
いて、マイクロ波を吸収し、栗の表面温度を上昇させて
、それたけ渋皮の剥離効果を向上させることが判った。
After immersion, it is pulled out, and then it is immersed for a short time in a neutralizing agent liquid tank, and after neutralization treatment, it is generally subjected to microwave irradiation, or it is generally used to apply microwave irradiation immediately after the acid immersion treatment. It also has a peeling effect. As the neutralizing agent, an aqueous solution containing sodium ions such as soda carbonate, sodium bicarbonate, and caustic soda is generally preferred. In this case, it was found that the sodium ions absorb microwaves in the next microwave irradiation treatment step, raise the surface temperature of the chestnut, and thereby improve the effect of peeling off the astringent skin.

又、中和処理により栗の0口をはゾpH5〜7の範囲に
上昇させることにより、果肉の軟化を促進することかで
きる。中和処理は秒単位の浸漬で充分である。
In addition, by increasing the pH of chestnuts to a range of 5 to 7 through neutralization, softening of the pulp can be promoted. For neutralization treatment, immersion for seconds is sufficient.

本発明によれば、このように薬液処理して渋皮と果肉と
の結着を弛緩せしめた状態の栗に、マイクロ波照射処理
を施すことを特徴とする。
According to the present invention, the chestnuts that have been treated with a chemical solution to loosen the bond between the astringent skin and the pulp are subjected to microwave irradiation treatment.

マイクロ波照射は、連続的に或いは間歇的に所定時間行
う、その照射モードは、照射の初めは照射量を大きくそ
の後小さくすることか好ましい。
The microwave irradiation is preferably performed continuously or intermittently for a predetermined period of time, and the irradiation mode is preferably such that the irradiation amount is large at the beginning of the irradiation and then reduced.

マイクロ波照射により、栗の果肉の中心から表面まで均
一に加熱されるので、全体に亘り歪のない加熱軟化処理
が行われる。この間、果肉の内部から発生した水蒸気は
、果肉の表面から発散し、先の薬液処理で果肉との結着
力が弱化している渋皮を果肉から剥がすべく作用し、こ
れにより生じた渋皮と果肉との空隙に水蒸気が侵入し、
更に両者の分離を確保する。一方、同時に、電波の浸透
距離の深いマイクロ波によって果肉の中心部から表面ま
で均一に含有水分の一部の水蒸気の脱出乾燥が行われ、
果肉全体か均一に脱水収縮する現象を伴うので、果肉と
渋皮との分離か更に促進される。かくして、薬液処理後
のマイクロ波照射により、その渋皮剥離効果をもたらす
Since the microwave irradiation uniformly heats the chestnut pulp from the center to the surface, the entire chestnut pulp is heated and softened without distortion. During this time, the water vapor generated from inside the pulp emanates from the surface of the pulp and acts to peel off the astringent skin, whose binding force with the pulp has weakened due to the previous chemical treatment, and thereby to separate the astringent skin and pulp. Water vapor enters the pores of
Furthermore, ensure separation between the two. At the same time, microwaves, which have a deep radio wave penetration distance, allow some of the water vapor contained in the fruit to escape and dry evenly from the center to the surface of the fruit.
This is accompanied by a phenomenon in which the entire fruit pulp uniformly dehydrates and shrinks, further promoting the separation of the fruit pulp and astringent skin. Thus, microwave irradiation after chemical treatment brings about the effect of exfoliating the astringent skin.

更に、か−るマイクロ波照射加熱により、果肉全体が締
まるので、剥皮時や水煮などにおける果肉の崩壊、身割
れが防止される。マイクロ波照射時間、出力なども処理
する栗の品種、熟度、貯蔵期間などを考慮して適宜調節
することは言うまでもない。
Furthermore, the microwave irradiation and heating tightens the entire fruit pulp, thereby preventing the pulp from disintegrating and cracking during peeling, boiling, etc. Needless to say, the microwave irradiation time and output should be adjusted appropriately in consideration of the variety of chestnuts to be treated, ripeness, storage period, etc.

マイクロ波照射処理により、果肉の中心まで均一な加熱
ができるので、必要に応じ、中心まで軟化せしめて可食
に適した加熱照射を行うことかでき、これにより、その
ま−食用に供し、或いは水煮工程の一部又は全部を省略
することも可能となる。この点従来の外部からの加熱処
理では、果肉の中心部までが可食できるように加熱すれ
ば、果肉の外層部は、軟化しすぎて果肉表面にベタつき
を生じ、その上剥皮時に果肉崩壊の増大をもたらし、歩
留り及び商品価値を著しく低下する。従って、その歩留
りを増大せしめるため、果肉の外層部を適度に軟化させ
るときは、その内部は、生煮えの状態となる。従って、
−旦、これを冷凍保存後、水煮しても、その内部は軟化
せず、いわゆるゴリ化状態で可食に不適となる不都合が
あるか、本発明のマイクロ波照射処理は、このような従
来の問題を解消することができる。
Microwave irradiation treatment enables uniform heating to the center of the fruit pulp, so if necessary, it is possible to perform heating irradiation to soften the fruit to the center and make it edible. It is also possible to omit part or all of the boiling step. In this regard, in conventional external heat treatment, if the center of the fruit is heated until it is edible, the outer layer of the fruit becomes too soft and becomes sticky on the surface of the fruit, and furthermore, the pulp collapses during peeling. This results in a significant increase in yield and product value. Therefore, when the outer layer of the pulp is softened appropriately in order to increase its yield, the inside becomes undercooked. Therefore,
- Even if it is boiled in water after being frozen and stored, the inside of it does not soften and becomes so-called a solidified state, making it unsuitable for consumption.The microwave irradiation treatment of the present invention may Conventional problems can be solved.

又、マイクロ波照射処理は、密閉又は半密閉下で行うこ
とが好ましい、即ち、所望量の栗を、密閉又は半密閉の
処理室に収容し、或いは多孔パイプ内に収容して密閉又
は半密閉下でこれにマイクロ波照射するとき発生する水
蒸気は、該処理室又はパイプ内に閉じ込められるので、
栗の周囲に水蒸気による温熱環境を生成せしめることが
でき、従って、か)る環境下で栗をマイクロ波照射を行
うことにより、鬼皮及び渋皮の加熱軟化を増進すること
かできる。
Further, it is preferable that the microwave irradiation treatment is carried out in a closed or semi-closed condition. That is, a desired amount of chestnuts is housed in a closed or semi-closed processing chamber, or is housed in a perforated pipe and sealed or semi-closed. The water vapor generated when irradiating this with microwaves is trapped in the processing chamber or pipe, so
It is possible to generate a thermal environment using water vapor around the chestnuts, and therefore, by irradiating the chestnuts with microwaves in such an environment, it is possible to promote the heating and softening of the bitter skin and the astringent skin.

更に、マイクロ波照射を行うに当たって、多数の栗を多
孔容器に入れ、これをモータ又はハンドルにより連続的
に又は間歇的に回転したり、スクリューコンベアーなど
により栗を転勤移行させ乍らこれにマイクロ波を当てる
などの転勤手段をとることにより一粒づつの梁全体を均
一に照射加熱することができ好ましい。
Furthermore, when performing microwave irradiation, a large number of chestnuts may be placed in a porous container and the container may be rotated continuously or intermittently by a motor or handle, or the chestnuts may be transferred using a screw conveyor and the chestnuts may be irradiated with microwaves. It is preferable to use a transfer means such as applying a beam to the beam, since the entire beam can be uniformly irradiated and heated one by one.

マイクロ波照射装置としては、■バッチ式マイクロ波加
熱観、■汎用型コンベア式マイクロ波加熱機、■円筒型
スクリューコンベア式マイクロ波加熱機、■振動パイプ
式マイクロ波加熱機等が使用できる。
As the microwave irradiation device, ■batch type microwave heating, ■general-purpose conveyor type microwave heating machine, ■cylindrical screw conveyor type microwave heating machine, ■vibrating pipe type microwave heating machine, etc. can be used.

又、本発明の栗の剥皮処理法は、バッチ式或いは流れ作
業の連続式のいずれでも行うことができる。
Further, the method for peeling chestnuts of the present invention can be carried out either in a batch method or in a continuous method in an assembly line.

このようにしてマイクロ波照射を終了した栗は、次で水
槽中に投入することか好ましい。これにより、果肉が冷
却により収縮し、渋皮との分離を更に促進できると同時
に、鬼皮の付いている場合は、渋皮と共に吸水により軟
化し、爾後の剥皮を更に容易にする。
The chestnuts that have been irradiated with microwaves in this manner are preferably placed in an aquarium next. As a result, the pulp shrinks upon cooling, further promoting separation from the astringent skin, and at the same time, if the fruit has a bitter skin, it softens by absorbing water together with the astringent skin, making subsequent peeling easier.

尚、マイクロ波照射後、中和処理する場合は、中和剤を
添加した中和剤液槽に瞬間浸漬し、中和処理することが
できる。尚、酸除去は、中和剤の使用に代え、処理栗を
水槽に浸漬し、或いは流水にさらして酸の除去を行うよ
うにしてもよい。
In addition, when performing a neutralization treatment after microwave irradiation, the neutralization treatment can be carried out by instantaneous immersion in a neutralizing agent solution bath containing a neutralizing agent. Note that, instead of using a neutralizing agent, the acid may be removed by immersing the treated chestnuts in a water tank or by exposing them to running water.

前記の■〜■のマイクロ波照射装置を使用する場合の出
力、照射時間は、前記の薬液処理条件を考慮して種々変
えることが一般であり、又、栗の品種、大きさ、貯蔵期
間の相異による栗の水分の含有量の相異などを考慮し、
適正な処理条件を見付けた後、処理条件をマイコンに記
憶させて電気的に制御することが好ましい。
The output and irradiation time when using the microwave irradiation equipment described in (1) to (3) above are generally varied depending on the chemical treatment conditions described above, and also depending on the variety, size, and storage period of the chestnuts. Considering the differences in water content of chestnuts due to differences,
After finding appropriate processing conditions, it is preferable to store the processing conditions in a microcomputer and control them electrically.

次に、鬼皮を除去した栗と鬼皮付きの栗とに対する夫々
各種濃度を有する塩酸水溶液で処理する浸漬時間との目
安を下記表1に例示する。
Next, Table 1 below shows the approximate immersion times for treating chestnuts with skins removed and chestnuts with skins in hydrochloric acid aqueous solutions having various concentrations, respectively.

尚、貯蔵時間が極めて長く、鬼皮が硬化した栗の場合は
、そのま1を或いは鬼皮を完全に除去し或いは不完全に
除去した栗とした後、そのいずれかを塩酸水溶液に浸漬
する前に2〜5分間水で蒸煮処理することが好ましい。
In addition, in the case of chestnuts with extremely long storage times and hardened skin, either the whole chestnut or chestnuts with the skin completely or incompletely removed may be immersed in an aqueous solution of hydrochloric acid. It is preferable to pre-cook with water for 2 to 5 minutes.

次に、本発明の剥皮処理法を実施する栗の剥皮処理装置
の1例を添付図面に基づき説明する。
Next, an example of a chestnut peeling apparatus for carrying out the peeling method of the present invention will be described based on the accompanying drawings.

図面において1は、耐熱性電源透過性材料から成る処理
容器を示し、該容器1は、例えば、耐熱温度140℃の
ポリプロピレン樹脂から成る円筒状多孔容器1aとその
開口面に嵌着5れた蓋1bとから成り、該多孔容器1a
の周壁には、多数の透孔2が均等な間隔で配設されてい
る。該容器1内には、予め鬼皮を不完全に除去されてい
る所望量の処理すべき栗aを収納し、これを処理液WI
B内に用意した所望量の5%程度の塩酸水溶液す内に約
15〜20分浸漬する。
In the drawings, reference numeral 1 indicates a processing container made of a heat-resistant, power-transparent material, and the container 1 includes, for example, a cylindrical porous container 1a made of polypropylene resin with a heat-resistant temperature of 140° C. and a lid 5 fitted on its opening surface. 1b, the porous container 1a
A large number of through holes 2 are arranged at equal intervals on the peripheral wall of. In the container 1, a desired amount of chestnuts to be processed from which the skin has been incompletely removed is stored, and the chestnuts are added to the processing liquid WI.
Immerse in the desired amount of about 5% hydrochloric acid aqueous solution prepared in B for about 15 to 20 minutes.

然るときは、多数の該透孔2を通して連通ずる薬液か処
理容器1内の栗の鬼皮及び渋皮に浸透する。鬼皮は、こ
の場合、薬液すは常温でもよいか、常温から80°C程
度の低温に加熱したものを使用する。例えば、40℃程
度に加温したものを使用する。
In such a case, the chemical solution communicating through the large number of through holes 2 penetrates into the deep and astringent skins of the chestnuts in the processing container 1. In this case, the medicinal solution may be kept at room temperature, or heated to a low temperature of about 80° C. from room temperature. For example, use one heated to about 40°C.

かくして、塩酸水溶液により、ペクチンの溶解処理によ
る果肉表面と渋皮との結着力の弱化処理を行う。
In this way, the hydrochloric acid aqueous solution is used to weaken the binding force between the pulp surface and the astringent skin by dissolving pectin.

次に、該多孔容器1を処理液槽3内から引き上げ、第2
図示の炭酸ソーダなどの中和剤を添加した中和剤液Cを
満たした槽4に数秒間浸漬し、梁成に付着の塩酸を中和
し、pH5〜7とした後、多孔容器1を取り出し、第3
図示のマイクロ波照射装置5の密閉処理室6内に収容す
るが、該多孔容器1の両端の中心の軸杆を、該処理室6
の対向側壁に設けたベアリング支持部に嵌合支持させ、
その一端軸杆を継手を介し外部の手動ハンドル又は回転
モータから成る回転装置f7に接続する。
Next, the porous container 1 is pulled up from inside the processing liquid tank 3, and the second
The porous container 1 is immersed for several seconds in a tank 4 filled with a neutralizing agent solution C containing a neutralizing agent such as soda carbonate as shown in the figure to neutralize the hydrochloric acid adhering to the beams and bring the pH to 5 to 7. Take out, 3rd
The illustrated microwave irradiation device 5 is housed in a sealed processing chamber 6, and the center rods at both ends of the porous container 1 are connected to the processing chamber 6.
Fit and support the bearing support part provided on the opposite side wall of the
One end of the shaft is connected via a joint to a rotating device f7 consisting of an external manual handle or a rotating motor.

かくして、該マイクロ波照射装置5を作動し、処理室6
内の多孔容器1を連続的に或いは時々回転させ、その内
部の栗を転動させ乍ら、これにマイクロ波を均等に照射
する。マイクロ波照射装置5としては、例えば、電源三
相^C200V、出力4.5Kw、2450.MH2空
冷を使用し、処理条件は例えば、容器内の栗の処理量1
0〜15hg、処理量20〜50kg/hr、1回の処
理時間10〜20分とする。
Thus, the microwave irradiation device 5 is activated and the processing chamber 6 is
The porous container 1 inside is rotated continuously or occasionally, and while the chestnuts inside are rolled, they are evenly irradiated with microwaves. As the microwave irradiation device 5, for example, a three-phase power supply^C200V, an output of 4.5Kw, 2450. MH2 air cooling is used, and the processing conditions are, for example, the processing amount of chestnuts in the container is 1
0 to 15 hg, processing amount 20 to 50 kg/hr, and one processing time 10 to 20 minutes.

マイクロ波照射は、例えば、第4図示のように間歇照射
とし、初期の照射量は多く、次第に低下させ間歇的に照
射する。マイクロ波照射による加熱の目安として、栗の
含水量の7〜15%程度の水分を脱水減少させることが
望ましい。
The microwave irradiation is performed intermittently, for example, as shown in FIG. 4, and the initial irradiation amount is large and is gradually reduced and irradiated intermittently. As a guideline for heating by microwave irradiation, it is desirable to reduce the water content of chestnuts by about 7 to 15% by dehydration.

上記のように本発明の剥皮処理装置で処理した後、多孔
容器1から栗を取り出し、この栗粒を厚布を介して持ち
、手で絞るように押すと簡単に鬼皮と渋皮を一度に除去
できる。その果肉の表面は、肌目をもった良好な剥皮栗
が得られ、歩留りはioo%であった。
After being treated with the peeling device of the present invention as described above, take out the chestnuts from the porous container 1, hold the chestnuts through a thick cloth, and squeeze the chestnuts with your hands to easily remove the bitter skin and the astringent skin at once. Can be removed. The peeled chestnuts had good texture on the surface of the pulp, and the yield was ioo%.

又、このようにして本発明で事前処理した栗は、軽い摩
擦力を加えれば簡単且つ迅速に剥皮でき、手による他、
水流、圧搾空気の噴気流、柔かい撹拌羽根ブラシによる
回転摩擦など既存鬼皮除去機で鬼皮と共に渋皮を一度に
剥皮することができる。鬼友を完全に除去された渋皮の
みの栗は、更にその剥皮が容易である。
Furthermore, the chestnuts pre-processed according to the present invention can be peeled easily and quickly by applying a light frictional force, and can be peeled by hand or by other means.
Existing skin removal machines, such as water jets, compressed air jets, and rotating friction using a soft stirring blade brush, can remove both skin and astringent skin at the same time. Chestnuts with only astringent skin from which the oniyu has been completely removed are even easier to peel.

第5図示の例は、細いワイヤーブラシの回転摩擦と水流
により剥皮する1例を示し、マイクロ波照射装置5の処
理室6から取り出した多孔容器1を、剥皮処理槽8内の
水dに浸漬し、蓋1bを除去し、その上面開口より回転
撹拌l919を容器1内に挿入し、その撹拌機9の回転
ブラシ9aを回転させ、その回転ブラシ9aによりその
回転摩擦で栗の鬼皮と渋皮を同時に剥くことかできた。
The example shown in the fifth figure shows an example of peeling using rotational friction of a thin wire brush and water flow, in which the porous container 1 taken out from the processing chamber 6 of the microwave irradiation device 5 is immersed in water d in the peeling treatment tank 8. Then, remove the lid 1b, insert the rotary stirrer 1919 into the container 1 through the upper opening, rotate the rotary brush 9a of the stirrer 9, and use the rotational friction of the rotary brush 9a to remove the bitter skin and astringent skin of the chestnuts. I was able to peel it off at the same time.

前記の処理室6の天井などに適度の排気弁を設けること
により、処理室6内の温熱雰囲気を適宜調節するように
してもよい。栗を連続式にマイクロ波照射処理を半密閉
下で行うには、例えば、多数の小孔を開けたパイプ内に
搬送スクリューを通して設け、栗を該スクリューの回転
により転勤させ乍ら、多孔パイプ内を移送し、マイクロ
波を該パイプを透して、内部の転勤移動する栗に照射加
熱することができる一方、パイプ内に水蒸気雰囲気とす
ることができる。又、金網などの多孔ベルトコンベヤー
を酸水溶液槽或いは中和剤液槽、水槽などの液中を通過
させ、連続的に栗を夫々処理するようにしてもよい。
The thermal atmosphere within the processing chamber 6 may be appropriately adjusted by providing an appropriate exhaust valve on the ceiling of the processing chamber 6 or the like. To perform continuous microwave irradiation treatment on chestnuts in a semi-closed environment, for example, a conveying screw is passed through a pipe with many small holes, and while the chestnuts are transferred by the rotation of the screw, the chestnuts are transported inside the porous pipe. can be transferred and microwaves can be passed through the pipe to irradiate and heat the moving chestnuts inside, while creating a steam atmosphere inside the pipe. Alternatively, a perforated belt conveyor such as a wire mesh may be passed through an acid aqueous solution tank, a neutralizer solution tank, a water tank, or the like to continuously treat each chestnut.

次に、比較試験により、本発明による剥皮処理法の効果
を示す。
Next, the effects of the peeling treatment method according to the present invention will be shown through a comparative test.

不完全に剥離した鬼皮付きの栗を、5%HCI水溶液に
2時間室温浸漬した後、マイクロ波照射処理を栗100
g当たり 1.2にWのバッチ式マイクロ波加熱槽で1
.5分間照射した本発明の剥皮処理法で得た栗(以下こ
れを本性処理栗Aと称する)を、厚布を介して手で絞る
ようにすると、鬼皮と渋皮とが同時に剥くことができ、
その剥皮時間は、栗100g当たり3分であった。而も
その剥皮栗は、果肉の表面は、渋皮が薄く剥れるため、
肌目を有し、その果肉歩留りは100%であった。又、
これらの剥皮栗を、水煮処理を施したが、その際の崩壊
率は5%であった。
Chestnuts with incompletely peeled skin were immersed in a 5% HCI aqueous solution at room temperature for 2 hours, and then microwave irradiation
1.2 per g in a W batch type microwave heating tank
.. When chestnuts obtained by the peeling method of the present invention that have been irradiated for 5 minutes (hereinafter referred to as real treated chestnuts A) are squeezed by hand through a thick cloth, the dark skin and the astringent skin can be peeled at the same time. ,
The peeling time was 3 minutes per 100 g of chestnuts. Moreover, peeled chestnuts have a thin layer of astringent skin on the surface of the pulp, so
It had a texture, and the pulp yield was 100%. or,
These peeled chestnuts were boiled in water, but the disintegration rate was 5%.

これに対し、生の栗を包丁で鬼皮と渋皮を剥いたときの
剥皮時間は、栗100g当たり18分を要した。又、そ
の歩留りは52%であった。更にこの剥皮栗を水煮処理
したとき、その身割れ率は30%であった。
On the other hand, when peeling the outer skin and astringent skin of raw chestnuts with a knife, it took 18 minutes per 100g of chestnuts. Moreover, the yield was 52%. Furthermore, when the peeled chestnuts were boiled in water, the peeling rate was 30%.

更に比較のため、従来法に従い、15%濃度の塩酸水溶
液に室温で2時間浸漬処理後、重炭酸ナトリウム水溶液
で15秒間浸漬し中和処理して得た栗を、手で絞るよう
にして剥こうとしたが、剥くことができなかった。
Furthermore, for comparison, chestnuts obtained by immersion in a 15% hydrochloric acid aqueous solution for 2 hours at room temperature and neutralization treatment by immersion in a sodium bicarbonate aqueous solution for 15 seconds were peeled by hand squeezing. I tried, but couldn't peel it off.

又、拳法の前記処理の工程中、マイクロ波加熱処理前に
15%の重炭酸ナトリウム水溶液に15秒間浸漬した中
和処理工程を加入して得た栗(以下これを本性処理栗B
と称する)についても、同様に手による剥皮を行ったが
、本性処理栗Aと同様に、鬼皮と渋皮が簡単に剥け、剥
皮時間3分/100g、果肉歩留り 100%(肌目を
有する)であった。又、その剥皮栗を同様に水煮したか
、身割れ率は僅か5%であった6次に、従来の包丁で剥
いた栗と本法の剥皮処理栗A、Bとを、一端冷凍保存後
可食状態に蒸煮したものを試食したところ、従来の包丁
で剥いた栗は、やへざっくりした食感があったが、本法
の剥皮処理栗A、B共ゴリ感は全くなく、特に、本法の
剥皮処理栗Bは、黄褐色で甘味があり、ねっとりした食
感を有し美味であった。
In addition, during the above-mentioned treatment process of Kenpo, chestnuts obtained by adding a neutralization treatment process of immersing them in a 15% sodium bicarbonate aqueous solution for 15 seconds before the microwave heating treatment (hereinafter referred to as "naturally treated chestnuts B")
) was also manually peeled in the same way, but as with the original treated chestnuts A, the dark skin and astringent skin were easily peeled off, the skin peeling time was 3 minutes/100g, and the pulp yield was 100% (with texture). Met. In addition, the peeled chestnuts were boiled in water in the same way, and the cracking rate was only 5%.6 Next, the chestnuts peeled using a conventional knife and the chestnuts A and B treated with the peeling method according to the present method were temporarily frozen and stored. When I tasted the chestnuts that had been steamed to an edible state, I found that the chestnuts peeled with a conventional knife had a rather rough texture, but the chestnuts A and B peeled using this method did not have any rough texture at all, and they were especially chewy. The peeled chestnuts B obtained by this method were yellowish brown in color, had a sweet taste, had a sticky texture, and were delicious.

次に、本性剥皮処理Bの可食栗の粘弾性を、包丁むきの
従来の可食栗の粘弾性を下記表2に示す。
Next, the viscoelasticity of the edible chestnuts subjected to the natural peeling treatment B and the viscoelasticity of the conventional edible chestnuts peeled with a knife are shown in Table 2 below.

測定機器は、ネオカードメーターH=302<飯尾電機
製)、感圧軸径3fl、0.36cm/Sf3C140
0g荷重n=6゜ 次に本発明の更に具体的な実施例を説明する。
The measuring equipment is Neo Card Meter H = 302 (manufactured by Iio Electric), pressure sensitive shaft diameter 3 fl, 0.36 cm/Sf3C140.
0g load n=6°Next, more specific embodiments of the present invention will be described.

実施例1 鬼皮を機械的に不完全に除去した栗2kgを、図示の多
孔容器1に収容し、これを50〜60℃の2.5%塩酸
水溶液槽中に30分浸漬した。次で、該容器を15%重
炭酸ソーダ液中に10秒間浸漬し中和処理を行った0次
で該容器1を出力1.5にWのマイクロ波照射装置の密
閉処理室に収容し、間歇的に所定時間照射した。照射時
間は、5分とした。又、生栗の含水量の7〜15%程度
脱水されるのを目安とする。その後、容器を処理室から
取り出し、水中に投入した。
Example 1 2 kg of chestnuts whose skin had been mechanically incompletely removed were placed in the illustrated porous container 1, and immersed in a 2.5% hydrochloric acid aqueous solution bath at 50 to 60°C for 30 minutes. Next, the container 1 was immersed in a 15% sodium bicarbonate solution for 10 seconds to perform neutralization treatment, and the container 1 was placed in a sealed processing chamber of a microwave irradiation device with an output of 1.5 W, and was intermittently heated. was irradiated for a predetermined period of time. The irradiation time was 5 minutes. Also, as a guideline, the water content of raw chestnuts should be dehydrated by about 7 to 15%. Thereafter, the container was taken out of the processing chamber and placed into water.

その後、容器より取り出した栗は、その粟粒を厚布のよ
うな1/11衝物を当て、その上から手で絞るように押
すと、簡単に鬼皮と渋皮が同時に除去できた。その他圧
搾空気の噴気、撹拌機の柔かい回転ブラシによる回転ニ
ーダ−などによっても簡単に渋皮を除去でき、果肉の肌
目を有する剥皮栗が得られた6歩留り 100%であっ
た。
After that, when the chestnuts were taken out of the container, the bitter skin and bitter skin could be easily removed at the same time by applying a 1/11 scale cloth-like cloth to the chestnuts and squeezing them with your hands. In addition, the astringent skin could be easily removed by blowing compressed air, rotating kneader using a soft rotating brush of an agitator, etc., and peeled chestnuts having the texture of the pulp were obtained with a yield of 100%.

マロングラッセ、せ露栗などの加工原料として適する剥
皮栗が得られた。
Peeled chestnuts suitable as raw materials for processing marron glacé, chestnuts, etc. were obtained.

実施例2 実施例と同じの鬼皮を不完全に剥いた栗の所望量を、2
%塩酸水溶液と0.8%へキサメタリン酸ソーダとの等
量混合液から成る液槽中に浸漬した後、実施例1と同じ
、マイクロ波照射を行った。その後、これを手で絞るよ
うに押し、簡単に且つ歩留り 100%で剥皮栗が得ら
れた。
Example 2 The desired amount of incompletely peeled chestnuts as in Example was
After being immersed in a liquid bath consisting of a mixture of equal amounts of 0.8% hydrochloric acid aqueous solution and 0.8% sodium hexametaphosphate, microwave irradiation was performed in the same manner as in Example 1. Thereafter, this was squeezed by hand, and peeled chestnuts were easily obtained with a yield of 100%.

この果肉表面は、ヘキサメタリン酸ソーダのキレート効
果によって、ベタっきが抑えられ、表面に肌目をくっき
り残して剥皮することができな。
Due to the chelating effect of sodium hexametaphosphate, the surface of this fruit becomes less sticky and cannot be peeled off leaving clear texture on the surface.

実施例3 10%塩酸水溶液に0.01%非イオン界面活性剤を添
加して成る薬液に、鬼皮をそのま−付けた栗を浸漬し、
1.5時間浸漬処理した。この際、薬液の温度を50℃
程度に加熱し、その浸漬時間を短縮するようにしてもよ
い。以下は、実施例1と同様に中和処理とマイクロ波照
射による加熱を行った。
Example 3 Chestnuts with their skins intact were immersed in a chemical solution made by adding 0.01% nonionic surfactant to a 10% aqueous hydrochloric acid solution,
It was soaked for 1.5 hours. At this time, the temperature of the chemical solution was adjusted to 50℃.
The immersion time may be shortened by heating to a certain degree. Thereafter, as in Example 1, neutralization treatment and heating by microwave irradiation were performed.

前記の非イオン界面活性剤は、鬼皮を浸透し易くし、渋
皮への含潰を容易にすると共に、鬼皮をも著しく柔かく
する効果がある。マイクロ波照射後は、既存の鬼皮剥き
機にて、渋皮まで剥皮することが可能となった。かくし
て、剥皮工程を一度で済ますことができ、機械的に高能
率に剥くことができる。
The above-mentioned nonionic surfactant has the effect of making it easier to penetrate the skin, making it easier to embed in the astringent skin, and making the skin extremely soft. After microwave irradiation, it is now possible to remove even the astringent skin using an existing skin peeling machine. In this way, the peeling process can be completed only once, and mechanical peeling can be performed with high efficiency.

又、手作業による剥皮も容易で、鬼皮の一端をはさみで
切り開くだけで、剥皮栗を取り出すことができ人力の大
幅な削減となる。
In addition, manual peeling is easy; simply by cutting open one end of the skin with scissors, the peeled chestnuts can be taken out, resulting in a significant reduction in human labor.

実施例4 鬼皮をそのま−付けた栗を、酸化剤を、例えば0.1%
の過酸化水素を添加した10%塩酸水溶液中に浸漬した
後、このマイクロ波照射により酸化が促進され、鬼皮が
異変し、脆く破損し易い状態となった。
Example 4 Chestnuts with the skin on are treated with an oxidizing agent, e.g. 0.1%.
After being immersed in a 10% aqueous solution of hydrochloric acid to which hydrogen peroxide had been added, the oxidation was accelerated by the microwave irradiation, causing the skin to become brittle and easily damaged.

かくして、このように処理した栗は、水洗や撹拌、手動
や機械的な摩耗処理による鬼皮と渋皮の剥離か可能とな
った。
Thus, chestnuts treated in this way can be washed with water, stirred, and the skin and astringent skin can be removed by manual or mechanical abrasion treatment.

〔発明の効果〕〔Effect of the invention〕

このように本発明によるときは、鬼皮付きの栗又は鬼皮
を完全に又は不完全に除去された栗を、薬液で処理した
後、これにマイクロ波照射処理を施すようにしたので、
果肉と渋皮との結着を解除し得られ、剥皮時の身割れ、
崩壊を減少し得られ、特に、手で絞るように押すだけで
簡単に渋皮を除去でき、その剥皮時の歩留りを向上し、
更には水煮加工時の身割れの減少をもたらす効果を有す
る。
According to the present invention, chestnuts with skin or chestnuts from which skin has been completely or incompletely removed are treated with a chemical solution and then subjected to microwave irradiation treatment.
It is obtained by releasing the bond between the pulp and the astringent skin, and the pulp is not split during peeling.
In particular, the astringent skin can be easily removed by simply squeezing it with your hands, and the yield during peeling is improved.
Furthermore, it has the effect of reducing the cracking of the meat during boiling.

このように、マイクロ波照射処理と組み合わせることに
より、薬液の濃度を約10%以下の薄い酸水溶液で足り
るので、栗の果肉の品質が良好に維持できると共に栗の
渋皮からの成分の溶出を減少でき、それだけ、廃水汚染
を防止し得られる。
In this way, by combining microwave irradiation treatment, a dilute aqueous acid solution with a chemical concentration of about 10% or less is sufficient, which maintains good quality of chestnut pulp and reduces the elution of components from the astringent skin of chestnuts. The more you can prevent wastewater pollution, the more you can prevent wastewater pollution.

更に、薬液として、水に酸のみを溶解した酸水溶液、或
いは、酸を主体とし、これに添加剤としてキレート刑、
界面活性剤又は酸化剤又はこれらの混合側を添加して成
る酸水溶液で栗を処理するときは、果肉表面のべとつき
のない剥皮栗が得られ、又、酸液の栗の鬼皮及び渋皮へ
の浸透含浸が容易となり、鬼皮の柔軟化、酸化による脆
弱化をもたらし、剥皮効果を向上し得る効果をもならす
Furthermore, as a chemical solution, an acid aqueous solution in which only an acid is dissolved in water, or a chelate solution containing an acid as a main ingredient, or a chelate solution as an additive.
When chestnuts are treated with an acid aqueous solution containing a surfactant, an oxidizing agent, or a mixture thereof, peeled chestnuts with no stickiness on the surface of the flesh can be obtained, and the acid solution can remove the skin from the chestnut skin and astringent skin. This facilitates the penetration and impregnation of the skin, softens the skin, makes it weaker due to oxidation, and has the effect of improving the peeling effect.

尚、マイクロ波照射処理の前又は後に、酸水溶液から成
る薬液処理を施した栗に、中和処理を施すときは、賢妹
と粘弾性の良好な食感の良い加工業を得ることができ、
又、中和剤中のナトリウムイオンは、マイクロ波を吸収
し、加熱温度を向上し、果肉と渋皮の分離効果を促進し
得る。
In addition, when neutralizing chestnuts that have been treated with a chemical solution consisting of an acid aqueous solution before or after microwave irradiation treatment, it is possible to obtain processing products with good texture and good viscoelasticity. ,
In addition, the sodium ions in the neutralizer can absorb microwaves, improve the heating temperature, and promote the separation effect between fruit pulp and astringent skin.

又、マイクロ波照射処理により栗の果肉の内部からの均
一な加熱と適度の含有水分の水蒸気としての脱水が行わ
れ、これにより、果肉全体が締まった適度の軟化が行わ
れ、剥皮時或いはその後の水煮、調味加工工程における
身割れ、崩壊が防止される。この場合、その照射処理を
連続的又は間歇的に行うに当たり、その照射量をNI$
4するように照射するときは、果肉の過剰な軟化を生ぜ
ずに、適度の脱水加熱を行うことができ、又、可食に適
する軟化も可能となり、爾後の水煮工程の短縮又は省略
も可能となる。
In addition, the microwave irradiation process uniformly heats the chestnut pulp from inside and dehydrates an appropriate amount of water content as steam, which makes the entire pulp firm and moderately softened, and can be used during or after peeling. This prevents the flesh from cracking and falling apart during the boiling and seasoning process. In this case, when performing the irradiation treatment continuously or intermittently, the irradiation amount is NI$
When irradiating in the manner described in step 4, it is possible to perform appropriate dehydration and heating without excessively softening the pulp, and it is also possible to soften the pulp to make it edible, and the subsequent boiling process can be shortened or omitted. It becomes possible.

尚、上記の本発明の栗の剥皮処理法を行うに当たり、多
孔容器を使用すれば、これにより、薬液の浸漬処理、中
和剤液の浸漬処理を、多孔容器ごとで処理できる効果を
もたらす。
In carrying out the chestnut peeling method of the present invention described above, if a porous container is used, this brings about the effect that the chemical solution immersion treatment and the neutralizing agent solution immersion treatment can be performed in each porous container.

又、マイクロ波照射に当たり、栗を転動させ乍ら照射す
るときは、栗の均一な加熱を行うことかできる効果を有
する。
Furthermore, when the chestnuts are irradiated with microwaves while being rolled, it is possible to uniformly heat the chestnuts.

更に、栗を密閉又は半密閉下でマイクロ波照射を行うと
きは、その照射加熱により栗の内部から外部に発散した
水蒸気による温熱雰囲気下で栗の加熱処理ができるので
、鬼皮、渋皮の軟化を促進でき、剥皮作業を容易にし得
る効果をもならす。
Furthermore, when chestnuts are subjected to microwave irradiation in a sealed or semi-closed environment, the chestnuts can be heated in a warm atmosphere with water vapor emitted from the inside of the chestnut to the outside due to the irradiation heating, which softens the bitter skin and astringent skin. It also has the effect of facilitating the peeling process.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図〜第3図は、本発明実施の1例の剥皮処理法を実
施する1例の装置とその工程図を示し、第1図は、薬液
浸漬処理装置の断面図、第2図は、中和剤液槽の断面図
、第3図は、マイクロ波照射装置の断面図、第4図は、
そのマイクロ波照射条件の1例のグラフ、第5図は、剥
皮処理装置の1例の断面図を示す。
FIGS. 1 to 3 show an example of an apparatus for carrying out an example of the peeling treatment method of the present invention and its process diagram, FIG. 1 is a sectional view of the chemical solution immersion treatment apparatus, and FIG. , FIG. 3 is a sectional view of the microwave irradiation device, and FIG. 4 is a sectional view of the neutralizing agent liquid tank.
A graph of one example of the microwave irradiation conditions, FIG. 5, shows a sectional view of one example of the peeling treatment apparatus.

Claims (1)

【特許請求の範囲】 1、鬼皮付きのまゝの栗或いは鬼皮を完全に又は不完全
に除いた栗の所望量を、薬液処理した後これにマイクロ
波照射処理を施すことを特徴とする栗の剥皮処理法。 2、栗を酸水溶液で処理した後、中和処理をマイクロ波
照射処理の前又は後に行う請求項1記載の栗の剥皮処理
法。 3、薬液は、酸単独又は酸を主体とし、これに添加剤を
水に添加溶解して成る酸性水溶液である請求項1又は2
記載の剥皮処理法。 4、薬液は、約0.5〜10%の塩酸水溶液である請求
項1又は2記載の栗の剥皮処理法。 5、該添加剤液は、酸水溶液にヘキサメタリン酸ソーダ
などのキレート剤、界面活性剤又は酸化剤から撰択した
その単独又はこれらの混合物を添加して成るものである
請求項3又は4記載の栗の剥皮処理法。 6、マイクロ波照射処理は、連続的に又は間歇的に行う
ことを特徴とする請求項1に記載の栗の剥皮処理法。 7、マイクロ波照射は、初期は大きく、漸次小さくする
請求項7記載の栗の剥皮処理法。 8、薬液処理した所望量の栗をバッチ式で或いは流れ作
業で、且つ転動させ乍ら、これにマイクロ波照射処理を
行うことを特徴とする請求項1、6又は7に記載の栗の
剥皮処理法。 9、薬液処理した栗を、バッチ式で或いは流れ式で処理
する場合、密閉又は半密閉下でマイクロ波照射処理を行
うことを特徴とする請求項1、6、7又は8に記載の栗
の剥皮処理法。 10、多数の透孔を配設した容器と、該多孔容器を密閉
又は半密閉に収容する処理室とを備えたマイクロ波照射
装置と、該処理室に収容した多孔容器を回転せしめるモ
ータ、ハンドルなどの回転装置から成る栗の剥皮処理装
置。 11、中和剤液槽を設けて成る請求項10記載の栗の剥
皮処理装置。
[Claims] 1. A desired amount of chestnuts with the skin still attached or chestnuts with the skin completely or incompletely removed are treated with a chemical solution and then subjected to microwave irradiation treatment. Chestnut peeling method. 2. The method for peeling chestnuts according to claim 1, wherein after treating the chestnuts with an acid aqueous solution, the neutralization treatment is performed before or after the microwave irradiation treatment. 3.Claim 1 or 2, wherein the chemical solution is an acid alone or an acidic aqueous solution containing an acid as a main ingredient and adding and dissolving an additive in water.
Debarking method described. 4. The method for peeling chestnuts according to claim 1 or 2, wherein the chemical solution is an aqueous solution of about 0.5 to 10% hydrochloric acid. 5. The additive liquid according to claim 3 or 4, wherein the additive liquid is obtained by adding a chelating agent such as sodium hexametaphosphate, a surfactant, or an oxidizing agent, either singly or in a mixture thereof, to the acid aqueous solution. Chestnut peeling method. 6. The chestnut peeling method according to claim 1, wherein the microwave irradiation treatment is performed continuously or intermittently. 7. The method for peeling chestnuts according to claim 7, wherein the microwave irradiation is initially large and gradually reduced. 8. Chestnuts according to claim 1, 6 or 7, characterized in that a desired amount of chestnuts treated with a chemical solution are subjected to microwave irradiation treatment in a batch system or in an assembly line, while rolling them. Peeling treatment method. 9. Chestnuts according to claim 1, 6, 7 or 8, characterized in that when the chestnuts treated with a chemical solution are processed in a batch system or a flow system, the microwave irradiation treatment is performed in a closed or semi-closed environment. Peeling treatment method. 10. A microwave irradiation device equipped with a container provided with a large number of through holes, a processing chamber that houses the porous container in a sealed or semi-hermetically sealed manner, a motor and a handle that rotate the porous container accommodated in the processing chamber. Chestnut peeling processing equipment consisting of a rotating device such as. 11. The chestnut peeling apparatus according to claim 10, further comprising a neutralizing agent liquid tank.
JP2228821A 1990-08-30 1990-08-30 Peeling treatment of japanese chestnut and peeling treatment device therefor Pending JPH04112779A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2228821A JPH04112779A (en) 1990-08-30 1990-08-30 Peeling treatment of japanese chestnut and peeling treatment device therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2228821A JPH04112779A (en) 1990-08-30 1990-08-30 Peeling treatment of japanese chestnut and peeling treatment device therefor

Publications (1)

Publication Number Publication Date
JPH04112779A true JPH04112779A (en) 1992-04-14

Family

ID=16882391

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002074108A1 (en) * 2001-03-15 2002-09-26 Kanebo, Limited Raw chestnut with skin for cooking, method for preparing peeled chestnut, method for separating skin from chestnut, and device for cutting skin of chestnut
JP2008054548A (en) * 2006-08-30 2008-03-13 National Agriculture & Food Research Organization Method for peeling silverskin of silverskin-easily-peeling-system castanea crenata variety
CN102138683A (en) * 2010-08-30 2011-08-03 安徽本草堂生物科技有限公司 Chestnut jam and production process thereof
JP2011188762A (en) * 2010-03-12 2011-09-29 Yamaguchi Prefecture Raw chestnut astringent skin-peeling device
CN103622141A (en) * 2013-11-14 2014-03-12 浙江大学 Method for synchronously removing shell and peel of Chinese chestnut through microwaves
KR101445183B1 (en) * 2013-02-28 2014-10-01 김용태 Method for peeling chestnut using microwace
ES2649750A1 (en) * 2016-07-15 2018-01-15 Antonio PÉREZ MORENO Procedure of dehydration and peeling of acorns of all the genus quercus, chestnuts or similar fruits. (Machine-translation by Google Translate, not legally binding)
CN107897822A (en) * 2017-11-03 2018-04-13 石林禾泽蔬菜速冻加工厂 The quick hulling method of Chinese chestnut
CN107897949A (en) * 2017-11-03 2018-04-13 石林禾泽蔬菜速冻加工厂 A kind of quick hulling device of Chinese chestnut
ES2786449A1 (en) * 2020-06-09 2020-10-09 Posada Gonzalez Manuel Enrique New system for the manufacture of peeled chestnuts, with integral use (Machine-translation by Google Translate, not legally binding)
CN114601177A (en) * 2022-04-07 2022-06-10 周阳 Chinese chestnut curing processing equipment

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002074108A1 (en) * 2001-03-15 2002-09-26 Kanebo, Limited Raw chestnut with skin for cooking, method for preparing peeled chestnut, method for separating skin from chestnut, and device for cutting skin of chestnut
JP2008054548A (en) * 2006-08-30 2008-03-13 National Agriculture & Food Research Organization Method for peeling silverskin of silverskin-easily-peeling-system castanea crenata variety
JP2011188762A (en) * 2010-03-12 2011-09-29 Yamaguchi Prefecture Raw chestnut astringent skin-peeling device
CN102138683A (en) * 2010-08-30 2011-08-03 安徽本草堂生物科技有限公司 Chestnut jam and production process thereof
KR101445183B1 (en) * 2013-02-28 2014-10-01 김용태 Method for peeling chestnut using microwace
CN103622141A (en) * 2013-11-14 2014-03-12 浙江大学 Method for synchronously removing shell and peel of Chinese chestnut through microwaves
ES2649750A1 (en) * 2016-07-15 2018-01-15 Antonio PÉREZ MORENO Procedure of dehydration and peeling of acorns of all the genus quercus, chestnuts or similar fruits. (Machine-translation by Google Translate, not legally binding)
CN107897822A (en) * 2017-11-03 2018-04-13 石林禾泽蔬菜速冻加工厂 The quick hulling method of Chinese chestnut
CN107897949A (en) * 2017-11-03 2018-04-13 石林禾泽蔬菜速冻加工厂 A kind of quick hulling device of Chinese chestnut
ES2786449A1 (en) * 2020-06-09 2020-10-09 Posada Gonzalez Manuel Enrique New system for the manufacture of peeled chestnuts, with integral use (Machine-translation by Google Translate, not legally binding)
CN114601177A (en) * 2022-04-07 2022-06-10 周阳 Chinese chestnut curing processing equipment

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