JPH038832Y2 - - Google Patents
Info
- Publication number
- JPH038832Y2 JPH038832Y2 JP1984177582U JP17758284U JPH038832Y2 JP H038832 Y2 JPH038832 Y2 JP H038832Y2 JP 1984177582 U JP1984177582 U JP 1984177582U JP 17758284 U JP17758284 U JP 17758284U JP H038832 Y2 JPH038832 Y2 JP H038832Y2
- Authority
- JP
- Japan
- Prior art keywords
- adhesive
- metal plate
- metal composite
- fibers
- joint sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000853 adhesive Substances 0.000 claims description 22
- 230000001070 adhesive effect Effects 0.000 claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- 239000002905 metal composite material Substances 0.000 claims description 11
- 229920001971 elastomer Polymers 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 7
- 238000004073 vulcanization Methods 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 6
- 239000000806 elastomer Substances 0.000 claims description 5
- 229920001038 ethylene copolymer Polymers 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- HGVPOWOAHALJHA-UHFFFAOYSA-N ethene;methyl prop-2-enoate Chemical group C=C.COC(=O)C=C HGVPOWOAHALJHA-UHFFFAOYSA-N 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 239000012784 inorganic fiber Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OWRCNXZUPFZXOS-UHFFFAOYSA-N 1,3-diphenylguanidine Chemical compound C=1C=CC=CC=1NC(=N)NC1=CC=CC=C1 OWRCNXZUPFZXOS-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Description
(産業上の利用分野)
本考案は、化学工業、装置機器、自動車、船舶
などの流体密封に使用される金属複合ガスケツト
に関する。
(従来の技術)
従来、石綿ジヨイントシートと金属板を接着剤
にて接合した金属複合ガスケツトが知られている
が、ここで使用される接着剤はクロロプレンゴ
ム、ニトリルゴムまたは変性フエノール樹脂系の
接着剤などが多い。これら有機系の接着剤では、
120〜150℃位の雰囲気中では問題ないが、高温に
おいては熱硬化を生じ、剥離強度が減少する。金
属複合ガスケツトでは200℃位の雰囲気中で使用
に耐える用途が多い。
有機系にかえて無機系の接着剤も開発されてい
るが、接着作業性が悪く、また、衝撃により接着
層にクラツクが発生する等、接着層がもろいとい
う欠点がある上、高価である点に問題がある。
(考案が解決しようとする問題点)
本考案は、上記欠点に鑑み200℃位の雰囲気中
でもジヨイントシートと金属板の接着特性に問題
のない金属複合ガスケツトを提供することにあ
る。
(問題点を解決するための手段)
本考案は、ジヨイントシート1と金属板2とを
接着剤3を介して接合した金属複合ガスケツトで
あるが、こゝで使用する接着剤3は、アクリル酸
メチル−エチレンの共重合エラストマーに加硫促
進剤を混入し、これを溶剤にて溶かした溶液であ
る。加硫促進剤には、メチレンジアニリン、ジフ
エニルグアニジンなどのグアニジン系、またはパ
ーオキサイド系の加硫促進剤を使用する。また、
溶剤にはメチルエチルケトン、酢酸エチル、トル
エン、アセトン、トリクロルエチレンなどケトン
系またはエステル系の溶剤を使用する。なお、こ
の溶液にはカーボンなどの充てん剤を混入しても
かまわない。
この接着剤を作成するには、例えばアクリル酸
メチル−エチレンの共重合エラストマー20Kgを加
硫促進剤200gと共にロールで練り、これを溶剤
100l中に入れ撹拌の上溶液とする。これを使用時
に溶剤にて稀釈して使用する。この溶液は、使用
し易いように適宜稀釈することができるので種々
の粘度に調整することができる。
本考案は、上記特定の接着剤をみつけることに
よつて本考案を完成したものである。
ジヨイントシート1としては、石綿繊維、ガラ
ス繊維、カーボン繊維、セラミツク繊維、鉱物繊
維などの無機質繊維および/または芳香族ポリア
ミド繊維、ポリエチレン繊維、フエノール繊維な
どの有機質繊維をゴム材、ゴム薬品、充てん剤と
共に混合した組成物を加熱加圧成形して得られ
る。また、金属板2としては、ステンレス板、鉄
板、アルミ板、亜鉛板、銅板など種々の金属板を
使用することができる。
次に、ジヨイントシートと金属板とを接合する
には、金属板を溶剤にて脱脂処理をして、ジヨイ
ントシート又は金属板に本考案の特徴とする接着
剤を塗布し、加圧、加熱、例えば圧力25Kgf/cm2
温度170℃、15分間で接合処理する。必要あれば、
2次加硫として140℃、30分間の処理する。
(効果)
本考案は、接着剤としてアクリル酸メチル−エ
チレンの共重合エラストマーを使用しているの
で、約200℃の温度に耐えうることができ、ジヨ
イントシートと金属板の高温特性が損われること
なく、高温用の金属複合ガスケツトを提供するこ
とができる。また、この共重合体エラストマーは
高温油の耐性も優れているので、ジヨイントシー
トと金属板が使用中に剥離することなく金属複合
ガスケツトの使用範囲を拡大することができる。
次に、本考案の金属複合ガスケツトと従来のガ
スケツトとの剥離試験結果を第1表に示す。
試料は、0.25mm厚さの鉄板両面に0.06mm厚さの
ジヨイントシートを接着剤にて接着し、150mm×
20mmのたんざく形にする。試験方法は、耐熱剥離
試験では試料をギヤー老化試験機内に入れ、所定
の温度、時間で処理し、デシケーター中にて室温
まで冷却する。この試料を目視にて、接着状態を
観察する。ついで90゜折り曲げ鉄板とジヨイント
シートの接着部分の剥離状態を観察する。
浸漬剥離試験では、試料をJISNo.3油内に入れ
所定の温度、時間で処理し、取出し後室温まで冷
却する。この試料に付着している油をふき取り、
目視にて接着状態を観察する。ついで、90゜折り
曲げ鉄板とジヨイントシートの接着部分の剥離状
態を観察する。
(Field of Industrial Application) The present invention relates to a metal composite gasket used for fluid sealing in the chemical industry, equipment, automobiles, ships, etc. (Prior art) Metal composite gaskets made by bonding an asbestos joint sheet and a metal plate with an adhesive are known, but the adhesive used here is chloroprene rubber, nitrile rubber, or modified phenolic resin. There are many adhesives etc. With these organic adhesives,
There is no problem in an atmosphere of about 120 to 150°C, but at high temperatures thermosetting occurs and the peel strength decreases. Metal composite gaskets have many uses that can withstand use in an atmosphere of around 200°C. Inorganic adhesives have been developed in place of organic adhesives, but they have poor adhesive workability, cracks can occur in the adhesive layer due to impact, and the adhesive layer is brittle, as well as being expensive. There is a problem. (Problems to be Solved by the Invention) In view of the above-mentioned drawbacks, the object of the present invention is to provide a metal composite gasket that has no problem in adhesion between the joint sheet and the metal plate even in an atmosphere of about 200°C. (Means for Solving Problems) The present invention is a metal composite gasket in which a joint sheet 1 and a metal plate 2 are bonded via an adhesive 3, but the adhesive 3 used here is acrylic. This is a solution in which a vulcanization accelerator is mixed into a methyl acid-ethylene copolymer elastomer, and this is dissolved in a solvent. As the vulcanization accelerator, a guanidine-based vulcanization accelerator such as methylene dianiline and diphenylguanidine, or a peroxide-based vulcanization accelerator is used. Also,
A ketone or ester solvent such as methyl ethyl ketone, ethyl acetate, toluene, acetone, or trichloroethylene is used as the solvent. Note that a filler such as carbon may be mixed into this solution. To create this adhesive, for example, 20 kg of methyl acrylate-ethylene copolymer elastomer is kneaded with 200 g of vulcanization accelerator using a roll, and this is mixed with a solvent.
Pour into 100 liters and stir to make a solution. This is diluted with a solvent before use. This solution can be diluted appropriately for ease of use, and thus can be adjusted to various viscosities. The present invention was completed by finding the above-mentioned specific adhesive. The joint sheet 1 is made of inorganic fibers such as asbestos fibers, glass fibers, carbon fibers, ceramic fibers, and mineral fibers, and/or organic fibers such as aromatic polyamide fibers, polyethylene fibers, and phenol fibers, filled with rubber materials, rubber chemicals, and filling. It is obtained by heating and press-molding the composition mixed with the agent. Further, as the metal plate 2, various metal plates such as a stainless steel plate, an iron plate, an aluminum plate, a zinc plate, and a copper plate can be used. Next, to join the joint sheet and the metal plate, the metal plate is degreased with a solvent, the adhesive characterized by the present invention is applied to the joint sheet or the metal plate, and pressure is applied. Heating, e.g. pressure 25Kgf/cm 2
Bonding is performed at a temperature of 170℃ for 15 minutes. If necessary,
Secondary vulcanization is performed at 140°C for 30 minutes. (Effects) This invention uses a copolymerized elastomer of methyl acrylate and ethylene as an adhesive, so it can withstand temperatures of approximately 200°C, and the high-temperature properties of the joint sheet and metal plate are impaired. It is possible to provide a metal composite gasket for high temperatures without any Furthermore, since this copolymer elastomer has excellent resistance to high temperature oil, the range of use of the metal composite gasket can be expanded without the joint sheet and metal plate peeling off during use. Next, Table 1 shows the results of a peel test between the metal composite gasket of the present invention and a conventional gasket. The sample is a 150mm
Make into a 20mm tanzak shape. In the heat resistance peel test, the test sample is placed in a gear aging tester, treated at a predetermined temperature and time, and cooled to room temperature in a desiccator. Visually observe the adhesion state of this sample. Next, observe the peeling state of the adhesive part between the 90° bent steel plate and the joint sheet. In the immersion peel test, the sample is placed in JIS No. 3 oil and treated at a specified temperature and time, and after being taken out, it is cooled to room temperature. Wipe off the oil adhering to this sample,
Visually observe the adhesion state. Next, observe the peeling state of the adhesive part between the 90° bent steel plate and the joint sheet.
【表】【table】
【表】
尚、従来品1はフエノール系接着剤を用い、従
来品2は、NBR系接着剤を使用した。
従来品1は折り曲げ試験をすると接着剤が完全
に脱落し剥離した。また、従来品2は浸漬によつ
て接着剤が油膨潤していた。[Table] Conventional product 1 used a phenol adhesive, and conventional product 2 used an NBR adhesive. When conventional product 1 was subjected to a bending test, the adhesive completely fell off and the product peeled off. Furthermore, in Conventional Product 2, the adhesive swelled with oil due to immersion.
第1図は本考案の金属複合ガスケツトの断面図
を示す。
符号、1……ジヨイントシート、2……金属
板、3……接着剤。
FIG. 1 shows a sectional view of the metal composite gasket of the present invention. Code, 1...Joint sheet, 2...Metal plate, 3...Adhesive.
Claims (1)
材、ゴム薬品充てん剤などからなる組成物を加熱
成形したジヨイントシートと金属板とを接着剤を
介して接合した金属複合ガスケツトにおいて、前
記接着剤には、アクリル酸メチル−エチレンの共
重合エラストマーと加硫促進剤を溶剤に溶かした
溶液を用いてジヨイントシーと金属板とを加熱接
合してなる金属複合ガスケツト。 In a metal composite gasket in which a metal plate is bonded to a joint sheet made of a composition made of inorganic fibers and/or organic fibers, a rubber material, a rubber chemical filler, etc. through an adhesive, the adhesive includes: A metal composite gasket made by heating and joining a joint seam and a metal plate using a solution of a methyl acrylate-ethylene copolymer elastomer and a vulcanization accelerator dissolved in a solvent.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1984177582U JPH038832Y2 (en) | 1984-11-22 | 1984-11-22 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1984177582U JPH038832Y2 (en) | 1984-11-22 | 1984-11-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6191665U JPS6191665U (en) | 1986-06-13 |
JPH038832Y2 true JPH038832Y2 (en) | 1991-03-05 |
Family
ID=30735151
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1984177582U Expired JPH038832Y2 (en) | 1984-11-22 | 1984-11-22 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH038832Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0684785B2 (en) * | 1986-10-13 | 1994-10-26 | ユ−サンガスケツト株式会社 | Gasket material and manufacturing method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4945137A (en) * | 1972-09-05 | 1974-04-30 | ||
JPS5140586A (en) * | 1974-10-03 | 1976-04-05 | Hitachi Cable | DOJIKUGATAKEEBURUNOTANMATSUBUKEISEIHOHO |
JPS541768B2 (en) * | 1974-03-05 | 1979-01-29 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS541768U (en) * | 1977-06-08 | 1979-01-08 |
-
1984
- 1984-11-22 JP JP1984177582U patent/JPH038832Y2/ja not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4945137A (en) * | 1972-09-05 | 1974-04-30 | ||
JPS541768B2 (en) * | 1974-03-05 | 1979-01-29 | ||
JPS5140586A (en) * | 1974-10-03 | 1976-04-05 | Hitachi Cable | DOJIKUGATAKEEBURUNOTANMATSUBUKEISEIHOHO |
Also Published As
Publication number | Publication date |
---|---|
JPS6191665U (en) | 1986-06-13 |
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