JPH038157Y2 - - Google Patents
Info
- Publication number
- JPH038157Y2 JPH038157Y2 JP14973885U JP14973885U JPH038157Y2 JP H038157 Y2 JPH038157 Y2 JP H038157Y2 JP 14973885 U JP14973885 U JP 14973885U JP 14973885 U JP14973885 U JP 14973885U JP H038157 Y2 JPH038157 Y2 JP H038157Y2
- Authority
- JP
- Japan
- Prior art keywords
- cushion material
- trim cover
- mold
- attached
- metal frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 49
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000010097 foam moulding Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
Landscapes
- Load-Engaging Elements For Cranes (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【考案の詳細な説明】
（産業上の利用分野）
本考案は自動車用座席の製造装置、詳しくは、
発泡体製クツシヨン材をトリムカバーに接着して
形成する座席製造装置におけるクツシヨン材のト
リムカバーに対する取付け装置に関する。[Detailed description of the invention] (Industrial application field) The invention is a manufacturing device for automobile seats.
The present invention relates to a device for attaching a cushion material to a trim cover in a seat manufacturing apparatus in which a foam cushion material is bonded to a trim cover.
（先行技術とその問題点）
この種の座席製造装置は対向状に設けられた一
組の型の一方にクツシヨン材を取付けるととも
に、他方にトリムカバーを取付け、前記型を接動
させてクツシヨン材にトリムカバーを接着させる
ものである。(Prior art and its problems) This type of seat manufacturing equipment has a pair of opposing molds, in which a cushion material is attached to one side, a trim cover is attached to the other, and the molds are moved in contact with each other to form a cushion material. The trim cover is attached to the trim cover.
このような製造装置においてクツシヨン材を取
付ける為に機械的クランプを用いている。そて
し、このクランプによつてクツシヨン材を型に取
付けると次のような不具合がある。 Mechanical clamps are used in such manufacturing equipment to attach the cushion material. However, when the cushion material is attached to the mold using this clamp, the following problems occur.
即ち、機械的にクツシヨン材の表面をクランプ
する為にはクランプの開閉機構が必要であり、機
構が複雑化する。 That is, in order to mechanically clamp the surface of the cushion material, a clamp opening/closing mechanism is required, which complicates the mechanism.
また、クツシヨン材の表面をクランプで押圧す
ると表面が変形してしまいトリムカバーに密着し
なくなる。 Furthermore, if the surface of the cushion material is pressed with a clamp, the surface will be deformed and will no longer adhere tightly to the trim cover.
更に、クランプの個所が少ないとクツシヨン材
が垂れ下がつてトリムカバーに対する位置がずれ
る…等の不具合がある。 Furthermore, if there are too few clamps, the cushion material may sag and become misaligned with the trim cover.
前記不具合を解消する為にクツシヨンを取付け
る型に空気気吸引孔を穿設してクツシヨン材を真
空吸着するものが考えられるが、このものはクツ
シヨン材が比較的軽い場合に有効であり、クツシ
ヨン材が金属フレームと一体状に成形された比較
的重い場合は吸着力が充分でなかつた。 In order to solve the above-mentioned problem, it is possible to create a vacuum suction hole in the mold for attaching the cushion to vacuum absorb the cushion material, but this method is effective when the cushion material is relatively light. In the case of a relatively heavy metal frame formed integrally with the metal frame, the suction force was not sufficient.
（技術的課題）
斯る本考案の解決しようとする技術的課題は、
クツシヨン材を取付ける型に電磁石を配設してク
ツシヨン材を磁力によつて吸着するようにし、電
源のオン、オフだけでクツシヨン材を取付け取外
ずしできるようにするとともに、クツシヨン材を
変形させることなく確実に保持させるものであ
る。(Technical Issues) The technical issues that this invention attempts to solve are as follows:
An electromagnet is placed in the mold for attaching the cushion material so that the cushion material is attracted by magnetic force, so that the cushion material can be installed and removed simply by turning the power on and off, and the cushion material can be deformed. This is to ensure that it is maintained without any problems.
（構成）
斯る本考案の製造装置におけるクツシヨン材の
トリムカバーに対する取付け装置は、対向状に設
けられた一組の型の一方にクツシヨン材を取付け
るとともに、他方にトリムカバーを取付け、前記
型を接動させてクツシヨン材をトリムカバーに接
着して形成する製造装置において、前記クツシヨ
ン材は金属フレームと一体状に成形し、且つ、ク
ツシヨン材を取付ける一方の型に電磁石を配設し
てクツシヨン材を吸着保持するように構成したこ
とを特徴とするものであり、一方の型に電磁石の
磁力によつてクツシヨン材を吸着し、この吸着状
態でクツシヨン材をトリムカバーに接着して座席
を形成する。(Structure) The device for attaching the cushion material to the trim cover in the manufacturing apparatus of the present invention is such that the cushion material is attached to one of a pair of opposing molds, the trim cover is attached to the other, and the said mold is attached to the trim cover. In a manufacturing device that adheres and forms a cushion material to a trim cover by contacting the cushion material, the cushion material is molded integrally with a metal frame, and an electromagnet is disposed in one mold for attaching the cushion material to form the cushion material. The cushion material is attracted to one mold by the magnetic force of an electromagnet, and the cushion material is adhered to the trim cover in this attracted state to form a seat. .
（実施例）
本考案の一実施例における製造装置の構成を第
１図により説明すれば、図中１０は上機枠、１１
は機台であり、この機台１１上には下型３が載置
固定されている。(Embodiment) The configuration of a manufacturing apparatus in an embodiment of the present invention will be explained with reference to FIG. 1. In the figure, 10 is an upper machine frame;
is a machine stand, and a lower mold 3 is placed and fixed on this machine stand 11.
下型３はトリムカバー５を載置するもので、そ
の表面はモールド加工したクツシヨン材４の表面
形状に形成されている。また、この下型３の真上
に当たる部分の上機枠１１には昇降用シリンダー
１２が配設されている。 The lower mold 3 is used to place the trim cover 5, and its surface is formed in the shape of the molded cushion material 4. Further, a lifting cylinder 12 is disposed in the upper machine frame 11 at a portion directly above the lower mold 3.
昇降用シリンダー１２のロツドにはターレツト
取付部材１３が設けられ、そのシリンダー１２の
動作によりターレツト取付部材１３は昇降動す
る。 A turret mounting member 13 is provided on the rod of the lifting cylinder 12, and the turret mounting member 13 moves up and down as the cylinder 12 moves.
ターレツト取付部材１３にはターレツト１４が
軸１５を中心に90度ずつ回転するように設けられ
ている。この上型２はクツシヨン材４を取付ける
もので、その表面は第５図に示すようにクツシヨ
ン材４の底面形状と一致するように形成されてい
る。即ち、前面でクツシヨン材４を取付けられた
上型２はターレツト１４を矢印方向に回転させる
ことにより下面に移動する。そして昇降動用シリ
ンダー１２を動作させることによつて上型２が下
型３方向に移動する。 A turret 14 is provided on the turret mounting member 13 so as to rotate by 90 degrees about a shaft 15. This upper mold 2 is used to attach the cushion material 4, and its surface is formed to match the bottom shape of the cushion material 4, as shown in FIG. That is, the upper die 2, to which the cushion material 4 is attached on the front side, is moved to the lower side by rotating the turret 14 in the direction of the arrow. By operating the lifting cylinder 12, the upper mold 2 is moved in the direction of the lower mold 3.
クツシヨン材４の構造を第２図及び第３図によ
り説明すれば、図中６は金属フレームであり、こ
の金属フレーム６はパイプを略門型に折り曲げて
その左右に複数のパイプを架設したものであり、
この金属フレーム６と一体状にクツシヨン材４は
発泡成形されている。 The structure of the cushion material 4 will be explained with reference to FIGS. 2 and 3. In the figure, 6 is a metal frame, and this metal frame 6 is made by bending a pipe into a substantially gate shape and installing a plurality of pipes on the left and right sides of the metal frame 6. and
The cushion material 4 is formed integrally with the metal frame 6 by foam molding.
前記上型２の適宜個所には、第４図及び第５図
に示すように電磁石１が設けられており、該電磁
石１に通電することによつて、クツシヨン材４を
吸着保持するものである。電磁石１はコード７を
介して第１図のフツトスイツチ１６に接続されて
おり、このフツトスイツチ１６のオン，オフ動作
により、クツシヨン材４を上型２に取付け、取外
しできる。 As shown in FIGS. 4 and 5, electromagnets 1 are provided at appropriate locations on the upper mold 2, and by energizing the electromagnets 1, the cushion material 4 is attracted and held. . The electromagnet 1 is connected to a foot switch 16 shown in FIG. 1 via a cord 7, and the cushion material 4 can be attached to and removed from the upper mold 2 by turning on and off the foot switch 16.
本実施例においては、電磁石１に吸着させなが
らクツシヨン材４を取付けると、上型２とクツシ
ヨン材４とが隙間なく密着することによつてクツ
シヨン材４は位置決めされる。そして、トリムカ
バー５とクツシヨン材４とを接着させた後に電磁
石１をオフ操作にすることによつてクツシヨン材
４を取外すことができる。 In this embodiment, when the cushion material 4 is attached while being attracted to the electromagnet 1, the cushion material 4 is positioned because the upper die 2 and the cushion material 4 come into close contact with each other without any gaps. After the trim cover 5 and the cushion material 4 are bonded together, the cushion material 4 can be removed by turning off the electromagnet 1.
（効果） 本考案によれば次のような効果がある。(effect) The present invention has the following effects.
(1) 比較的重い金属フレーム入りのクツシヨン材
を確実に保持できるとともに、機械的クランプ
のような開閉機構が不要で構造が簡単になる。(1) It is possible to securely hold the relatively heavy cushion material with a metal frame, and the structure is simple because an opening/closing mechanism such as a mechanical clamp is not required.
(2) クツシヨン材を何等押圧する必要が無いので
クツシヨン材が殆ど変形せずトリムカバーに確
実に密着できる。(2) Since there is no need to press the cushion material in any way, the cushion material hardly deforms and can be firmly attached to the trim cover.
(3) クツシヨン材が垂れることなく確実に位置決
めでき精度が高い。(3) High accuracy as the cushion material can be positioned reliably without sagging.
第１図は本考案実施例の座席製造装置の正面
図、第２図はクツシヨン材の表側の立体図、第３
図は同裏側の立体図、第４図は上型の立体図、第
５図は上型とクツシヨン材との密着構造を示す断
面図である。
図中、１…電磁石、２…上型、３…下型、４…
クツシヨン材、５…トリムカバー、６…金属フレ
ームである。
FIG. 1 is a front view of the seat manufacturing apparatus according to the embodiment of the present invention, FIG. 2 is a three-dimensional view of the front side of the cushion material, and FIG.
The figure is a three-dimensional view of the back side, FIG. 4 is a three-dimensional view of the upper mold, and FIG. 5 is a sectional view showing the close contact structure between the upper mold and the cushion material. In the figure, 1...electromagnet, 2...upper die, 3...lower die, 4...
cushion material, 5...trim cover, 6...metal frame.
Claims (1)
クツシヨン材を取付けるとともに、他方にトリム
カバーを取付け、前記型を接動させてクツシヨン
材をトリムカバーに接着して形成する座席製造装
置において、前記クツシヨン材は金属フレームと
一体状に成形し、該クツシヨン材を取付ける一方
の型に電磁石を配設して、この型にクツシヨン材
を吸着保持するように構成した座席製造装置にお
けるクツシヨン材のトリムカバーに対する取付け
装置。 A seat manufacturing device that attaches a foam cushion material to one of a pair of opposing molds, attaches a trim cover to the other, and moves the molds in contact to adhere the cushion material to the trim cover. In the seat manufacturing apparatus, the cushion material is formed integrally with a metal frame, and an electromagnet is provided in one mold to which the cushion material is attached, so that the cushion material is attracted and held by this mold. Attachment device for trim cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14973885U JPH038157Y2 (en) | 1985-09-30 | 1985-09-30 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14973885U JPH038157Y2 (en) | 1985-09-30 | 1985-09-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6266598U JPS6266598U (en) | 1987-04-24 |
| JPH038157Y2 true JPH038157Y2 (en) | 1991-02-28 |
Family
ID=31065233
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14973885U Expired JPH038157Y2 (en) | 1985-09-30 | 1985-09-30 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH038157Y2 (en) |
-
1985
- 1985-09-30 JP JP14973885U patent/JPH038157Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6266598U (en) | 1987-04-24 |
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