JPH0365316A - Manufacturing apparatus for composite panel - Google Patents

Manufacturing apparatus for composite panel

Info

Publication number
JPH0365316A
JPH0365316A JP1202406A JP20240689A JPH0365316A JP H0365316 A JPH0365316 A JP H0365316A JP 1202406 A JP1202406 A JP 1202406A JP 20240689 A JP20240689 A JP 20240689A JP H0365316 A JPH0365316 A JP H0365316A
Authority
JP
Japan
Prior art keywords
composite panel
panel
conveyor
conveyors
synthetic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1202406A
Other languages
Japanese (ja)
Other versions
JP2935856B2 (en
Inventor
Fumio Takahashi
文男 高橋
Toshizo Sanao
佐直 利三
Mitsuyoshi Aoyanagi
三義 青柳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IG Technical Research Inc
Original Assignee
IG Technical Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IG Technical Research Inc filed Critical IG Technical Research Inc
Priority to JP1202406A priority Critical patent/JP2935856B2/en
Publication of JPH0365316A publication Critical patent/JPH0365316A/en
Application granted granted Critical
Publication of JP2935856B2 publication Critical patent/JP2935856B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To obtain a composite panel excellent in moldability while preventing the leakage of a synthetic resin foam and the deformation of upper and lower surface materials by arranging side conveyors each having the same mold shape as each side end edge of the composite panel to a region where a synthetic resin foam raw material is foamed. CONSTITUTION:Side conveyors 4 are arranged on both sides of a double conveyor 1 in a region where at least a core material D is foamed. The cross- sections of the side conveyors 4 are set to the almost same mold shape as both side edges of a panel A and the spaces between the side end edges of the panel A and upper and lower conveyors 2, 3 are closed within the double conveyor 1 and the side conveyors 4 are bought into close contact with the side end parts of the panel A.

Description

【発明の詳細な説明】 〔産業上の利用分野] 本発明は所定形状に成形した上下面材間に合成樹脂発泡
体をサンドイッチした複合パネルを製造する装置に関す
るものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an apparatus for manufacturing a composite panel in which a synthetic resin foam is sandwiched between upper and lower panels molded into a predetermined shape.

〔従来の技術〕[Conventional technology]

この種複合パネル製造装置としてはスチールベルト、ロ
ーラ、キャタピラのいずれかの方式のコンベアを上下に
配設し、このコンベア間に、下側面材−合或樹脂発泡体
原料一上側面材を積層した状態で挟圧搬送しなから合成
樹脂発泡体原料を反応発泡させて所定形状に形成する、
所謂ダブルコンベア装置が一般的である。また、この種
装置では合成樹脂発泡体原料は、上下方向だけでなく幅
方向にも発泡するため、複合パネルの両側縁に何らかの
バッキング処理が必要であった。このため、ボード状の
複合板の製造では、例えば特開昭488356号公報の
ようにベルト状のサイドシールコンベアを用いることが
行われている。さらに、上下面材を樋状に成形し、両側
縁を積層、重合させて両面材間の空間を筒状とし、この
部分にのみ合成樹脂発泡体原料を充填し、両側縁におけ
る合成樹脂発泡体原料の洩れを上下面材自身によるバッ
キングで防止する方法をとっていた。
This type of composite panel manufacturing equipment has steel belt, roller, or caterpillar type conveyors arranged above and below, and between these conveyors, the lower side material, the composite or resin foam raw material, and the upper side material are laminated. The synthetic resin foam raw material is reacted and foamed into a predetermined shape while being conveyed under pressure.
A so-called double conveyor device is common. In addition, in this type of device, the synthetic resin foam raw material foams not only in the vertical direction but also in the width direction, so some kind of backing treatment is required on both sides of the composite panel. For this reason, in the manufacture of board-like composite plates, a belt-like side seal conveyor is used, for example, as disclosed in Japanese Patent Application Laid-Open No. 488356. Furthermore, the upper and lower side materials are formed into a gutter shape, the side edges are laminated and polymerized to form a cylindrical space between the two side materials, and only this part is filled with the synthetic resin foam raw material, and the synthetic resin foam on both side edges is formed. The method used was to prevent leakage of raw materials by using backing from the upper and lower surface materials themselves.

〔発明が解決しようとする課題] しかしながら、ベルト状のサイドシールコンベアを用い
る場合、複合パネルの側縁部形状が複雑になるとバッキ
ング効果が充分に発揮できなくなる不利があった。さら
に両者とも複合パネルの形状によってコンベアと面材占
の間に空間ができる場合、特に両側縁部では合成樹脂発
泡体原料の発泡により変形1,7てL7まう不利があっ
た。
[Problems to be Solved by the Invention] However, when a belt-shaped side seal conveyor is used, there is a disadvantage that if the side edge shape of the composite panel becomes complicated, the backing effect cannot be sufficiently exerted. Furthermore, in both cases, when a space is created between the conveyor and the facing material due to the shape of the composite panel, there is a disadvantage that deformation 1, 7 and L7 occur due to foaming of the synthetic resin foam raw material, especially at both side edges.

〔課題を解決するための手段〕[Means to solve the problem]

本発明はこのような欠点を除去するため、少なくとも面
材が変形、移動し2やすい領域、すなわち合成樹脂発泡
体原料が発泡Vる領域に複合パネルの側端縁と同じ型形
状のサイドコンベアを配することにより、合成樹脂発泡
体の洩れ、上下面材の変形を阻止し、成形性にすぐれた
複合パネル製造装置を提案するものである。
In order to eliminate these drawbacks, the present invention provides a side conveyor with the same shape as the side edge of the composite panel at least in the area where the face material is easily deformed and moved, that is, the area where the synthetic resin foam raw material foams. The present invention proposes a composite panel manufacturing apparatus that prevents leakage of the synthetic resin foam and deformation of the upper and lower surface materials and has excellent moldability.

〔実施例〕〔Example〕

以下に、図面を用いて本発明に係る複合パネル製造装置
について詳細に説明する。第1図(a)、(b)は上記
複合パネル製造装置の代表的一実施例を説明する説明図
で、上はダブルコンベア成形機(以下、ダブルコンベア
という)、土はサイドコンベアであり、第2図(a)〜
(1)に示すような複合パネル(以下、単にパネルとい
う)Aを連続的に成形するものである。、二のパネルA
は、例えばカラー・鋼板、アルミニウム板、ステンレス
板、鋼板、縁端銅板、アルミ・亜鉛合金メツキ鋼板、ク
ラツド鋼板、制振測板、ホーロー鋼板、フン素樹脂塗装
刷板等の平板、あるいはエンスボス加工板を所定形状に
成形した面材B、C間に、合成樹脂発泡体を主材とした
芯材りを充填したものである。なお1、芯材りとなる合
成樹脂発泡体としては、例えばボリイソシ゛アヌレート
フォーム、フェノールフオーム、ポリウレタンフォーム
、ポリウレアフオーム、ボリイ槃ドフォーム等、および
これらに難燃剤(硼酸塩、珪酸塩、リン酸塩等)、難燃
助剤(石膏スラグ、タルク、シラスバルーン等)、骨材
(パーライト、ガラスピーズ等)、繊維状′pA(ガラ
ス繊維、ロックウール、カーボンファイバー等の長、短
繊維)等を混入したもので、合成樹脂発泡体が原料状態
の時に面材B、C間に吐出され、ダブルコンベア上内で
発泡、反応、硬化したものである。
EMBODIMENT OF THE INVENTION Below, the composite panel manufacturing apparatus based on this invention is demonstrated in detail using drawing. FIGS. 1(a) and 1(b) are explanatory diagrams illustrating a typical embodiment of the above-mentioned composite panel manufacturing apparatus. Figure 2(a)~
A composite panel (hereinafter simply referred to as a panel) A as shown in (1) is continuously formed. , second panel A
For example, flat plates such as colored steel plates, aluminum plates, stainless steel plates, steel plates, edge copper plates, aluminum/zinc alloy plated steel plates, clad steel plates, vibration damping measurement plates, enamel steel plates, fluorine resin coated plates, or embossed plates. A core material mainly made of synthetic resin foam is filled between the face materials B and C, which are formed by molding plates into a predetermined shape. 1. Examples of synthetic resin foams that serve as core materials include polyisocyanurate foam, phenol foam, polyurethane foam, polyurea foam, polyurethane foam, etc., and flame retardants (borates, silicates, phosphorus) added to these foams. acid salts, etc.), flame retardant aids (gypsum slag, talc, shirasu balloons, etc.), aggregates (perlite, glass peas, etc.), fibrous 'pA' (long and short fibers such as glass fiber, rock wool, carbon fiber, etc.) When the synthetic resin foam is in a raw material state, it is discharged between face materials B and C, and is foamed, reacted, and hardened on a double conveyor.

ダブルコンベア上は、キャタピラ、ロールコンベア、ベ
ルトコンベアのいずれか1種、あるいは、これらを組み
合わせて天下゛に配設したもの(図ではベルトコンベア
)であり、芯材りが原料状態から発泡、反応、硬化する
間、上、下コンベア2.3間に面材B−芯材D−面材C
を挟圧搬送しながらパネルA形状に成形するものである
。サイドコンベア4は第1図(t))の平面図、第3図
に示すように、ダブルコンベア1の両側に少なくとも芯
材I〕が発泡する領域に配設し、上、下コンベア2.3
と同調して移動1−にとによりパネルAの蛇行を防IL
すると共に、芯材りである合成樹脂発泡体が、発泡によ
ってパネルAの両側端から漏洩するのを防止するバッキ
ング機能、パネルへの両側縁が芯材りの発泡圧によって
変形するのを防止するバックアップ機能を果たすもので
ある。さらに説明すると、ザイドコンベア土は断面がパ
ネルAの両側縁とほぼ同じを形状としたものであり、ダ
ブルコンベア】丙でパネルAの側端縁と土ミ、下コンベ
ア2.3との空間を閉塞すると共に、パネルAの側端部
と密接することにより前記した機能を果たすものである
。なお、サイドコンベアー土としては、ゴムペルF・、
キャタピラ等である。−例としては、第4図に示すよう
に複数個のプレート6をローラ11、リンクプレート1
2でリンクさせたチェーン部5と、各ブI/ −) 5
に接合j7た型片9からなる型部8とからなるものであ
る。このプレート6は第5図に示すよ・うに、一方を切
り欠き、型片9を接合する接合面6aを有すると共に、
他方にはローラ11、リンクプレート12を装着する窪
部6bを有するものである。また接合面6aには型片9
を接合するための接合ビン7を少なくとも1本官する。
The double conveyor is one of a caterpillar, roll conveyor, belt conveyor, or a combination of these (belt conveyor in the figure), and the core material is foamed and reacted from the raw material state. , during curing, between upper and lower conveyor 2.3, face material B - core material D - face material C
The material is molded into the shape of panel A while being conveyed under pressure. As shown in the plan view of FIG. 1(t)) and FIG. 3, the side conveyor 4 is disposed on both sides of the double conveyor 1 in the region where at least the core material I] is foamed, and is connected to the upper and lower conveyors 2.3.
Move in sync with 1- to prevent meandering of panel A
In addition, the backing function prevents the synthetic resin foam that is the core material from leaking from both sides of panel A due to foaming, and prevents the both side edges of the panel from deforming due to the foaming pressure of the core material. It serves as a backup function. To explain further, the cross section of Zide conveyor soil is almost the same as the both side edges of panel A, and the space between the side edge of panel A, the soil, and the lower conveyor 2.3 is defined by double conveyor [C]. By being closed and in close contact with the side edges of panel A, it fulfills the above-mentioned function. In addition, as the side conveyor soil, Gompel F.
Caterpillar etc. - For example, as shown in FIG.
Chain part 5 linked with 2 and each chain I/-) 5
It consists of a mold part 8 consisting of a mold piece 9 joined to the mold part 8. As shown in FIG. 5, this plate 6 has one side cut out and has a joining surface 6a to which the mold piece 9 is joined.
The other side has a recess 6b into which the roller 11 and link plate 12 are mounted. Also, a mold piece 9 is provided on the joint surface 6a.
At least one joining bottle 7 is provided for joining.

型片9は第6図に示すように一方にプレート6と接合す
るための接合部9aを有し、かつ、他方をパネルAの側
端縁と密着する型面9hとからなり、接合部9aにはプ
レー1−6の接合ビン7を通すビン孔10を存する。
As shown in FIG. 6, the mold piece 9 has a joint portion 9a for joining the plate 6 on one side, and a mold surface 9h that comes into close contact with the side edge of the panel A on the other side. has a bottle hole 10 through which the joint bottle 7 of the play 1-6 passes.

すなわち、プレー1−6と型片9は第7図に示すように
接合ビン7をビン孔10に通すことによって接合面6a
と接合部9aで接合するものである。このようなサイド
コンベア4では、型片9の交換が容易であり、同一の製
造装置で複数種のパネルAを製造することが可能となる
。なお、型片9はダブルコンベア上内では第3図に示す
ように上、下コンベア2.3に挟持された状態となるた
め、単にプレート6に接合ピン7とピン孔10による装
着だけでも上下のガタッキがないものとなる。
That is, the plate 1-6 and the mold piece 9 are bonded at the joint surface 6a by passing the joint bottle 7 through the bottle hole 10 as shown in FIG.
and is joined at the joint portion 9a. In such a side conveyor 4, the mold pieces 9 can be easily replaced, and a plurality of types of panels A can be manufactured using the same manufacturing device. Furthermore, when the mold piece 9 is on the double conveyor, it is held between the upper and lower conveyors 2.3 as shown in FIG. There will be no looseness.

以上説明したのは、本発明に係る複合パネル製造装置の
一実施例にすぎず、サイドコンベアエに離型剤を付着さ
せながらダブルコンベア上内に移送することも可能であ
る。また第8図(a)〜(d)に示すようなプレート6
を用いることも可能である。
What has been described above is only one embodiment of the composite panel manufacturing apparatus according to the present invention, and it is also possible to transfer the composite panel onto the double conveyor while attaching a mold release agent to the side conveyor. Also, a plate 6 as shown in FIGS. 8(a) to (d)
It is also possible to use

すなわち(a)図は接合ピン7にテーバをつけたプレー
ト6、(b)図は接合ピン7を角柱状にしたプレート6
、(C)、(d)図は接合面6aに突起、あるいは図示
しないが凹溝を設けたプレート6である。なお、(C)
、(d)図に示すようなプレート6を用いる場合、型片
9の接合部9aもこれに対応する形状となる。
In other words, (a) shows a plate 6 in which the joining pin 7 is tapered, and (b) shows a plate 6 in which the joining pin 7 is made into a prismatic shape.
, (C) and (d) show a plate 6 in which a protrusion or a groove (not shown) is provided on the joint surface 6a. In addition, (C)
, (d) When using the plate 6 as shown in the figure, the joint portion 9a of the mold piece 9 also has a shape corresponding to this.

もちろん、(a)〜(d)図を各4組み合わせたプレー
ト6を用いることも可能である。またプレート6と型片
9は第9図に示すように異なる厚さとすることも可能で
ある。さらに、第1図(a)、(b)に−点鎖線で示す
ようにダブルコンベア上をカバー13で覆ったり、ある
いは図示しないがダブルコンベア上内に加熱装置を付加
し、芯材りの反応を助長させることも可能である。
Of course, it is also possible to use a plate 6 that combines four of each of the figures (a) to (d). The plate 6 and mold piece 9 can also have different thicknesses, as shown in FIG. Furthermore, as shown by the dashed line in FIGS. 1(a) and 1(b), the top of the double conveyor is covered with a cover 13, or a heating device (not shown) is added inside the top of the double conveyor, so that the reaction of the core material increases. It is also possible to encourage

〔発明の効果〕〔Effect of the invention〕

上述したように本発明に係る複合パネル製造装置によれ
ば、パネルの形状が複雑であっても両側縁からの芯材の
漏洩を防止することが可能である。
As described above, according to the composite panel manufacturing apparatus according to the present invention, even if the shape of the panel is complicated, it is possible to prevent core material from leaking from both side edges.

また、サイドコンベアにて上、下コンベアとパネル側縁
間の空隙を閉塞するため、芯材の発泡圧による変形がな
い。しかも、芯材の発泡、流動によって上下面材が蛇行
するのをサイドコンベアで阻止することができ、均一/
1発泡組織のパネルを製造することができる。等の効果
、特徴がある。
Furthermore, since the side conveyor closes the gap between the upper and lower conveyors and the side edges of the panel, there is no deformation of the core material due to foaming pressure. Moreover, the side conveyor can prevent the upper and lower surface materials from meandering due to foaming and flow of the core material, resulting in uniform/
1 foam tissue panels can be manufactured. It has the following effects and characteristics.

【図面の簡単な説明】[Brief explanation of drawings]

第1図(a)、(b)は本発明に係る複合パネル製造装
置の代表的一実施例を説明する説明図、第2図(a)〜
(1)は本発明に係る装置を用いて製造される複合パネ
ルの例を示す説明図、第3図はサイドコンベアを説明す
る説明図、第4図、第5図、第6図、第7図はサイドコ
ンベアの一例を説明する説明図、第8図(a)〜(イ)
、第9図はその他の実施例を説明する説明図である。 工・・・ダブルコンベア成形機、土・・・サイドコンベ
ア、5・・・チェーン部、8・・・型部。 第1図 (I2) 上・・ 工・ ・ 5 ・ ・ 8 ・ ・ ・ダブルコンベア成形機 ・サイドコンベア ・チェーン部 ・型部 第 1 図 4 L(h ()+1 s=””−’− 第2図 +r) <4 −−二=二]r ill             デへrノ() 第 図 (J) (a+ 第 、3 図 第 一 図 第 5 図 b 第 図 第 図 第 図
FIGS. 1(a) and 1(b) are explanatory diagrams illustrating a typical embodiment of the composite panel manufacturing apparatus according to the present invention, and FIGS.
(1) is an explanatory diagram showing an example of a composite panel manufactured using the apparatus according to the present invention; FIG. 3 is an explanatory diagram illustrating a side conveyor; FIGS. 4, 5, 6, and 7 The figure is an explanatory diagram illustrating an example of a side conveyor, Figures 8 (a) to (a)
, FIG. 9 is an explanatory diagram illustrating another embodiment. Engineering: Double conveyor molding machine, Earth: Side conveyor, 5: Chain section, 8: Mold section. Fig. 1 (I2) Upper... Machining... 5... 8... Double conveyor molding machine/Side conveyor/Chain section/Mold section No. 1 Fig. 4 L(h()+1 s=””-'- No. 2+r) <4 --2=2]r ill dehe rノ() fig.(J) (a+ th, 3 fig. 1 fig. 5 fig. b fig. fig. fig. fig.

Claims (1)

【特許請求の範囲】[Claims] (1)上下一対のコンベアからなり、所定形状に成形さ
れた上下面材間に合成樹脂発泡体原料を注入した状態で
挟圧搬送しながら複合パネルを形成する製造装置におい
て、少なくとも前記合成樹脂発泡体原料が発泡する領域
に前記複合パネルの両側に複合パネルの側端縁と同じ型
形状のサイドコンベアを配したことを特徴とする複合パ
ネル製造装置。
(1) In a manufacturing apparatus that is composed of a pair of upper and lower conveyors and forms a composite panel while conveying under pressure a synthetic resin foam raw material injected between upper and lower surface materials molded into a predetermined shape, at least the synthetic resin foam A composite panel manufacturing apparatus characterized in that side conveyors having the same shape as the side edges of the composite panel are arranged on both sides of the composite panel in a region where the body raw material is foamed.
JP1202406A 1989-08-03 1989-08-03 Composite panel manufacturing equipment Expired - Lifetime JP2935856B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1202406A JP2935856B2 (en) 1989-08-03 1989-08-03 Composite panel manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1202406A JP2935856B2 (en) 1989-08-03 1989-08-03 Composite panel manufacturing equipment

Publications (2)

Publication Number Publication Date
JPH0365316A true JPH0365316A (en) 1991-03-20
JP2935856B2 JP2935856B2 (en) 1999-08-16

Family

ID=16456982

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1202406A Expired - Lifetime JP2935856B2 (en) 1989-08-03 1989-08-03 Composite panel manufacturing equipment

Country Status (1)

Country Link
JP (1) JP2935856B2 (en)

Also Published As

Publication number Publication date
JP2935856B2 (en) 1999-08-16

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