JPH0358771B2 - - Google Patents

Info

Publication number
JPH0358771B2
JPH0358771B2 JP60101369A JP10136985A JPH0358771B2 JP H0358771 B2 JPH0358771 B2 JP H0358771B2 JP 60101369 A JP60101369 A JP 60101369A JP 10136985 A JP10136985 A JP 10136985A JP H0358771 B2 JPH0358771 B2 JP H0358771B2
Authority
JP
Japan
Prior art keywords
rod
rods
rotating body
cylindrical container
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60101369A
Other languages
Japanese (ja)
Other versions
JPS61259739A (en
Inventor
Kaoru Kawasaki
Ryuji Hosogaya
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TDK Corp
Original Assignee
TDK Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TDK Corp filed Critical TDK Corp
Priority to JP60101369A priority Critical patent/JPS61259739A/en
Publication of JPS61259739A publication Critical patent/JPS61259739A/en
Publication of JPH0358771B2 publication Critical patent/JPH0358771B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B01F27/902Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms  cooperating with intermeshing elements fixed on the receptacle walls

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Paints Or Removers (AREA)
  • Manufacturing Of Magnetic Record Carriers (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(発明の分野) 本発明は磁性塗料に関し、更に詳しくはピン型
ミルにおける磁性塗料の分散効率をより高める為
の方法に関する。 (従来技術) 従来、磁性塗料は、デイスク型ミル或いはピン
型ミル等の分散機において磁性塗料混合液と、補
助媒体のビーズとを撹拌して分散されている。一
般的に、こうした分散機における分散能力は、前
記ビーズの該分散機への充填率、ビーズ径、ビー
ズ比重、回転体ロツド先端の周速、及び分散段数
等の各要素によつて決定される。この内、回転体
ロツド先端の周速に関しては、前記デイスク型ミ
ルに於いては8乃至12m/s、ピン型ミルに於て
はロツドとビーズとの衝突によるビーズの割れ、
異常摩耗等を考慮して4乃至7m/sの速度が使
用されている。 然し乍ら、より短時間で磁性塗料の良好な分散
状態を得るべく、前記分散機の容量の増大化を図
るに当つては一般に、前記回転体ロツドの先端周
速はそのままとされ、分散段数が増加される。ま
た分散機の大型化に伴つて円筒容器内側壁のロツ
ドと回転体ロツドとの垂直方向間隔が必然的に広
がり、この為分散効率は低下し、良好な分散状態
の磁性塗料を得るにはかなりの時間を要してしま
う。この問題を解決する為、ピン型ミルに於て回
転体ロツド先端の周速を上げる事或いはビーズ充
填率を高める事等が考えられた。然し、ロツド先
端の周速を上げる事はビーズの割れ及び異常摩耗
を招き、一方ビーズ充填率は既に70乃至80%に達
している為、ビーズを更に充填すると、分散機始
動時のロツクを来す恐れがある為、容易には分散
効率を向上し得なかつた。 下表に市販されているピン型ミルを掲げる。
FIELD OF THE INVENTION The present invention relates to magnetic paints, and more particularly to a method for increasing the dispersion efficiency of magnetic paints in a pin-type mill. (Prior Art) Conventionally, a magnetic paint is dispersed by stirring a magnetic paint mixture and beads as an auxiliary medium in a dispersing machine such as a disk-type mill or a pin-type mill. Generally, the dispersion ability of such a dispersing machine is determined by various factors such as the filling rate of the beads into the dispersing machine, the bead diameter, the specific gravity of the beads, the peripheral speed of the tip of the rotating body rod, and the number of dispersion stages. . Among these, the circumferential speed of the tip of the rotating body rod is 8 to 12 m/s in the disk type mill, and the cracking of the beads due to collision between the rod and the beads in the pin type mill.
A speed of 4 to 7 m/s is used in consideration of abnormal wear and the like. However, in order to obtain a good dispersion state of magnetic paint in a shorter time, when increasing the capacity of the dispersing machine, the peripheral speed of the tip of the rotating rod is generally kept unchanged, and the number of dispersion stages is increased. be done. Furthermore, as the size of the dispersion machine increases, the vertical distance between the rod on the inner wall of the cylindrical container and the rotor rod inevitably increases, which reduces the dispersion efficiency and makes it difficult to obtain magnetic paint with a good dispersion state. It takes a lot of time. In order to solve this problem, it has been considered to increase the circumferential speed of the tip of the rotary rod in the pin type mill or to increase the bead filling rate. However, increasing the circumferential speed of the rod tip will lead to cracking and abnormal wear of the beads, and on the other hand, since the bead filling rate has already reached 70 to 80%, filling the dispersion machine further will cause the dispersion machine to lock when starting. Therefore, the dispersion efficiency could not be easily improved. The table below lists commercially available pin type mills.

【表】 * 間隔とは円筒容器内側壁のロツドと回転
体ロツドとの垂直方向距離を表す。
(発明の目的) 本発明は従来より使用されているピン型ミルに
於て、ビーズの割れ及び異常摩耗を生じる事無
く、分散効率を高め、短時間で良好な分散状態の
磁性塗料を得ることを目的としている。 (発明の概要) 本発明によれは、ピン型ミルの内側壁に設けら
れたロツドと回転体に設けられたロツドとは互い
の垂直方向距離即ち間隔がある一定の範囲に設定
され、ビーズ摩耗及び磁気特性的に影響の無い範
囲内で従来より短時間で良好な分散状態の磁性塗
料が得られる。 (実施例の説明) 以下図面を参照して本発明を詳しく説明する。 第1図は従来より使用されているピン型ミル1
の構造図である。概ピン型ミル1に於ては、分散
の為の補助媒体としてのビーズと、被分散体であ
る磁性塗料混合液とが円筒容器内2に充填されて
いる。一方、ミル1の円筒容器3の内側壁及び回
転体4の外周には、夫々互いに等間隔で交差する
様にして複数ロツド5が設けられている。前記ミ
ル1の分散効率を高めて従来より短時間で磁性塗
料を良好な分散状態とする為、従来、回転体先端
と周速を上げるか或いはビーズ充填率を高めるか
の方法が考えられたが、これらの方法は何れもビ
ーズの割れ、摩耗等を招き、更には前記ミルの起
動時のロツクを生ずる恐れをも有していた。そこ
でこうした問題を生じない範囲で良好な分散状態
の磁性塗料を得る為の方法を検討した結果、本出
願人は、円筒容器内側壁に設けられたロツドと、
回転体のロツドとの垂直方向の距離、即ち間隔を
或る一定間隔に設定する事を見出した。 分散効率及びビーズ摩耗度と、前記ロツド同志
の間隔との関連性を調べる為、水平方向のロツド
数8×8本(回転体8本、円筒容器8本…第2図
参照)の分散機を用い組成に示す磁性塗料混合
液を、直径1.5mmのガラス製ビーズの充填率を75
%、塗料流量を2乃至3/分とした条件下で使
用し、前記ロツドの間隔を種々変更した。前記混
合溶液を1時間毎に厚さ25μmのポリエステルフ
イルム上にハンドコータにて厚さ8μm程度に塗
布して光沢度を測定し、該光沢度が100%に達し
た後、該混合溶液に組成に示す混合溶液を新た
に加え再分散を実施した。再分散終了後、この混
合溶液を厚さ10μmのポリエステルフイルム上に
厚さ4μmに塗布し、表面に平滑処理を施した後、
前記フイルムを8mm巾に切断して磁気特性を評価
した。又、ビーズを20時間連続分散の後、取出し
て洗浄し、乾燥させた後全重量を秤量して摩耗度
を求めた。これらの結果を表−1に示す。表中
Hcは磁気テープとしての保磁力(Oe:エルステ
ツド)であり、Brは残留磁速密度(G…ガウス)
であり、Bmは飽和磁速密度(G…ガウス)であ
り、Br/Bmは角型比(無名数)を表わす。 組成 Fe金属磁性粉(KDK社 MAP−T−1500He=
1500) ……2500重量部 アクリル変性塩化ビニル酢酸ビニル樹脂(電気化
学工業社 AR−10S) ……313 〃 アクリル変性ポリウレタン樹脂(日本ポリウレタ
ン社 YH 8009) ……104 〃 アクリル変性ポリウレタン樹脂(武田薬品工業社
XED−O) ……104 〃 アクリル変性ウレタンオリゴマー樹脂(日本ポリ
ウレタン社 YH−4016) ……140 〃 α−Al2O3 ……250 〃 分散助剤(例えばスパン60) ……250 〃 メチルエチルケトン ……3100重量部 メチルイソブチルケトン ……630 〃 シクロヘキサノン ……1260 〃 トルエン ……210 〃 組成 シクロヘキサノン ……1000重量部 メチルイソブチルケトン ……500 〃 トルエン ……200 〃 ステアリン酸ブチル ……130 〃 ベヘン酸 ……380 〃 この結果、円筒容器のロツドと回転体ロツドと
の間隔を下表1の如き、6.0mm乃至20mm、好まし
くは8.0mm乃至18.0mmの範囲に設定すれば良い事
が分つた。
[Table] * Distance refers to the vertical distance between the rod on the inner wall of the cylindrical container and the rotor rod.
(Objective of the invention) The present invention is to improve the dispersion efficiency in the conventionally used pin-type mill without causing cracking or abnormal wear of the beads, and to obtain a magnetic paint in a good dispersed state in a short time. It is an object. (Summary of the Invention) According to the present invention, the rods provided on the inner wall of the pin-type mill and the rods provided on the rotary body are set within a certain range of vertical distances, that is, the spacing between them, and beads wear out. Moreover, a magnetic coating material with a good dispersion state can be obtained in a shorter time than before, within a range that does not affect the magnetic properties. (Description of Examples) The present invention will be described in detail below with reference to the drawings. Figure 1 shows the conventionally used pin type mill 1.
FIG. In the generally pin-type mill 1, a cylindrical container 2 is filled with beads as an auxiliary medium for dispersion and a magnetic paint mixture as an object to be dispersed. On the other hand, a plurality of rods 5 are provided on the inner wall of the cylindrical container 3 of the mill 1 and on the outer periphery of the rotating body 4 so as to intersect with each other at equal intervals. In order to improve the dispersion efficiency of the mill 1 and achieve a good dispersion of the magnetic paint in a shorter time than before, conventional methods have been considered to increase the tip and circumferential speed of the rotating body or increase the bead filling rate. All of these methods lead to cracking and abrasion of the beads, and there is also a risk that the mill may become locked when starting up. As a result of considering a method for obtaining a magnetic paint in a well-dispersed state without causing such problems, the present applicant has developed a method for obtaining a magnetic paint with a good dispersion state without causing such problems.
It was discovered that the vertical distance between the rotating body and the rod, that is, the interval, can be set at a certain constant interval. In order to investigate the relationship between the dispersion efficiency and bead abrasion degree and the spacing between the rods, a dispersion machine with 8 x 8 rods in the horizontal direction (8 rotating bodies, 8 cylindrical containers...see Figure 2) was used. The magnetic paint mixture shown in the composition used was filled with glass beads with a diameter of 1.5 mm at a filling rate of 75.
%, the paint flow rate was 2 to 3 minutes per minute, and the spacing between the rods was varied. The mixed solution was coated every hour on a polyester film with a thickness of 25 μm to a thickness of about 8 μm using a hand coater to measure the glossiness, and after the glossiness reached 100%, the mixed solution was coated with the composition. A new mixed solution shown in was added to perform redispersion. After redispersion, this mixed solution was applied to a thickness of 4 μm on a 10 μm thick polyester film, and the surface was smoothed.
The film was cut into 8 mm width pieces and their magnetic properties were evaluated. Further, after continuous dispersion of the beads for 20 hours, the beads were taken out, washed, dried, and the total weight was weighed to determine the degree of abrasion. These results are shown in Table-1. In the table
Hc is the coercive force (Oe: Oersted) as a magnetic tape, and Br is the residual magnetic velocity density (G...Gauss)
, Bm is the saturation magnetic velocity density (G...Gauss), and Br/Bm represents the squareness ratio (anonymous number). Composition Fe metal magnetic powder (KDK MAP-T-1500He=
1500) ...2500 parts by weight Acrylic modified vinyl chloride vinyl acetate resin (Denki Kagaku Kogyo Co., Ltd. AR-10S) ...313〃 Acrylic modified polyurethane resin (Japan Polyurethane Co., Ltd. YH 8009) ...104〃 Acrylic modified polyurethane resin (Takeda Pharmaceutical Co., Ltd.) company
XED-O) ……104 〃 Acrylic modified urethane oligomer resin (Nippon Polyurethane Co., Ltd. YH-4016) ……140 〃 α-Al 2 O 3 ……250 〃 Dispersion aid (e.g. Span 60) ……250 〃 Methyl ethyl ketone …… 3100 parts by weight Methyl isobutyl ketone ...630 〃 Cyclohexanone ...1260 〃 Toluene ...210 〃 Composition cyclohexanone ...1000 parts by weight Methyl isobutyl ketone ...500 〃 Toluene ...200 〃 Butyl stearate ...130 〃 Behenic acid ... 380 As a result, it was found that the distance between the rod of the cylindrical container and the rotor rod should be set in the range of 6.0 mm to 20 mm, preferably 8.0 mm to 18.0 mm, as shown in Table 1 below.

【表】【table】

【表】 従つて、円筒容器のロツドと回転体ロツドとの
間隔を前述の如く設定する事により、従来よりも
短時間で良好な分散状態の磁性塗料を得る事が出
来る。 以上実施に基き説明したが、本発明の内で多く
の変更を為し得る事を銘記されたい。
[Table] Therefore, by setting the distance between the rod of the cylindrical container and the rod of the rotating body as described above, it is possible to obtain a magnetic paint in a good dispersed state in a shorter time than conventionally. Although the foregoing has been described in terms of implementation, it should be noted that many modifications may be made within the invention.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はピン型ミルの概略構造図。第2図は第
1図のピン型ミルの概略平面図。第3図は円筒容
器内側壁のロツドと回転体ロツドとの垂直方向間
隔対光沢100%迄の滞留時間及び前記間隔対ビー
ズ摩耗度を表すグラフ。である。図中主な部分の
名称は以下の通りである。 1:ピン型ミル、3:円筒容器、4:回転体、
5:ロツド。
Figure 1 is a schematic structural diagram of a pin type mill. FIG. 2 is a schematic plan view of the pin type mill shown in FIG. 1. FIG. 3 is a graph showing the vertical distance between the rod on the inner wall of the cylindrical container and the rotor rod versus the residence time until 100% gloss, and the distance versus the degree of bead wear. It is. The names of the main parts in the figure are as follows. 1: Pin type mill, 3: Cylindrical container, 4: Rotating body,
5: Rod.

Claims (1)

【特許請求の範囲】 1 内側壁に、円周状に一定間隔で中心方向に突
出する複数のロツドが軸方向に複数段階設けられ
た円周容器と、該円周容器内に同中心に回転自在
に設置された回転体にして、外側壁に円周上に一
定間隔で半径方向に突出する複数の回転体ロツド
が前記円筒容器の複数段のロツド、各段の間毎に
複数段設けられ、該回転体の回転によつて前記円
筒容器及び回転体の各々のロツドが回転軸方向に
互いに交差状態となる分散機、即ちピン型ミルを
使用した磁性塗料の製造方法にして、前記ミルに
磁性粉末と高分子バインダーと溶剤と分散媒体と
してのビーズとをビーズの充填率70〜80%で前記
回転体ロツドの先端の周速が4〜7m/秒で、且
つ前記円筒容器内側壁のロツドと前記回転体ロツ
ドとの垂直方向の間隔を、6.0mm乃至20.0mmの範
囲に設定して前記ミルを作動させて分散させるこ
とにより分散効率を高める事を特徴とする、磁性
塗料の製造方法。 2 円筒容器内側壁のロツドと前記回転体ロツド
との垂直方向の間隔を8.0mm乃至18.0mmの範囲に
設定した前記第1項記載の磁性塗料の製造方法。
[Claims] 1. A circumferential container in which a plurality of rods protruding toward the center at regular intervals circumferentially are provided on the inner wall in multiple stages in the axial direction, and the rods rotate concentrically within the circumferential container. A plurality of rotary body rods which are freely installed and protrude in the radial direction from the outer wall at regular intervals on the circumference are provided in the plurality of stages of the cylindrical container, and between each stage, a plurality of rotary body rods are provided. A method for producing a magnetic paint using a dispersing machine, that is, a pin-type mill, in which the rods of the cylindrical container and the rotating body intersect with each other in the direction of the rotational axis due to the rotation of the rotating body, Magnetic powder, a polymer binder, a solvent, and beads as a dispersion medium are mixed at a bead filling rate of 70 to 80%, a circumferential speed of the tip of the rotating body rod is 4 to 7 m/sec, and the rod on the inner wall of the cylindrical container is A method for producing a magnetic paint, characterized in that dispersion efficiency is increased by operating the mill and dispersing by setting a vertical distance between the rod and the rotating body rod in the range of 6.0 mm to 20.0 mm. 2. The method for producing a magnetic paint according to item 1 above, wherein the vertical distance between the rod on the inner wall of the cylindrical container and the rotary rod is set in the range of 8.0 mm to 18.0 mm.
JP60101369A 1985-05-15 1985-05-15 Preparation of magnetic coat Granted JPS61259739A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60101369A JPS61259739A (en) 1985-05-15 1985-05-15 Preparation of magnetic coat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60101369A JPS61259739A (en) 1985-05-15 1985-05-15 Preparation of magnetic coat

Publications (2)

Publication Number Publication Date
JPS61259739A JPS61259739A (en) 1986-11-18
JPH0358771B2 true JPH0358771B2 (en) 1991-09-06

Family

ID=14298903

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60101369A Granted JPS61259739A (en) 1985-05-15 1985-05-15 Preparation of magnetic coat

Country Status (1)

Country Link
JP (1) JPS61259739A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2816362B2 (en) * 1987-07-31 1998-10-27 ティーディーケイ株式会社 Powder for magnetic shielding, magnetic shielding material and powder manufacturing method
CN111250717B (en) 2014-06-16 2022-11-18 联邦科学与工业研究组织 Method for producing a powder product
WO2016019213A1 (en) * 2014-07-31 2016-02-04 Dow Global Technologies Llc In-line dynamic mixing apparatus for flocculating and dewatering oil sands fine tailings

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5853243B2 (en) * 1979-04-09 1983-11-28 コンバツション・エンヂニアリング・インコ−ポレ−テッド Temporary workbench for steam generator
JPS6082148A (en) * 1983-10-13 1985-05-10 サカタインクス株式会社 Continuous media type dispersing machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5853243U (en) * 1981-10-02 1983-04-11 飯岡 正勝 ball mill

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5853243B2 (en) * 1979-04-09 1983-11-28 コンバツション・エンヂニアリング・インコ−ポレ−テッド Temporary workbench for steam generator
JPS6082148A (en) * 1983-10-13 1985-05-10 サカタインクス株式会社 Continuous media type dispersing machine

Also Published As

Publication number Publication date
JPS61259739A (en) 1986-11-18

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