JPH0356177B2 - - Google Patents
Info
- Publication number
- JPH0356177B2 JPH0356177B2 JP58049965A JP4996583A JPH0356177B2 JP H0356177 B2 JPH0356177 B2 JP H0356177B2 JP 58049965 A JP58049965 A JP 58049965A JP 4996583 A JP4996583 A JP 4996583A JP H0356177 B2 JPH0356177 B2 JP H0356177B2
- Authority
- JP
- Japan
- Prior art keywords
- long
- feeder
- coating
- tube
- laminated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011248 coating agent Substances 0.000 claims description 29
- 238000000576 coating method Methods 0.000 claims description 29
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 7
- -1 polyethylene Polymers 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000002788 crimping Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000007765 extrusion coating Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
本発明は、長尺管の表面に合成樹脂フイルム、
接着剤等を被覆した積層管の製造方法に係り、特
に品質の安定した複数本の積層管を連続、かつ安
定して得ることができる積層管の製造方法に関す
る。DETAILED DESCRIPTION OF THE INVENTION The present invention provides a synthetic resin film on the surface of a long tube.
The present invention relates to a method of manufacturing a laminated tube coated with an adhesive or the like, and particularly to a method of manufacturing a laminated tube that can continuously and stably obtain a plurality of laminated tubes of stable quality.
従来、長尺管の表面に合成樹脂フイルム、接着
剤等を被覆した積層管を鋼管等の内面に挿入しラ
イニングする際、長尺管の端面にある被覆物が挿
入時剥離し、ライニングが不完全になることがあ
つた。 Conventionally, when inserting and lining a laminated pipe whose surface was coated with a synthetic resin film, adhesive, etc. onto the inner surface of a steel pipe, etc., the coating on the end surface of the long pipe peeled off during insertion, resulting in failure of the lining. It was possible to become complete.
本発明は上記の欠点を解決するためには、長尺
管の端面に被覆物が被さつた積層管の使用が好ま
しいことが判明し、該積層管を連続、かつ安定し
て得ることができる製造方法を見出したものであ
り、その要旨とするところは、
予め所定長さに切断された長尺管の外周面に連
続して順次被膜を形成する方法において、長尺管
の供給側から第一供給機1、第二供給機3、被覆
装置4、引取機6、切断機7の順に配置し、第一
供給1と第二供給機3との間で長尺管に一定の間
隔をあけ、隣り合う長尺管の端面間を常に一定間
隔に保持しつつ、被覆装置4を通して上記長尺管
の外周面に被覆物を連続被覆して積層し、該積層
管を引取機6で引取り、ついで切断機7により隣
り合う長尺管の端面間の被覆物を切断することを
特徴とする積層管の製造方法に存する。 In order to solve the above-mentioned drawbacks, the present invention found that it is preferable to use a laminated tube in which the end face of the long tube is covered with a coating, and the laminated tube can be obtained continuously and stably. The company has discovered a manufacturing method, and its gist is that in a method of sequentially forming a coating on the outer circumferential surface of a long tube that has been cut into a predetermined length, The first feeding machine 1, the second feeding machine 3, the coating device 4, the take-up machine 6, and the cutting machine 7 are arranged in this order, and a certain interval is left between the first feeding machine 1 and the second feeding machine 3 on the long pipe. , while always maintaining a constant distance between the end faces of adjacent long tubes, the coating is continuously coated and laminated on the outer peripheral surface of the long tube through the coating device 4, and the laminated tube is taken up by a take-up machine 6. The method of manufacturing a laminated pipe is characterized in that a cutting machine 7 then cuts the covering between the end faces of adjacent long pipes.
本発明における長尺管には、鋼管、亜鉛メツキ
鋼管、アルミニウム管等の金属管やポリ塩化ビニ
ル管、ポリエチレン管等の合成樹脂管が挙げられ
る。また長尺管に被覆される被覆物には、押出被
覆の可能なものとして、ポリエチレン、ポリプロ
ピレン、ポリ塩化ビニール等の合成樹脂やポリエ
チレン、エチレン−酢酸ビニル共重合体、ポリア
ミド樹脂、ポリエステル樹脂等を基材としたホツ
トメルト型接着剤等がある。 Examples of the long pipe in the present invention include metal pipes such as steel pipes, galvanized steel pipes, and aluminum pipes, and synthetic resin pipes such as polyvinyl chloride pipes and polyethylene pipes. In addition, materials that can be extruded to coat long pipes include synthetic resins such as polyethylene, polypropylene, and polyvinyl chloride, as well as polyethylene, ethylene-vinyl acetate copolymers, polyamide resins, and polyester resins. There are hot melt adhesives used as base materials.
以下、本発明における実施態様を図面により説
明する。第1図は本発明に使用する設備の例をフ
ロー図として示したものであり、設備の主な構成
について長尺管の供給側から説明すると、第一供
給機1及び第二供給機3は、本発明における隣り
合う長尺管の端面間を常に一定間隔に保持した状
態で次工程の被覆装置4へ供給することを目的と
している。上記の第一供給機1は供給される長尺
管の間隔を第二供給機3までに一定とするもの
で、第二供給機3よりも速度を若干遅く設定する
必要がある。こうすることにより、たとえ長尺管
が連続して端面を突合せた状態で第一供給機1に
投入されても、徐々に間隔が開き、一定間隔で第
二供給機3に送られるようになる。第二供給機3
は一定間隔の長尺管を次工程の被覆装置4へ、一
定の速度で供給するためのものであり、被覆装置
4の被覆速度と同一速度とする。第一供給機1と
第二供給機3の距離は使用する長尺管1本の長さ
より多少広くすればよい。 Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows an example of the equipment used in the present invention as a flow diagram.The main configuration of the equipment will be explained from the long pipe supply side.The first feeder 1 and the second feeder 3 are The purpose of the present invention is to supply the end surfaces of adjacent long tubes to the coating device 4 for the next step in a state in which the end surfaces are always maintained at a constant distance. The above-mentioned first feeder 1 is designed to keep the interval between the long tubes fed constant up to the second feeder 3, and the speed needs to be set slightly slower than that of the second feeder 3. By doing this, even if the long tubes are continuously fed into the first feeder 1 with their end faces abutted, the intervals will gradually open up and the tubes will be sent to the second feeder 3 at regular intervals. . Second feeder 3
is for supplying long tubes at regular intervals to the coating device 4 in the next step at a constant speed, and is set at the same speed as the coating speed of the coating device 4. The distance between the first feeder 1 and the second feeder 3 may be slightly wider than the length of one long tube used.
被覆装置4及び圧着設備5は長尺管の外周面に
被覆物を均一に連続被覆することを目的としてお
り、被覆物を長尺管の外周面に完全に接着させる
必要がある。被覆装置4は、一般に環状クロスヘ
ツドダイを使用した溶融物の押出被覆法が適し、
さらにはアーム式巻付け機によるフイルム巻付け
法も利用できる。圧着設備5は、上記被覆物を長
尺管に密着させるものであり、ロールやエアーに
よる圧着方法が適用できる。 The purpose of the coating device 4 and the crimping equipment 5 is to uniformly and continuously coat the outer circumferential surface of the long tube with the coating, and it is necessary to completely adhere the coating to the outer circumferential surface of the long tube. The coating device 4 is generally suitable for a melt extrusion coating method using an annular crosshead die.
Furthermore, a film winding method using an arm type winding machine can also be used. The crimping equipment 5 is for tightly adhering the coating to the long tube, and a crimping method using rolls or air can be applied.
引取機6及び切断機7は、被覆された隣り合う
長尺管の端面間の被覆物を切断することを目的と
している。引取機6は、被覆された長尺管、すな
わち積層管を一定速度で引取るもので、原則とし
て第二供給機3と同一速度であり、ロール式でも
キヤタピラー式の引取方法でもよい。 The purpose of the pulling machine 6 and the cutting machine 7 is to cut the coating between the end faces of adjacent coated long tubes. The take-off machine 6 takes over the coated long tube, that is, the laminated pipe, at a constant speed, which is basically the same speed as the second feeder 3, and may be a roll-type or a caterpillar-type take-off method.
切断機7は連続して送られてきた長尺管端面間
の被覆物を切断することを目的とする。切断方法
は切断刃による方法が一般的であるが、他の各種
切断方法も適用できる。切断時には隣り合う長尺
管の端面位置を正確に検知する必要があるが、本
発明の方法によれば、長尺管同志が一定の間隔を
あけた状態に保持されるため、上記端面位置を極
めて容易に検知でき、切断面がずれたりすること
なく正確な切断ができる。 The purpose of the cutting machine 7 is to cut the coating between the end faces of the long tube that is continuously fed. The cutting method generally uses a cutting blade, but various other cutting methods can also be applied. When cutting, it is necessary to accurately detect the end face positions of adjacent long tubes, but according to the method of the present invention, since the long pipes are maintained at a constant distance, the end face positions can be easily detected. It is extremely easy to detect and allows accurate cutting without shifting the cutting surface.
また、被覆物を長尺管の端面間で切断するた
め、切断後の長尺管の端面が被覆物により被さつ
た状態になり、鋼管等へのライニングが容易な品
質的に安定した積層管が得られる。 In addition, since the coating is cut between the end faces of the long pipe, the end face of the long pipe after cutting is covered with the coating, resulting in a laminated pipe with stable quality that is easy to line with steel pipes, etc. is obtained.
なお、第1図に示したガイド2.については、
各装置間における積層管の端面突合せがずれた
り、傷入り等のトラブルが生じることなく、次工
程へ積層管を送るためのものであり、長尺管を滑
らかに送れ、長尺管に傷入りが生じない材質で作
成した複数のフリーロール等からなる。 Note that the guide 2. shown in FIG. about,
This is to send the laminated tube to the next process without causing problems such as misalignment of the end faces of the laminated tube between each device or damage, etc.It allows long tubes to be fed smoothly and prevents scratches in the long tube. Consists of multiple free rolls made of materials that do not cause
次に本発明を実施例により更に具体的に説明す
る。 Next, the present invention will be explained in more detail with reference to Examples.
長尺管としてポリ塩化ビニール管(外径50mm
φ)、被覆物としてポリエチレン系のホツトメル
ト型接着剤を使用し、100μの厚みで押出被覆し
た。製造設備の構成は前述の第1図で示したもの
と実質的に同一である。第一供給機1はトルクモ
ーターを使用したものであり、長尺管の供給速度
を49m/分に設定し、第二供給機3の設定速度は
50m/分とした。第一供給機1と第二供給機3の
距離は長尺管1本の長さより多少広くした。上記
第一供給機1に対して長尺管を連続的に投入した
が、第二供給機3までに約10cmの間隔があき、次
工程へ移送できた。被覆装置4はクロスヘツドダ
イを使用した押出被覆装置を使用し、被覆速度を
50m/分に設定した。同様に圧着設備5、引取機
6の設定速度を50m/分とした。 PVC pipe (outer diameter 50mm) is used as a long pipe.
φ), a polyethylene-based hot melt adhesive was used as the coating, and extrusion coating was performed to a thickness of 100μ. The configuration of the manufacturing equipment is substantially the same as that shown in FIG. 1 above. The first feeder 1 uses a torque motor, and the feeding speed of the long tube is set to 49 m/min, and the set speed of the second feeder 3 is
The speed was 50m/min. The distance between the first feeder 1 and the second feeder 3 was made somewhat wider than the length of one long tube. Although the long tubes were continuously fed into the first feeder 1, there was a gap of about 10 cm between the tubes and the second feeder 3, allowing them to be transferred to the next process. Coating device 4 uses an extrusion coating device using a crosshead die, and the coating speed is increased.
It was set at 50m/min. Similarly, the set speed of the crimping equipment 5 and the take-off machine 6 was set to 50 m/min.
さらに切断機7は光電管により長尺管の端面を
検知し、切断刃を作動させ隣り合う長尺管の端面
間の被覆物を切断した。切断機7の速度は前工程
の引取機6と同速度である。 Further, the cutting machine 7 detected the end faces of the long tubes using a phototube, operated a cutting blade, and cut the coating between the end faces of adjacent long tubes. The speed of the cutting machine 7 is the same as that of the pulling machine 6 in the previous process.
上述した設備の配列と設定速度により、長尺管
自体に傷入り等のトラブルが発生することなく製
造でき、また端面に被覆物が完全に被さつた積層
管を安定して得ることができ、鋼管内面のライニ
ング用積層管等として好適に利用できる。 With the arrangement of the equipment and the set speeds described above, it is possible to manufacture the long tube without causing any trouble such as damage to the long tube itself, and it is possible to stably obtain a laminated tube whose end face is completely covered with the coating. It can be suitably used as a laminated pipe for lining the inner surface of a steel pipe.
第1図は本発明に使用する設備の例を示したフ
ロー図である。
1……第一供給機、3……第二供給機、4……
被覆装置、6……引取機、7……切断機。
FIG. 1 is a flow diagram showing an example of equipment used in the present invention. 1...First supply machine, 3...Second supply machine, 4...
Coating device, 6...taking machine, 7...cutting machine.
Claims (1)
連続して順次被膜を形成する方法において、長尺
管の供給側から第一供給機1、第二供給機3、被
覆装置4、引取機6、切断機7の順に配置し、第
一供給機1と第二供給機3との間で長尺管に一定
の間隔をあけ、隣り合う長尺管の端面間を常に一
定間隔に保持しつつ、被覆装置4を通して上記長
尺管の外周面に被覆物を連続被覆して積層し、該
積層管を引取機6で引取り、ついで切断機7によ
り隣り合う長尺管の端面間の被覆物を切断するこ
とを特徴とする積層管の製造方法。1 In a method of continuously and sequentially forming a coating on the outer circumferential surface of a long tube cut into a predetermined length in advance, from the supply side of the long tube, a first feeder 1, a second feeder 3, a coating device 4, The pulling machine 6 and the cutting machine 7 are arranged in this order, and a constant distance is maintained between the first feeder 1 and the second feeder 3 in the long tube, and a constant distance is always maintained between the end faces of adjacent long tubes. While holding the tube, the coating is continuously coated and laminated on the outer circumferential surface of the long tube through the coating device 4, and the laminated tube is taken up by a take-off machine 6, and then cut between the end faces of adjacent long tubes by a cutter 7. 1. A method for manufacturing a laminated pipe, the method comprising cutting the covering of the laminated pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58049965A JPS59176033A (en) | 1983-03-25 | 1983-03-25 | Manufacture of laminated pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58049965A JPS59176033A (en) | 1983-03-25 | 1983-03-25 | Manufacture of laminated pipe |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59176033A JPS59176033A (en) | 1984-10-05 |
JPH0356177B2 true JPH0356177B2 (en) | 1991-08-27 |
Family
ID=12845731
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58049965A Granted JPS59176033A (en) | 1983-03-25 | 1983-03-25 | Manufacture of laminated pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59176033A (en) |
-
1983
- 1983-03-25 JP JP58049965A patent/JPS59176033A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS59176033A (en) | 1984-10-05 |
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