JPH034953A - Ultrasonic atomizing apparatus - Google Patents
Ultrasonic atomizing apparatusInfo
- Publication number
- JPH034953A JPH034953A JP13822789A JP13822789A JPH034953A JP H034953 A JPH034953 A JP H034953A JP 13822789 A JP13822789 A JP 13822789A JP 13822789 A JP13822789 A JP 13822789A JP H034953 A JPH034953 A JP H034953A
- Authority
- JP
- Japan
- Prior art keywords
- vibrator
- liquid
- horn
- ultrasonic
- main body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007788 liquid Substances 0.000 claims abstract description 51
- 238000000889 atomisation Methods 0.000 claims description 26
- 239000000446 fuel Substances 0.000 abstract description 26
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 238000002485 combustion reaction Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 239000003905 agrochemical Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
- B05B17/0623—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn
- B05B17/063—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn having an internal channel for supplying the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
- B05B17/0623—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn
Landscapes
- Fuel-Injection Apparatus (AREA)
- Special Spraying Apparatus (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、一般に、供給される液体燃料の如き液体物質
(本明細書では、液体物質とは液体燃料の如き液体は勿
論のこと、懸濁溶液等の液状物を、も含むものとして用
いる。)を超音波振動を利用して霧化するための超音波
霧化装置に関し、特に、(1)自動車、船外機、携帯用
動力装置、民生用ヒートポンプ装置の駆動装置等に用い
られる内燃機関に適用される超音波霧化装置、 (2)
ガスタービン用燃料噴射ノズル、 (3)工業用、営業
用及び家庭用のボイラ、加熱炉、暖房用バーナ、 (4
)工業用液体噴霧器、例えば食品、医薬品、農薬、肥料
等の液状物の乾燥を目的とする乾燥用噴霧器、調温、調
湿用スプレー 焼粉用噴霧器(セラミック造粒)、噴霧
塗装装置、反応促進器、及び(5)工業用以外の液体噴
霧器、例えば、農薬散布器、消毒液散布器等に好適に用
いられる超音波霧化装置に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention generally relates to a liquid substance such as a liquid fuel (in this specification, a liquid substance refers to a liquid such as a liquid fuel, but also a liquid substance such as a liquid fuel). Regarding ultrasonic atomization devices for atomizing liquid materials such as cloudy solutions using ultrasonic vibration, in particular (1) automobiles, outboard motors, and portable power devices. , an ultrasonic atomization device applied to an internal combustion engine used as a drive device of a consumer heat pump device, etc. (2)
Fuel injection nozzles for gas turbines, (3) Industrial, commercial and domestic boilers, heating furnaces, heating burners, (4)
) Industrial liquid sprayers, such as drying sprayers for drying liquid materials such as food, pharmaceuticals, agricultural chemicals, fertilizers, etc., temperature and humidity control sprays, baked powder sprayers (ceramic granulation), spray coating equipment, reaction and (5) an ultrasonic atomizer suitable for use in non-industrial liquid sprayers, such as pesticide sprayers, disinfectant sprayers, etc.
これまで、ガソリンエンジン及びディーゼルエンジンの
ような内燃機関、あるいはボイラーおよびファンヒータ
のような外燃機関等においては、供給される液体燃料を
燃焼させる際、燃焼性能の観点から見て、この液体燃料
を極めて小さい液滴粒径に霧化して供給することが望ま
しい。特に、ガソリンエンジン及びディーゼルエンジン
のような内燃機関においては、好ましいエンジン性能を
得るために、吸気管内に噴射される液体物質すなわち液
体燃料を極めて小さな液滴粒径に霧化し、空気と混合し
てエンジンの燃焼室に供給することが必要とされている
。Until now, in internal combustion engines such as gasoline engines and diesel engines, or external combustion engines such as boilers and fan heaters, when burning the supplied liquid fuel, from the viewpoint of combustion performance, the liquid fuel It is desirable to supply the liquid by atomizing it into extremely small droplet sizes. In particular, in internal combustion engines such as gasoline engines and diesel engines, in order to obtain favorable engine performance, the liquid substance injected into the intake pipe, that is, the liquid fuel, is atomized into extremely small droplet sizes and mixed with air. It is required to supply the combustion chamber of the engine.
従来、液体燃料を極めて小さな液滴粒径に霧化するこの
ような装置として、超音波を利用して、供給される液体
燃料を霧化する超音波霧化装置が知られている。・特に
、このとき、ガソリンエンジン等のように、広い流量範
囲(高ターンダウン)にわたって、液体燃料が霧化され
ることを要求される場合には、液体燃料供給手段として
電磁弁を使用し、超音波霧化装置の霧化面に直接、液体
燃料を供給する方法が採用されている。BACKGROUND ART Conventionally, an ultrasonic atomization device that atomizes supplied liquid fuel using ultrasonic waves is known as such a device that atomizes liquid fuel into extremely small droplet size. - In particular, when liquid fuel is required to be atomized over a wide flow range (high turndown), such as in a gasoline engine, a solenoid valve is used as the liquid fuel supply means, A method is adopted in which liquid fuel is directly supplied to the atomization surface of an ultrasonic atomization device.
この種の超音波霧化装置においては、広い燃料供給範囲
にわたって良好な霧化効率を確保するためには霧化面上
に液の薄膜を形成することが必須である。この目的のた
めに、これまで種々の工夫がなされている。In this type of ultrasonic atomizer, it is essential to form a thin film of liquid on the atomization surface in order to ensure good atomization efficiency over a wide fuel supply range. Various efforts have been made for this purpose.
第3図は複数の孔から霧化面に液を供給する方式の超音
波霧化装置を示し、シリンダ101、ノズル体102、
振動子ホーン103、電気・音響変換素子104からな
り、シリンダ101には、燃料供給路105が形成され
、ノズル体102には、該燃料供給路105に連通ずる
噴射孔106が形成されている。噴射孔106は、ノズ
ル体102の円周上に複数個形成され、噴射孔106か
ら噴射される燃料が、振動子ホーン103に供給され燃
料を微粒化するものである。FIG. 3 shows an ultrasonic atomizer that supplies liquid to the atomization surface from a plurality of holes, including a cylinder 101, a nozzle body 102,
It consists of a vibrator horn 103 and an electro-acoustic conversion element 104, a fuel supply passage 105 is formed in the cylinder 101, and an injection hole 106 communicating with the fuel supply passage 105 is formed in the nozzle body 102. A plurality of injection holes 106 are formed on the circumference of the nozzle body 102, and the fuel injected from the injection holes 106 is supplied to the vibrator horn 103 to atomize the fuel.
また、第4図は霧化面の全周に液を供給する方式の超音
波霧化装置を示し、アウターシリンダ111、インナー
シリンダ112、振動子ホーン113、電気・音響変換
素子114からなり、アウターシリンダ111とインナ
ーシリンダ112間に燃料供給路115が形成され、燃
料はアウターシリンダ111の全周から振動子ホーン1
13に供給され燃料を微粒化するものである。FIG. 4 shows an ultrasonic atomizer that supplies liquid to the entire circumference of the atomizing surface, and is composed of an outer cylinder 111, an inner cylinder 112, a vibrator horn 113, and an electric/acoustic transducer 114. A fuel supply path 115 is formed between the cylinder 111 and the inner cylinder 112, and fuel is supplied from the entire circumference of the outer cylinder 111 to the vibrator horn 1.
13 to atomize the fuel.
しかしながら、上記従来の超音波霧化装置においては、
いずれの場合にも振動子ホーンの外周に燃料を供給する
ためのシリンダを配設するために、装置が大型化し、重
量が増加するという問題を宵している。However, in the above conventional ultrasonic atomization device,
In either case, since a cylinder for supplying fuel is provided around the outer periphery of the vibrator horn, problems arise in that the device becomes larger and heavier.
本発明の目的は、上記問題を解決するものであって、装
置を小型化すると共に重量の軽減を図ることである。An object of the present invention is to solve the above problems and to reduce the size and weight of the device.
そのために本発明の超音波霧化装置は、超音波振動を発
生するための超音波振動発生手段2と、該超音波発生手
段に連結される振動子本体3と、該振動子本体の先端に
形成される振動子ホーン4と、前記振動子本体3の内部
に形成される液体供給路3aとを有し、前記振動子ホー
74は、略円錐形状をなし、その中央部分に前記液体供
給路3aを開口することを特徴とする。For this purpose, the ultrasonic atomization device of the present invention includes an ultrasonic vibration generating means 2 for generating ultrasonic vibrations, a vibrator body 3 connected to the ultrasonic wave generating means, and a tip of the vibrator body. The vibrator horn 4 has a vibrator horn 4 formed therein, and a liquid supply path 3a formed inside the vibrator main body 3. 3a is open.
なお、上記構成に付加した番号は、理解を容易にするた
めに図面と対比させるためのもので、これにより本発明
の構成が限定されるものではない。Note that the numbers added to the above configurations are for comparison with the drawings to facilitate understanding, and the configurations of the present invention are not limited thereby.
本発明においては、例えば、第1図に示すように、液体
供給管5から供給された液体は、液体供給路3a1 噴
射孔3bを通って振動子ホーン4の霧化面4aに流下し
、霧化面4aに至った液体は、超音波振動発生部2から
の超音波振動によって霧化される。In the present invention, for example, as shown in FIG. 1, the liquid supplied from the liquid supply pipe 5 flows down to the atomization surface 4a of the vibrator horn 4 through the liquid supply path 3a1 and the injection hole 3b, and is misted. The liquid that has reached the atomization surface 4a is atomized by ultrasonic vibrations from the ultrasonic vibration generator 2.
以下本発明の実施例を図面を参照しつつ説明する。第1
図は、本発明の超音波霧化装置の一実施例を示す断面図
である。Embodiments of the present invention will be described below with reference to the drawings. 1st
The figure is a sectional view showing an embodiment of the ultrasonic atomization device of the present invention.
第1図において超音波霧化装置1は、基部に超音波振動
を発生させるための超音波振動発生部2を備え、この超
音波振動発生部2には、振動子本体3が連結されており
、この振動子本体3の先端部に振動子ホーン4が形成さ
れている。振動子ホーン4は、楕円錐形状であり、好適
には、その霧化面4aの中央部分を突出させると共に該
中央部分から円錐上底縁部にかけて凹状に湾曲した曲面
ををしている。振動子本体3の内部には、軸方向に液体
供給路3aが形成され、該液体供給路3aの一端には振
動子ホーン4の中央部分に開口する噴射孔3bが形成さ
れ、他端には振動子本体3の側面に開口する供給孔3C
が形成され、該供給孔3cに例えば燃料噴射弁(図示せ
ず)からの燃料である液体供給管5が溶接固着されてい
る。In FIG. 1, an ultrasonic atomizer 1 includes an ultrasonic vibration generator 2 at its base for generating ultrasonic vibrations, and a vibrator main body 3 is connected to the ultrasonic vibration generator 2. A vibrator horn 4 is formed at the tip of this vibrator body 3. The vibrator horn 4 has an elliptical cone shape, and preferably has a protruding central portion of its atomizing surface 4a and a concave curved surface extending from the central portion to the upper bottom edge of the cone. Inside the vibrator body 3, a liquid supply path 3a is formed in the axial direction, and at one end of the liquid supply path 3a there is formed an injection hole 3b that opens at the center of the vibrator horn 4, and at the other end. Supply hole 3C opened on the side surface of the vibrator body 3
A liquid supply pipe 5, which is fuel from, for example, a fuel injection valve (not shown), is welded and fixed to the supply hole 3c.
そして、この液体供給管5から供給された液体は、液体
供給3at 噴射孔3bを通って振動子ホーン4の霧化
面4aに到達し、霧化面4aに至った液体は、超音波振
動発生部2からの超音波振動によって霧化される。この
ような構成になる霧化面4aによって、霧化された燃料
液滴が広角方向に拡散されるので、空気との混合性が改
善される。The liquid supplied from the liquid supply pipe 5 reaches the atomization surface 4a of the vibrator horn 4 through the liquid supply 3at and injection hole 3b, and the liquid that reaches the atomization surface 4a generates ultrasonic vibrations. It is atomized by ultrasonic vibration from part 2. The atomization surface 4a having such a configuration allows the atomized fuel droplets to be diffused in a wide angle direction, thereby improving the miscibility with air.
次に本発明の超音波霧化装置の他の実施例を第2図(a
)〜(C)を参照して述べる。Next, another embodiment of the ultrasonic atomization device of the present invention is shown in FIG.
) to (C).
本実施例では、噴射孔3bに対向すると共に間隙を設け
て遮蔽板6を配置している。該遮蔽板6には、 (b)
に示すように複数の固定片6aが形成されていて、該固
定片6の霧化面4aに溶接固定したものである。本実施
例においては、噴射孔3bから供給される燃料流量が増
加し、霧化面4aから液垂れする場合には、遮蔽板6に
一旦受は止められここで霧化されるため液体物質の液垂
れを防止できる。また、 (C)に示すように、有底円
筒状の遮蔽部材7に複数の開ロアaを設け、これを取付
けるようにしてもよい。In this embodiment, the shielding plate 6 is disposed facing the injection hole 3b with a gap provided therebetween. The shielding plate 6 includes (b)
As shown in the figure, a plurality of fixing pieces 6a are formed and fixed to the atomizing surface 4a of the fixing pieces 6 by welding. In this embodiment, when the fuel flow rate supplied from the injection hole 3b increases and the liquid drips from the atomization surface 4a, the liquid substance is temporarily stopped by the shielding plate 6 and atomized there. Can prevent liquid dripping. Moreover, as shown in (C), a plurality of opening lowers a may be provided on the bottomed cylindrical shielding member 7 and these may be attached.
以上、説明してきたように本発明の超音波霧化装置によ
れば、液体物質を霧化面に供給せしめるための通路を、
振動子本体の内部に形成したので、従来の振動子本体の
外部に液体供給通路を設ける方式と比較して重量が軽く
なり小型化が図れる。As explained above, according to the ultrasonic atomization device of the present invention, the passage for supplying the liquid substance to the atomization surface is
Since it is formed inside the vibrator body, it is lighter in weight and more compact than the conventional method in which the liquid supply passage is provided outside the vibrator body.
第1図は本発明の超音波霧化装置の一実施例の概略断面
図、第2図(a)は本発明の超音波霧化装置の他の実施
例の概略断面図、第2図(b)、(C)は、遮蔽部材の
斜視図、第3図および第4図は従来の超音波霧化装置の
一例を示す概略断面図である。
1・・・超音波霧化装置、2・・・超音波振動発生部、
3・・・振動子本体、3a・・・液体供給路、4・・・
振動子ホーン、4a・・・霧化面、5・・・液体供給管
、6.7・・・遮蔽部材。FIG. 1 is a schematic sectional view of one embodiment of the ultrasonic atomization device of the present invention, FIG. 2(a) is a schematic sectional view of another embodiment of the ultrasonic atomization device of the present invention, and FIG. b) and (C) are perspective views of the shielding member, and FIGS. 3 and 4 are schematic sectional views showing an example of a conventional ultrasonic atomization device. 1... Ultrasonic atomization device, 2... Ultrasonic vibration generator,
3... Vibrator body, 3a... Liquid supply path, 4...
Vibrator horn, 4a... Atomization surface, 5... Liquid supply pipe, 6.7... Shielding member.
Claims (2)
と、該超音波発生手段に連結される振動子本体と、該振
動子本体の先端に形成される振動子ホーンと、前記振動
子本体の内部に形成される液体供給路とを有し、前記振
動子ホーンは、略円錐形状をなし、その中央部分に前記
液体供給路を開口することを特徴とする超音波霧化装置
。(1) An ultrasonic vibration generating means for generating ultrasonic vibrations, a vibrator body connected to the ultrasonic generating means, a vibrator horn formed at the tip of the vibrator body, and the vibrator. and a liquid supply path formed inside a main body, wherein the vibrator horn has a substantially conical shape, and the liquid supply path is opened at a central portion of the vibrator horn.
置し、該遮蔽部材を前記振動子ホーンに固定したこと特
徴とする請求項1に記載の超音波霧化装置。(2) The ultrasonic atomization device according to claim 1, characterized in that a shielding member is disposed opposite to the opening of the liquid supply path, and the shielding member is fixed to the vibrator horn.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13822789A JPH034953A (en) | 1989-05-31 | 1989-05-31 | Ultrasonic atomizing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13822789A JPH034953A (en) | 1989-05-31 | 1989-05-31 | Ultrasonic atomizing apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH034953A true JPH034953A (en) | 1991-01-10 |
Family
ID=15217062
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13822789A Pending JPH034953A (en) | 1989-05-31 | 1989-05-31 | Ultrasonic atomizing apparatus |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH034953A (en) |
-
1989
- 1989-05-31 JP JP13822789A patent/JPH034953A/en active Pending
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