JPH0346868Y2 - - Google Patents
Info
- Publication number
- JPH0346868Y2 JPH0346868Y2 JP19023384U JP19023384U JPH0346868Y2 JP H0346868 Y2 JPH0346868 Y2 JP H0346868Y2 JP 19023384 U JP19023384 U JP 19023384U JP 19023384 U JP19023384 U JP 19023384U JP H0346868 Y2 JPH0346868 Y2 JP H0346868Y2
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- valve
- line
- pipe
- viscosity coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011248 coating agent Substances 0.000 claims description 30
- 238000005086 pumping Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 description 10
- 238000000576 coating method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
- Nozzles (AREA)
Description
【考案の詳細な説明】
[産業上の利用分野]
本考案は高粘度塗布剤の定圧圧送装置(以下、
定圧圧送装置という)に関する。さらに詳しく
は、自動車ボデーなどの塗装ライインにおいて防
音塗料やシーリング剤などの高粘度塗布剤を端末
のフローガンまで供給する定圧圧送装置に関す
る。[Detailed description of the invention] [Industrial application field] The present invention is a constant pressure feeding device (hereinafter referred to as
(referred to as a constant pressure pumping device). More specifically, the present invention relates to a constant-pressure feeding device that supplies high-viscosity coating agents such as soundproofing paint and sealants to a terminal flow gun in a painting line for automobile bodies and the like.
[従来の技術]
従来より自動車ボデーなどの塗装ラインにおい
て、防音塗料、耐ピツチング塗料またはシーリン
グ剤などの高粘度塗布剤を端末のフローガンまで
供給するのに定圧圧送装置が用いられている。[Prior Art] Conventionally, in painting lines for automobile bodies, etc., constant pressure feeding devices have been used to supply high viscosity coating agents such as soundproof paints, anti-pitting paints, or sealants to flow guns at terminals.
従来の定圧圧送装置には、たとえば第3図に示
されているようなデツドエンド方式、また第4図
に示されているようなサーキユレート方式があ
る。 Conventional constant pressure pumping devices include, for example, a dead end type as shown in FIG. 3, and a circulating type as shown in FIG. 4.
第3図に示されているデツドエンド方式とは、
高粘度塗布剤を各フローガン1に供給するための
圧送管路2が、その一端を圧送ポンプ3に接続さ
れ、他端を閉塞されているものである。前記圧送
ポンプ3より吐出された高粘度塗布剤は圧送管路
2を通つてその端末に至り、その途中でフローガ
ン1に供給される。 The dead end method shown in Figure 3 is
A pressure feed pipe line 2 for supplying a high viscosity coating agent to each flow gun 1 is connected at one end to a pressure pump 3 and closed at the other end. The high viscosity coating agent discharged from the pressure pump 3 passes through the pressure feed line 2 to its terminal, and is supplied to the flow gun 1 along the way.
第4図に示されているサーキユレート方式と
は、圧送管路2の一端が圧送ポンプ3に接続さ
れ、他端が開閉弁9を介して圧送タンク4に接続
されているものである。前記圧送ポンプ3より吐
出された高粘度塗布剤は圧送管路2を通つて開閉
弁9まで送られ、その途中でフローガン1a,1
bに高粘度塗布剤が供給される。 The circulating system shown in FIG. 4 is one in which one end of the pressure feed line 2 is connected to the pressure feed pump 3, and the other end is connected to the pressure feed tank 4 via the on-off valve 9. The high viscosity coating agent discharged from the pressure pump 3 is sent to the on-off valve 9 through the pressure feed pipe 2, and on the way, the flow guns 1a, 1
A high viscosity coating agent is supplied to b.
[考案が解決しようとする問題点]
前記デツドエンド方式によるときは、圧送管路
2の端末部分2aにおいて高粘度塗布剤が残つた
ままとなり、それが使用できないという問題があ
る。[Problems to be Solved by the Invention] When using the dead-end method, there is a problem in that the high viscosity coating agent remains in the terminal portion 2a of the pressure-feeding pipe 2 and cannot be used.
また前記サーキユレート方式によるときは、圧
送ポンプ3より吐出された高粘度塗布剤が圧送管
路2内を一巡するうちに配管抵抗などによる圧力
損失が大きくなるという問題がある。圧力損失の
程度は管路の長さ、太さ、形状または気温などに
よつて変動するが、たとえば圧送ポンプ3に近い
フローガン1aに供給される供給圧力が120Kg/
cm2あつても圧送タンク4に近いフローガン1bに
供給される供給圧力は60Kg/cm2以下となるばあい
もあり、とくに冬期には高粘度塗布剤が出なくな
ることもある。 Further, when using the above-mentioned circulating system, there is a problem that pressure loss due to piping resistance etc. increases while the high viscosity coating agent discharged from the pressure pump 3 makes one round in the pressure feed pipe line 2. The degree of pressure loss varies depending on the length, thickness, shape, temperature, etc. of the pipe, but for example, if the supply pressure supplied to the flow gun 1a near the pressure pump 3 is 120 kg/
cm 2 , the supply pressure supplied to the flow gun 1b near the pressure-feeding tank 4 may be less than 60 kg/cm 2 , and particularly in winter, high-viscosity coating agents may not come out.
そのため各フローガンによつて高粘度塗布剤の
吐出量が異なることから作業性が悪く、塗布面の
仕上り品質が悪くなるという問題がある。 Therefore, since the amount of high-viscosity coating agent discharged differs depending on each flow gun, there is a problem that workability is poor and the finished quality of the coated surface is poor.
本考案は叙上の実情に鑑み、高粘度塗布剤の使
い残りが生じず、かつ圧送管路の各所に取りつけ
られたフローガンによる塗布作業の作業性が良好
で、良好な仕上り品質がえられるようにしてなる
定圧圧送装置を提供するものである。 In view of the above-mentioned circumstances, the present invention has been developed to prevent high viscosity coating agent from being left unused, to improve the workability of the coating process using flow guns installed at various points in the pressure-feeding pipeline, and to obtain a good finish quality. The present invention provides a constant pressure feeding device comprising:
[問題を解決するための手段]
本考案の定圧圧送装置は、ループ状の圧送管路
2と、該圧送管路2と圧送ポンプ3との間に接続
される供給管路5と、圧送管路2と圧送タンク4
との間に接続される排出管路6と、圧送管路2
の、前記供給管路5が接続される供給接続部位5
aと前記排出管路6が接続される排出接続部位6
aとの間の一方のラインに介装される第1開閉弁
7と、他方のラインに介装される第2開閉弁8
と、排出管路6に介装される第3開閉弁9と、前
記供給接続部位5aと第2開閉弁8との間に連結
される少なくとも1個のフローガン1aと、前記
排出接続部位6aと第2開閉弁8との間に連結さ
れる少なくとも1個のフローガン1bとからなる
ことを構成上の特徴としている。[Means for solving the problem] The constant pressure feeding device of the present invention includes a loop-shaped pressure feeding pipe 2, a supply pipe 5 connected between the pressure feeding pipe 2 and the pressure pump 3, and a pressure feeding pipe. Channel 2 and pressure tank 4
a discharge pipe line 6 connected between the
A supply connection portion 5 to which the supply pipe line 5 is connected.
a discharge connection portion 6 where the discharge pipe line 6 is connected to
A first on-off valve 7 interposed in one line between a and a second on-off valve 8 interposed in the other line.
, a third on-off valve 9 interposed in the discharge pipe 6, at least one flow gun 1a connected between the supply connection portion 5a and the second on-off valve 8, and the discharge connection portion 6a. It is characterized in that it consists of at least one flow gun 1b connected between the second on-off valve 8 and the second on-off valve 8.
[作用]
本考案の定圧圧送装置によるときは、第1開閉
弁、第2開閉弁および第3開閉弁の開閉を組み合
せることにより、デツドエンド方式としてもサー
キユレツトテ方式としても用いることができる。[Operation] When using the constant pressure pressure feeding device of the present invention, by combining the opening and closing of the first on-off valve, the second on-off valve, and the third on-off valve, it can be used as either a dead-end method or a circular tote method.
すなわち、第1開閉弁を開路し第2開閉弁およ
び第3開閉弁を閉路したとき、排出管路は閉じら
れ、圧送管路もその途中で第2開閉弁によつて閉
じられる。したがつて圧送ポンプより吐出された
高粘度塗布剤は圧送管路内を供給管路と接続され
ている部位より二手に分かれて、第2開閉弁の介
装位置へ圧送される。このばあい前記圧送管路は
あたかもデツドエンド方式の圧送管路を2系統備
えたものとして機能する。 That is, when the first on-off valve is opened and the second on-off valve and the third on-off valve are closed, the discharge pipe is closed, and the pressure feeding pipe is also closed by the second on-off valve in the middle thereof. Therefore, the high-viscosity coating agent discharged from the pressure pump is divided into two parts in the pressure-feeding conduit from a portion connected to the supply conduit, and is forced-fed to the intervening position of the second on-off valve. In this case, the pressure-feeding pipeline functions as if it were equipped with two systems of dead-end pressure-feeding pipelines.
つぎに第1開閉弁および第3開閉弁を閉路し、
第2開閉弁を開路したとき、圧送ポンプより吐出
された高粘度塗布剤は第2開閉弁を通じて圧送管
路を一巡し第3開閉弁の介装位置まで圧送され
る。なお第3開閉弁を開路すれば高粘度塗布剤は
排出管路から圧送タンクへ帰還される。このばあ
い圧送管路はサーキユレート方式として用いられ
ている。 Next, close the first on-off valve and the third on-off valve,
When the second on-off valve is opened, the high-viscosity coating agent discharged from the pressure pump goes around the pressure-feeding pipeline through the second on-off valve and is forced to the intervening position of the third on-off valve. Note that when the third on-off valve is opened, the high viscosity coating agent is returned to the pressure tank from the discharge pipe. In this case, the pressure feed line is used as a circulating system.
以上のように本考案の定圧圧送装置によるとき
は、サーキユレート方式で用いることができるの
で高粘度塗布剤の使い残りはなくなる。また2系
統備えたデツドエンド方式として使用することが
できるので、このばあい高粘度塗布剤の圧送距離
は圧送管路の管路長の約1/2になり管路内の圧力
損失が少なくなる。 As described above, when using the constant pressure feeding device of the present invention, it can be used in a circulating manner, so there is no unused high viscosity coating material. In addition, since it can be used as a dead-end system with two systems, in this case the distance for pumping the high viscosity coating agent is approximately 1/2 of the length of the pressure-feeding conduit, reducing pressure loss within the conduit.
[実施例]
つぎに本考案の実施例にかかわる定圧圧送装置
を図面を参照しながら説明する。[Embodiment] Next, a constant pressure feeding device according to an embodiment of the present invention will be described with reference to the drawings.
第1図は本考案の一実施例の定圧圧送装置の説
明図であり、デツドエンド方式で用いられる状態
を示し、第2図は第1図に示す定圧圧送装置をサ
ーキユレツト方式で用いられる状態を示してい
る。 FIG. 1 is an explanatory diagram of a constant pressure feeding device according to an embodiment of the present invention, showing a state in which it is used in a dead-end system, and FIG. 2 shows a state in which the constant pressure feeding device shown in FIG. 1 is used in a circuit system. ing.
第1〜2図において、1a,1bはフローガ
ン、2はループ状に接続された圧送管路、3は圧
送ポンプ、4は圧送タンク、5は供給管路、6は
排出管路、7は第1開閉弁、8は第2開閉弁、9
は第3開閉弁である。供給管路5と圧送管路2の
供給接続部位5aと排出管路6と圧送管路2の排
出接続部位6aとはたがいに接近して設けられ、
前記供給接続部位5aと前記排出接続部位6aと
の間の圧送管路2には第1開閉弁7が介装されて
いる。第2開閉弁8は圧送管路2において前記供
給接続部位5aから最も遠く離れた位置またはそ
の近くに介装されている。第3開閉弁9は排出管
路6に介装されている。前記フローガン1aは供
給接続部位5aと第2開閉弁8との間の圧送管路
2に接続され、前記フローガン1bは排出接続部
位5bと第2開閉弁8との間の圧送管路2に接続
されている。なお10はフイルター、11はレギ
ユレータ、12はアキユムレータ、13は塗装ゾ
ーンまたはシーラーゾーンである。 In Figs. 1 and 2, 1a and 1b are flow guns, 2 is a pressure pipe connected in a loop, 3 is a pressure pump, 4 is a pressure tank, 5 is a supply pipe, 6 is a discharge pipe, and 7 is a pressure pipe connected in a loop. 1 on-off valve, 8 on-off valve, 9 second on-off valve
is the third on-off valve. The supply connection part 5a of the supply pipe line 5 and the pressure-feeding pipe line 2, and the discharge connection part 6a of the discharge pipe line 6 and the pressure-feeding pipe line 2 are provided close to each other,
A first on-off valve 7 is interposed in the pressure feed line 2 between the supply connection part 5a and the discharge connection part 6a. The second on-off valve 8 is interposed in the pressure-feeding conduit 2 at a position farthest from the supply connection portion 5a or near it. The third on-off valve 9 is interposed in the discharge pipe 6. The flow gun 1a is connected to the pressure feed line 2 between the supply connection part 5a and the second on-off valve 8, and the flow gun 1b is connected to the pressure feed line 2 between the discharge connection part 5b and the second on-off valve 8. has been done. Note that 10 is a filter, 11 is a regulator, 12 is an accumulator, and 13 is a coating zone or a sealer zone.
第1図はデツドエンド方式での使用状態が示さ
れている。このばあい第1開閉弁7は開路、第2
開閉弁8および第3開閉弁9は閉路されている。
したがつて圧送ポンプ3より吐出された高粘度塗
布剤は圧送管路2の供給接続部位5aにおいて二
手に分れ、一方は矢印Aで示すように他方は矢印
Bで示すように流れる。そのようにしてループ状
の圧送管路2を二手に分れて圧送される高粘度塗
布剤は閉路されている第2開閉弁8へ向けて流
れ、そこで止められる。かくしてこのばあい、デ
ツドエンド方式の圧送管路が2系統備えられてい
るのと同様に働く。 FIG. 1 shows the state of use in a dead-end system. In this case, the first on-off valve 7 is open and the second on-off valve 7 is open.
The on-off valve 8 and the third on-off valve 9 are closed.
Therefore, the high viscosity coating agent discharged from the pressure pump 3 is divided into two parts at the supply connection portion 5a of the pressure feed line 2, one part flowing as shown by arrow A and the other flowing as shown by arrow B. The high-viscosity coating agent thus divided into two parts and pumped through the loop-shaped pressure-feeding pipe 2 flows toward the closed second on-off valve 8 and is stopped there. Thus, in this case, it functions in the same way as if two systems of dead-end pressure feed lines were provided.
以上のようして用いられるとき、各フローガン
1a,1bに供給される高粘度塗布剤の供給圧力
はほぼ等しくなり、しかも圧送ポンプ3からの管
路長が短くてすむので、塗布面の仕上り品質にバ
ラツキが生じたり、粘度塗布剤の出が悪くなると
いう問題は避けられる。 When used in the above manner, the supply pressures of the high viscosity coating agent supplied to each flow gun 1a, 1b are approximately equal, and the length of the pipe from the pressure pump 3 is short, so that the finish quality of the coated surface is improved. This avoids problems such as variations in the viscosity of the coating material and poor flow of the viscosity coating agent.
第2図ではサーキユレート方式での使用状態が
示されている。このばあい第1開閉弁7および第
3開閉弁9は閉路され、第2開閉弁8は開路され
ている。したがつて圧送ポンプ3より吐出された
高粘度塗布剤は圧送管路2の供給接続部位5aよ
り一方向に流れ、ループ状の圧送管路2を矢印A
で示すように一巡して流れ、第3開閉弁9の介装
位置まで送られる。そのようにして圧送管路2内
の高粘度塗布剤が加圧され、各フローガン1a,
1bに供給される。 FIG. 2 shows the state of use in the circulating system. In this case, the first on-off valve 7 and the third on-off valve 9 are closed, and the second on-off valve 8 is opened. Therefore, the high viscosity coating agent discharged from the pressure pump 3 flows in one direction from the supply connection portion 5a of the pressure feed pipe 2, and flows through the loop-shaped pressure feed pipe 2 in the direction indicated by the arrow A.
The water flows through one cycle as shown by , and is sent to the intervening position of the third on-off valve 9 . In this way, the high viscosity coating agent in the pressure feed pipe line 2 is pressurized, and each flow gun 1a,
1b.
また本考案の定圧圧送装置によるときは第1図
に示されるごときデツドエンド方式および第2図
に示されるごときサーキユレート方式で塗布作業
をしたのち作業修了後配管内の圧力を低下させる
ときは第2開閉弁8を閉路し第3開閉弁9を開路
することにより、第2開閉弁8より先の圧送管路
2に加圧充満された高粘度塗布剤に排出管路6か
ら圧送タンク4へ環流される。 In addition, when using the constant pressure feeding device of the present invention, after applying the coating using the dead end method as shown in Fig. 1 or the circulating method as shown in Fig. 2, the second opening/closing is used to reduce the pressure inside the piping after the work is completed. By closing the valve 8 and opening the third on-off valve 9, the high-viscosity coating agent that has been pressurized and filled in the pressure-feeding line 2 beyond the second on-off valve 8 is recycled from the discharge line 6 to the pressure-feeding tank 4. Ru.
以上のように用いられるとき、圧送管路2に滞
留する高粘度塗布剤は常にフレツシユなものとな
り、圧送管路2にいつまでも使用されない高粘度
塗布剤が滞留することを防止することができる。 When used as described above, the high viscosity coating agent that stays in the pressure feed line 2 is always fresh, and it is possible to prevent unused high viscosity coating agent from staying in the force feed line 2 forever.
[考案の効果]
本考案の定圧圧送装置は、開閉弁の開閉の組合
せによつてデツドエンド方式での使用とサーキユ
レート方式での使用が可能であり、それらを任意
に選択できる。[Effects of the Invention] The constant pressure feeding device of the present invention can be used in a dead-end method or a circulating method depending on the combination of opening and closing of the on-off valve, and these can be arbitrarily selected.
このように本考案の定圧圧送装置はデツドエン
ド方式とサーキユレート方式の両方式を兼ね備え
たものであり、両方式の長所をとり、短所をカバ
ーすることができる。 As described above, the constant pressure pumping device of the present invention has both the dead end type and the circulating type, and can take advantage of the advantages of both types and cover their disadvantages.
第1図は本考案の一実施例の高粘度塗布剤の定
圧圧送装置におけるデツドエンド方式での使用状
態説明図、第2図は第1図に示されている定圧圧
送装置におけるサーキユレート方式での使用状態
説明図、第3図は従来のデツドエンド方式の定圧
圧送装置の説明図、第4図は従来のサーキユレー
ト方式の定圧圧送装置の説明図である。
図面の主要符号、1a,1b:フローガン、
2:圧送管路、3:圧送ポンプ、5:供給管路、
6:排出管路、7:第1開閉弁、8:第2開閉
弁、9:第3開閉弁。
Fig. 1 is an explanatory diagram of use in a dead-end method in a constant-pressure pumping device for high-viscosity coating agents according to an embodiment of the present invention, and Fig. 2 is an illustration of use in a circulating method in the constant-pressure pumping device shown in Fig. 1. FIG. 3 is an explanatory diagram of a conventional dead-end type constant pressure feeding device, and FIG. 4 is an explanatory diagram of a conventional circulating rate type constant pressure feeding device. Main symbols in the drawings, 1a, 1b: flow gun,
2: Pressure feed pipe line, 3: Pressure feed pump, 5: Supply pipe line,
6: discharge pipe, 7: first on-off valve, 8: second on-off valve, 9: third on-off valve.
Claims (1)
ポンプ3との間に接続される供給管路5と、圧送
管路2と圧送タンク4との間に接続される排出管
路6と、圧送管路2の、前記供給管路5が接続さ
れる供給接続部位5aと前記排出管路6が接続さ
れる排出接続部位6aとの間の一方のラインに介
装される第1開閉弁7と、他方のラインに介装さ
れる第2開閉弁8と、排出管路6に介装される第
3開閉弁9と、前記供給接続部位5aと第2開閉
弁8との間に連結される少なくとも1個のフロー
ガン1aと、前記排出接続部位6aと第2開閉弁
8との間に連結される少なくとも1個のフローガ
ン1bとからなる高粘度塗布剤の定圧圧送装置。 A loop-shaped pressure feed pipe 2, a supply pipe 5 connected between the pressure feed pipe 2 and the pressure pump 3, and a discharge pipe 6 connected between the pressure feed pipe 2 and the pressure tank 4. and a first opening/closing line interposed in one line of the pressure feed pipe line 2 between the supply connection part 5a to which the supply pipe line 5 is connected and the discharge connection part 6a to which the discharge pipe line 6 is connected. between the valve 7, the second on-off valve 8 interposed in the other line, the third on-off valve 9 interposed in the discharge pipe 6, and the supply connection portion 5a and the second on-off valve 8. A constant-pressure pumping device for a high viscosity coating agent, comprising at least one flow gun 1a connected to each other, and at least one flow gun 1b connected between the discharge connection portion 6a and the second on-off valve 8.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19023384U JPH0346868Y2 (en) | 1984-12-14 | 1984-12-14 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19023384U JPH0346868Y2 (en) | 1984-12-14 | 1984-12-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61106378U JPS61106378U (en) | 1986-07-05 |
JPH0346868Y2 true JPH0346868Y2 (en) | 1991-10-03 |
Family
ID=30747685
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19023384U Expired JPH0346868Y2 (en) | 1984-12-14 | 1984-12-14 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0346868Y2 (en) |
-
1984
- 1984-12-14 JP JP19023384U patent/JPH0346868Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS61106378U (en) | 1986-07-05 |
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