JPH0346315Y2 - - Google Patents
Info
- Publication number
- JPH0346315Y2 JPH0346315Y2 JP1986136144U JP13614486U JPH0346315Y2 JP H0346315 Y2 JPH0346315 Y2 JP H0346315Y2 JP 1986136144 U JP1986136144 U JP 1986136144U JP 13614486 U JP13614486 U JP 13614486U JP H0346315 Y2 JPH0346315 Y2 JP H0346315Y2
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- residual stress
- circumferential shape
- corrugated
- pipe end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000007789 sealing Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 238000003466 welding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
Landscapes
- Buffer Packaging (AREA)
- Pipe Accessories (AREA)
Description
【考案の詳細な説明】
産業上の利用分野
この考案はヒートパイプなどに用いられる金属
製コルゲート管の管端部を密封する構造に関する
ものである。[Detailed Description of the Invention] Industrial Application Field This invention relates to a structure for sealing the tube end of a metal corrugated tube used in a heat pipe or the like.
従来の技術
波形加工を施したコルゲート管は可撓性がある
ので、長距離の熱輸送や融雪のための熱輸送を行
なうヒートパイプの容器(コンテナ)として使用
されている。コルゲート管をヒートパイプとして
構成する場合、端部を完全に密閉する必要があ
り、その密閉構造として、従来一般には、第3図
に示すように、コルゲート管1の管端部を真円絞
り加工もしくは拡管加工によつて円筒状に成形
し、その円筒状部分2の内部に真円キヤツプ3を
を嵌め込むとともに、溶接を施した構造としてい
る。Prior Art Corrugated corrugated pipes are flexible, so they are used as containers for heat pipes that transport heat over long distances or for snow melting. When configuring a corrugated pipe as a heat pipe, it is necessary to completely seal the end. Conventionally, the end of the corrugated pipe 1 has been drawn into a perfect circle to create a sealed structure, as shown in Fig. 3. Alternatively, it is formed into a cylindrical shape by tube expansion, and a perfect circular cap 3 is fitted inside the cylindrical portion 2, and welded.
考案が解決しようとする問題点
しかるに前述した円筒状への加工は、冷間で行
なうのが一般的であつて、管端部には加工に伴つ
て残留応力が生じる。これに対してヒートパイプ
は用途上、高温ガスや冷媒などの流体に直接晒さ
れるなど腐蝕環境に置かれる。ところでヒートパ
イプの金属製コルゲート管としては、熱伝導率や
耐食性等の点から、銅合金もしくはステンレス鋼
を使用することが一般的であるが、銅合金やステ
ンレス鋼を用いたコルゲート管の管端部に前述の
ように残留応力が生じていれば、腐食環境下でそ
の部分に応力腐食が生じ易く、そのため耐久性に
劣らざるを得ないという問題があつた。また管端
部を円筒状に加工する際にダイスやプラグとの摩
擦を減じるために潤滑油や冷却剤を使用するが、
これらの潤滑油や冷却剤はヒートパイプの性能を
損う原因となるので、加工後に完全に除去する必
要があり、したがつて上記の従来の管端密封構造
では、潤滑油や冷却剤の除去作業を避けることが
できず、工程数が多くなる問題があつた。Problems to be Solved by the Invention However, the above-mentioned processing into a cylindrical shape is generally performed cold, and residual stress is generated at the end of the tube as a result of the processing. On the other hand, heat pipes are placed in corrosive environments, such as being directly exposed to fluids such as high-temperature gases and refrigerants. By the way, copper alloys or stainless steel are generally used as metal corrugated tubes for heat pipes in terms of thermal conductivity and corrosion resistance. If residual stress is generated in a portion as described above, stress corrosion is likely to occur in that portion in a corrosive environment, resulting in a problem that durability is inevitably inferior. Also, when processing the end of a tube into a cylindrical shape, lubricating oil and coolant are used to reduce friction with the die and plug.
These lubricants and coolants impair the performance of the heat pipe, so they must be completely removed after processing. There was a problem that the work could not be avoided and the number of steps increased.
この考案は上記の事情に鑑みてなされたもの
で、耐久性に優れ、また加工の容易なコルゲート
管の管端の密封構造を提供することを目的とする
ものである。 This invention was made in view of the above-mentioned circumstances, and aims to provide a sealing structure for the end of a corrugated pipe that is excellent in durability and easy to process.
問題点を解決するための手段
この考案は、上記の目的を達成するために、金
属製コルゲート管を切断して生じた管端部の内側
もしくは外側に、外周形状が管端部の内周形状と
同一かもしくは内周形状が管端部の外周形状と同
一であつて、しかも鋳造材もしくは残留応力除去
処理が施された成形工材からなる金属製密封部材
が嵌合されて溶接されていることを特徴とするも
のである。Means for Solving the Problems In order to achieve the above-mentioned purpose, this invention has been developed by cutting a metal corrugated pipe so that the inner or outer circumferential shape of the pipe end is the same as the inner circumferential shape of the pipe end. or the inner periphery shape is the same as the outer periphery shape of the tube end, and a metal sealing member made of cast material or formed material treated to remove residual stress is fitted and welded. It is characterized by this.
作 用
この考案によれば、コルゲート管の端部は密封
部材によつて完全に閉じられ、また特に残留応力
が生じることがないから、応力腐蝕割れを未然に
防止することができる。Function According to this invention, the end of the corrugated pipe is completely closed by the sealing member, and no residual stress is generated, so that stress corrosion cracking can be prevented.
実施例
以下にこの考案の実施例を図面を参照して説明
する。Embodiments Below, embodiments of this invention will be described with reference to the drawings.
第1図はこの考案の一実施例を示す断面図であ
り、銅合金やステンレス鋼等の金属からなるコル
ゲート管1を切断することにより生じた管端部1
0は元来の波形のままにされており、その管端部
10の有底円筒状のキヤツプ11が嵌合されてい
る。このキヤツプ11はその円筒部分11aを管
端部10の外周形状と合致するよう波形に形成す
るとともに、底の部分11bを球面形状の耐圧構
造としたものであり、例えば深絞り加工によつて
形状を付与した後に、焼鈍などの残留応力の除去
処理を施したもの、すなわち成形加工材に残留応
力除去処理を施してなるものである。そしてキヤ
ツプ11は前記管端部10の外周側に嵌合させら
れて溶接によりコルゲート管1に固定されてい
る。 FIG. 1 is a sectional view showing an embodiment of this invention, in which a pipe end 1 is formed by cutting a corrugated pipe 1 made of metal such as copper alloy or stainless steel.
0 is left in its original waveform, and a bottomed cylindrical cap 11 at the tube end 10 is fitted. This cap 11 has a cylindrical portion 11a formed in a corrugated shape to match the outer peripheral shape of the tube end 10, and a bottom portion 11b having a spherical pressure-resistant structure.For example, the cap 11 is shaped by deep drawing. is applied and then subjected to a residual stress removal treatment such as annealing, that is, a formed material is subjected to a residual stress removal treatment. The cap 11 is fitted onto the outer periphery of the tube end 10 and fixed to the corrugated tube 1 by welding.
したがつて上記の密封構造では、コルゲート管
1の管端部10およびキヤツプ11の両方に残留
応力が存在せず、しかも密封工程でも加工に伴う
残留応力が生じないので、応力腐蝕が生じるおそ
れがなく、また同様に溶接部にも割れやクラツク
が生じるおそれがなく、したがつて耐久性が従来
になく高いものとすることができる。 Therefore, in the above-mentioned sealed structure, there is no residual stress in both the pipe end 10 and the cap 11 of the corrugated pipe 1, and furthermore, no residual stress is generated due to processing during the sealing process, so there is no risk of stress corrosion occurring. Similarly, there is no fear that cracks or cracks will occur in the welded portion, and therefore durability can be made higher than ever before.
第2図はこの考案の他の実施例を示す概略的な
断面図であつて、ここに示す例は、管端部10の
内周側に密封部材としての鋳造からなるプラグ1
2をを嵌め込んで管端部10を密封したものであ
る。すなわちプラグ12は、その外周形状がコル
ゲート管1の内周形状と合致するよう鋳造により
製作したものであり、鋳造材は一般に残留応力が
成形加工材よりも格段に小さく、実質的に残留応
力がないと言うことができる。そしてそのプラグ
12を管端部10の内周側に密封嵌合させた状態
で溶接を施すことによりコルゲート管1の端部が
密封されている。 FIG. 2 is a schematic sectional view showing another embodiment of this invention, and the example shown here shows a plug 1 which is cast as a sealing member on the inner peripheral side of the tube end 10.
2 is fitted to seal the tube end 10. That is, the plug 12 is manufactured by casting so that its outer circumferential shape matches the inner circumferential shape of the corrugated pipe 1, and cast materials generally have much smaller residual stress than molded materials, and substantially have no residual stress. I can say no. Then, the end of the corrugated pipe 1 is sealed by welding the plug 12 in a state in which the plug 12 is hermetically fitted to the inner peripheral side of the pipe end 10.
このような構造であつても、管端部10やプラ
グ12に加工に伴う残留応力が生じないので、応
力腐蝕や溶接部での割れやクラツクの生じるおそ
れのない耐久性に優れたものとすることができ
る。 Even with this structure, no residual stress is generated in the pipe end 10 or the plug 12 due to machining, so it has excellent durability without the risk of stress corrosion or cracking at the welded part. be able to.
なお上記のキヤツプ11やプラグ12の溶接に
は、TIG溶接や抵抗溶接などの方法を採用するこ
とができ、また前記プラグの製造には、例えばロ
ストワツクス法を採用することができる。 Note that a method such as TIG welding or resistance welding can be used to weld the cap 11 and the plug 12, and a lost wax method, for example, can be used to manufacture the plug.
考案の効果
以上の説明から明らかなようにこの考案の密封
構造によれば、金属製コルゲート管を切断して生
じた管端部の内側もしくは外側に、内周形状もし
くは外周形状がその管端部の形状と同一でかつ鋳
造材もしくは残留応力除去処理を施した成形加工
材、すなわち実質的に残留応力のない密封部材を
嵌合して溶接した構造であるから、コルゲート管
の管端部や密封部材に残留応力が生じることがな
く、したがつて応力腐蝕や溶接部の割れあるいは
クラツクの生じるおそれのない耐久性に富む密封
構造とすることができる。またこの考案では、コ
ルゲート管自体には特に加工を施す必要がないか
ら、密封作業を簡単なものとすることができる。Effects of the invention As is clear from the above explanation, according to the sealing structure of this invention, the inner circumferential shape or the outer circumferential shape is formed on the inside or outside of the pipe end produced by cutting a metal corrugated pipe. The structure is made by fitting and welding a sealing member that has the same shape as that of a cast material or a molded material that has been treated to eliminate residual stress, that is, a sealing member that has virtually no residual stress, so it is suitable for the pipe ends of corrugated pipes and for sealing. It is possible to obtain a highly durable sealed structure in which no residual stress is generated in the member and, therefore, there is no risk of stress corrosion, cracking of welded parts, or cracks. In addition, with this invention, there is no need to perform any special processing on the corrugated pipe itself, so the sealing work can be simplified.
第1図はこの考案の一実施例を示す概略的な断
面図、第2図はこの考案の他の実施例を示す概略
的な断面図、第3図は従来の構造を示す概略的な
断面図である。
1……コルゲート管、10……管端部、11…
…キヤツプ、12……プラグ。
Fig. 1 is a schematic sectional view showing one embodiment of this invention, Fig. 2 is a schematic sectional view showing another embodiment of this invention, and Fig. 3 is a schematic sectional view showing a conventional structure. It is a diagram. 1...corrugated pipe, 10...pipe end, 11...
...Cap, 12...Plug.
Claims (1)
内側もしくは外側に、外周形状が管端部の内周形
状と同一かもしくは内周形状が管端部の外周形状
と同一であつて、しかも鋳造材もしくは残留応力
除去処理が施された成形加工材からなる金属製密
封部材が嵌合されて溶接されていることを特徴と
するコルゲート管の管端密封構造。 On the inside or outside of the pipe end produced by cutting a metal corrugated pipe, the outer circumferential shape is the same as the inner circumferential shape of the pipe end, or the inner circumferential shape is the same as the outer circumferential shape of the pipe end, and A pipe end sealing structure for a corrugated pipe, characterized in that a metal sealing member made of a cast material or a molded material subjected to residual stress removal treatment is fitted and welded.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1986136144U JPH0346315Y2 (en) | 1986-09-05 | 1986-09-05 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1986136144U JPH0346315Y2 (en) | 1986-09-05 | 1986-09-05 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6342998U JPS6342998U (en) | 1988-03-22 |
JPH0346315Y2 true JPH0346315Y2 (en) | 1991-09-30 |
Family
ID=31038989
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1986136144U Expired JPH0346315Y2 (en) | 1986-09-05 | 1986-09-05 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0346315Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4231714B2 (en) * | 2003-03-14 | 2009-03-04 | 株式会社大林組 | Corrugated tube end closing structure |
JP2023129266A (en) | 2022-03-03 | 2023-09-14 | 信越化学工業株式会社 | Composition for forming metal oxide film, patterning method, and method for forming metal oxide film |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5998197U (en) * | 1982-12-21 | 1984-07-03 | 住友電気工業株式会社 | Terminal of corrugated plastic tube |
-
1986
- 1986-09-05 JP JP1986136144U patent/JPH0346315Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS6342998U (en) | 1988-03-22 |
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