JPH0342243A - Multilayer reinforced ceramic product - Google Patents
Multilayer reinforced ceramic productInfo
- Publication number
- JPH0342243A JPH0342243A JP1178356A JP17835689A JPH0342243A JP H0342243 A JPH0342243 A JP H0342243A JP 1178356 A JP1178356 A JP 1178356A JP 17835689 A JP17835689 A JP 17835689A JP H0342243 A JPH0342243 A JP H0342243A
- Authority
- JP
- Japan
- Prior art keywords
- thin plate
- ceramic
- ceramic thin
- glaze
- plate materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011226 reinforced ceramic Substances 0.000 title claims abstract description 16
- 239000000919 ceramic Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000007787 solid Substances 0.000 claims abstract description 5
- 229920000642 polymer Polymers 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 3
- 238000010304 firing Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 239000002131 composite material Substances 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 229910010293 ceramic material Inorganic materials 0.000 description 10
- 230000007246 mechanism Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 241000287531 Psittacidae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Ceramic Products (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
この発明は、建築部材や機械部品に使用するセラミック
製品を、多重層にして且つ強化した多重層強化セラミッ
ク製品に係るものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a multilayer reinforced ceramic product, which is a multilayered and reinforced ceramic product used for building members and mechanical parts.
（従来の技術）
従来のこの種の多重層強化セラミック製品には、特開平
１−９９８３８号公報に記載された発明がある。(Prior Art) A conventional multilayer reinforced ceramic product of this type includes an invention described in Japanese Patent Laid-Open No. 1-99838.
（発明が解決しようとする問題点）
上記従来の多重層強化セラミック製品においては、焼成
されたセラミック薄板とセラミック薄板との間に、紙、
布、合成樹脂シート、金属箔等を挿入して接着し、同じ
厚さの単純セラミック製品に比べて強度を増強させてい
る。(Problems to be Solved by the Invention) In the above-mentioned conventional multilayer reinforced ceramic product, paper, paper,
Cloth, synthetic resin sheets, metal foil, etc. are inserted and bonded to increase the strength compared to simple ceramic products of the same thickness.
従って、作業が複雑で、多くの手間と時間が掛って作業
能率が悪い点に問題がある。Therefore, there is a problem in that the work is complicated, takes a lot of effort and time, and work efficiency is low.
（問題点を解決するための手段）
この発明は、手間が省は操作が簡単で、且つ強度は増強
されて上記の問題点を解決するために、軟い固体のセラ
ミック薄板素材（１）の接合面に釉薬（２）を塗って複
数枚の上記釉薬（２）を塗ったセラミック薄板素材（１
）を一体に重ね合わせ、該セラミック薄板素材＋１）の
重合体（３）を乾燥し焼成して多重層強化セラミック製
品（ａ）を作製する。(Means for Solving the Problems) The present invention uses a soft solid ceramic thin plate material (1) to solve the above problems by saving labor, making the operation easy, and increasing the strength. Glaze (2) is applied to the joint surface, and a plurality of ceramic thin plate materials (1) are coated with the above glaze (2).
) are stacked together, and the polymer (3) of the ceramic thin plate material +1) is dried and fired to produce a multilayer reinforced ceramic product (a).
（実施例）
図面に示すこの発明の一実施態様について七の構造を説
明すれば、（ａ）はタイル、断熱材、天井屋根裏材、壁
材、日覆い等の建築部材、または機械部品等に使用する
多重層強化セラミック製品を示し、（１）は半泥状の軟
い固体の上２ミック薄板素材で、１困、２ｕ等数鵡の厚
さの所要の大きさおよび形状に形成する。(Example) Seven structures of one embodiment of the present invention shown in the drawings will be explained. (a) is a construction material such as a tile, a heat insulating material, a ceiling attic material, a wall material, a sunshade, etc., or a mechanical part. The multi-layer reinforced ceramic product used is shown below. (1) is a semi-silty soft solid thin plate material, which is formed into the required size and shape with a thickness of 1 to 2 U, etc.
（２）はセラミック薄板素材（１）の接合面に塗る釉薬
で、従来は陶磁器の表面、すなわち外面と内面とに塗っ
ていたものである。その釉薬を、この発明においては重
ね合わせるセラミック薄板素材（１）、（１）の接着剤
としての役割と、多重層強化セラミック製品（ａ）を強
化する役割とのために使用する。（３）は釉薬（２）を
塗った複数枚のセラミック薄板素材（１１を一体に重ね
合わせて成る重合体である。(2) is a glaze that is applied to the joint surface of the ceramic thin plate material (1), and conventionally it was applied to the surface of ceramics, that is, the outer and inner surfaces. The glaze is used in this invention to act as an adhesive for the laminated ceramic sheet materials (1), (1) and to strengthen the multilayer reinforced ceramic product (a). (3) is a polymer made by laminating a plurality of ceramic thin plate materials (11) coated with glaze (2).
（４）はセラミック素材（４）の圧延機を示し、（５）
は圧延機（４）の台枠で、その上面は一側への傾斜状態
になす。（６）、（６１）、（７）、（７１） 、 （
８）、（８，）、（９）、（９Ｉ）は台枠（５）の上部
に他側より順次適当間隔になし上下に対向させてロール
軸αＧ 、（１０，）、Ｑｌ）、（ｕ＋） 、 ＬＤ、
（１２，） 、０国、（１３，） Ｋより並架した四
対のロールで、それらのロール（６） （６，）、（７
） （７，）、（８） （８，）、（９） （９１）間
の間隔は、例えばそれぞれ１２＋ｍ、８鵡、６ｕ％％４
鵡等適宜に順次狭く形成し、ロール軸ＣＬＩ トＱｏ、
）、 （１１） ト（１１，）、αのと（１２，）、
０国と（１３１）をそれぞれ歯車機構（１４）、α勺、
叫、卸により連結する。Ｑｌ８は緊張ロールで、ロール
（６υ、（７，）、（８，）、（９１）と緊張ロールａ
８にコンベヤベル） （１１を掛げわたす。（１）は減
速機ＱＩ）を連設したモータで、その減速機ｃ２１１ノ
出力軸のとロール軸（１０＋） 、（１１＋） 、（１
２ｔ）、（１３１）をチエ／伝動機構のにより連結する
。儲はチエ／伝動機構■の緊張鎖車、■は台枠（５）の
他側に設けた供給台、■は台枠（５）の−偶に設けた排
出台、■は軟質合成樹脂、紙、布、ゴム等より成る可撓
チェーンである。(4) shows a rolling mill for ceramic material (4); (5)
is the underframe of the rolling mill (4), the upper surface of which is inclined to one side. (6), (61), (7), (71), (
8), (8,), (9), and (9I) are placed on the upper part of the underframe (5) sequentially from the other side at appropriate intervals and facing each other vertically, and roll axes αG, (10,), Ql), ( u+), LD,
(12,) , 0 country, (13,) Four pairs of rolls stacked side by side from K, those rolls (6) (6,), (7
) (7,), (8) (8,), (9) (91) The spacing between them is, for example, 12+m, 8m, and 6u%%4, respectively.
Sequentially narrow the parrot, etc., as appropriate, roll axis CLI and Qo,
), (11) t(11,), α's and(12,),
0 country and (131) respectively gear mechanism (14),
Connected through shouting and wholesale. Ql8 is a tension roll, roll (6υ, (7,), (8,), (91) and tension roll a
8 is a conveyor bell) (Multiply 11. (1) is a motor connected with a reducer QI), and the output shaft of the reducer c211 and the roll axis (10+), (11+), (1
2t) and (131) are connected by the chain/transmission mechanism. The figure is the tension chain wheel of the chain/transmission mechanism ■, ■ is the supply stand installed on the other side of the underframe (5), ■ is the discharge stand installed on the opposite side of the underframe (5), ■ is the soft synthetic resin, A flexible chain made of paper, cloth, rubber, etc.
次にその作用を説明する。Next, its effect will be explained.
圧延機（５）のモータ■の運転を開始すれば、その減速
機（２１１の出力軸のからチエ／伝動機構■、ロール軸
（ｌＯｌ）、（１１１）、（１２１）、（１３Ｉ）およ
び歯車機構α４、α９、αｅ、ａ’ｒ＋を経て第４図に
矢印で示すようにロール（６）（６，）、（７） （７
，）、（８）（８，）、（９） （９，）はそれらの接
近部が一側へ向うように互いに反対方向へ回転すると同
時に、そのロール（６，）、（７，） 、（８，）、（
９υによってコンベヤベル） （１９は上方片が一側へ
向うように駆動される。When the motor (5) of the rolling mill (5) starts operating, the gear/transmission mechanism (2) of the output shaft of its reducer (211), roll shaft (lOl), (111), (121), (13I), and gears are activated. Through mechanisms α4, α9, αe, a'r+, rolls (6) (6,), (7) (7
, ), (8) (8,), (9) (9,) rotate in opposite directions so that their approaching parts turn to one side, and at the same time their rolls (6,), (7,) , (8,), (
9υ conveyor bell) (19 is driven so that the upper piece is directed to one side.
一方、半泥状の軟い固体のセラミック素材（４）を直方
体等に平たく形を整えて可撓チェーン□の先端部内に入
れる。On the other hand, a semi-muddy soft solid ceramic material (4) is flattened into a rectangular parallelepiped or the like and placed into the tip of the flexible chain □.
そこで、第４図に示すように、上記のセラミック素材（
４）入り可撓チューブのを供給台■上に載せてその先端
部をロール（６）とコンベヤベル） （１’Ｊの間に供
給すると、その可撓チェーン□がロール（６）、（７）
、（８）、（９）とコンベヤベルトα４０間を通過し々
がらセラミック素材（４）は順次ロール（６） （６，
）、（７） （７，）、（８） （ｓ＊） 、（９）
（９１）によりて可撓チューブ面内で圧延され、第５図
に示すように順次可撓チューブ■の方向および両側に拡
がって薄い扁平状になり、最後のロール（９）とコンベ
ヤベル） （１１０間を通過したときには、その可撓チ
ェーンの内のセラミック素材（４）は可撓チューブの内
のほぼ全幅に拡がり厚さが１ｕ、２ｕ等所要厚さの薄い
帯状になってその帯状セラミック素材（４１）入り扁平
可撓チー−プ■が排出台■上に送り出される。Therefore, as shown in Figure 4, the above ceramic material (
4) Place the incoming flexible tube on the supply stand □ and feed its tip between the roll (6) and the conveyor bell) (1'J), and the flexible chain □ )
, (8), (9) and the conveyor belt α40, the ceramic material (4) is sequentially rolled (6) (6,
), (7) (7,), (8) (s*), (9)
(91) in the plane of the flexible tube, and as shown in Fig. 5, it gradually spreads in the direction and both sides of the flexible tube (2) into a thin flat shape, and then the last roll (9) and the conveyor bell) ( When passing between 110 and 110, the ceramic material (4) in the flexible chain spreads to almost the entire width of the flexible tube, becomes a thin band with a required thickness of 1u, 2u, etc., and becomes the band-shaped ceramic material. (41) The filled flat flexible cheep (■) is delivered onto the discharge table (■).
次いで、その可撓チー−ブ■を切開く等し除去して帯状
セラミック素材（４，）を取出し、その後、該帯状セラ
ミγり素材（４，）を順次所要長さに七刀断する。また
は、上記帯状セラミック素材（４，）入り扁平可撓チュ
ーブ□をそのままで順次所要長さに切断し、その後、そ
の切断片における可撓チー−ブ■の切断片を切開く等し
て除去し、セラミック素材を取出して所要大きさおよび
形状のセラミック薄板素材（１）を製造する。Next, the flexible tube (2) is removed by cutting or the like to take out the band-shaped ceramic material (4,), and then the band-shaped ceramic material (4,) is sequentially cut into seven pieces to the required length. Alternatively, the flat flexible tube □ containing the band-shaped ceramic material (4) is sequentially cut into required lengths, and then the cut portion of the flexible tube □ is removed by making an incision or the like. , the ceramic material is taken out and a ceramic thin plate material (1) of a desired size and shape is manufactured.
そこで、第２図に示すように各セラミック薄板素材（１
）の接合面、例えば表面に釉薬（２）を塗り、その釉薬
（２）を塗った五枚のセラミック薄板素材（１）を第３
図に示すように一体に重ね合わせてセラミック薄板素材
（１）の重合体（３）を形成する。Therefore, as shown in Figure 2, each ceramic thin plate material (1
), for example, the surface, is coated with glaze (2), and the five ceramic thin plate materials (1) coated with glaze (2) are placed on the third plate.
As shown in the figure, a polymer (3) of the ceramic thin plate material (1) is formed by stacking them together.
次いで、上記重合体（３）を乾燥した後、炉に入れて焼
成すると、すべてのセラミック薄板素材（１）がセラミ
クク薄板になると同時に、第１図に示すように互いに強
力に接着して所要厚さの多重層強化セラミック製品（ａ
）が作製される。Next, after drying the polymer (3), when it is fired in a furnace, all the ceramic thin plate materials (1) become ceramic thin plates, and at the same time, as shown in Figure 1, they are strongly adhered to each other and have the required thickness. multi-layer reinforced ceramic products (a
) is created.
たお、多重層強化セラミック製品（ａ）の使用目的に応
じてそのセラミック薄板素材（１）の厚さ、大きさ、形
状、重ね枚数等を適宜に決定すると、所要厚さで所要強
度の多重層強化セラミック製品（励を作製することがで
きる。However, if the thickness, size, shape, number of stacked sheets, etc. of the ceramic thin plate material (1) are appropriately determined depending on the purpose of use of the multilayer reinforced ceramic product (a), it is possible to obtain a multilayer structure with the required thickness and strength. Multi-layer reinforced ceramic products (excitation) can be made.
（発明の効果）
この発明の多重層強化セラミック製品は、下記のような
顕著た効果を有する。(Effects of the Invention) The multilayer reinforced ceramic product of the present invention has the following remarkable effects.
（１） セラミック薄板素材の接合面に釉薬を塗って
複数枚のセラミック薄板素材を一体に重ね合わせ、その
セラミック薄板素材の重（２）
合体を乾燥し焼成して作製された多重層強化セラミック
製品である。従って、
（イ）製作工程が簡単で、作業を容易迅速に行って作業
能率を向上する。(1) A multi-layer reinforced ceramic product made by applying glaze to the bonding surfaces of ceramic thin plate materials, stacking multiple ceramic thin plate materials together, and increasing the weight of the ceramic thin plate materials. (2) Drying and firing the combined product. It is. Therefore, (a) The manufacturing process is simple and the work can be done easily and quickly, improving work efficiency.
（ロ）すべてのセラミクク薄板が釉薬により互いに強固
に接着して一体となり、且つ多重層が相俟って強度は増
強される。(b) All the ceramic thin plates are strongly adhered to each other by the glaze and become one, and the strength is increased by the combination of multiple layers.
それ故、従来の単純セラミック製品に比べてはるかに硬
く、もろさもずっと減り、強固であり、同じ厚さの製品
であれば同じ衝撃に対してより強い。It is therefore much harder, much less brittle and strong than traditional simple ceramic products, and is more resistant to the same impact for products of the same thickness.
そのことより、同じ衝撃に対しては、より薄く、より広
いものでも耐えられるから、より薄くて軽いものが得ら
れる。Because of this, a thinner and wider product can withstand the same impact, resulting in a thinner and lighter product.
従って、この強い製品を使用すると、 （イ） タイルでは、薄くて軽いものが得られる。Therefore, when using this strong product, (b) Thin and light tiles can be obtained.
（ロ）大きさの可成り大きいものでも薄くて軽いものが
得られるから、建築物の断熱材、天井屋根裏板、壁材、
日覆い等に使用することができる。(b) Thin and light products can be obtained even if they are quite large, so they can be used as insulation materials for buildings, ceiling attic panels, wall materials, etc.
It can be used as a sunshade, etc.
特に高層建築物の上層階の構成部材に
使用すると、同じ効果を求めるときは軽くて済み、作業
上有益である。Particularly when used for structural members on the upper floors of high-rise buildings, it can be made lighter to achieve the same effect, which is beneficial for work.
←］ 機械部品等にも使用し得る。←] It can also be used for machine parts, etc.
（３）簡単に構成して容易安価に製作できる。(3) It has a simple structure and can be manufactured easily and inexpensively.
【図面の簡単な説明】
第１図はこの発明の一実施態様を示す多重層強化セラミ
ック製品の正面図、第２図および第３図は同上多重層強
化セラミック製品の製作説明図で、第２図はセラミック
薄板素材を重ね合わせる前の分解斜面図、第３図は重ね
合わせた重合体の正面図、第４図は圧延機による上記セ
ラきツク薄板素材の製造状態を示す正断面図、第５図は
平面図である。[BRIEF DESCRIPTION OF THE DRAWINGS] FIG. 1 is a front view of a multilayer reinforced ceramic product showing one embodiment of the present invention, FIGS. The figure is an exploded perspective view of the ceramic thin plate materials before they are stacked together, FIG. 3 is a front view of the stacked polymers, FIG. 4 is a front cross-sectional view showing the manufacturing state of the ceramic thin plate materials using a rolling mill, and FIG. Figure 5 is a plan view.
Claims (1)
て複数枚の上記釉薬を塗ったセラミック薄板素材を一体
に重ね合わせ、該セラミック薄板素材の重合体を乾燥し
焼成して成ることを特徴とする多重層強化セラミック製
品。It is characterized by applying a glaze to the joining surfaces of soft solid ceramic thin plate materials, stacking a plurality of ceramic thin plate materials coated with the above glaze together, and drying and firing the polymer of the ceramic thin plate materials. A multi-layer reinforced ceramic product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1178356A JPH0342243A (en) | 1989-07-10 | 1989-07-10 | Multilayer reinforced ceramic product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1178356A JPH0342243A (en) | 1989-07-10 | 1989-07-10 | Multilayer reinforced ceramic product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0342243A true JPH0342243A (en) | 1991-02-22 |
Family
ID=16047059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1178356A Pending JPH0342243A (en) | 1989-07-10 | 1989-07-10 | Multilayer reinforced ceramic product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0342243A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1555119A1 (en) * | 2004-01-16 | 2005-07-20 | MDF Italia SRL | Multi-layer panel |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6311581A (en) * | 1986-07-01 | 1988-01-19 | ホソカワミクロン株式会社 | Adhesion of ceramics |
-
1989
- 1989-07-10 JP JP1178356A patent/JPH0342243A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6311581A (en) * | 1986-07-01 | 1988-01-19 | ホソカワミクロン株式会社 | Adhesion of ceramics |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1555119A1 (en) * | 2004-01-16 | 2005-07-20 | MDF Italia SRL | Multi-layer panel |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6409855B1 (en) | Method for making wallboard or backerboard sheets including aerated concrete | |
| MX2013009384A (en) | Improved methods of manufacturing acoustical sound proofing materials with optimized fracture characteristics. | |
| AU718267B2 (en) | Core of corrugated cardboard, method and apparatus for its manufacture | |
| JPH07247179A (en) | Ceramic structure material, its production and production of ceramic sheet | |
| JPH0342243A (en) | Multilayer reinforced ceramic product | |
| US6787486B1 (en) | Backerboard sheet including aerated concrete core | |
| US2827412A (en) | Multi-ply plastic laminate and method of forming same | |
| ES2253560T3 (en) | METHOD FOR CURVING CARTON PANES, AND THE COMPONENTS OBTAINED BY HIM. | |
| JPH0257329A (en) | Panel for building material | |
| CN2202624Y (en) | Bamboo strip plate | |
| JPH0337310Y2 (en) | ||
| JPH0911392A (en) | Production of lightweight gypsum building material free from warpage | |
| RU2335402C1 (en) | Method of multi-layered construction panels manufacture | |
| EP0103936A2 (en) | Method and device for manufacturing building elements | |
| CN114278038A (en) | Fireproof decorative board | |
| JPH0747509A (en) | Laminated plywood and manufacture thereof | |
| JPS61185436A (en) | Non-combustible panel and manufacture thereof | |
| JPH0540167Y2 (en) | ||
| US20020043343A1 (en) | System and method for making aerated concrete sheets and using magnetic field to flatten a saw blade | |
| JPH0475730A (en) | Manufacture of brazed honeycomb panel | |
| JPH0372458B2 (en) | ||
| KR200361680Y1 (en) | A building materials using scrapped wood | |
| US20010023732A1 (en) | System and method for making aerated concrete sheets using lower and upper conveyors | |
| RU20060U1 (en) | DECORATIVE MULTILAYER PANEL | |
| JPH02223440A (en) | Incombustible composite panel |