JPH0337218A - Production of blocked polyisocyanate and polyurethane composition - Google Patents
Production of blocked polyisocyanate and polyurethane compositionInfo
- Publication number
- JPH0337218A JPH0337218A JP17108289A JP17108289A JPH0337218A JP H0337218 A JPH0337218 A JP H0337218A JP 17108289 A JP17108289 A JP 17108289A JP 17108289 A JP17108289 A JP 17108289A JP H0337218 A JPH0337218 A JP H0337218A
- Authority
- JP
- Japan
- Prior art keywords
- prepolymer
- polyester polyol
- diisocyanate
- blocked polyisocyanate
- blocking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000005056 polyisocyanate Substances 0.000 title claims abstract description 33
- 229920001228 polyisocyanate Polymers 0.000 title claims abstract description 33
- 239000000203 mixture Substances 0.000 title claims abstract description 17
- 239000004814 polyurethane Substances 0.000 title claims abstract description 11
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 30
- 229920005906 polyester polyol Polymers 0.000 claims abstract description 29
- 239000002981 blocking agent Substances 0.000 claims abstract description 23
- -1 diisocyanate compound Chemical class 0.000 claims abstract description 23
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 9
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 6
- 230000000903 blocking effect Effects 0.000 claims abstract description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 9
- 238000000576 coating method Methods 0.000 abstract description 9
- 150000001875 compounds Chemical class 0.000 abstract description 6
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 abstract description 6
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 abstract description 5
- 239000011527 polyurethane coating Substances 0.000 abstract description 4
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 abstract description 3
- 239000012948 isocyanate Substances 0.000 abstract description 3
- 150000002513 isocyanates Chemical class 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 18
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 15
- 229920005862 polyol Polymers 0.000 description 15
- 239000000178 monomer Substances 0.000 description 14
- 125000005442 diisocyanate group Chemical group 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 150000003077 polyols Chemical class 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 239000010408 film Substances 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 238000005452 bending Methods 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 239000003973 paint Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- 239000011737 fluorine Substances 0.000 description 5
- 230000009477 glass transition Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 150000003951 lactams Chemical class 0.000 description 4
- 150000002923 oximes Chemical class 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 238000000862 absorption spectrum Methods 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- IXQGCWUGDFDQMF-UHFFFAOYSA-N o-Hydroxyethylbenzene Natural products CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 description 2
- 239000002685 polymerization catalyst Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- LTMRRSWNXVJMBA-UHFFFAOYSA-L 2,2-diethylpropanedioate Chemical compound CCC(CC)(C([O-])=O)C([O-])=O LTMRRSWNXVJMBA-UHFFFAOYSA-L 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- IEVADDDOVGMCSI-UHFFFAOYSA-N 2-hydroxybutyl 2-methylprop-2-enoate Chemical compound CCC(O)COC(=O)C(C)=C IEVADDDOVGMCSI-UHFFFAOYSA-N 0.000 description 1
- NJRHMGPRPPEGQL-UHFFFAOYSA-N 2-hydroxybutyl prop-2-enoate Chemical compound CCC(O)COC(=O)C=C NJRHMGPRPPEGQL-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- XMSFNEZQRPOHAR-UHFFFAOYSA-N 4-methylazetidin-2-one Chemical compound CC1CC(=O)N1 XMSFNEZQRPOHAR-UHFFFAOYSA-N 0.000 description 1
- RWHRFHQRVDUPIK-UHFFFAOYSA-N 50867-57-7 Chemical class CC(=C)C(O)=O.CC(=C)C(O)=O RWHRFHQRVDUPIK-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- WRQNANDWMGAFTP-UHFFFAOYSA-N Methylacetoacetic acid Chemical compound COC(=O)CC(C)=O WRQNANDWMGAFTP-UHFFFAOYSA-N 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 102220515105 Vacuolar protein sorting-associated protein 4A_A30F_mutation Human genes 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- PXAJQJMDEXJWFB-UHFFFAOYSA-N acetone oxime Chemical compound CC(C)=NO PXAJQJMDEXJWFB-UHFFFAOYSA-N 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- MNFORVFSTILPAW-UHFFFAOYSA-N azetidin-2-one Chemical compound O=C1CCN1 MNFORVFSTILPAW-UHFFFAOYSA-N 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- FBHSPRKOSMHSIF-GRMWVWQJSA-N deflazacort Chemical compound C1CC2=CC(=O)C=C[C@]2(C)[C@@H]2[C@@H]1[C@@H]1C[C@H]3OC(C)=N[C@@]3(C(=O)COC(=O)C)[C@@]1(C)C[C@@H]2O FBHSPRKOSMHSIF-GRMWVWQJSA-N 0.000 description 1
- FSEUPUDHEBLWJY-HWKANZROSA-N diacetylmonoxime Chemical compound CC(=O)C(\C)=N\O FSEUPUDHEBLWJY-HWKANZROSA-N 0.000 description 1
- 150000008049 diazo compounds Chemical class 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- BEPAFCGSDWSTEL-UHFFFAOYSA-N dimethyl malonate Chemical compound COC(=O)CC(=O)OC BEPAFCGSDWSTEL-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 150000002221 fluorine Chemical class 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- NICJCIQSJJKZAH-AWEZNQCLSA-N irofulven Chemical compound O=C([C@@]1(O)C)C2=CC(C)=C(CO)C2=C(C)C21CC2 NICJCIQSJJKZAH-AWEZNQCLSA-N 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- AEXITZJSLGALNH-UHFFFAOYSA-N n'-hydroxyethanimidamide Chemical compound CC(N)=NO AEXITZJSLGALNH-UHFFFAOYSA-N 0.000 description 1
- IONSZLINWCGRRI-UHFFFAOYSA-N n'-hydroxymethanimidamide Chemical compound NC=NO IONSZLINWCGRRI-UHFFFAOYSA-N 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- DNYZBFWKVMKMRM-UHFFFAOYSA-N n-benzhydrylidenehydroxylamine Chemical compound C=1C=CC=CC=1C(=NO)C1=CC=CC=C1 DNYZBFWKVMKMRM-UHFFFAOYSA-N 0.000 description 1
- 230000000422 nocturnal effect Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、ポリエステルポリオールと脂肪族および/ま
たは脂環族ジイソシアナートからなるプレポリマーの末
端イソシアナート基をブロック化剤でブロックしたブロ
ックポリイソシアナートの製造法、および該ブロックポ
リイソシアナートと多価ヒドロキシル化合物とからなる
可とう性および耐候性に優れた1波型ポリウレタン熱硬
化性組威物に関する。Detailed Description of the Invention [Industrial Application Field] The present invention relates to a block polyester, which is obtained by blocking the terminal isocyanate groups of a prepolymer consisting of a polyester polyol and an aliphatic and/or alicyclic diisocyanate with a blocking agent. The present invention relates to a method for producing isocyanate, and a single-wave type polyurethane thermosetting composition comprising the blocked polyisocyanate and a polyhydric hydroxyl compound and having excellent flexibility and weather resistance.
ポリウレタン塗料は、非常に優れた耐摩耗性、耐薬品性
、耐汚染性を有している上に、脂肪族および脂環族ジイ
ソシアナートから誘導されたポリイソシアナートを用い
たポリウレタン塗料はさらに耐候性に優れ、その需要は
増加する傾向にある。Polyurethane paints have very good abrasion resistance, chemical resistance, and stain resistance, and polyurethane paints using polyisocyanates derived from aliphatic and cycloaliphatic diisocyanates have even more It has excellent weather resistance, and its demand is on the rise.
しかしながら、−iにポリウレタン塗料は、2液性であ
るために、使用には極めて不便であった。However, since the polyurethane paint -i is a two-component paint, it is extremely inconvenient to use.
すなわち通常のポリウレタン塗料はポリオール成分とポ
リイソシアナート成分の2戒分からなり、別々に貯蔵し
塗装時に両成分を混合する必要がある。また−旦混合し
た塗料は数時間〜数日間でゲル化して使用できなくなる
のが現状である。このことは自動車あるいは家電塗装の
ようなライン塗装を行う分野においては、自動塗装を行
うことを極めて困難にしている。That is, a typical polyurethane paint consists of two components, a polyol component and a polyisocyanate component, and it is necessary to store them separately and mix the two components at the time of painting. Furthermore, the current situation is that paints once mixed become gelled within several hours to several days and become unusable. This makes it extremely difficult to perform automatic painting in fields where line painting is performed, such as automobile or home appliance painting.
前記の2液型ポリウレタン塗料の欠点を改善するために
、活性なイソシアナート基を活性水素含有化合物(ブロ
ック化剤)でブロックしたプロ・ノクボリイソシアナー
トを用いることが提案されている。このブロックポリイ
ソシアナートは、常温ではポリオールと反応しないが、
比較的高温ではブロック化剤を解離し活性なイソシアナ
ート基が再生されてポリオールと反応し架橋反応が起き
る性質を有するので一応前記の欠点を改善することがで
きる。In order to improve the drawbacks of the two-component polyurethane paints, it has been proposed to use pro-nocturnal isocyanate whose active isocyanate groups are blocked with an active hydrogen-containing compound (blocking agent). This blocked polyisocyanate does not react with polyols at room temperature, but
At a relatively high temperature, the blocking agent is dissociated and the active isocyanate groups are regenerated and react with the polyol to cause a crosslinking reaction, so that the above-mentioned drawbacks can be improved to some extent.
従って数多くのブロックポリイソシアナートの検討がな
されてきた0例えば、ビユレット型ポリイソシアナート
のブロック体(特開昭55−144021号公報)、イ
ソシアヌレート型ポリイソシアナートのブロック体(特
開昭55−38380号公報)など多くのブロック体が
知られている。また、ブロック化剤として、フェノール
系、ラクタム系、オキシム系などの活性水素含有化合物
が知られている。Therefore, a large number of block polyisocyanates have been investigated. Many block bodies are known, such as Japanese Patent Publication No. 38380). In addition, active hydrogen-containing compounds such as phenol-based, lactam-based, and oxime-based compounds are known as blocking agents.
従来から知られている、ビユレット型ポリイソシアナー
トのブロック体、イソシアヌレート型ポリイソシアナー
トのブロック体は、通常使用されるガラス転移温度が2
0〜100”Cのポリオールと組み合わせた場合、耐候
性は良好であるが、可とう性、耐衝撃性、耐屈曲性等に
問題がある。このため、可使時間に制限のない1液型ポ
リウレタン塗料で、耐候性が良好なだけでなく、可かと
性、耐衝撃性、耐屈曲性に優れた塗膜を与える1波型ポ
リウレタン熱硬化性組成物がかねてより要望されていた
。The conventionally known block bodies of billet type polyisocyanate and block bodies of isocyanurate type polyisocyanate have a glass transition temperature of 2.
When combined with a polyol of 0 to 100"C, weather resistance is good, but there are problems with flexibility, impact resistance, bending resistance, etc. For this reason, one-component type with no limit on pot life. There has long been a need for a single-wave polyurethane thermosetting composition that not only has good weather resistance but also provides a coating film with excellent resilience, impact resistance, and bending resistance.
本発明者は、前記の問題を解決すべく、耐候性、可とう
性に優れたポリウレタン塗膜を与えるブロックポリイソ
シアナートについて鋭意研究の結果、本発明を完成する
に至った。In order to solve the above-mentioned problems, the present inventor has completed the present invention as a result of extensive research into block polyisocyanates that provide polyurethane coatings with excellent weather resistance and flexibility.
すなわち、本発明は、数平均分子1500〜2.000
1分子中の平均水酸基数2〜3のポリエステルポリオー
ルと過剰量の脂肪族および/または脂環族ジイソシアナ
ートを反応させ、末端にイソシアナート基(NCOl)
をもつプレポリマーを製造し、しかるのちにプレポリマ
ーの末端をブロック化剤でブロックしたブロックポリイ
ソシアナートの製造法、および該ブロックポリイソシア
ナートと多価ヒドロキシル化合物からなる組成物に関す
る。That is, the present invention has a number average molecular weight of 1500 to 2.000.
A polyester polyol having an average number of hydroxyl groups in one molecule of 2 to 3 is reacted with an excess amount of aliphatic and/or alicyclic diisocyanate to form an isocyanate group (NCOl) at the end.
The present invention relates to a method for producing a blocked polyisocyanate, in which a prepolymer having the following properties is produced, and then the ends of the prepolymer are blocked with a blocking agent, and a composition comprising the blocked polyisocyanate and a polyhydric hydroxyl compound.
この組成物は、耐候性、可とう性、耐衝撃性、耐屈曲性
に優れたポリウレタン塗膜をあたえる。This composition provides a polyurethane coating with excellent weather resistance, flexibility, impact resistance, and flex resistance.
本発明に用いる数平均分子1500〜2,000.1分
子中の平均水酸基数2〜3のポリエステルポリオールを
構成するジオールまたはトリオールとしては、炭素数2
〜20の直鎖または分岐状のアルキル基を有するものが
使用できる。その代表的な例としては、エチレングリコ
ール、プロピレングリコール、1,4−ブタンジオール
、1.3−ブタンジオール、1,5−ベンタンジオール
、ネオペンチルグリコール、1.6−ヘキサンジオール
、1.8−オクタンジオール、2,2.4− トリメチ
ル−1,3ベンタンジオール、グリセリン、トリメチロ
ールプロパンなどが使用できる。所望の平均水酸基数に
応じてジオールおよびトリオールの使用量を調節する。The diol or triol constituting the polyester polyol having an average number of 2 to 3 hydroxyl groups in a number average molecule of 1500 to 2,000.1 molecules used in the present invention has 2 to 3 carbon atoms.
Those having up to 20 linear or branched alkyl groups can be used. Typical examples include ethylene glycol, propylene glycol, 1,4-butanediol, 1,3-butanediol, 1,5-bentanediol, neopentyl glycol, 1.6-hexanediol, 1.8- Octanediol, 2,2,4-trimethyl-1,3bentanediol, glycerin, trimethylolpropane, etc. can be used. The amounts of diols and triols used are adjusted depending on the desired average number of hydroxyl groups.
また分岐状のアルキル基を有するジオール、トリオール
を使用すると得られるポリエステルポリオールの溶剤溶
解性、主剤として用いる多価ヒドロキシル化合物との相
溶性に好ましい影響を与える。Further, when a diol or triol having a branched alkyl group is used, the solvent solubility of the resulting polyester polyol and the compatibility with the polyhydric hydroxyl compound used as the main ingredient are favorably influenced.
また、本発明に用いる数平均分子1500〜2,000
.1分子中の平均水酸基数2〜3のポリエステルポリオ
ールを構成するカルボン酸としては、炭素数2〜20の
ジカルボン酸が用いられる。例えば、アジピン酸、アゼ
ライン酸、セバシン酸などがあげられる。イソフタル酸
、テレフタル酸等の芳香族2塩基酸も使用しうるが、本
発明のブロックポリイソシアナートの可とう性を損なわ
ないような範囲で使用しなければならない。In addition, the number average molecule used in the present invention is 1,500 to 2,000.
.. As the carboxylic acid constituting the polyester polyol having an average number of hydroxyl groups in one molecule of 2 to 3, a dicarboxylic acid having 2 to 20 carbon atoms is used. Examples include adipic acid, azelaic acid, and sebacic acid. Aromatic dibasic acids such as isophthalic acid and terephthalic acid may also be used, but they must be used within a range that does not impair the flexibility of the blocked polyisocyanate of the present invention.
本発明のポリエステルポリオールは、前記のジオール/
トリオールとジカルボン酸等の原料成分から定法により
、通常100〜250°Cの温度範囲でエステル化反応
によって台底されるものであり、その数平均分子量範囲
は500〜2,000である必要がある。数平均分子量
が500未満のポリエステルポリオールとジイソシアナ
ートからなるプレポリマーのブロック体を用いた塗膜は
、可とう性に劣る。また数平均分子量が2.000を越
えるポリエステルポリオールとジイソシアナートを用い
た場合、ブロック体にした後の潜在NGO基の含有量が
低くなり過ぎ実用性に乏しい、さらに多価ヒドロキル化
合物との相溶性を低下する傾向にある。The polyester polyol of the present invention comprises the above diol/
It is produced by an esterification reaction using raw materials such as triol and dicarboxylic acid using a conventional method, usually at a temperature range of 100 to 250°C, and its number average molecular weight must be in the range of 500 to 2,000. . A coating film using a prepolymer block consisting of a polyester polyol and diisocyanate having a number average molecular weight of less than 500 has poor flexibility. Furthermore, when a polyester polyol with a number average molecular weight exceeding 2.000 and a diisocyanate are used, the content of latent NGO groups after forming into a block is too low to be practical, and furthermore, it is difficult to compatibility with polyvalent hydroxyl compounds. It tends to decrease solubility.
本発明において、ポリエステルポリオールの数平均分子
量は、水酸基価を測定し、次式により求めたものである
。In the present invention, the number average molecular weight of the polyester polyol is determined by measuring the hydroxyl value and using the following formula.
水酸基価: JIS4−1577の6.4に準じて測定
した価
N :ポリエステルポリオール1分子
中の平均水酸基の数
本発明におけるジイソシアナートとしては、脂肪族およ
び/または脂環族ジイソシアナートが用いられる。Hydroxyl value: Value N measured according to 6.4 of JIS 4-1577: Average number of hydroxyl groups in one molecule of polyester polyol As the diisocyanate in the present invention, aliphatic and/or alicyclic diisocyanate is used. It will be done.
また、脂肪族ジイソシアナートとしては、炭素数4〜3
0のものが、脂環族ジイソシアナートとしては、炭素数
8〜30のものが好ましく用いられる。In addition, as the aliphatic diisocyanate, carbon number 4 to 3
As the alicyclic diisocyanate, those having 8 to 30 carbon atoms are preferably used.
脂肪族または脂環族ジイソシアナートの例としては、1
.4−テトラメチレンジイソシアナート、1.5−ペン
タメチレンジイソシアナート、1,6ヘキサメチレンジ
イソシアナート、2.2.4−トリメチル−1,6−へ
キサメチレンジイソシアナート、リジンジイソシアナー
ト、3−イソシアナートメチル−3,5,5−トリメチ
ルシクロヘキシルイソシアナート(イソホロンジイソシ
アナー))、1.3−ビス(イソシアナートメチル)−
シクロヘキサン、4,4′−ジシクロヘキシルメタンジ
イソシアナート等を挙げることができる。なかでも、耐
候性、工業的入手の容易さから、1,6−へキサメチレ
ンジイソシアナートが好ましい。Examples of aliphatic or cycloaliphatic diisocyanates include 1
.. 4-tetramethylene diisocyanate, 1.5-pentamethylene diisocyanate, 1,6 hexamethylene diisocyanate, 2.2.4-trimethyl-1,6-hexamethylene diisocyanate, lysine diisocyanate , 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate (isophorone diisocyanate), 1,3-bis(isocyanatomethyl)-
Examples include cyclohexane and 4,4'-dicyclohexylmethane diisocyanate. Among these, 1,6-hexamethylene diisocyanate is preferred in terms of weather resistance and industrial availability.
ポリエステルポリオールと脂肪族および/または脂環族
ジイソシアナートとの反応は、下記のように行われる。The reaction between the polyester polyol and the aliphatic and/or alicyclic diisocyanate is carried out as follows.
反応温度は、常温〜200℃の範囲、好ましくは80〜
140″Cの範囲で行われる。反応温度が低い場合は反
応の完結に時間がかかりすぎ、逆に200℃を越える反
応条件では、望ましくない副反応が起こってプレポリマ
ーの粘度が上昇したり、生成するプレポリマーに著しい
着色が生じたりして実用的でない。The reaction temperature ranges from normal temperature to 200°C, preferably from 80°C to
It is carried out in the range of 140"C. If the reaction temperature is low, it will take too long for the reaction to complete; on the other hand, if the reaction temperature exceeds 200"C, undesirable side reactions will occur and the viscosity of the prepolymer will increase. This is not practical because the prepolymer produced is markedly colored.
反応の際には、無溶剤でも良いし、イソシアナート基に
不活性な任意の溶剤を用いても良い。また、必要であれ
ばイソシアナート基と水酸基との反応促進のための触媒
を用いても良い。During the reaction, no solvent may be used, or any solvent inert to the isocyanate group may be used. Further, if necessary, a catalyst may be used to promote the reaction between the isocyanate group and the hydroxyl group.
反応に際して、ジイソシアナートとポリエステルポリオ
ールの仕込み当量比は、NGO1011比5〜40が好
ましい、この当量比が5より小さい場合は、ジイソシア
ナートとポリエステルポリオール間に逐次付加反応が起
こり、高分子量体が生成するため、プレポリマーの粘度
が上昇する。この粘度上昇は、未反応ジイソシアナート
の除去を困難にする。また、高粘度のプレポリマーのブ
ロック体は、多価ヒドロキシル化合物との相溶性が低下
するし、可とう性が悪くなる。また、NGO10H当量
比が40を越えると、生産性が悪くなるため好ましくな
い。During the reaction, the equivalent ratio of the diisocyanate and polyester polyol to be charged is preferably NGO1011 ratio 5 to 40. If this equivalent ratio is less than 5, a sequential addition reaction will occur between the diisocyanate and the polyester polyol, resulting in the formation of a polymer. is formed, which increases the viscosity of the prepolymer. This increase in viscosity makes removal of unreacted diisocyanate difficult. In addition, a highly viscous prepolymer block has poor compatibility with a polyhydric hydroxyl compound and poor flexibility. Moreover, if the NGO10H equivalent ratio exceeds 40, it is not preferable because productivity will deteriorate.
反応が終了したならば、反応混合物中の未反応のジイソ
シアナートを、例えば薄膜蒸発装置、溶剤抽出等公知の
方法により回収する。未反応のジイソシアナートの残留
量が多いと、熱硬化時にジイソシアナートモノマーに起
因する臭気、毒性、刺激性等が問題になる。When the reaction is completed, unreacted diisocyanate in the reaction mixture is recovered by a known method such as a thin film evaporator or solvent extraction. If the residual amount of unreacted diisocyanate is large, problems such as odor, toxicity, irritation, etc. due to the diisocyanate monomer will arise during heat curing.
次ぎに、本発明のブロックポリイソシアナートは、前述
のNGO基末端プレポリマーを公知の方法により各種の
ブロック化剤と反応することにより得られる。Next, the blocked polyisocyanate of the present invention can be obtained by reacting the aforementioned NGO group-terminated prepolymer with various blocking agents by a known method.
この反応に用いられるブロック化剤としては、例えばフ
ェノール系、ラクタム系、オキシム系、活性メチレン系
、アルコール系、メルカプタン系、酸アミド系、イミド
系、アミン系、イミダゾール系、尿素系等のブロック化
剤が使用されうるが、フェノール系、ラクタム系、オキ
シム系等のブロック化剤が有利に使用される。ブロック
化剤の具体例としては、次のものが挙げられる。Blocking agents used in this reaction include, for example, phenol-based, lactam-based, oxime-based, active methylene-based, alcohol-based, mercaptan-based, acid amide-based, imide-based, amine-based, imidazole-based, and urea-based blocking agents. Blocking agents such as phenolics, lactams, oximes and the like are advantageously used. Specific examples of blocking agents include the following.
フェノール系ブロック化剤:
フェノール1、クレゾール、キシレノール、エチルフェ
ノール等、
ラクタム系ブロック化剤:
ε−カプロラクタム、δ−バレロラクタム、β−ブチロ
ラクタム、β−プロピオラクタム等、オキシム系ブロッ
ク化剤:
ホルムアミドオキシム、アセトアミドオキシム、アセト
オキシム、メチルエチルケトオキシム、ジアセチルモノ
オキシム、ベンゾフェノンオキシム、シクロへキサノン
オキシム等、
活性メチレン系ブロック化剤:
マロン酸ジエチル、マロン酸ジメチル、アセト酢酸エチ
ル、アセト酢酸メチル、アセチルアセトン等、
アルコール系ブロック化剤:
メタノール、エタノール、プロパノール、イソプロパノ
ール、ブタノール、2−エチルヘキサノール、エチレン
グリコールモノメチルエーテル、エチレングリコールモ
ノエチルエーテル、エチレングリコールモノブチルエー
テル等。Phenol blocking agents: Phenol 1, cresol, xylenol, ethylphenol, etc. Lactam blocking agents: ε-caprolactam, δ-valerolactam, β-butyrolactam, β-propiolactam, etc. Oxime blocking agents: Formamide Oxime, acetamidoxime, acetoxime, methyl ethyl ketoxime, diacetylmonoxime, benzophenone oxime, cyclohexanone oxime, etc. Active methylene blocking agents: diethyl malonate, dimethyl malonate, ethyl acetoacetate, methyl acetoacetate, acetylacetone, etc. , Alcohol blocking agent: methanol, ethanol, propanol, isopropanol, butanol, 2-ethylhexanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, etc.
本発明のブロックポリイソシアナートを製造するための
具体的方法としては、NCOi末端プレポリマーとブロ
ック化剤とをNCO基/ブロック化剤中の活性水素の当
量比0.9〜1.O1好ましくは、0.95〜1.05
で公知の方法により反応さる。As a specific method for producing the blocked polyisocyanate of the present invention, the NCOi-terminated prepolymer and the blocking agent are mixed in an equivalent ratio of NCO group/active hydrogen in the blocking agent of 0.9 to 1. O1 preferably 0.95 to 1.05
The reaction is carried out by a method known in the art.
このブロック化の反応は無溶剤でも行えるが、活性水素
を持たない、エステル系、エーテル系、ケトン系、芳香
族系等の適当な溶剤中で行うのが好ましい。また、反応
に際しては、錫、亜鉛、鉛等の有機金属及び3級アξン
等を触媒として用いても良い。Although this blocking reaction can be carried out without a solvent, it is preferably carried out in a suitable solvent, such as an ester, ether, ketone, or aromatic solvent, which does not contain active hydrogen. Furthermore, in the reaction, organic metals such as tin, zinc, and lead, tertiary amines, and the like may be used as catalysts.
本発明で、用いられる多価ヒドロキシル化合物としては
、アクリルポリオール、フッソ含有ポリオール、ポリエ
ステルポリオール等が挙げられる。In the present invention, examples of the polyhydric hydroxyl compound used include acrylic polyols, fluorine-containing polyols, polyester polyols, and the like.
これらのポリオール類は、適宜混合して用いることもで
きる。These polyols can also be used as a mixture as appropriate.
■本発明で多価ヒドロキシル化合物として用いられるア
クリルポリオールは、1分子中に1個以上の水酸基をも
つ重合性モノマーと、これに共重合可能な他のモノマー
を共重合させることによって得られる。このようなもの
としては、アクリル酸−2−ヒドロキシエチル、アクリ
ル酸−2−ヒドロキシプロピル、アクリル酸−2−ヒド
ロキシブチル等の活性水素をもつアクリル酸エステル類
;メタクリル酸−2−ヒドロキシエチル、メタクリル酸
−2−ヒドロキシプロピル、メタクリル酸−2−ヒドロ
キシブチル等の活性水素をもつメタクリル酸エステル類
;またはグリセリンのアクリル酸モノエステルあるいは
メタクリル酸モノエステル、トリメチロールプロパンの
アクリル酸モノエステルあるいはメタクリル酸モノエス
テル等の群から選ばれた単独または混合物;アクリル酸
メチル、アクリル酸エチル、アクリル酸イソプロピル、
アクリル酸−n〜ブチル、アクリル酸−2−エチルヘキ
シル等のアクリル酸エステル;メタクリル酸メチル、メ
タクリル酸エチル、メタクリル酸イソプロピル、メタク
リル酸−n−ブチル、メタクリル酸イソブチル、メタク
リル酸−n−ヘキシル、メタクリル酸ラウリル等のメタ
クリル酸エステル類の群から選ばれた単独または混合物
等を挙げることができる。(2) The acrylic polyol used as the polyhydric hydroxyl compound in the present invention is obtained by copolymerizing a polymerizable monomer having one or more hydroxyl groups in one molecule and another monomer copolymerizable with the monomer. Examples of these include acrylic acid esters with active hydrogen such as 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, and 2-hydroxybutyl acrylate; 2-hydroxyethyl methacrylate, methacrylate Methacrylic acid esters with active hydrogen such as 2-hydroxypropyl acid and 2-hydroxybutyl methacrylate; or acrylic acid monoester or methacrylic acid monoester of glycerin, acrylic acid monoester or methacrylic acid monoester of trimethylolpropane Single or mixtures selected from the group of esters; methyl acrylate, ethyl acrylate, isopropyl acrylate,
Acrylic acid esters such as n-butyl acrylate and 2-ethylhexyl acrylate; methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-hexyl methacrylate, methacrylate Examples include singly or a mixture selected from the group of methacrylic acid esters such as lauryl acid.
また必要に応じて、アクリル酸、メタクリル酸、マレイ
ン酸、イタコン酸等の不飽和カルボン酸;アクリルアミ
ド、N−メチロールアクリルアミド、ジアセトンアクリ
ルアごド等の不飽和アミド;およびメタクリル酸グリシ
ジル、スチレン、ビニルトルエン、酢酸ビニル、アクリ
ロニトリル等の重合性モノマーの群か3選ばれた単独ま
たは混合物を加えることができる。In addition, as necessary, unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid, and itaconic acid; unsaturated amides such as acrylamide, N-methylolacrylamide, and diacetone acrylamide; and glycidyl methacrylate, styrene, Three polymerizable monomers selected from the group of polymerizable monomers such as vinyltoluene, vinyl acetate, and acrylonitrile may be added alone or in combination.
上記の水酸基含有アクリル系モノマーとラジカル重合性
不飽和モノマーの共重合は、それ自体公知の方法に従い
2例えば、溶液重合法で行うことができる。重合は、一
般に、上記2種またはそれ以上のモノマー成分を適当な
溶媒、例えば、トルエン、キシレン、酢酸エチル、酢酸
ブチル等の溶媒中で、重合触媒の存在下に、通常40〜
170℃の反応温度において、4〜10時間反応させる
ことにより行うことができる。The copolymerization of the hydroxyl group-containing acrylic monomer and the radically polymerizable unsaturated monomer can be carried out according to a method known per se, for example, by a solution polymerization method. Polymerization is generally carried out by combining the above two or more monomer components in a suitable solvent, such as toluene, xylene, ethyl acetate, butyl acetate, etc., in the presence of a polymerization catalyst, usually for 40 to
This can be carried out by reacting at a reaction temperature of 170°C for 4 to 10 hours.
また、重合触媒としては、例えばアゾ系化合物、パーオ
キサイド系化合物、ジアゾ化合物、レドックス系等の通
常のラジカル重合用の開始剤を使用することができる。Further, as the polymerization catalyst, for example, common initiators for radical polymerization such as azo compounds, peroxide compounds, diazo compounds, redox compounds, etc. can be used.
本発明に用いるアクリルポリオールは、重合性モノマー
の種類及び量、水酸基含有モノマーの種類及び量を適宜
選択することにより所望のガラス転移温度及び水酸基価
を持つようにすることができる。The acrylic polyol used in the present invention can be made to have a desired glass transition temperature and hydroxyl value by appropriately selecting the type and amount of the polymerizable monomer and the type and amount of the hydroxyl group-containing monomer.
なお、市販のアクリルポリオールとしては、アクリダイ
クA301 、アクリダイクA30フ (大円本インキ
化学工業■製、商品名)、ヒダロイド3008、ヒダロ
イド3083 (日立化成■製、商品名)、コータック
スLH−601、L)l−657(東し■製、商品名)
等がある。In addition, commercially available acrylic polyols include Acrydike A301, Acrydike A30F (manufactured by Daienhon Ink Chemical Industry ■, trade name), Hydaloid 3008, Hydaloid 3083 (manufactured by Hitachi Chemical ■, trade name), Cortax LH-601, L) l-657 (manufactured by Toshi ■, product name)
etc.
■ 本発明で多価ヒドロキシル化合物として用いるフッ
ソ含有ポリオールとは、例えば、特開昭57−3410
7号公報、特開昭57−34108号公報、特開昭61
−176620号公報等に見られるような、フルオロオ
レフィンを構tctc分とするもの、特開昭59−41
321号公報、特開昭59−96177号公報、特開昭
61−118466号公報に見られるような、上記フル
オロオレフィンを構成成分とするフッソ含有ポリオール
に、さらに変性を加えたもの、特開昭5834866号
公報に見られるような、側鎖に含フッ素基を有する不飽
和単量体を構成成分として用いたもの等を挙げることが
できる。■ The fluorine-containing polyol used as the polyhydric hydroxyl compound in the present invention is, for example, JP-A-57-3410
Publication No. 7, JP-A-57-34108, JP-A-61
JP-A-59-41, which contains fluoroolefins as a tctc component, as seen in Japanese Patent Publication No. 176620, etc.
321, JP-A No. 59-96177, and JP-A-61-118466, further modified fluorine-containing polyols having the above-mentioned fluoroolefins as constituent components, Examples include those in which an unsaturated monomer having a fluorine-containing group in the side chain is used as a constituent component, as seen in Japanese Patent No. 5834866.
本発明に用いるフッ素含有ポリオールは、重合性モノマ
ーの種類及び量、水酸基含有モノマーの種類及び量を適
宜選択することにより、所望のガラス転移温度及び水酸
基価を持つようにすることができる。The fluorine-containing polyol used in the present invention can be made to have a desired glass transition temperature and hydroxyl value by appropriately selecting the type and amount of the polymerizable monomer and the type and amount of the hydroxyl group-containing monomer.
なお、市販のフッソ含有ポリオールとしては、ルξフロ
ンLP−100、ルミフロンLP−200(旭硝子■製
、商品名) 、K−700、K−701(大目水インキ
化学工業■製、商品名)等を挙げることができる。Commercially available fluorine-containing polyols include Le ξ Flon LP-100, Lumiflon LP-200 (manufactured by Asahi Glass ■, trade name), K-700, K-701 (manufactured by Ohme Mizu Ink Chemical Industry ■, trade name). etc. can be mentioned.
■ 本発明の多価ヒドロキシル化合物として用いること
ができるポリエステルポリオールとしては、例えば、コ
ハク酸、アジピン酸、セバシン酸、ダイマー酸、無水マ
レイン酸、無水フタル酸、イソフタル酸、テレフタル酸
等のカルボン酸の群から選ばれた二塩基酸の単独または
混合物と、エチレングリコール、プロピレングリコール
、ジエチレングリコール、ブチレンゲリコール、ネオペ
ンチルグリコール、トリメチロールプロパン、グリセリ
ン等の群から選ばれた多価アルコールの単独または混合
物との縮合反応によって得られるポリエステルポリオー
ルが挙げられる。■ Examples of polyester polyols that can be used as the polyhydric hydroxyl compound of the present invention include carboxylic acids such as succinic acid, adipic acid, sebacic acid, dimer acid, maleic anhydride, phthalic anhydride, isophthalic acid, and terephthalic acid. A single or a mixture of dibasic acids selected from the group, and a single or a mixture of polyhydric alcohols selected from the group of ethylene glycol, propylene glycol, diethylene glycol, butylene gellicol, neopentyl glycol, trimethylolpropane, glycerin, etc. Examples include polyester polyols obtained by a condensation reaction.
本発明のポリエステルポリオールは、二塩基酸、多価ア
ルコールの種類及び仕込み比を適宜変えることにより、
所望のガラス転移温度及び水酸基価を持つようにするこ
とができる。The polyester polyol of the present invention can be produced by appropriately changing the type and charging ratio of dibasic acid and polyhydric alcohol.
It can be made to have a desired glass transition temperature and hydroxyl value.
市販のポリエステルポリオールとしては、パーノックD
6−439、パーノックD−220(大日本インキ化学
工業■製、商品名)等がある。As a commercially available polyester polyol, Parnock D
6-439, Parnock D-220 (manufactured by Dainippon Ink & Chemicals, trade name), and the like.
本発明で用いられる多価ヒドロキシル化合物は、ガラス
転移温度(Tg)が20℃〜100°Cのものが好まし
く用いられる。Tgが100℃を越えるものを用いると
可とう性が良くない、逆に、Tgが20″C未満のもの
は耐候性に問題がある。また、本発明で用いられる多価
ヒドロキシル化合物の水酸基価は、樹脂基準で10〜1
50 mgKOR/gの範囲が好ましい、水酸基価が1
0より小さいものは、塗膜中の架橋密度が小さくなり、
耐溶剤性が良くない、水酸基価が150を越えるものは
可とう性に問題がある。さらに、本発明で用いられる多
価ヒドロキシル化合物は、数平均分子11300〜30
.000のものが好ましく用いられる。The polyvalent hydroxyl compound used in the present invention preferably has a glass transition temperature (Tg) of 20°C to 100°C. If a compound with a Tg of more than 100°C is used, the flexibility will not be good.On the other hand, if a Tg is less than 20''C, there will be a problem in weather resistance.In addition, the hydroxyl value of the polyhydric hydroxyl compound used in the present invention is 10 to 1 based on resin.
The range of 50 mgKOR/g is preferable, and the hydroxyl value is 1
If it is smaller than 0, the crosslinking density in the coating film becomes small,
Those with poor solvent resistance and hydroxyl value exceeding 150 have problems with flexibility. Furthermore, the polyhydric hydroxyl compound used in the present invention has a number average molecular weight of 11,300 to 30
.. 000 is preferably used.
本発明の組成物は、ブロックポリイソシアナート中の潜
在NCQ基と多価ヒドロキシル化合物中の水酸基の当量
比が0.5〜2の割合になるように配合される。この当
量比が0.5より小さいと耐溶剤性、耐候性が不良にな
り、また2を越えると可とう性が悪くなる。The composition of the present invention is blended so that the equivalent ratio of latent NCQ groups in the block polyisocyanate to hydroxyl groups in the polyhydric hydroxyl compound is 0.5 to 2. If this equivalent ratio is less than 0.5, solvent resistance and weather resistance will be poor, and if it exceeds 2, flexibility will be poor.
本発明の組成物は、通常、酢酸エチル、酢酸ブチル、ト
ルエン、キシレン、メチルエチルケトン、メチルイソブ
チルケトン、エチレングリコールモノエチルエーテルア
セテート、プロピレングリコールモノメチルエーテルア
セテート等の有機?MMで希釈して使用される。The compositions of the present invention typically contain organic compounds such as ethyl acetate, butyl acetate, toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, etc. It is used diluted with MM.
また、必要に応じて、有色顔料、体質顔料、分散剤、消
泡剤、レベリング剤、横変剤、硬化を促進するための触
媒、ヒンダードアミン系、ヒンダードフェノール系、ベ
ンゾトリアゾール系等の各種安定剤を加えてもよい。In addition, as necessary, various stabilizers such as colored pigments, extender pigments, dispersants, antifoaming agents, leveling agents, transverse agents, catalysts for accelerating curing, hindered amines, hindered phenols, benzotriazoles, etc. Agents may also be added.
本発明の組成物は、通常50〜250 ’Cの温度、好
ましくは100〜200″Cの温度で、1〜120分加
熱し硬化させる。The composition of the present invention is cured by heating at a temperature of usually 50 to 250'C, preferably 100 to 200'C, for 1 to 120 minutes.
以下、合成剤、実施例によりさらに詳しく本発明の説明
を行うが、これらによって本発明を限定するものでない
。Hereinafter, the present invention will be explained in more detail with reference to synthesis agents and examples, but the present invention is not limited by these.
なお、分析および塗膜の評価は下記の方法で行った。Incidentally, the analysis and evaluation of the coating film were performed by the following method.
■プレポリマーのNCO含有量
JIS−に−1556準拠
■破断伸度
JIS−に−6301準拠
■耐屈曲性試験
JIS−に−5400il拠
(l/2インチのマンドレル使用)
■耐11j撃試験
JIS−に−5400準1処
(1部2インチX 500g X 500mm)■QU
V促進耐候性試験
ASTM−G−53−77準拠。なお、光沢測定はJI
S−Z8741に準じた。■Prepolymer NCO content based on JIS-1556 ■Elongation at break based on JIS-6301 ■Bending resistance test based on JIS-5400 il (using 1/2 inch mandrel) ■11J impact test JIS- ni-5400 semi-1 (1 part 2 inches x 500g x 500mm) ■QU
V accelerated weathering test ASTM-G-53-77 compliant. In addition, gloss measurement is performed by JI
According to S-Z8741.
■未反応11MDI
ガスクロマトグラフィー法
■赤外吸収スペクトル
岩塩板に塗布したサンプルを用い、常法に従って測定し
た。■Unreacted 11MDI Gas Chromatography Method ■Infrared Absorption Spectrum Measurement was performed using a sample coated on a rock salt plate according to a conventional method.
(装置 口本分光株式会社製 FT/TR−5M)■熱
天秤測定
雰囲気ガスとして空気(250m1/分)を用い、昇温
速度10”C/分で測定した。(Apparatus: FT/TR-5M, manufactured by Kuchimoto Bunko Co., Ltd.) ① Thermobalance measurement Measurement was carried out at a heating rate of 10"C/min using air (250 ml/min) as the atmospheric gas.
(装置 セイコー電子工業株式会社製
5SC−5000TG/DTA200 )ポリエステル
ポリオールの人
合成例1
温度計、冷却器、撹拌器、窒素導入前付のフラスコに、
1,4−ブタンジオール450部、アジピン酸584部
を仕込み、常法により220°Cで10時間反応させ、
酸価4.5■KOI(/g 、水酸基価110mgKO
H/gで、1分子量中の平均水酸基数が2のポリエステ
ルポリオール820部を得た。水酸基価から計算で求め
られるポリエステルポリオールの数平均分子量は1,0
20であった。(Apparatus 5SC-5000TG/DTA200 manufactured by Seiko Electronics Co., Ltd.) Example 1 of artificial synthesis of polyester polyol In a flask equipped with a thermometer, cooler, stirrer, and nitrogen introduction front,
450 parts of 1,4-butanediol and 584 parts of adipic acid were charged and reacted at 220°C for 10 hours using a conventional method.
Acid value 4.5■KOI(/g, hydroxyl value 110mgKOI)
820 parts of a polyester polyol having an average number of hydroxyl groups of 2 per molecular weight (H/g) was obtained. The number average molecular weight of polyester polyol calculated from the hydroxyl value is 1.0
It was 20.
合成例2
1.4−ブタンジオール135部、1.6−ヘキサンジ
オール177部、ネオペンチルグリコール156部、ア
ジピン酸526部を用いる以外は、合成例1と同様に行
った。その結果、酸価5.0■KOH/g、水酸基価1
11■KO)l/gで、1分子量中の平均水酸基数が2
のポリエステルポリオール804部を得た。水酸基価か
ら計算で求められるポリエステルポリオールの数平均分
子量は1.010であった。Synthesis Example 2 The same procedure as Synthesis Example 1 was performed except that 135 parts of 1,4-butanediol, 177 parts of 1,6-hexanediol, 156 parts of neopentyl glycol, and 526 parts of adipic acid were used. As a result, acid value 5.0 KOH/g, hydroxyl value 1
11■KO) l/g, the average number of hydroxyl groups in one molecular weight is 2
804 parts of polyester polyol were obtained. The number average molecular weight of the polyester polyol calculated from the hydroxyl value was 1.010.
プロ・・クボiイソシア − の ゛1実施例1
温度計、冷却器、撹拌器、窒素導入前付のフラスコに、
合成例1で得られたポリエステルポリオール300部、
1.6−へキサメチレンジイソシアナート(HMDI)
741部を仕込み、撹拌下、100°Cで10時間反
応させた。Example 1 of Pro-Kuboi Isocia - A thermometer, condenser, stirrer, and a flask equipped with a nitrogen introduction front.
300 parts of the polyester polyol obtained in Synthesis Example 1,
1.6-hexamethylene diisocyanate (HMDI)
741 parts were charged and reacted at 100°C for 10 hours with stirring.
かくして得られた反応液を、薄膜蒸発装置を用いて1回
目0.8 mmHg/ 160°C,2河目0.2 m
mHg/160°Cの条件下で未反応のHMDIを除去
した。The reaction solution thus obtained was heated to 0.8 mmHg/160°C for the first time and 0.2 m for the second time using a thin film evaporator.
Unreacted HMDI was removed under mHg/160°C conditions.
NGO含有量が6.2%、未反応HMDIが0.2%の
プレポリマー374部が得られた。374 parts of prepolymer were obtained with an NGO content of 6.2% and unreacted HMDI of 0.2%.
次ぎに、温度計、冷却器、撹拌器、窒素導入前付のフラ
スコに、未反応HMD Iを除去したプレポリマー30
0部、酢酸エチル113部、ブロック化剤として、メチ
ルエチルケトオキシム39.3部を仕込み50″Cで2
時間反応させブロックポリイソシアナート溶液を得た。Next, prepolymer 30 from which unreacted HMD I had been removed was placed in a flask equipped with a thermometer, condenser, stirrer, and nitrogen introduction.
0 parts, 113 parts of ethyl acetate, and 39.3 parts of methyl ethyl ketoxime as a blocking agent, and heated at 50"C for 2 hours.
A blocked polyisocyanate solution was obtained by reacting for a period of time.
得られたブロックポリイソシアナート溶液の潜在NGO
含有量が4.1%、固形分は75%であった。Latent NGO of the obtained blocked polyisocyanate solution
The content was 4.1% and the solid content was 75%.
得られたブロックポリイソシアナートから溶剤を除去し
た後、赤外吸収スペクトルを測定した。After removing the solvent from the obtained blocked polyisocyanate, an infrared absorption spectrum was measured.
その結果を第1図に示す。第1図に示すようにNGO基
がブロック化剤と反応し、2270C1m−’付近のN
GO基の吸収は認められなかった。また、熱天秤測定を
行った結果を第2図に示す。180℃付近からブロック
化剤の解離が起きていることがわかる。The results are shown in FIG. As shown in Figure 1, the NGO group reacts with the blocking agent, and the N
No absorption of GO groups was observed. Furthermore, the results of thermobalance measurements are shown in FIG. It can be seen that the blocking agent dissociates from around 180°C.
実施例2
合成例2で得られたポリエステルポリオール300部、
HMD Iを747部用いる以外は、実施例1と同様に
反応した。得られた反応液を、実施例1と同様に薄膜蒸
発装置にかけ、NGO含有量が6.2%、未反応HMD
Iが0.1%のプレポリマー377部を得た。プレポ
リマー300部、酢酸エチル113部、メチルエチルケ
トオキシム39.5部を仕込み50″Cで2時間反応さ
せ、潜在NGO含有量が4.1%、固形分が75%のブ
ロックポリイソシアナート溶液を得た。Example 2 300 parts of the polyester polyol obtained in Synthesis Example 2,
The reaction was carried out in the same manner as in Example 1, except that 747 parts of HMD I was used. The obtained reaction solution was applied to a thin film evaporator in the same manner as in Example 1, and the NGO content was 6.2% and the unreacted HMD
377 parts of a prepolymer containing 0.1% I was obtained. 300 parts of prepolymer, 113 parts of ethyl acetate, and 39.5 parts of methyl ethyl ketoxime were charged and reacted at 50''C for 2 hours to obtain a block polyisocyanate solution with a latent NGO content of 4.1% and a solid content of 75%. Ta.
比較例1
)IMDIから誘導されたイソシアヌレート型ポリイソ
シアナート(旭化戒工業株式会社製、デュラネー )T
PA−100、NGO含有量23.1%)3oO部、酢
酸エチル149部、メチルエチルケトオキシム147部
を用い、実施例1と同様に反応させ、潜在NGO含有量
11.6%、固形分75%のブロックポリイソシアナー
ト溶液を得た。Comparative Example 1) Isocyanurate type polyisocyanate derived from IMDI (manufactured by Asahi Kakai Kogyo Co., Ltd., Duraney) T
PA-100, NGO content 23.1%) 3oO parts, ethyl acetate 149 parts, and methyl ethyl ketoxime 147 parts were reacted in the same manner as in Example 1 to obtain a latent NGO content of 11.6% and solid content of 75%. A blocked polyisocyanate solution was obtained.
の )
実施例3
多価ヒドロキシル化合物としてアクリティクA301(
大日本インキ化学工業株式会社製、アクリルポリオール
、固形分=50%、水酸基価=50■KOH/g 、
Tg= 70°c)50部、ブロックポリイソシアナー
ト溶液として実施例1で製造したブロックポリイソシア
ナート溶液45.7部、硬化促進触媒として10重量%
のジブチルスズジラウレートのキシレン溶液2.8部を
配合した後、シンナーとしてメチルイソブチルケトン/
キシレン(重量比50150 )を加え、フォードカッ
プ#4で15秒に調製し、1波型熱硬化性組成物を得た
。これをエアースプレーガンで硬化乾燥膜厚が50 t
tになるように塗装し、140℃で40分間硬化させた
。) Example 3 Acrytik A301 (
Manufactured by Dainippon Ink & Chemicals Co., Ltd., acrylic polyol, solid content = 50%, hydroxyl value = 50 KOH/g,
Tg = 70°c) 50 parts, 45.7 parts of the blocked polyisocyanate solution prepared in Example 1 as a blocked polyisocyanate solution, 10% by weight as a curing accelerating catalyst
After blending 2.8 parts of a xylene solution of dibutyltin dilaurate, methyl isobutyl ketone/
Xylene (weight ratio 50150) was added and prepared in a #4 Ford cup for 15 seconds to obtain a single wave thermosetting composition. This was cured with an air spray gun to a dry film thickness of 50 tons.
It was coated so that it became t, and was cured at 140°C for 40 minutes.
得られた塗膜の20℃での破断伸度は94%、また−2
0℃での耐屈曲性試験、耐衝撃性試験でクラックの発生
は認められなかった。口uv促進耐候性試験で1000
時間後の光沢保持率は95%であった。The elongation at break of the resulting coating film at 20°C was 94%, and -2
No cracks were observed in the bending resistance test and impact resistance test at 0°C. 1000 in mouth UV accelerated weather resistance test
The gloss retention rate after hours was 95%.
実施例4
アクリティクA301を50部、実施例2で製造したブ
ロックポリイソシアナート溶液45.7部を用いる以外
は、実施例3と同様に行った。Example 4 The same procedure as in Example 3 was conducted except that 50 parts of Acrytik A301 and 45.7 parts of the blocked polyisocyanate solution prepared in Example 2 were used.
得られた塗膜の20℃での破断伸度は125%、また−
20°Cでの耐屈曲性試験、耐衝撃性試験でクランクの
発生は認められなかった。QUV促進耐候性試験で10
00時間後の光沢保持率は96%であった。The elongation at break of the resulting coating film at 20°C was 125%, and -
No cranking was observed in the bending resistance test and impact resistance test at 20°C. 10 in QUV accelerated weathering test
The gloss retention rate after 00 hours was 96%.
比較例2
アクリティクA301を100部、比較例1のブロック
ポリイソシアナート溶液を32.2部用いる以外は、実
施例3と同様に行った。Comparative Example 2 The same procedure as in Example 3 was carried out except that 100 parts of Acrytik A301 and 32.2 parts of the blocked polyisocyanate solution of Comparative Example 1 were used.
得られた塗膜の20°Cでの破断伸度は3%、また、−
20°Cでの耐衝撃性試験、耐屈曲性試験でクランクの
発生が認められた。The elongation at break of the resulting coating film at 20°C was 3%, and -
Crank occurrence was observed in the impact resistance test and bending resistance test at 20°C.
本発明の方法で得られたブロックポリイソシアナートは
、耐候性が良好なだけでなく、耐衝撃性、耐屈曲性に優
れたポリウレタン塗膜を与える新規なブロックポリイソ
シアナートである。また、このブロックポリイソシアナ
ートを用いた本発明の1波型ポリウレタン熱硬化性組底
物は、金属、樹脂製品等の被塗物に応用可能である。特
に、耐衝撃性、耐屈曲性が要求されるプレコートメタル
、各種プラスチック等の塗装に有利に利用される。The block polyisocyanate obtained by the method of the present invention is a novel block polyisocyanate that not only has good weather resistance but also provides a polyurethane coating film with excellent impact resistance and bending resistance. Furthermore, the single-wave polyurethane thermosetting composite sole of the present invention using this block polyisocyanate can be applied to coated objects such as metals and resin products. In particular, it is advantageously used for coating precoated metals and various plastics that require impact resistance and bending resistance.
第1図は、実施例1で得られたブロックポリイソシアナ
ートから溶剤を除去した後の赤外吸収スペクトルの結果
である。
第2図は、実施例1で得られたブロックポリイソシアナ
ートから溶剤を除去した後に熱天秤測定を行った結果の
グラフである。
第
1
図
第2図FIG. 1 shows the results of an infrared absorption spectrum after removing the solvent from the blocked polyisocyanate obtained in Example 1. FIG. 2 is a graph of the results of thermobalance measurement after removing the solvent from the blocked polyisocyanate obtained in Example 1. Figure 1 Figure 2
Claims (1)
水酸基数2〜3のポリエステルポリオールと過剰量の脂
肪族および/または脂環族ジイソシアナートを反応させ
、末端にイソシアナート基をもつプレポリマーを製造し
、しかるのちにプレポリマーの末端をブロック化剤でブ
ロックしたブロックポリイソシアナートの製造法。 2、数平均分子量500〜2,000、1分子中の平均
水酸基数2〜3のポリエステルポリオールと過剰量の脂
肪族および/または脂環族ジイソシアナートを反応させ
、末端にイソシアナート基をもつプレポリマーを製造し
、しかるのちにプレポリマーの末端をブロック化剤でブ
ロックしたブロックポリイソシアナートと多価ヒドロキ
シル化合物とを配合してなる1液型ポリウレタン熱硬化
性組成物。[Scope of Claims] 1. A polyester polyol having a number average molecular weight of 500 to 2,000 and an average number of hydroxyl groups in one molecule of 2 to 3 is reacted with an excess amount of aliphatic and/or alicyclic diisocyanate, and the terminal A method for producing blocked polyisocyanate, in which a prepolymer having isocyanate groups is produced, and then the ends of the prepolymer are blocked with a blocking agent. 2. A polyester polyol with a number average molecular weight of 500 to 2,000 and an average number of hydroxyl groups in one molecule of 2 to 3 is reacted with an excess amount of aliphatic and/or alicyclic diisocyanate to have an isocyanate group at the end. A one-component polyurethane thermosetting composition prepared by producing a prepolymer and then blending a blocked polyisocyanate obtained by blocking the ends of the prepolymer with a blocking agent and a polyhydric hydroxyl compound.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17108289A JPH0337218A (en) | 1989-07-04 | 1989-07-04 | Production of blocked polyisocyanate and polyurethane composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17108289A JPH0337218A (en) | 1989-07-04 | 1989-07-04 | Production of blocked polyisocyanate and polyurethane composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0337218A true JPH0337218A (en) | 1991-02-18 |
Family
ID=15916673
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17108289A Pending JPH0337218A (en) | 1989-07-04 | 1989-07-04 | Production of blocked polyisocyanate and polyurethane composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0337218A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004091768A (en) * | 2002-07-12 | 2004-03-25 | Nippon Polyurethane Ind Co Ltd | Elastomer-forming composition, method for producing elastomer sheet, method for producing composite sheet and method for producing sheet for construction work |
JP2012107172A (en) * | 2010-11-18 | 2012-06-07 | Ppg Industries Ltd | Method for producing imidazole blocked polyurethane resin having improved flexibility, imidazole blocked polyurethane resin produced using the method, and coating for precoated automobile steel plate containing the resin |
-
1989
- 1989-07-04 JP JP17108289A patent/JPH0337218A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004091768A (en) * | 2002-07-12 | 2004-03-25 | Nippon Polyurethane Ind Co Ltd | Elastomer-forming composition, method for producing elastomer sheet, method for producing composite sheet and method for producing sheet for construction work |
JP2012107172A (en) * | 2010-11-18 | 2012-06-07 | Ppg Industries Ltd | Method for producing imidazole blocked polyurethane resin having improved flexibility, imidazole blocked polyurethane resin produced using the method, and coating for precoated automobile steel plate containing the resin |
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