JPH0336320Y2 - - Google Patents
Info
- Publication number
- JPH0336320Y2 JPH0336320Y2 JP19304385U JP19304385U JPH0336320Y2 JP H0336320 Y2 JPH0336320 Y2 JP H0336320Y2 JP 19304385 U JP19304385 U JP 19304385U JP 19304385 U JP19304385 U JP 19304385U JP H0336320 Y2 JPH0336320 Y2 JP H0336320Y2
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- skin material
- skin
- protrusion
- present
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 22
- 239000000835 fiber Substances 0.000 claims description 19
- 239000004745 nonwoven fabric Substances 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 claims description 10
- 239000002759 woven fabric Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 239000000057 synthetic resin Substances 0.000 claims description 3
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- 230000008602 contraction Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Laminated Bodies (AREA)
Description
【考案の詳細な説明】
産業上の利用分野
本考案は新規な趣きに富む表皮材に係り、更に
詳しくは、寝具、内装材又は袋材料として、ソフ
トで立体的な突起を有するキルテイングシートに
関する。[Detailed Description of the Invention] Industrial Application Field The present invention relates to a novel and interesting skin material, and more particularly to a quilted sheet having soft three-dimensional protrusions for use as bedding, interior material or bag material.
従来の技術
部分的に突起を有する嵩高性表皮材として、代
表的なものとして、所謂キルテイングシートがあ
る。このキルテイングシートは、上・下２枚の織
布で代表されるシートの間に綿又は樹脂綿等の嵩
高性シートを介在させて部分的に縫製又はピンソ
ニツク等で結合されたものである。BACKGROUND ART A typical example of a bulky skin material partially having protrusions is a so-called quilted sheet. This quilted sheet is made by interposing a bulky sheet such as cotton or resin cotton between two sheets, typically upper and lower woven fabrics, which are partially joined by sewing or pinsonics.
この従来のキルテイングシートでは以下の点に
おいての特徴が出せない。 This conventional quilting sheet does not have the following features.
(a) シヤープな形状の突起が今一つ出せない。(a) I can't get any sharply shaped protrusions.
(b) 突起の部分的な変化を出せない。(b) Unable to produce local changes in protrusions.
(c) シート全体の中で薄い部分と厚地の部分が出
せない。(c) Thin and thick parts of the entire sheet cannot be extracted.
上記、(a)は介在させる綿の弾力性と厚みで突起
を出すために最早限界に達している。また(b)は(a)
と同様に綿の弾力性と厚みで突起を出すために、
平面的な模様変化は出せても立体的な変化は出せ
ない。これを解決するために収縮糸、例えば、テ
ビロン織布を用いて収縮させて突起の立体的変化
を向上させんとする試みもあるが、収縮させると
風合が硬くなり、又、ホツレ易く、商品として価
値が低い。(c)は上記(a)と(b)で述ベた如き理由で、
立体的な変化を出しにくい。 The above method (a) has already reached its limit due to the elasticity and thickness of the intervening cotton to produce protrusions. Also, (b) is (a)
Similarly, to create protrusions using the elasticity and thickness of cotton,
Although it can produce two-dimensional pattern changes, it cannot produce three-dimensional changes. To solve this problem, some attempts have been made to improve the three-dimensional change of the protrusions by shrinking using shrinkable yarn, such as Teviron woven fabric, but shrinking causes the texture to become hard and frays easily. It has low value as a product. (c) is for the reasons mentioned in (a) and (b) above,
Difficult to produce three-dimensional changes.
また、特開昭46−981号公報には、上下表面層
に不織繊維、上下表面層の間にポリウレタン発泡
材等の発泡材料を有したものをとじ縫いで一体化
した、片面に畝（うね）のある複合不織布が開示
されている。 In addition, Japanese Patent Application Laid-open No. 46-981 discloses a product with nonwoven fibers on the upper and lower surface layers and a foamed material such as polyurethane foam between the upper and lower surface layers, which is integrated by stitching, and has ridges on one side ( A composite nonwoven fabric with ridges is disclosed.
しかし、この合不織布は表面に単純な畝（う
ね）だけが形成されているので、表面形態の異な
る立体感のある表皮材とはいえない。さらには、
これらの畝（うね）も、とじ縫いすることにより
不織布の表面に形成されているために、畝（う
ね）の形態のシヤープさに欠けるものである。 However, since this nonwoven fabric has only simple ridges formed on its surface, it cannot be said to be a skin material that has a three-dimensional effect with a different surface morphology. Furthermore,
Since these ridges are also formed on the surface of the nonwoven fabric by stitching, they lack the sharpness of the ridges.
考案が解決しようとする問題点
本考案は上述した、所謂キルテイングシートの
欠点を改良することを目的とするもので、その特
徴とするところはシヤープな突起の形成、大小突
起の混在による立体化、ソフトで軽量、且つホツ
レのないクツシヨン性を有する表皮材を提供する
ものである。Problems to be Solved by the Invention This invention aims to improve the above-mentioned drawbacks of the so-called quilted sheet, and its features include the formation of sharp protrusions, three-dimensionality due to the mixture of large and small protrusions, To provide a skin material that is soft, lightweight, and has cushioning properties that do not fray.
問題点を解決するための手段
本考案は織布、編布、合成樹脂フイルム又は長
繊維不織布からなる表皮シート１と嵩高性短繊維
綿シート２及び長繊維不織シート３との非連続接
合部４で一体化された表皮材であつて、表皮シー
ト１の表側に向けて嵩高性短繊維綿シート２で充
填された突起する複数個のａ，ｂで囲まれた部分
に於いて非連続接合部４の間で形成された規則正
しい畝状の突起物Ａとａ，b′で囲まれた任意の形
状を有する前記Ａよりも実質的に突起の大なる山
状の突起物Ｂを有することを特徴とする表皮材で
ある。Means for Solving the Problems The present invention provides a discontinuous joint between a skin sheet 1 made of a woven fabric, a knitted fabric, a synthetic resin film, or a long fiber nonwoven fabric, a bulky short fiber cotton sheet 2, and a long fiber nonwoven sheet 3. 4, the skin material is discontinuously joined at the part surrounded by a plurality of protruding pieces a and b filled with bulky short fiber cotton sheet 2 toward the front side of the skin sheet 1. A regular ridge-like protrusion A formed between the parts 4 and a mountain-like protrusion B having an arbitrary shape and having a substantially larger protrusion than the above A, surrounded by a and b'. This is a distinctive skin material.
以下、本考案を図面に示す一実施例により説明
する。 Hereinafter, the present invention will be explained with reference to an embodiment shown in the drawings.
第１図は、本考案の表皮材の斜視図、第２図は
本考案の構成を示す断面図、第３図は本考案の平
面図である。第１，２，３図に於いて、織布、編
布、合成樹脂フイルム又は長繊維不織布などから
なる表皮シート１と嵩高性短繊維綿シート２及び
長繊維不織シート３との非連続接合部４で一体化
された表皮材であつて、１の表側に向けて２で充
填された突起する複数個のａ，ｂで囲まれた部分
に於ける４の間で形成された規則正しい畝状の突
起物Ａとａ，b′で囲まれた任意の形状の前記Ａよ
りも実質的に突起の大なる山状の突起物Ｂで構成
されている。 FIG. 1 is a perspective view of the skin material of the present invention, FIG. 2 is a sectional view showing the structure of the present invention, and FIG. 3 is a plan view of the present invention. In Figs. 1, 2, and 3, a skin sheet 1 made of woven fabric, knitted fabric, synthetic resin film, long fiber nonwoven fabric, etc. is discontinuously joined with a bulky short fiber cotton sheet 2 and a long fiber nonwoven sheet 3. It is a skin material integrated with part 4, and is a regular ridge shape formed between 4 in the part surrounded by a and b, which protrudes toward the front side of 1 and filled with 2. It is composed of a protrusion A and a mountain-like protrusion B that is substantially larger than the arbitrary shape A and surrounded by a and b'.
本考案を代表的な製造例をあげてその特徴を説
明する。 The features of the present invention will be explained using typical manufacturing examples.
図に示す１と２は、上述のシート類を使用する
が、本考案の場合３は特別なものである。即ち、
本考案の場合、３を構成する熱収縮性長繊維不織
布を使用するところに特徴がある。本考案の場
合、図に示す１，２，３を積層してキルテイング
加工、或いはピンソニツク加工により任意の形状
に柄状を出して、上記３つの材料を一体結合させ
る。次いで３の収縮する温度下でタテ、ヨコ或い
はタテとヨコ方向に任意の程度に３を面収縮させ
て本考案の表皮材を製造する。この３の面収縮に
よつて、実質的に４で囲まれた部分が突起する。
突起物Ａを得るには４でａ，ｂの如く結合させ、
突起物Ｂを得るには、４でａ，b′の如く結合させ
る。即ち、突起物Ａを得るにはａ，ｂで囲まれた
部分に４を適宜形成させ、突起物Ｂを得るには
ａ，b′で囲まれた周辺のみ４を形成させる。 1 and 2 shown in the figure use the above-mentioned sheets, but in the case of the present invention, 3 is a special one. That is,
The present invention is characterized by the use of heat-shrinkable long-fiber nonwoven fabric constituting 3. In the case of the present invention, the materials 1, 2, and 3 shown in the drawings are stacked and a pattern is formed into an arbitrary shape by quilting or pinsonic processing, and the above three materials are integrally bonded. Next, 3 is contracted vertically, horizontally, or vertically and horizontally to an arbitrary degree under the shrinking temperature of 3 to produce the skin material of the present invention. Due to this plane contraction of 3, the portion substantially surrounded by 4 protrudes.
To obtain protrusion A, combine a and b in step 4,
To obtain protrusion B, connect a and b' in step 4. That is, to obtain protrusion A, 4 is appropriately formed in the area surrounded by a and b, and to obtain protrusion B, 4 is formed only around the area surrounded by a and b'.
本考案の表皮材を得るための好ましい条件は以
下の如くである。 Preferred conditions for obtaining the skin material of the present invention are as follows.
先ず、図に示す１は任意に、その目付、厚みは
選択されるが180℃以下の温度で面収縮率10％が
好ましい。 First, the area weight and thickness of 1 shown in the figure are arbitrarily selected, but it is preferable that the area shrinkage rate is 10% at a temperature of 180° C. or lower.
次いで図に示す２は特に樹脂綿が良い、その目
付は50ｇ／m2以上、更に好ましくは70〜150ｇ／
m2である。繊維の繊度は１〜10デニールで公知の
合成繊維及び天然繊維からなるものが用いられ
る。 Next, 2 shown in the figure is particularly good for resin cotton, whose basis weight is 50 g/ m2 or more, more preferably 70 to 150 g/m2.
m2 . The fibers used have a fineness of 1 to 10 deniers and are made of known synthetic fibers and natural fibers.
更に図に示す３は、0.5〜10デニールのポリエ
ステル系長繊維不織布に限定される。当該不織布
は150℃以下で20〜60％面収縮するものである。
目付は10〜200ｇ／m2である。又、部分熱圧着部
を設けたもの或いはニードルパンチによる交絡し
たものも使用される。又、キルテイング加工或い
はピンソニツク加工は公知の方法が適宜採用さ
れ、特に限定はしない。 Further, 3 shown in the figure is limited to a polyester long fiber nonwoven fabric of 0.5 to 10 deniers. The nonwoven fabric has a surface shrinkage of 20 to 60% at temperatures below 150°C.
The basis weight is 10 to 200 g/ m2 . In addition, those provided with partial thermocompression bonding parts or those intertwined by needle punching are also used. Further, for the quilting process or the pinsonique process, a known method may be suitably employed, and there is no particular limitation.
考案の効果
本考案の突起物は図に示す、３の面収縮によつ
て１及び２が弛緩されて、１の外側に向けて盛り
上つて突起を形成するためにこの突起の内部は２
が好適に充填される。このため突起がシヤープな
ものとなり、且つその形態保持も優れたものとな
る。又、ａ，ｂ及びａ，b′の組合せ、その大小に
よつて表面形態の異なる、立体感のある表皮材が
得られる。更に又、３が長繊維不織布であるため
ソフトでホツレのないものとなつた。Effects of the invention In the protrusion of the present invention, as shown in the figure, 1 and 2 are relaxed by the planar contraction of 3, and in order to swell toward the outside of 1 to form a protrusion, the interior of this protrusion is 2.
is suitably filled. Therefore, the protrusions are sharp and retain their shape well. Moreover, a skin material with a three-dimensional effect can be obtained which has a different surface form depending on the combination of a, b and a, b' and their size. Furthermore, since No. 3 is a long fiber nonwoven fabric, it is soft and does not fray.
本考案の表皮材は、カベ材、自動車内装材、袋
材料等に好ましく使用される。 The skin material of the present invention is preferably used for wall materials, automobile interior materials, bag materials, etc.
第１〜３図は本考案の一実施例を示し、第１図
は斜視図、第２図は断面図、第３図は平面図であ
る。
１……表面シート、２……嵩高性短繊維シー
ト、３……長繊維不織布、Ａ……山状の突起物、
Ｂ……畝状の突起物、ａ，ｂ，b′……各々結合部
の長さ。
1 to 3 show an embodiment of the present invention, in which FIG. 1 is a perspective view, FIG. 2 is a sectional view, and FIG. 3 is a plan view. 1... Surface sheet, 2... Bulky short fiber sheet, 3... Long fiber nonwoven fabric, A... Mountain-shaped protrusions,
B: ridge-like protrusion, a, b, b'... length of each joint.
Claims (1)
布からなる表皮シート１と嵩高性短繊維綿シート
２及び長繊維不織シート３との非連続接合部４で
一体化された表皮材であつて、表皮シート１の表
側に向けて嵩高性短繊維綿シート２で充填された
突起する複数個のａ，ｂで囲まれた部分に於いて
非連続接合部４の間で形成された規則正しい畝状
の突起物Ａとａ，b′で囲まれた任意の形状を有す
る前記Ａよりも実質的に突起の大なる山状の突起
物Ｂを有することを特徴とする表皮材。 A skin material that is integrated at discontinuous joints 4 of a skin sheet 1 made of woven fabric, knitted fabric, synthetic resin film, or long fiber nonwoven fabric, bulky short fiber cotton sheet 2, and long fiber nonwoven sheet 3. , a regular ridge shape formed between the discontinuous joints 4 in the area surrounded by a plurality of protruding a and b filled with the bulky short fiber cotton sheet 2 toward the front side of the skin sheet 1. 1. A skin material characterized in that it has a projection A and a mountain-shaped projection B that is substantially larger than the projection A and has an arbitrary shape surrounded by a and b'.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19304385U JPH0336320Y2 (en) | 1985-12-17 | 1985-12-17 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19304385U JPH0336320Y2 (en) | 1985-12-17 | 1985-12-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62100100U JPS62100100U (en) | 1987-06-25 |
| JPH0336320Y2 true JPH0336320Y2 (en) | 1991-08-01 |
Family
ID=31148696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19304385U Expired JPH0336320Y2 (en) | 1985-12-17 | 1985-12-17 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0336320Y2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4282428B2 (en) * | 2003-09-30 | 2009-06-24 | 花王株式会社 | Composite sheet |
-
1985
- 1985-12-17 JP JP19304385U patent/JPH0336320Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62100100U (en) | 1987-06-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JPH0336320Y2 (en) | ||
| JPH0622283Y2 (en) | Pad | |
| JP2912477B2 (en) | mattress | |
| JPH0755964Y2 (en) | Cushion that does not require lateral land | |
| JPH07265176A (en) | Mattress for changing position of body | |
| JPH0235246Y2 (en) | ||
| KR101871344B1 (en) | The babies' pillows to make a 3D mesh raw panel, thereof its productive method | |
| JPH0334158Y2 (en) | ||
| JPS6348227Y2 (en) | ||
| JP3014256U (en) | Double-layer futon | |
| JPH01151764U (en) | ||
| JPS5831858Y2 (en) | shoulder pad | |
| JPS623435Y2 (en) | ||
| JPS623220Y2 (en) | ||
| JPH0334160Y2 (en) | ||
| JPH044609Y2 (en) | ||
| JPH0573Y2 (en) | ||
| JPH04125799U (en) | Mattress core material | |
| JP3047817U (en) | Dust-proof dustproof futon | |
| JPS623365Y2 (en) | ||
| JPS6013410Y2 (en) | Futon | |
| RU16283U1 (en) | NON WOVEN VOLUME HEAT INSULATION MATERIAL | |
| JPH021092Y2 (en) | ||
| JPH01148538A (en) | Cloth laminated body possessing favorable solid feeling | |
| JPS63126907A (en) | Shoulder pad |