JPH033566Y2 - - Google Patents
Info
- Publication number
- JPH033566Y2 JPH033566Y2 JP13095886U JP13095886U JPH033566Y2 JP H033566 Y2 JPH033566 Y2 JP H033566Y2 JP 13095886 U JP13095886 U JP 13095886U JP 13095886 U JP13095886 U JP 13095886U JP H033566 Y2 JPH033566 Y2 JP H033566Y2
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- tip
- contact
- workpiece
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000010438 heat treatment Methods 0.000 claims description 17
- 230000005611 electricity Effects 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Landscapes
- Heat Treatment Of Articles (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は鉄系部材等の表面を再溶融硬化処理等
するさいの前処理としての予熱等に用いる通電加
熱装置に関するものである。[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to an electrical heating device used for preheating as a pretreatment when remelting and hardening the surface of an iron-based member or the like.
(従来の技術)
カムシヤフトのカムリフト部等をプラズマアー
ク等により再溶融せしめ、この部分を急冷してチ
ル化し、耐摩耗性等を向上させる再溶融硬化処理
においては、被処理部の均一な溶融と効率の面か
らカムシヤフトを200℃〜450℃程度に予熱するこ
とが好ましく、この予熱に通電加熱装置を用いる
ことが好ましい。(Prior art) In remelting and hardening treatment, which remelts the cam lift part of a camshaft using plasma arc, etc., and rapidly cools and chills this part to improve wear resistance, it is necessary to uniformly melt and harden the part to be treated. In terms of efficiency, it is preferable to preheat the camshaft to about 200° C. to 450° C., and it is preferable to use an electrical heating device for this preheating.
通電加熱装置は通常は一対用意され、夫々がシ
リンダユニツトのロツド等に取り付けられ、シリ
ンダユニツトの作動によりカムシヤフトの両端を
保持し、この状態が通電加熱装置内の電極とカム
シヤフトを接触させ、カムシヤフトに通電してこ
れを加熱するように構成している。 A pair of current heating devices are usually prepared, and each is attached to the rod of the cylinder unit, and when the cylinder unit operates, it holds both ends of the camshaft, and this state brings the electrodes in the current heating device into contact with the camshaft, causing the camshaft to It is configured to heat it by applying electricity.
(考案が解決しようとする問題点)
ところで前記した従来技術は、カムシヤフトの
端面を電極に押しつけたり、或はカムシヤフト端
部周をクランプ式の電極でクランプしたりして接
触させ、通電を行つているが、かかる従来技術は
電極とワークの接触面に酸化物や油脂類これの燃
えかす等が付着し、これら付着物により電気抵抗
が増大し、局部的に過加熱状態となつたりして加
熱温度に変化を生じるようになつたりし、この結
果電極が早期に劣化したりして耐久性が低くなり
電極を頻繁に交換する必要があつた。(Problems to be Solved by the Invention) However, in the prior art described above, the end face of the camshaft is pressed against the electrode, or the periphery of the end of the camshaft is clamped with a clamp-type electrode to bring the electrode into contact with the camshaft, and then energization is carried out. However, in this conventional technology, oxides, oil and fat residues adhere to the contact surface between the electrode and the workpiece, and these deposits increase electrical resistance, leading to localized overheating and heating. As a result, the electrodes deteriorate prematurely, resulting in reduced durability and the need for frequent replacement of the electrodes.
本考案は以上の如き問題点を解決すべくなされ
たもので、その目的とする処は、電極とワーク接
触部との間の通電部への付着物の侵入を防止し、
通電の安定化、加熱温度の安定化と電極の寿命、
耐久性向上を図つて通電加熱装置を提供するにあ
る。 The present invention was developed to solve the above-mentioned problems, and its purpose is to prevent deposits from entering the current-carrying part between the electrode and the workpiece contact part,
Stabilization of current flow, stabilization of heating temperature and life of electrodes,
An object of the present invention is to provide an electrical heating device with improved durability.
(問題点を解決するための手段)
以上の問題点を解決するための手段は、
被処理部材の端部周を保持して通電することに
より被処理部材を加熱する通電加熱装置におい
て、被処理部材と当接する電極部を複数に分割
し、該電極部を囲繞保持する部分と接触する該電
極部の基部接触部を揺動可能に弧状とし、且つ該
電極部の被処理部材と接触する先部を該被処理材
の接触部内方に位置するように弾圧付勢したこと
である。(Means for Solving the Problems) A means for solving the above problems is to use an electric current heating device that heats the workpiece by holding the edge circumference of the workpiece and applying electricity. The electrode part that contacts the member is divided into a plurality of parts, the base contact part of the electrode part that contacts the part that surrounds and holds the electrode part is swingably arcuate, and the tip of the electrode part that contacts the member to be processed is This means that the part is elastically biased so as to be located inside the contact part of the material to be treated.
(上記手段による作用)
上記手段によれば、電極の被処理部材と接触す
る先部が該部材の端部の接触部内方に位置するよ
うに弾圧付勢され、電極は基部が弧状で揺動自在
なので被処理部材端部を電極先部に軸方向に挿入
保持せしめるさい、電極先部端縁で部材端部周が
擦られ、付着物が除去される。(Operation by the above means) According to the above means, the tip of the electrode that contacts the member to be processed is elastically biased so as to be located inside the contact portion of the end of the member, and the electrode has an arcuate base and swings. Since it is flexible, when the end of the member to be processed is inserted and held in the electrode tip in the axial direction, the edge of the electrode tip rubs the circumference of the end of the member, removing deposits.
(実施例)
次に本考案の好適する一実施例を添付図面を参
照しつつ詳述する。(Embodiment) Next, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
第1図は本考案に係る通電加熱装置の縦断側面
図、第2図は同正面図である。 FIG. 1 is a longitudinal sectional side view of the electrical heating device according to the present invention, and FIG. 2 is a front view thereof.
通電加熱装置1は進退する不図示のシリンダユ
ニツトのピストンロツド10の先端に固着され、
ベース2を備える。ベース2は筒状で後部に径方
向に延びるフランジ部2aを備え、フランジ部2
aをピストンロツド10の先端面10aに螺着
し、ベース2はピストンロツド10と一体的に結
合されている。 The energizing heating device 1 is fixed to the tip of a piston rod 10 of a cylinder unit (not shown) that moves back and forth.
A base 2 is provided. The base 2 has a cylindrical shape and includes a radially extending flange portion 2a at the rear.
a is screwed onto the distal end surface 10a of the piston rod 10, and the base 2 is integrally connected to the piston rod 10.
ベース2の先部には軸方向へ厚肉で径の大きい
フランジ部2bが形成され、これの外周にはネジ
2cを備え、該外周には筒状のキヤツプ3が内径
部のネジ3aを介して螺合結着され、キヤツプ3
は前方に延出されている。ベース2の前部フラン
ジ部2bの前端面2dの径方向外方寄り周辺部に
は段部2eを介して銅等のリング状通電プレート
4を係着し、一方、キヤツプ3の内側に筒状のガ
イドリング5を嵌合し、キヤツプ3の前端には径
方向内方へのリング状係止部3bが設けられ、ガ
イドリング5の前端外返部5bの軸方向を該係止
部3bで規制し、ガイドリング5の後端5cはフ
ランジ部2bの最外周辺段部2fに係合当接せし
めて規制する。 A flange portion 2b with a thick wall and a large diameter in the axial direction is formed at the tip of the base 2, and a screw 2c is provided on the outer periphery of the flange portion 2b, and a cylindrical cap 3 is attached to the outer periphery via a screw 3a on the inner diameter portion. are screwed together, and the cap 3
is extended forward. A ring-shaped current-carrying plate 4 made of copper or the like is attached to the radially outward peripheral portion of the front end surface 2d of the front flange portion 2b of the base 2 via a stepped portion 2e. A ring-shaped locking portion 3b is provided at the front end of the cap 3, and the front end everted portion 5b of the guide ring 5 is fitted in the axial direction with the locking portion 3b. The rear end 5c of the guide ring 5 is brought into engagement and abutment with the outermost peripheral step 2f of the flange portion 2b.
ベース2の軸方向内径孔2g及びピストンロツ
ド10の内径孔10bには芯金6を貫通装着し、
芯金6はベース2の前端面2dから前方に突出
し、突出先部に実施例では第2図で明らかな如く
放射状に三本の延出部を径方向外方に延出させて
規制アーム6a……を形成し、規制アーム6a…
…はガイドリング5の径方向内方に臨む。以上の
芯金6の中央部には軸方向への冷却用エア通路6
cが形成され、通路6cはアーム6a……の基部
6b中央部端面に開口し、又アーム6a……の裏
側で径方向に伸びる分岐路6dを備え、アーム背
面とフランジ部2bの前端面2d間に連通し、後
述する電極部基部後面を冷却する。 A core bar 6 is inserted through the axial inner diameter hole 2g of the base 2 and the inner diameter hole 10b of the piston rod 10,
The core bar 6 protrudes forward from the front end surface 2d of the base 2, and in the embodiment, the protruding end has three extending parts radially extending outward in the radial direction as shown in FIG. 2 to form a regulating arm 6a. ... is formed, and the regulating arm 6a...
... faces the inside of the guide ring 5 in the radial direction. A cooling air passage 6 in the axial direction is provided in the center of the core metal 6.
c is formed, and the passage 6c opens at the central end surface of the base 6b of the arm 6a..., and is provided with a branch passage 6d extending in the radial direction on the back side of the arm 6a... It communicates between the two and cools the rear surface of the base of the electrode portion, which will be described later.
以上のフランジ部2b前方でガイドリング5の
内側の空間には電極7の基部7aが臨み、電極7
は実施例では同方向に、三分割され、7A,7
B,7C各等角度の正面視扇形をなす。各電極の
基部7aは外辺部7bがガイドリング5の前端に
形成した内径方向突出係止縁5dの裏面、ガイド
リング5の内径部5e及び導電プレート4の表面
4aに当接してその外周及び軸方向前後の面7c
は弧状に形成される。基部7aの内径部7dの両
端に形成される段部7f,7fをアーム6a……
の先部両側に係合し、軸部7f,7f間の中間部
7eはアーム先部よりも内方に位置する。各電極
7の先部7gは断面逆L型をなし、中間部7eか
ら前部に突出した爪状先部7hを夫々備え、該先
部7hは夫々内向きの爪状をなし、先部7hの内
面先部7iは各内方に若干突出し、内面先部7i
の先端は夫々径方向外方に傾斜してテーパ先端部
7jを形成する。 The base portion 7a of the electrode 7 faces the space inside the guide ring 5 in front of the flange portion 2b, and the electrode 7
In the example, it is divided into three parts in the same direction, 7A, 7
B and 7C each form a fan shape with equal angles when viewed from the front. The base portion 7a of each electrode has an outer side portion 7b that comes into contact with the back surface of the locking edge 5d protruding in the inner diameter direction formed at the front end of the guide ring 5, the inner diameter portion 5e of the guide ring 5, and the surface 4a of the conductive plate 4, so that the outer circumference and Front and rear surfaces 7c in the axial direction
is formed in an arc shape. Step portions 7f, 7f formed at both ends of the inner diameter portion 7d of the base portion 7a are connected to the arms 6a...
The intermediate portion 7e between the shaft portions 7f and 7f is located inward from the tip portion of the arm. The tip portion 7g of each electrode 7 has an inverted L-shaped cross section, and is provided with a claw-like tip portion 7h that projects forward from the intermediate portion 7e. The inner surface tips 7i of the inner surfaces 7i protrude slightly inwardly.
The distal ends thereof are each inclined outward in the radial direction to form a tapered distal end portion 7j.
以上の先部7hは実施例では別の電極ピース7
1を接合して形成し、ピース71を含んで電極は
実質上は一部材である。爪状先部7hの外周には
係止段部7kを形成し、かかる爪状先部周にはリ
ング状の段熱材8、例えばアスベストで形成した
ものを巻回して段部7kで係止し、段熱材8外周
にはリング状のバネ9を巻回し、三本の爪状先部
7h……を径方向内方に付勢する。各電極7……
は爪状先部7h……が径方向内方に付勢されるも
基部7aの外周部と周辺の壁面との当接、バネ9
のバネ荷重の設定によりカムシヤフトの如き被処
理部材Wの端部W1の外形よりも爪状先部の内面
先部7i……が径方向内方に位置するようにし、
その位置を第1図の鎖線Aで示した。 The above tip 7h is a separate electrode piece 7 in the embodiment.
1, and the electrode including the piece 71 is substantially one piece. A locking step 7k is formed on the outer periphery of the claw-like tip 7h, and a ring-shaped stepped heating material 8, for example, made of asbestos, is wound around the circumference of the claw-like tip and is locked at the step 7k. A ring-shaped spring 9 is wound around the outer periphery of the stepped heating material 8 to bias the three claw-like tips 7h . . . inward in the radial direction. Each electrode 7...
Although the claw-like tips 7h... are urged inward in the radial direction, the outer periphery of the base 7a comes into contact with the surrounding wall surface, and the spring 9
By setting the spring load, the inner tip 7i of the claw-like tip is located radially inward than the outer shape of the end W1 of the workpiece W such as a camshaft,
Its position is indicated by the chain line A in FIG.
以上において、被処理部材Wの端部W1の軸方
向からピストンロツド10を介して通電装置1を
接近させ、端部W1周に電極7……の爪状先部7
hの先端テーパー部7j……が当り、更なる前進
で電極7……は基部7a表面7cが弧状のため周
囲の壁5d,5e,4aに接しつつ揺動し、バネ
9に対して拡開し、端部W1周面に接触する。端
部周面は爪状先部7hの内面先部7iに接触しつ
つ基部内径方の先部7g前端面に当接し、ここで
規制され、装置の移動は停止し、かかる過程で端
部W1周の表面の付着物は擦られて除去され、爪
状先部7hの前端面に付着し、接触部である端部
W1周表面と内面先部7iとの間には付着物は介
在しないこととなり、この接触部を通して通電さ
れ、加熱を行う。 In the above, the energizing device 1 is approached from the axial direction of the end W1 of the workpiece W through the piston rod 10 , and the claw-like tips 7 of the electrodes 7 are placed around the end W1.
The tip tapered part 7j of the tip 7j hits, and as the electrode 7 advances further, the base 7a surface 7c is arcuate, so it swings while contacting the surrounding walls 5d, 5e, 4a, and expands against the spring 9. and comes into contact with the peripheral surface of the end W1 . The peripheral surface of the end comes into contact with the front end surface of the tip 7g in the inner diameter direction of the base while contacting the inner surface tip 7i of the claw-like tip 7h, and is regulated there, stopping the movement of the device, and in this process, the end W The adhesion on the surface of one circumference is rubbed and removed, and it adheres to the front end surface of the claw-like tip 7h, and the end that is the contact part
There is no deposit between the W1 circumferential surface and the inner surface tip 7i, and electricity is applied through this contact portion to perform heating.
(考案の効果)
以上で明らかな如く本考案によれば、分割され
た爪状電極の先部に被処理部材端部を嵌装当接保
持せしめるにさいし、該端部と電極間の擦りが行
われるので該端部周に付着した酸化物や油脂類は
剥離除去されることとなり、通電を安定して確実
に行い、加熱の均一安定化、消費電力の抑制を図
ることができるとともに、以上を爪状電極基部を
囲繞する外壁との間で円弧状接触とし、且つバネ
で内方に弾圧するだけの簡素な構成で実現するこ
とができる。(Effects of the invention) As is clear from the above, according to the invention, when the end of the workpiece is fitted and held in contact with the tip of the divided claw-like electrode, the friction between the end and the electrode is reduced. As a result, oxides and oils and fats attached to the circumference of the end are peeled off and removed, making it possible to conduct electricity stably and reliably, stabilizing uniform heating, and suppressing power consumption. This can be realized with a simple configuration that makes arcuate contact with the outer wall surrounding the claw-shaped electrode base and presses it inward with a spring.
図面は本考案の一実施例を示すもので、第1図
は通電加熱装置の縦断側面図、第2図は同正面図
である。
尚図面中7は電極、7aは基部接触部、7cは
弧状部、7hは先部、7iは接触する先部、9は
弾圧付勢部材である。
The drawings show an embodiment of the present invention, and FIG. 1 is a longitudinal sectional side view of an electrical heating device, and FIG. 2 is a front view thereof. In the drawing, 7 is an electrode, 7a is a base contact portion, 7c is an arcuate portion, 7h is a tip, 7i is a contacting tip, and 9 is an elastic urging member.
Claims (1)
より被処理部材を加熱する通電加熱装置におい
て、被処理部材と当接する電極部を複数に分割
し、該電極部を囲繞保持する部分と接触する該電
極部の基部接触部を揺動可能に弧状とし、且つ該
電極部の被処理部材と接触する先部を該被処理材
の接触部内方に位置するように弾圧付勢したこと
を特徴とする通電加熱装置。 In an electrical heating device that heats a workpiece by holding the end circumference of the workpiece and applying electricity, an electrode part that comes into contact with the workpiece is divided into a plurality of parts, and the electrode part is in contact with a part that surrounds and holds the workpiece. The base contact portion of the electrode portion is swingably arcuate, and the tip portion of the electrode portion that contacts the member to be processed is elastically biased so as to be located inside the contact portion of the member to be processed. Electrical heating device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13095886U JPH033566Y2 (en) | 1986-08-27 | 1986-08-27 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13095886U JPH033566Y2 (en) | 1986-08-27 | 1986-08-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6339152U JPS6339152U (en) | 1988-03-14 |
JPH033566Y2 true JPH033566Y2 (en) | 1991-01-30 |
Family
ID=31028956
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13095886U Expired JPH033566Y2 (en) | 1986-08-27 | 1986-08-27 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH033566Y2 (en) |
-
1986
- 1986-08-27 JP JP13095886U patent/JPH033566Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS6339152U (en) | 1988-03-14 |
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