JPH03296563A - Thermoplastic resin composition - Google Patents
Thermoplastic resin compositionInfo
- Publication number
- JPH03296563A JPH03296563A JP9897090A JP9897090A JPH03296563A JP H03296563 A JPH03296563 A JP H03296563A JP 9897090 A JP9897090 A JP 9897090A JP 9897090 A JP9897090 A JP 9897090A JP H03296563 A JPH03296563 A JP H03296563A
- Authority
- JP
- Japan
- Prior art keywords
- thermoplastic resin
- carbonate
- multiphase structure
- alkyl
- vinyl monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 44
- 239000011342 resin composition Substances 0.000 title claims abstract description 12
- 239000000178 monomer Substances 0.000 claims abstract description 44
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 41
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 38
- 229920001155 polypropylene Polymers 0.000 claims abstract description 32
- 229920006122 polyamide resin Polymers 0.000 claims abstract description 21
- 239000002243 precursor Substances 0.000 claims abstract description 18
- 150000001451 organic peroxides Chemical class 0.000 claims abstract description 14
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 12
- 229920006163 vinyl copolymer Polymers 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 11
- 239000002253 acid Substances 0.000 claims abstract description 10
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 8
- 238000004898 kneading Methods 0.000 claims abstract description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims abstract description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 238000007334 copolymerization reaction Methods 0.000 claims description 2
- 125000000753 cycloalkyl group Chemical class 0.000 claims description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 17
- 239000000203 mixture Substances 0.000 abstract description 10
- 238000002156 mixing Methods 0.000 abstract description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 37
- -1 etc. Polymers 0.000 description 15
- 229920005989 resin Polymers 0.000 description 13
- 239000011347 resin Substances 0.000 description 13
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000007870 radical polymerization initiator Substances 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
- 239000011256 inorganic filler Substances 0.000 description 4
- 229910003475 inorganic filler Inorganic materials 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- CFJYNSNXFXLKNS-UHFFFAOYSA-N p-menthane Chemical compound CC(C)C1CCC(C)CC1 CFJYNSNXFXLKNS-UHFFFAOYSA-N 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- BMPPHGZRHQWRFX-UHFFFAOYSA-N (1-tert-butylperoxy-2-carboxyoxyethyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(COC(O)=O)OOC(C)(C)C BMPPHGZRHQWRFX-UHFFFAOYSA-N 0.000 description 3
- YTEAHQIOWUNLTP-UHFFFAOYSA-N 2-carboxyoxyethyl 3-tert-butylperoxyprop-2-enoate Chemical compound CC(C)(C)OOC=CC(=O)OCCOC(O)=O YTEAHQIOWUNLTP-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 239000001530 fumaric acid Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- BISXWFRRRLAYIJ-UHFFFAOYSA-N 2-(2-carboxyoxyethoxy)ethyl 3-(2-methylbutan-2-ylperoxy)prop-2-enoate Chemical compound CCC(C)(C)OOC=CC(=O)OCCOCCOC(=O)O BISXWFRRRLAYIJ-UHFFFAOYSA-N 0.000 description 2
- HHEFLONTMRYHPK-UHFFFAOYSA-N 2-carboxyoxyethyl 3-(2-methylbutan-2-ylperoxy)prop-2-enoate Chemical compound CCC(C)(C)OOC=CC(=O)OCCOC(O)=O HHEFLONTMRYHPK-UHFFFAOYSA-N 0.000 description 2
- JTCDBWDDCRFJFF-UHFFFAOYSA-N 2-carboxyoxyethyl 3-[2-(4-propan-2-ylphenyl)propan-2-ylperoxy]prop-2-enoate Chemical compound CC(C)C1=CC=C(C=C1)C(C)(C)OOC=CC(=O)OCCOC(=O)O JTCDBWDDCRFJFF-UHFFFAOYSA-N 0.000 description 2
- BCYBFBCEZUTPEB-UHFFFAOYSA-N 2-carboxyoxypropan-2-yl 3-(2-methylbutan-2-ylperoxy)prop-2-enoate Chemical compound CCC(C)(C)OOC=CC(=O)OC(C)(C)OC(O)=O BCYBFBCEZUTPEB-UHFFFAOYSA-N 0.000 description 2
- IRSOWCFTLDBUHO-UHFFFAOYSA-N 2-carboxyoxypropan-2-yl 3-(2-methylpentan-2-ylperoxy)prop-2-enoate Chemical compound CCCC(C)(C)OOC=CC(=O)OC(C)(C)OC(O)=O IRSOWCFTLDBUHO-UHFFFAOYSA-N 0.000 description 2
- OQICBWMEGQIMSA-UHFFFAOYSA-N 2-carboxyoxypropan-2-yl 3-[2-(4-propan-2-ylphenyl)propan-2-ylperoxy]prop-2-enoate Chemical compound CC(C)C1=CC=C(C=C1)C(C)(C)OOC=CC(=O)OC(C)(C)OC(=O)O OQICBWMEGQIMSA-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000007900 aqueous suspension Substances 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical compound B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 229920000578 graft copolymer Polymers 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229930004008 p-menthane Natural products 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 2
- LGTYQJIJDFPOPA-UHFFFAOYSA-N (1-tert-butylperoxy-2-carboxyoxypropan-2-yl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(OC(O)=O)COOC(C)(C)C LGTYQJIJDFPOPA-UHFFFAOYSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
- FEEMUJRADAGCAQ-UHFFFAOYSA-N 2,2-bis(oxiran-2-ylmethoxycarbonyl)pent-3-enoic acid Chemical compound C1OC1COC(=O)C(C(O)=O)(C=CC)C(=O)OCC1CO1 FEEMUJRADAGCAQ-UHFFFAOYSA-N 0.000 description 1
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 1
- LGDKZTWUKPJMHD-UHFFFAOYSA-N 2-(1-tert-butylperoxy-2-carboxyoxyethoxy)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOC(COC(=O)O)OOC(C)(C)C LGDKZTWUKPJMHD-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- LZEZCPMWDKWWNU-UHFFFAOYSA-N 2-(2-carboxyoxyethoxy)ethyl 3-[2-(4-propan-2-ylphenyl)propan-2-ylperoxy]prop-2-enoate Chemical compound CC(C)C1=CC=C(C=C1)C(C)(C)OOC=CC(=O)OCCOCCOC(=O)O LZEZCPMWDKWWNU-UHFFFAOYSA-N 0.000 description 1
- ZOJIBRUWYLWNRB-UHFFFAOYSA-N 2-(2-ethenoxyethoxymethyl)oxirane Chemical compound C=COCCOCC1CO1 ZOJIBRUWYLWNRB-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- JJRUAPNVLBABCN-UHFFFAOYSA-N 2-(ethenoxymethyl)oxirane Chemical compound C=COCC1CO1 JJRUAPNVLBABCN-UHFFFAOYSA-N 0.000 description 1
- DTDIZGNXVUXHEQ-UHFFFAOYSA-N 2-(oxiran-2-ylmethoxycarbonyl)-2-prop-1-enylpropanedioic acid Chemical compound CC=CC(C(O)=O)(C(O)=O)C(=O)OCC1CO1 DTDIZGNXVUXHEQ-UHFFFAOYSA-N 0.000 description 1
- CRQSAKXMWFFXJG-UHFFFAOYSA-N 2-[(4-ethenylphenyl)methyl]oxirane Chemical compound C1=CC(C=C)=CC=C1CC1OC1 CRQSAKXMWFFXJG-UHFFFAOYSA-N 0.000 description 1
- NZQYTVCGWJZBKK-UHFFFAOYSA-N 2-carboxyoxyethyl 3-(2,4,4-trimethylpentan-2-ylperoxy)prop-2-enoate Chemical compound CC(C)(C)CC(C)(C)OOC=CC(=O)OCCOC(O)=O NZQYTVCGWJZBKK-UHFFFAOYSA-N 0.000 description 1
- BEOXWOUYOVVTOU-UHFFFAOYSA-N 2-carboxyoxyethyl 3-(2-methylpentan-2-ylperoxy)prop-2-enoate Chemical compound CCCC(C)(C)OOC=CC(=O)OCCOC(O)=O BEOXWOUYOVVTOU-UHFFFAOYSA-N 0.000 description 1
- RVAKJVUONBGRJG-UHFFFAOYSA-N 2-carboxyoxypropan-2-yl 3-tert-butylperoxyprop-2-enoate Chemical compound CC(C)(C)OOC=CC(=O)OC(C)(C)OC(O)=O RVAKJVUONBGRJG-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- NMSZFQAFWHFSPE-UHFFFAOYSA-N 3-(oxiran-2-ylmethoxycarbonyl)but-3-enoic acid Chemical compound OC(=O)CC(=C)C(=O)OCC1CO1 NMSZFQAFWHFSPE-UHFFFAOYSA-N 0.000 description 1
- CEBRPXLXYCFYGU-UHFFFAOYSA-N 3-methylbut-1-enylbenzene Chemical compound CC(C)C=CC1=CC=CC=C1 CEBRPXLXYCFYGU-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000004953 Aliphatic polyamide Substances 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- ZVCDFASIPXXLJR-UHFFFAOYSA-N CCCC(C)(C)OOC(COC(=O)O)OCCOCCOC(=O)C(=C)C Chemical compound CCCC(C)(C)OOC(COC(=O)O)OCCOCCOC(=O)C(=C)C ZVCDFASIPXXLJR-UHFFFAOYSA-N 0.000 description 1
- ROPFPVGMLGHSNB-UHFFFAOYSA-N CCCC(C)(C)OOC=CC(=O)OCCOCCOC(=O)O Chemical compound CCCC(C)(C)OOC=CC(=O)OCCOCCOC(=O)O ROPFPVGMLGHSNB-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920009204 Methacrylate-butadiene-styrene Polymers 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920003189 Nylon 4,6 Polymers 0.000 description 1
- 229920000572 Nylon 6/12 Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- HCMDXMDZWCYFEG-UHFFFAOYSA-N [2-carboxyoxy-1-(2-methylpentan-2-ylperoxy)ethyl] 2-methylprop-2-enoate Chemical compound CCCC(C)(C)OOC(COC(O)=O)OC(=O)C(C)=C HCMDXMDZWCYFEG-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229920003231 aliphatic polyamide Polymers 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 229910000085 borane Inorganic materials 0.000 description 1
- SQHOHKQMTHROSF-UHFFFAOYSA-N but-1-en-2-ylbenzene Chemical compound CCC(=C)C1=CC=CC=C1 SQHOHKQMTHROSF-UHFFFAOYSA-N 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- ZMUCVNSKULGPQG-UHFFFAOYSA-N dodecanedioic acid;hexane-1,6-diamine Chemical compound NCCCCCCN.OC(=O)CCCCCCCCCCC(O)=O ZMUCVNSKULGPQG-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- QZUPTXGVPYNUIT-UHFFFAOYSA-N isophthalamide Chemical compound NC(=O)C1=CC=CC(C(N)=O)=C1 QZUPTXGVPYNUIT-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 239000012934 organic peroxide initiator Substances 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- AHIHJODVQGBOND-UHFFFAOYSA-M propan-2-yl carbonate Chemical compound CC(C)OC([O-])=O AHIHJODVQGBOND-UHFFFAOYSA-M 0.000 description 1
- 229920001384 propylene homopolymer Polymers 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229920000638 styrene acrylonitrile Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、電気・電子機械部品、自動車部品等の広い分
野で利用できる耐熱性、耐衝撃性、耐油性、耐水性に優
れた熱可塑性樹脂組成物に関するものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention provides a thermoplastic material with excellent heat resistance, impact resistance, oil resistance, and water resistance that can be used in a wide range of fields such as electrical/electronic mechanical parts and automobile parts. This invention relates to a resin composition.
一般にポリアミド系樹脂は耐熱性、機械的特性、耐油性
等に優れ、各種成形品に広く利用されているが、耐衝撃
性、耐水性の改良が望まれていた。In general, polyamide resins have excellent heat resistance, mechanical properties, oil resistance, etc., and are widely used in various molded products, but improvements in impact resistance and water resistance have been desired.
そこで、これらの特性を改良するためにポリアミド系樹
脂に、変性したプロピレン系重合体をブレンドする試み
がなされている。例えば、特開昭60−170665号
及び特開昭60−177073号の各公報には、不飽和
カルボン酸又はその無水物の単量体をグラフト化したプ
ロピレン系重合体をポリアミド系樹脂にブレンドする方
法が開示されている。Therefore, attempts have been made to blend modified propylene polymers with polyamide resins in order to improve these properties. For example, JP-A-60-170665 and JP-A-60-177,073 disclose that a propylene polymer grafted with an unsaturated carboxylic acid or anhydride monomer is blended with a polyamide resin. A method is disclosed.
ところが、上記従来のポリアミド系樹脂とプロピレン系
重合体とは一般に相溶性が不良であるため、プロピレン
系重合体はポリアミド系樹脂に少量しかブレンドするこ
とはできず、このブレンド物の成形品は耐熱性や耐衝撃
性が低下しがちであるという問題点があった。また、酸
変性プロピレン系重合体も酸基含有ビニル重合体のグラ
フト化率が低いため、ポリアミド系樹脂にブレンドした
ときの相溶性が未だ不十分であるという問題点があった
。However, because the above-mentioned conventional polyamide resin and propylene polymer generally have poor compatibility, propylene polymer can only be blended in small amounts with polyamide resin, and molded products of this blend have poor heat resistance. There was a problem that the strength and impact resistance tended to decrease. Furthermore, since the acid-modified propylene polymer also has a low grafting rate with the acid group-containing vinyl polymer, there is a problem in that the compatibility is still insufficient when blended with the polyamide resin.
本発明の目的は、ポリアミド系樹脂が有する耐熱性、機
械的性質、耐油性を保持しつつ、優れた耐衝撃性、耐水
性を併せ持った熱可塑性樹脂組成物を提供することにあ
る。An object of the present invention is to provide a thermoplastic resin composition that has excellent impact resistance and water resistance while retaining the heat resistance, mechanical properties, and oil resistance of polyamide resins.
上記問題点を解決するために、本発明ではポリアミド系
樹脂と下記に示す多相構造熱可塑性樹脂とからなるとい
う手段を採用している。In order to solve the above problems, the present invention employs a method of comprising a polyamide resin and a thermoplastic resin with a multiphase structure as shown below.
多相構造熱可塑性樹脂:
プロピレン系重合体5〜95重量%と、エポキシ基含有
ビニル単量体及び/又は酸基含有ビニル単量体及び他の
ビニル単量体から得られるビニル系共重合体95〜5重
量%とからなる多相構造熱可塑性樹脂であって、前記ビ
ニル単量体と下記一般式(a)又は(b)で表されるラ
ジカル重合性有機過酸化物の少なくとも1種をプロピレ
ン系重合体粒子中で共重合させて得たグラフト化前駆体
又はこのグラフト化前駆体を溶融混練した多相構造体で
あり、プロピレン系重合体又はビニル系共重合体の一方
が粒子径0.001−10μmの分散相を形成して0る
多相構造熱可塑性樹脂。Multiphase structure thermoplastic resin: Vinyl copolymer obtained from 5 to 95% by weight of a propylene polymer, an epoxy group-containing vinyl monomer and/or an acid group-containing vinyl monomer, and other vinyl monomers. A thermoplastic resin with a multiphase structure consisting of 95 to 5% by weight of the vinyl monomer and at least one radically polymerizable organic peroxide represented by the following general formula (a) or (b). A grafted precursor obtained by copolymerization in propylene polymer particles or a multiphase structure obtained by melt-kneading this grafted precursor, in which either the propylene polymer or the vinyl copolymer has a particle size of 0. A thermoplastic resin with a multiphase structure that forms a dispersed phase of .001-10 μm.
CHz =CR+ COO(CHI CHRI
0)−COOOCRs R4Rs ” ・
” ・ ・(a)CH2=CR5CHI O(C
HI CHI7 0)−−C000CR畠 Rg
Rlo ・ ・ ・ ・ ・(b)上式(a)、(b
)において、R1は水素原子又は炭素数1〜2のアルキ
ル基、R1、R7は水素原子又はメチル基、R6は水素
原子又は炭素数1〜4のアルキル基、R1、R4及びR
m、Reはそれぞれ炭素数1〜4のアルキル基、RI%
R10は炭素数1〜12のアルキル基、フェニル基、ア
ルキル、R5、R10は炭素数3〜12のシクロアルキ
ル基を示し、mは1又は2であり、nは0.1又は2で
ある。CHz = CR+ COO(CHI CHRI
0)-COOOCRs R4Rs”・
” ・ ・(a) CH2=CR5CHI O(C
HI CHI7 0)--C000CR Hatake Rg
Rlo ・ ・ ・ ・ ・(b) Above formula (a), (b
), R1 is a hydrogen atom or an alkyl group having 1 to 2 carbon atoms, R1 and R7 are a hydrogen atom or a methyl group, R6 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1, R4 and R
m and Re are each an alkyl group having 1 to 4 carbon atoms, RI%
R10 represents an alkyl group having 1 to 12 carbon atoms, a phenyl group, or an alkyl group; R5 and R10 represent a cycloalkyl group having 3 to 12 carbon atoms; m is 1 or 2; and n is 0.1 or 2.
次に、本発明の各構成要件について順次説明する。Next, each component of the present invention will be sequentially explained.
上記ポリアミド系樹脂としては、ナイロン6、ナイロン
6・6、ナイロン6・10.ナイロン6・12、ナイロ
ン11ナイロン12、ナイロン4・6等のような脂肪族
ポリアミド樹脂、ヘキサメチレンジアミンテレフタルア
ミド、ヘキサメチレンジアミンイソフタルアミド、キシ
レン基含有ポリアミド等の芳香族ポリアミド樹脂及びそ
れらの変性物又はそれらの混合物等が使用される。これ
らのうち、ナイロン6、ナイロン6・6が特に好ましい
。Examples of the polyamide resin include nylon 6, nylon 6.6, nylon 6.10. Aliphatic polyamide resins such as nylon 6/12, nylon 11, nylon 12, nylon 4/6, etc., aromatic polyamide resins such as hexamethylene diamine terephthalamide, hexamethylene diamine isophthalamide, xylene group-containing polyamide, and their modified products. Or a mixture thereof is used. Among these, nylon 6 and nylon 6.6 are particularly preferred.
本発明で用いる多相構造熱可塑性樹脂中のプロピレン系
重合体とは、結晶性のポリプロピレンであって、プロピ
レン単独重合体及びプロピレンを主体とする他のα−オ
レフィン若しくは極性エチレン性不飽和単量体との共重
合体又は好ましくはプロピレン75重量%以上を有する
上記共重合体又はこれらの混合物をいう。また、プロピ
レン系重合体の性質を損なわない範囲で他の重合体を混
合することもできる。The propylene polymer in the multiphase thermoplastic resin used in the present invention is crystalline polypropylene, which includes propylene homopolymer and other α-olefins mainly composed of propylene or polar ethylenically unsaturated monomers. It refers to copolymers with propylene containing 75% by weight or more of propylene, or mixtures thereof. Further, other polymers may be mixed as long as the properties of the propylene polymer are not impaired.
具体的には例えば、アイソタクチックポリプロピレン、
結晶性プロピレン−エチレンランダム共重合体、結晶性
プロピレン−エチレンブロック共重合体、結晶性プロピ
レン−ブテン−1ランダム共重合体、無水マレイン酸変
性ポリプロピレン等が代表例としてあげられ、これらの
単独又は混合物が使用される。Specifically, for example, isotactic polypropylene,
Typical examples include crystalline propylene-ethylene random copolymer, crystalline propylene-ethylene block copolymer, crystalline propylene-butene-1 random copolymer, maleic anhydride-modified polypropylene, etc., and these may be used alone or in mixtures. is used.
次に、本発明において使用される多相構造熱可塑性樹脂
中のビニル系共重合体とは、エポキシ基含有ビニル単量
体または酸基含有ビニル単量体の1種又は2種以上の単
量体と他の少なくとも1種のビニル単量体から得られる
ビニル系共重合体であって、エポキシ基含有ビニル単量
体又は酸基含有ビニル単量体は他のビニル単量体100
重量部に対して0.1〜100重量部が望ましい。この
範囲外となると、多相構造熱可塑性樹脂のポリアミド系
樹脂に対する相溶性が低下して耐衝撃性、耐水性が改善
されにくくなる。Next, the vinyl copolymer in the multiphase thermoplastic resin used in the present invention refers to one or more monomers of epoxy group-containing vinyl monomers or acid group-containing vinyl monomers. and at least one other vinyl monomer, wherein the epoxy group-containing vinyl monomer or the acid group-containing vinyl monomer contains 100% of the other vinyl monomer.
It is desirable to use 0.1 to 100 parts by weight. Outside this range, the compatibility of the multiphase thermoplastic resin with the polyamide resin decreases, making it difficult to improve impact resistance and water resistance.
上記エポキシ基含有ビニル単量体としては、アクリル酸
グリシジル、メタクリル酸グリシジル、イタコン酸モノ
グリシジルエステル、ブテントリカルボン酸モノグリシ
ジルエステル、ブテントリカルボン酸ジグリシジルエス
テル、ブテントリカルボン酸トリグリシジルエステル、
及びα−クロロアリル、マレイン酸、クロトン酸、フマ
ール酸等のグリシジルエステル類又はビニルグリシジル
エーテル、アリルグリシジルエーテル、グリシジルオキ
シエチルビニルエーテル、スチレン−p−グリシジルエ
ーテル等のグリシジルエーテル類、p−グリシジルスチ
レン等があげられるが、特に好ましいものとしてメタク
リル酸グリシジル、アクリルグリシジルエーテル等があ
げられる。The epoxy group-containing vinyl monomers include glycidyl acrylate, glycidyl methacrylate, monoglycidyl itaconate, monoglycidyl butenetricarboxylate, diglycidyl butenetricarboxylate, triglycidyl butenetricarboxylate,
and glycidyl esters such as α-chloroallyl, maleic acid, crotonic acid, fumaric acid, glycidyl ethers such as vinyl glycidyl ether, allyl glycidyl ether, glycidyloxyethyl vinyl ether, styrene-p-glycidyl ether, p-glycidyl styrene, etc. Among these, particularly preferred are glycidyl methacrylate, acrylic glycidyl ether, and the like.
また、酸基含有ビニル単量体としては、アクリル酸、メ
タクリル酸、マレイン酸、フマル酸、イタコン酸、クロ
トン酸、マレイン酸モノエステル、フマル酸モノエステ
ル、およびこれらの金属塩、無水マレイン酸、無水イタ
コン酸などがあげられる。In addition, examples of acid group-containing vinyl monomers include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, crotonic acid, maleic acid monoester, fumaric acid monoester, and metal salts thereof, maleic anhydride, Examples include itaconic anhydride.
他のビニル単量体としては、ビニル芳香族単量体、例え
ばスチレン、核置換スチレン、例えばメチルスチレン、
ジメチルスチレン、エチルスチレン、イソプロピルスチ
レン、クロルスチレン、α−置換スチレン例えばα−メ
チルスチレン、αエチルスチレン、(メタ)アクリル酸
単量体、(メタ)アクリル酸エステル単量体、例えば(
メタ)アクリル酸メチル、(メタ)アクリル酸エチル、
(メタ)アクリル酸グリシジル等の炭素数1〜7のアル
キルエステル、(メタ)アクリロニトリル、ビニルエス
テル単量体、例えば酢酸ビニル、プロピオン酸ビニル等
があげられる。Other vinyl monomers include vinyl aromatic monomers such as styrene, nuclear substituted styrenes such as methylstyrene,
Dimethylstyrene, ethylstyrene, isopropylstyrene, chlorstyrene, α-substituted styrene, such as α-methylstyrene, α-ethylstyrene, (meth)acrylic acid monomer, (meth)acrylic acid ester monomer, such as (
Methyl acrylate, ethyl (meth)acrylate,
Examples include alkyl esters having 1 to 7 carbon atoms such as glycidyl (meth)acrylate, (meth)acrylonitrile, and vinyl ester monomers such as vinyl acetate and vinyl propionate.
また、ハロゲン化ビニルないしビニリデン(特に、塩化
ビニル、塩化ビニリデン)、ビニルナフタレン、ビニル
カルバゾール、アクリルアミド、メタクリルアミド、無
水マレイン酸、フェニルないしシクロヘキシルなどのマ
レイミド、その他のビニル型単量体も使用することがで
きる。Furthermore, vinyl halides or vinylidene (especially vinyl chloride, vinylidene chloride), vinylnaphthalene, vinylcarbazole, acrylamide, methacrylamide, maleic anhydride, maleimides such as phenyl or cyclohexyl, and other vinyl type monomers may also be used. Can be done.
本発明でいう多相構造熱可塑性樹脂とは、プロピレン系
重合体またはビニル系共重合体マトリックス中に、それ
とは異なる成分であるビニル系共重合体またはプロピレ
ン系重合体が球状に均一に分散しているものをいう。A thermoplastic resin with a multiphase structure as used in the present invention is a resin in which a vinyl copolymer or propylene polymer, which is a different component, is uniformly dispersed in a spherical shape in a propylene polymer or vinyl copolymer matrix. refers to what is being held.
分散している重合体の粒子径は0.001〜10μm、
好ましくは0.01〜5μmである。分散樹脂粒子径が
0゜001μm未満の場合あるいは10μmを越える場
合、ポリアミド系重合体にブレンドしたときの分散性が
悪く、例えば外観の悪化、耐熱性の低下、耐衝撃性等の
改良効果が不足する。The particle size of the dispersed polymer is 0.001 to 10 μm,
Preferably it is 0.01 to 5 μm. If the dispersed resin particle size is less than 0.001 μm or more than 10 μm, the dispersibility when blended into a polyamide polymer will be poor, for example, the appearance will deteriorate, the heat resistance will decrease, and the improvement effects such as impact resistance will be insufficient. do.
本発明の多相構造熱可塑性樹脂中のビニル系共重合体の
数平均重合度は5〜10,000、好ましくは10〜5
.000の範囲である。The number average degree of polymerization of the vinyl copolymer in the multiphase structured thermoplastic resin of the present invention is 5 to 10,000, preferably 10 to 5.
.. The range is 000.
数平均重合度が5未満であると、本発明の熱可塑性樹脂
組成物の塗装性が向上せず好ましくない。If the number average degree of polymerization is less than 5, the paintability of the thermoplastic resin composition of the present invention will not improve, which is not preferable.
また数平均重合度が10,000を越えると、溶融粘度
が高く、成形性が低下したり表面光沢が低下するので好
ましくない。Furthermore, if the number average degree of polymerization exceeds 10,000, the melt viscosity will be high, resulting in decreased moldability and surface gloss, which is not preferred.
本発明の多相構造熱可塑性樹脂は、プロピレン系重合体
が5〜95重量%、好ましくは20〜90重量%から成
るものである。従って、ビニル系共重合体は95〜5重
量%、好ましくは80〜IO重量%である。The multiphase thermoplastic resin of the present invention contains 5 to 95% by weight, preferably 20 to 90% by weight of a propylene polymer. Therefore, the vinyl copolymer content is 95 to 5% by weight, preferably 80 to IO% by weight.
プロピレン系重合体が5重量%未満であると、耐衝撃性
および耐水性の改良が不十分であり、プロピレン系重合
体が95重量%を越えるとポリアミド系樹脂との相溶性
が不十分となり耐熱性が低下してしまう。If the propylene polymer content is less than 5% by weight, impact resistance and water resistance will be insufficiently improved, and if the propylene polymer content exceeds 95% by weight, the compatibility with the polyamide resin will be insufficient, resulting in insufficient heat resistance. Sexuality decreases.
本発明の多相構造熱可塑性樹脂を製造する際のグラフト
化法は、一般によく知られている連鎖移動法、電離性放
射線照射法等いずれの方法によってもよいが、最も好ま
しいのは、下記に示す方法によるものである。その理由
は、グラフト効率が高く、熱による二次的凝集がおこら
ないため、性能の発現がより効果的であり、また製造方
法が簡便であるためである。The grafting method for producing the multiphase thermoplastic resin of the present invention may be any of the generally well-known methods such as chain transfer method and ionizing radiation irradiation method, but the most preferred method is the following method. This is based on the method shown. The reason for this is that the grafting efficiency is high, secondary aggregation due to heat does not occur, so the performance is more effective, and the manufacturing method is simple.
以下、本発明の熱可塑性樹脂組成物の製造方法について
詳述する。Hereinafter, the method for producing the thermoplastic resin composition of the present invention will be described in detail.
すなわち、プロピレン系重合体100重量部を水に懸濁
せしめ、別に少なくとも1種のビニル単量体5〜400
重量部に、エポキシ基含有ビニル単量体または酸基含有
ビニル単量体の1種または2種以上の混合物を上記ビニ
ル単量体100重量部に対して0.1〜100重量部、
下記一般式(a)または(b)で表されるラジカル重合
性有機過酸化物の1種または2種以上の混合物を前記ビ
ニル単量体の合計100重量部に対して0.1−10重
量部と、10時間の半減期を得るための分解温度が40
〜90℃であるラジカル重合開始剤をビニル単量体とラ
ジカル重合性有機過酸化物との合計100重量部に対し
て0.01〜5重量部とを溶解せしめた溶液を加え、ラ
ジカル重合開始剤の分解が実質的に起こらない条件で加
熱し、ビニル単量体、ラジカル重合性有機過酸化物及び
ラジカル重合開始剤をプロピレン系重合体に含浸せしめ
、その含浸率が初めの50重量%以上に達したとき、こ
の水性懸濁液の温度を上昇せしめ、ビニル単量体とラジ
カル重合性有機過酸化物とをプロピレン系重合体中で共
重合せしめて、グラフト化前駆体(A)を得る。That is, 100 parts by weight of a propylene polymer is suspended in water, and 5 to 400 parts by weight of at least one vinyl monomer is suspended in water.
0.1 to 100 parts by weight of one or more mixtures of epoxy group-containing vinyl monomers or acid group-containing vinyl monomers per 100 parts by weight of the above vinyl monomer;
One type or a mixture of two or more types of radically polymerizable organic peroxides represented by the following general formula (a) or (b) is added in an amount of 0.1 to 10 parts by weight per 100 parts by weight of the vinyl monomer in total. parts and the decomposition temperature to obtain a half-life of 10 hours is 40
Add a solution of 0.01 to 5 parts by weight of a radical polymerization initiator at ~90°C to a total of 100 parts by weight of vinyl monomer and radically polymerizable organic peroxide to initiate radical polymerization. The propylene polymer is impregnated with a vinyl monomer, a radically polymerizable organic peroxide, and a radical polymerization initiator by heating under conditions that substantially do not cause decomposition of the agent, and the impregnation rate is 50% by weight or more of the initial amount. When the temperature of the aqueous suspension is reached, the temperature of the aqueous suspension is raised, and the vinyl monomer and the radically polymerizable organic peroxide are copolymerized in the propylene polymer to obtain the grafted precursor (A). .
このグラフト化前駆体も多相構造熱可塑性樹脂である。This grafted precursor is also a multiphase thermoplastic.
したがって、このグラフト化前駆体(A)を直接ポリア
ミド系樹脂と共に溶融混合してもよい。Therefore, this grafting precursor (A) may be directly melt-mixed with the polyamide resin.
またグラフト化前駆体(A)を100〜300℃の溶融
下、混練することにより、本発明の多相構造熱可塑性樹
脂を得ることもできる。このとき、グラフト化前駆体に
、プロピレン系重合体(B)又はビニル系共重合体(C
)を混合し、溶融下に混練しても多相構造熱可塑性樹脂
を得ることかできる。最も好ましいのはグラフト化前駆
体を混練して得られた多相構造熱可塑性樹脂である。Moreover, the multiphase structure thermoplastic resin of the present invention can also be obtained by kneading the grafted precursor (A) while melting at 100 to 300°C. At this time, a propylene polymer (B) or a vinyl copolymer (C
) can also be mixed and kneaded while melting to obtain a multiphase thermoplastic resin. Most preferred is a thermoplastic resin with a multiphase structure obtained by kneading a grafted precursor.
ラジカル重合性有機過酸化物とは、前述した一般式(a
)で表される化合物又は前述した一般式(b)で表され
る化合物である。The radically polymerizable organic peroxide has the above-mentioned general formula (a
) or the compound represented by the above-mentioned general formula (b).
一般式(a)で表されるラジカル重合性有機過酸化物と
しては、例えばt−ブチルペルオキシアクリロイロキシ
エチルカーボネート、t−アミルペルオキシアクリロイ
ロキシエチルカーボネート、t−へキシルペルオキシア
クリロイロキシエチルカーボネート、1,1,3.3−
テトラメチルブチルペルオキシアクリロイロキシエチル
カーボネート、クミルペルオキシアクリロイロキシエチ
ルカーボネート、p−イソプロピルクミルペルオキシア
クリロイロキシエチルカーボネート、t−ブチルペルオ
キシアクリロイロキシエチルカーボネート、t−アミル
ペルオキシアクリロイロキシエチルカーボネート、t−
へキジルペルオキシメタクリロイロキシエチルカーボネ
ート、■、1.3.3−テトラメチルブチルペルオキシ
アクリロイロキシエチルカーボネート、クミルペルオキ
シアクリロイロキシエチルカーボネート、p−イソプロ
ピルクミルペルオキシアクリロイロキシエチルカーボネ
ート、t−プチルペルオキシメタクリロイロキシエチル
カーボネート、t−アミルペルオキシアクリロイロキシ
エトキシエチルカーボネート、t−へキシルペルオキシ
アクリロイロキシエトキシエチルカーボネート、1.1
,3.3−テトラメチルブチルペルオキシアクリロイロ
キシエトキシエチルカーボネート、クミルペルオキシア
クリロイロキシエトキシエチルカーボネート、p−イソ
プロピルクミルペルオキシアクリロイロキシエトキシエ
チルカーボネート、t−プチルペルオキシメタクリロイ
ロキシェトキシェチルカーボネート、t−アミルペルオ
キシアクリロイロキシエトキシエチルカーボネート、t
−ヘキシルペルオキシメタクリロイロキシエトキシエチ
ルカーボネート、■、1.3.3−テトラメチルブチル
ペルオキシメタクリロイロキジエトキシエチルカーボネ
ート、クミルペルオキシメタクリロイロキシエトキシエ
チルカーボネート、p−イソプロビルクミルペルオキシ
メタクリロイロキシエトキシエチルカーボネート、t−
ブチルペルオキシアクリロイロキシイソプロピルカーボ
ネート、t−アミルペルオキシアクリロイロキシイソプ
ロピルカーボネート、t−へキシルペルオキシアクリロ
イロキシイソプロピルカーボネート、l、1.3.3−
テトラメチ、ルブチルペルオキシアクリロイロキシイソ
プロピルカーボネート、クミルペルオキシアクリロイロ
キシイソプロピルカーボネート、p−イソプロピルクミ
ルペルオキシアクリロイロキシイソプロピルカーボネー
ト、t−プチルペルオキシメタクリロイロキシイソプロ
ピルカーボネート、t−アミルペルオキシアクリロイロ
キシイソプロピルカーボネート、t−へキシルペルオキ
シアクリロイロキシイソプロピルカーボネート、1、■
、3.3−テトラメチルブチルペルオキシメタクリロイ
ロキシイソプロピルカーボネート、クミルペルオキシア
クリロイロキシイソプロピルカーボネート、p−イソプ
ロピルクミルペルオキシアクリロイロキシイソプロピル
カーボネート等があげられる。Examples of the radically polymerizable organic peroxide represented by the general formula (a) include t-butylperoxyacryloyloxyethyl carbonate, t-amylperoxyacryloyloxyethyl carbonate, and t-hexylperoxyacryloyloxyethyl carbonate. , 1, 1, 3.3-
Tetramethylbutylperoxyacryloyloxyethyl carbonate, cumylperoxyacryloyloxyethyl carbonate, p-isopropylcumylperoxyacryloyloxyethyl carbonate, t-butylperoxyacryloyloxyethyl carbonate, t-amylperoxyacryloyloxyethyl carbonate , t-
Hexylperoxymethacryloyloxyethyl carbonate, 1.3.3-Tetramethylbutylperoxyacryloyloxyethyl carbonate, cumylperoxyacryloyloxyethyl carbonate, p-isopropylcumylperoxyacryloyloxyethyl carbonate, t- Butylperoxymethacryloyloxyethyl carbonate, t-amylperoxyacryloyloxyethoxyethyl carbonate, t-hexylperoxyacryloyloxyethoxyethyl carbonate, 1.1
, 3.3-Tetramethylbutylperoxyacryloyloxyethoxyethyl carbonate, cumylperoxyacryloyloxyethoxyethyl carbonate, p-isopropylcumylperoxyacryloyloxyethoxyethyl carbonate, t-butylperoxymethacryloyloxyethoxyethyl carbonate , t-amylperoxyacryloyloxyethoxyethyl carbonate, t
-Hexylperoxymethacryloyloxyethoxyethoxyethyl carbonate, 1.3.3-Tetramethylbutylperoxymethacryloyloxyethoxyethyl carbonate, cumylperoxymethacryloyloxyethoxyethoxyethyl carbonate, p-isoprobylcumylperoxymethacryloyloxyethoxyethyl carbonate, t-
Butylperoxyacryloyloxyisopropyl carbonate, t-amylperoxyacryloyloxyisopropyl carbonate, t-hexylperoxyacryloyloxyisopropyl carbonate, l, 1.3.3-
Tetramethy, rubylperoxyacryloyloxyisopropyl carbonate, cumylperoxyacryloyloxyisopropyl carbonate, p-isopropylcumylperoxyacryloyloxyisopropyl carbonate, t-butylperoxymethacryloyloxyisopropyl carbonate, t-amylperoxyacryloyloxyisopropyl carbonate, t-hexylperoxyacryloyloxyisopropyl carbonate, 1, ■
, 3.3-tetramethylbutylperoxymethacryloyloxyisopropyl carbonate, cumylperoxyacryloyloxyisopropyl carbonate, p-isopropylcumylperoxyacryloyloxyisopropyl carbonate, and the like.
さらに、一般式Cb)で表されるラジカル重合性有機過
酸化物としては、t−ブチルペルオキシアリルカーボネ
ート、t−アミルペルオキシアリルカーボネート、t−
へキシルペルオキシアリルカーボネート、1,1,3.
3−テトラメチルブチルペルオキシアリルカーボネート
、p−メンタンペルオキシアリルカーボネート、クミル
ペルオキシアリルカーボネート、t−ブチルペルオキシ
メタリルカーボネート、t−アミルペルオキシメタリル
カーボネート、t−へキシルペルオキシメタリルカーボ
ネート、1.1.3.3−テトラメチルブチルペルオキ
シメタリルカーボネート、p−メンタンペルオキシメタ
リルカーボネート、クミルペルオキシメタリルカーボネ
ート、t−ブチルペルオキシアリロキシエチルカーボネ
ート、t−アミルペルオキシアリロキシエチルカーボネ
ート、t−へキシルペルオキシアリロキシエチルカーボ
ネート、t−プチルペルオキシメタリロキシエチルカー
ボネート、t−アミルペルキシメタリロキシエチルカー
ボネート、E−へキシルペルオキシアリロキシエチルカ
ーボネート、t−ブチルペルオキシアリロキシイソプロ
ピルカーボネート、t−アミルペルオキシアリロキシイ
ソプロピルカーボネート、t−ヘキシルペルオキシアリ
ロキシイソプロピルカーボネート、t−プチルペルオキ
シメタリロキシイソプロピルカーボネート、t−アミル
ペルオキシアリロキシイソプロピルカーボネート、t−
へキシルペルオキシメタリロキシイソプロピルカーボネ
ート等があげられる。Furthermore, as the radically polymerizable organic peroxide represented by the general formula Cb), t-butylperoxyallyl carbonate, t-amylperoxyallyl carbonate, t-
Hexylperoxyallyl carbonate, 1,1,3.
3-tetramethylbutylperoxyallyl carbonate, p-menthane peroxyallyl carbonate, cumyl peroxyallyl carbonate, t-butylperoxymethallyl carbonate, t-amylperoxymethallyl carbonate, t-hexylperoxymethallyl carbonate, 1.1 .3.3-Tetramethylbutylperoxymethallyl carbonate, p-menthane peroxymethallyl carbonate, cumylperoxymethallyl carbonate, t-butylperoxyallyloxyethyl carbonate, t-amylperoxyallyloxyethyl carbonate, t-hexyl Peroxyallyloxyethyl carbonate, t-butylperoxymethallyloxyethyl carbonate, t-amylperoxymethallyloxyethyl carbonate, E-hexylperoxyallyloxyethyl carbonate, t-butylperoxyallyloxyisopropyl carbonate, t-amylperoxyallyloxy Isopropyl carbonate, t-hexylperoxyallyloxyisopropyl carbonate, t-butylperoxymethallyloxyisopropyl carbonate, t-amylperoxyallyloxyisopropyl carbonate, t-
Examples include hexylperoxymetallyloxyisopropyl carbonate.
これらのうち、t−ブチルペルオキシアクリロイロキシ
エチルカーボネート、t−プチルペルオキシメタクリロ
イロキシエチルカーボネート、を−ブチルペルオキシア
リルカーボネート、t−ブチルペルオキシメタリルカー
ボネートが好適である。Among these, t-butylperoxyacryloyloxyethyl carbonate, t-butylperoxymethacryloyloxyethyl carbonate, -butylperoxyallyl carbonate, and t-butylperoxymethallyl carbonate are preferred.
本発明においては前記プロピレン系重合体と多相構造熱
可塑性樹脂を含む樹脂成分100重量部に対して0−1
50重量部までの無機充填剤を配合することができる。In the present invention, 0-1 parts by weight of the resin component containing the propylene polymer and the multiphase thermoplastic resin
Up to 50 parts by weight of inorganic fillers can be incorporated.
充填剤の配合量が150重量部を越えると成形品の衝撃
強度が低下するので好ましくない。If the amount of filler added exceeds 150 parts by weight, the impact strength of the molded article will decrease, which is not preferable.
上記無機充填剤としては、粉粒状、平板状、鱗片状、針
状、球状または中空状および繊維状等の形状を有するも
のがあげられ、具体化には硫酸カルシウム、珪酸カルシ
ウム、クレー、珪藻土、タルク、アルミナ、珪砂、ガラ
ス粉、酸化鉄、金属粉、グラファイト、炭化珪素、窒化
珪素、シリカ、窒化ホウ素、窒化アルミニウム、カーボ
ンブラックなどの粉粒状充填剤;雲母、ガラス板、セリ
サイト、パイロフィライト、アルミフレークなどの金属
箔、黒鉛などの平板状もしくは鱗板状充填剤;シラスバ
ルーン、金属バルーン、ガラスバルーン、軽石などの中
空状充填剤;ガラス繊維、炭素繊維、グラファイト繊維
、ウィスカー、金属繊維、シリコーンカーバイト繊維、
アスベルト、ウオストナイトなどの鉱物繊維等があげら
れる。Examples of the above-mentioned inorganic fillers include those having shapes such as powder, plate, scale, needle, spherical, hollow, and fibrous, and specific examples include calcium sulfate, calcium silicate, clay, diatomaceous earth, Powder-like fillers such as talc, alumina, silica sand, glass powder, iron oxide, metal powder, graphite, silicon carbide, silicon nitride, silica, boron nitride, aluminum nitride, carbon black; mica, glass plate, sericite, pyrophyll Flat or scaly fillers such as lights, metal foils such as aluminum flakes, and graphite; Hollow fillers such as shirasu balloons, metal balloons, glass balloons, and pumice; glass fibers, carbon fibers, graphite fibers, whiskers, and metals fiber, silicone carbide fiber,
Examples include mineral fibers such as asvert and wostonite.
また該無機充填剤の表面は、ステアリン酸、オレイン酸
、パルチミン酸またはそれらの金属塩、パラフィンワッ
クス、ポリエチレンワックスまたはそれらの変性物、有
機シラン、有機ボラン、有機チタネート等を使用して表
面処理しておくことが好ましい。The surface of the inorganic filler is treated with stearic acid, oleic acid, palmitic acid or their metal salts, paraffin wax, polyethylene wax or modified products thereof, organic silane, organic borane, organic titanate, etc. It is preferable to keep it.
本発明の熱可塑性樹脂組成物は、温度150〜350℃
で、好ましくは180〜330℃で溶融・混合すること
によって製造される。上記温度が150℃未満の場合、
溶融が不完全であったり、また溶融粘度が高く、混合が
不充分となり、成形物に相分離や層状剥離が現れるため
好ましくない。The thermoplastic resin composition of the present invention has a temperature of 150 to 350°C.
It is preferably produced by melting and mixing at 180 to 330°C. If the above temperature is less than 150℃,
This is not preferable because the melting may be incomplete or the melt viscosity may be high, resulting in insufficient mixing and the appearance of phase separation or delamination in the molded product.
また350℃を越えると、混合される樹脂の分解もしく
はゲル化が起こり好ましくない。Moreover, if the temperature exceeds 350°C, the resins to be mixed may decompose or gel, which is not preferable.
溶融・混合する方法としては、バンバリーミキサ−1加
圧ニーダ−1混練押出機、二軸押出機、ロール等の通常
用いられる混線機により行うことができる。The melting and mixing can be carried out using a commonly used mixer such as a Banbury mixer, a pressure kneader, a kneading extruder, a twin screw extruder, or a roll.
本発明では、更に発明の要旨を逸脱しない範囲において
、水酸化マグネシウム、水酸化アルミニウム等の無機難
燃剤、ハロゲン系、リン系等の有機難燃剤、金属粉、タ
ルク、ガラス繊維、カーボン繊維、木粉等の有機もしく
は無機の充填剤、酸化防止剤、紫外線防止剤、滑剤、分
散剤、カップリング剤、発泡剤、架橋剤、着色剤等の添
加剤及び他のポリオレフィン系樹脂、SBS、5EBS
などのエラストマー;芳香族ポリエステル、ポリフェニ
レンエーテル、ポリカーボネート、ポリオキシメチレン
、ポリフェニレンスルファイド等のエンジニアリングプ
ラスチックス;ポリスチレン、ABS、MBS、ポリ塩
化ビニル等のビニル系樹脂などを添加しても差し支えな
い。The present invention further includes inorganic flame retardants such as magnesium hydroxide and aluminum hydroxide, organic flame retardants such as halogen-based and phosphorus-based flame retardants, metal powder, talc, glass fiber, carbon fiber, wood, etc., without departing from the gist of the invention. Organic or inorganic fillers such as powders, antioxidants, UV inhibitors, lubricants, dispersants, coupling agents, foaming agents, crosslinking agents, additives such as colorants, other polyolefin resins, SBS, 5EBS
Elastomers such as; engineering plastics such as aromatic polyester, polyphenylene ether, polycarbonate, polyoxymethylene, polyphenylene sulfide; and vinyl resins such as polystyrene, ABS, MBS, and polyvinyl chloride may be added.
前記手段を採用したことにより、プロピレン系重合体粒
子中で特定のラジカル重合性有機過酸化物とエポキシ基
含有ビニル単量体及び/又は酸基含有ビニル単量体及び
その他のビニル単量体がグラフト重合してグラフト化前
駆体が形成され、又はこのグラフト化前駆体が溶融混練
されることによりグラフト重合体が得られ、前記プロピ
レン系重合体又はビニル系共重合体が微細な一定の粒子
径を有する球状の分散相を形成することによって多相構
造熱可塑性樹脂が得られ、これをポリアミド系樹脂に配
合することによって本発明の熱可塑性樹脂組成物が得ら
れ、上記多相構造熱可塑性樹脂はグラフト化前駆体又は
グラフト重合体を含有するとともに、前記分散相が均一
かつ安定に存在するので、前記ポリアミド系樹脂との相
溶性が向上し、その結果熱可塑性樹脂組成物の耐衝撃性
、耐水性等の優れた性能が発揮されるものと考えられる
。By employing the above means, a specific radically polymerizable organic peroxide, an epoxy group-containing vinyl monomer and/or an acid group-containing vinyl monomer, and other vinyl monomers are contained in the propylene polymer particles. A grafted precursor is formed by graft polymerization, or a grafted polymer is obtained by melt-kneading this grafted precursor, and the propylene polymer or vinyl copolymer has a fine particle size. A thermoplastic resin with a multiphase structure is obtained by forming a spherical dispersed phase having contains a grafting precursor or a graft polymer, and the dispersed phase exists uniformly and stably, so the compatibility with the polyamide resin is improved, and as a result, the impact resistance of the thermoplastic resin composition is improved. It is thought that excellent performance such as water resistance will be exhibited.
以下に、参考例、実施例及び比較例をあげて、本発明を
具体的に説明する。The present invention will be specifically explained below with reference to Reference Examples, Examples, and Comparative Examples.
参考例1(多相構造熱可塑性樹脂Aの製造)容積51の
ステンレス製オートクレーブに、純水2500gを入れ
、さらに懸濁剤としてポリビニルアルコール2.5gを
溶解させた。この中にプロピレン系重合体「日石ポリプ
ロJ724NJ (商品名、日本石油化学(株)製)
700gを入れ、攪拌・分散した。別にラジカル重合開
始剤としてのベンゾイルペルオキシド「ナイパーBJ
(商品名、日本油脂(株)製)1.5g、ラジカル重
合性有機過酸化物としてt−プチルペルオキシメタクリ
ロイロキシエチルカーボネート6g、酸基含有ビニル単
量体として無水マレイン酸30gをビニル単量体として
のスチレン270gに溶解させ、この溶液を前記オート
クレーブ中に投入・攪拌した。次いでオートクレーブを
60〜65℃に昇温し、2時間攪拌することによりラジ
カル重合開始剤及びラジカル重合性有機過酸化物を含む
ビニル単量体をプロピレン系重合体中に含浸させた。つ
いで、含浸されたビニル単量体、ラジカル重合性有機過
酸化物及びラジカル重合開始剤の合計量が初めの50重
量%以上になっていることを確認した後、温度を80〜
85℃に上げ、その温度で7時間維持して重合を完結さ
せ、水洗及び乾燥してグラフト化前駆体を得た。このグ
ラフト化前駆体中のスチレン重合体を酢酸エチルで抽出
し、GPCにより数平均重合度を測定したところ、90
0であった。Reference Example 1 (Production of Multiphase Structure Thermoplastic Resin A) 2,500 g of pure water was placed in a stainless steel autoclave with a capacity of 51, and 2.5 g of polyvinyl alcohol was further dissolved therein as a suspending agent. Among these is a propylene-based polymer “Nisseki Polypro J724NJ (trade name, manufactured by Nippon Petrochemical Co., Ltd.)”.
700 g was added and stirred and dispersed. Separately, benzoyl peroxide as a radical polymerization initiator “Niper BJ
(Product name, manufactured by NOF Corporation) 1.5 g, 6 g of t-butylperoxymethacryloyloxyethyl carbonate as a radically polymerizable organic peroxide, 30 g of maleic anhydride as an acid group-containing vinyl monomer, and 30 g of maleic anhydride as a vinyl monomer. The solution was dissolved in 270 g of styrene as a body, and this solution was poured into the autoclave and stirred. Next, the autoclave was heated to 60 to 65° C. and stirred for 2 hours to impregnate the vinyl monomer containing the radical polymerization initiator and the radically polymerizable organic peroxide into the propylene polymer. Next, after confirming that the total amount of the impregnated vinyl monomer, radically polymerizable organic peroxide, and radical polymerization initiator is at least 50% by weight, the temperature is lowered to 80~80%.
The temperature was raised to 85° C. and maintained at that temperature for 7 hours to complete polymerization, followed by washing with water and drying to obtain a grafted precursor. The styrene polymer in this grafted precursor was extracted with ethyl acetate, and the number average degree of polymerization was measured by GPC.
It was 0.
次いで、このグラフト化前駆体をラボプラストミル−軸
押出機((株)東洋精機製作新製)で200℃にて押し
出し、グラフト化反応させることにより多相構造熱可塑
性樹脂Aを得た。Next, this grafted precursor was extruded at 200° C. using a Laboplast Mill-screw extruder (manufactured by Toyo Seiki Co., Ltd.) to cause a grafting reaction, thereby obtaining a multiphase thermoplastic resin A.
この多相構造熱可塑製樹脂Aを走査型電子顕微鏡rJE
OL JSM T300J (日本電子(株)製
)により観察したところ、粒子径0.3〜0.5μmの
真球状樹脂が均一に分散した多相構造熱可塑性樹脂であ
った。This multiphase thermoplastic resin A was examined using a scanning electron microscope rJE.
When observed using OL JSM T300J (manufactured by JEOL Ltd.), it was found to be a multiphase thermoplastic resin in which perfectly spherical resin particles with a particle diameter of 0.3 to 0.5 μm were uniformly dispersed.
なおこのとき、スチレン重合体のグラフト効率は58重
量%であった。At this time, the grafting efficiency of the styrene polymer was 58% by weight.
参考例2(多相構造熱可塑性樹脂Bの製造)参考例1の
無水マレイン酸30gをメタクリル酸グリシジル30g
に変更した以外は参考例1の操作を繰り返して多相構造
熱可塑性樹脂Bを得た。Reference Example 2 (Production of Multiphase Structure Thermoplastic Resin B) 30 g of maleic anhydride from Reference Example 1 was mixed with 30 g of glycidyl methacrylate.
A multiphase structure thermoplastic resin B was obtained by repeating the operation of Reference Example 1 except that the following was changed.
参考例3(多相構造熱可塑性樹脂Cの製造)参考例1の
ビニル単量体としてのスチレン単量体270gをスチレ
ン単量体189g、アクリロニトリル単量体81gとの
混合単量体に、またベンゾイルペルオキシド1.5 g
をジー3,5.5−トリメチルヘキサノイルペルオキシ
ド[パーロイル355J(商品名、日本油脂(株)製)
3gに変更し、分子量調整剤としてα−メチルスチレン
ダイマー「ノフマーMSDJ (商品名、日本油脂(
株)製)0.3gを使用した以外は、参考例1を繰り返
して多相構造熱可塑製樹脂Cを得た。Reference Example 3 (Production of multiphase structure thermoplastic resin C) 270 g of styrene monomer as the vinyl monomer of Reference Example 1 was mixed with 189 g of styrene monomer and 81 g of acrylonitrile monomer, and 1.5 g benzoyl peroxide
Di-3,5.5-trimethylhexanoyl peroxide [Perloyl 355J (trade name, manufactured by NOF Corporation)
3g, and added α-methylstyrene dimer “Nofmar MSDJ (trade name, Nippon Oil & Fats Co., Ltd.) as a molecular weight regulator.
A multiphase thermoplastic resin C was obtained by repeating Reference Example 1, except that 0.3 g of the resin (manufactured by Co., Ltd.) was used.
このときスチレン−アクリロニトリル系重合体の数平均
重合度は1200、またこの樹脂組成物中に分散してい
る樹脂の平均粒子系は0.3〜0.5μmであった。At this time, the number average degree of polymerization of the styrene-acrylonitrile polymer was 1200, and the average particle size of the resin dispersed in this resin composition was 0.3 to 0.5 μm.
実施例1〜7
ナイロン6・6「アミランCM 3001−NJ(商
品名、東しく株)製)および参考例で得た多相構造熱可
塑性樹脂を第1表に示す割合で溶融混合した。Examples 1 to 7 Nylon 6.6 "Amilan CM 3001-NJ (trade name, manufactured by Toshiku Co., Ltd.)" and the multiphase thermoplastic resin obtained in Reference Example were melt-mixed in the proportions shown in Table 1.
溶融混合の方法は、各樹脂のペレットをトライブレンド
した後、シリンダー温度280 ’Cに設定されたスク
リュー径30mmの同軸方向二軸押出機に供給し、押出
後造粒した。造粒した樹脂は15・0℃の雰囲気下で3
時間乾燥した。次いでシリンダー温度320、金型温度
90℃に設定した射出成形機で試験片を作成した。試験
片の大きさは次のようである。The melt-mixing method involved tri-blending pellets of each resin, then supplying the pellets to a coaxial twin-screw extruder with a screw diameter of 30 mm set at a cylinder temperature of 280'C, and granulating after extrusion. The granulated resin is heated to 3.
Dry for an hour. Next, a test piece was prepared using an injection molding machine set at a cylinder temperature of 320°C and a mold temperature of 90°C. The size of the test piece is as follows.
アイゾツト衝撃試験片 13mm X 65+nm X
6肛(ノツチ付き)
荷重たわみ温度試験片 13mm X 130 mm
X 6 mmなお、試験法は次のようである。Izotsu impact test piece 13mm x 65+nm x
6 holes (with notch) Load deflection temperature test piece 13mm x 130mm
X 6 mm The test method is as follows.
(1)アイゾツト衝撃値(ノツチ付き): JIS K
7110
(2)加重たわみ温度 : JIS K7207(3
)吸水率 :試験片を23℃の水に25日間
浸漬し23℃、65%相対温度下で1日放置してその重
量変化から求めた。(1) Izot impact value (with notch): JIS K
7110 (2) Weighted deflection temperature: JIS K7207 (3
) Water absorption rate: A test piece was immersed in water at 23°C for 25 days, left at 23°C and 65% relative temperature for 1 day, and determined from the weight change.
(4)層状剥離状態 二層状剥離状態は成形品破断
面に接着テープを付着させ、後に取り外す方法で剥離試
験を行った後の状態を肉眼で観察し、次のようにランク
付けした。(4) Layer peeling condition The double layer peeling condition was determined by visually observing the condition after performing a peel test by attaching an adhesive tape to the fractured surface of the molded product and removing it later, and ranking it as follows.
◎:剥離が全くなし
○:はんの僅かに剥離あり
×:剥離あり
表−2
実施例8〜12
実施例1〜7の多相構造熱可塑性樹脂を参考例で得たグ
ラフト化前駆体に代えた例および平均繊維長さ5.0m
+、径lOμmのガラス繊維を配合した例を表−4に示
した。なお、ガラス繊維は樹脂分100重量部に対する
割合である。◎: No peeling at all ○: Slight peeling of solder ×: Peeling Table 2 Examples 8 to 12 The multiphase structure thermoplastic resins of Examples 1 to 7 were added to the grafted precursor obtained in the reference example. Alternative example and average fiber length 5.0m
Table 4 shows an example in which glass fibers with a diameter of 10 μm were blended. Note that the ratio of glass fiber is based on 100 parts by weight of the resin content.
比較例1〜5
゛上記実施例の多相構造熱可塑性樹脂の代わりに参考例
1で使用したプロピレン系重合体を無水マレイン酸で変
性したものを用いた例を表−3に示した。Comparative Examples 1 to 5 Table 3 shows examples in which the propylene polymer used in Reference Example 1 modified with maleic anhydride was used instead of the multiphase thermoplastic resin of the above Examples.
上記の結果より、ポリアミド系樹脂に特定の多相構造熱
可塑性樹脂をブレンドした系である本発明の熱可塑性樹
脂組成物は、各実施例に示すように耐衝撃性、耐熱性及
び耐水性に優れた組成物である。一方、ポリアミド系樹
脂単独(比較例1)では耐衝撃性、耐水性が悪く、無水
マレイン酸変性PP単独(比較例2)では加重撓み温度
が低く、ポリアミド系樹脂と無水マレイン酸変性PPの
混合物(比較例3〜5)では耐衝撃性、耐水性が悪かっ
たり、層状剥離が発生したりして両者の相溶性が不十分
であることがわかる。From the above results, the thermoplastic resin composition of the present invention, which is a blend of polyamide resin and specific multiphase thermoplastic resin, has excellent impact resistance, heat resistance, and water resistance as shown in each example. It is an excellent composition. On the other hand, polyamide resin alone (Comparative Example 1) had poor impact resistance and water resistance, maleic anhydride-modified PP alone (Comparative Example 2) had a low deflection temperature under load, and a mixture of polyamide resin and maleic anhydride-modified PP It can be seen that in Comparative Examples 3 to 5, the impact resistance and water resistance were poor, and delamination occurred, resulting in insufficient compatibility between the two.
本発明の熱可塑性樹脂組成物は、ポリアミド系樹脂の長
所である優れた機械的物性、耐熱性が保持された状態で
、耐衝撃性、耐水性等の物性が改良されるという優れた
効果を奏し、従って自動車部品、電気・電子部品、工業
部品等として非常に有用である。The thermoplastic resin composition of the present invention has the excellent effect of improving physical properties such as impact resistance and water resistance while maintaining the excellent mechanical properties and heat resistance that are the advantages of polyamide resins. Therefore, it is very useful as automobile parts, electrical/electronic parts, industrial parts, etc.
Claims (1)
脂とからなる熱可塑性樹脂組成物。 多相構造熱可塑性樹脂: プロピレン系重合体5〜95重量%と、エポキシ基含有
ビニル単量体及び/又は酸基含有ビニル単量体及び他の
ビニル単量体から得られるビニル系共重合体95〜5重
量%とからなる多相構造熱可塑性樹脂であって、前記ビ
ニル単量体と下記一般式(a)又は(b)で表されるラ
ジカル重合性有機過酸化物の少なくとも1種をプロピレ
ン系重合体粒子中で共重合させて得たグラフト化前駆体
又はこのグラフト化前駆体を溶融混練した多相構造体で
あり、プロピレン系重合体又はビニル系共重合体の一方
が粒子径0.001〜10μmの分散相を形成している
多相構造熱可塑性樹脂。 CH_2=CR_1COO−(CH_2−CHR_2O
)_m−−COOOCR_3R_4R_5・・・・・(
a)CH_2=CR_6CH_2O−(CH_2−CH
R_7O)_n−−COOOCR_8R_9R_1_0
・・・・・(b)上式(a)、(b)において、R_1
は水素原子又は炭素数1〜2のアルキル基、R_2、R
_7は水素原子又はメチル基、R_6は水素原子又は炭
素数1〜4のアルキル基、R_3、R_4及びR_8、
R_9はそれぞれ炭素数1〜4のアルキル基、R_5、
R_1_0は炭素数1〜12のアルキル基、フェニル基
、アルキル置換フェニル基又は炭素数3〜12のシクロ
アルキル基を示し、mは1又は2であり、nは0、1又
は2である。[Claims] 1. A thermoplastic resin composition comprising a polyamide resin and a thermoplastic resin with a multiphase structure shown below. Multiphase structure thermoplastic resin: Vinyl copolymer obtained from 5 to 95% by weight of a propylene polymer, an epoxy group-containing vinyl monomer and/or an acid group-containing vinyl monomer, and other vinyl monomers. A thermoplastic resin with a multiphase structure consisting of 95 to 5% by weight of the vinyl monomer and at least one radically polymerizable organic peroxide represented by the following general formula (a) or (b). A grafted precursor obtained by copolymerization in propylene polymer particles or a multiphase structure obtained by melt-kneading this grafted precursor, in which either the propylene polymer or the vinyl copolymer has a particle size of 0. A thermoplastic resin with a multiphase structure forming a dispersed phase of .001 to 10 μm. CH_2=CR_1COO-(CH_2-CHR_2O
)_m--COOOCR_3R_4R_5...(
a) CH_2=CR_6CH_2O-(CH_2-CH
R_7O)_n--COOOCR_8R_9R_1_0
...(b) In the above formulas (a) and (b), R_1
is a hydrogen atom or an alkyl group having 1 to 2 carbon atoms, R_2, R
_7 is a hydrogen atom or a methyl group, R_6 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R_3, R_4 and R_8,
R_9 is an alkyl group having 1 to 4 carbon atoms, R_5,
R_1_0 represents an alkyl group having 1 to 12 carbon atoms, a phenyl group, an alkyl-substituted phenyl group, or a cycloalkyl group having 3 to 12 carbon atoms, m is 1 or 2, and n is 0, 1 or 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9897090A JPH03296563A (en) | 1990-04-13 | 1990-04-13 | Thermoplastic resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9897090A JPH03296563A (en) | 1990-04-13 | 1990-04-13 | Thermoplastic resin composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03296563A true JPH03296563A (en) | 1991-12-27 |
Family
ID=14233910
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9897090A Pending JPH03296563A (en) | 1990-04-13 | 1990-04-13 | Thermoplastic resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03296563A (en) |
-
1990
- 1990-04-13 JP JP9897090A patent/JPH03296563A/en active Pending
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