JPH03289961A - Wound covering material - Google Patents
Wound covering materialInfo
- Publication number
- JPH03289961A JPH03289961A JP2089487A JP8948790A JPH03289961A JP H03289961 A JPH03289961 A JP H03289961A JP 2089487 A JP2089487 A JP 2089487A JP 8948790 A JP8948790 A JP 8948790A JP H03289961 A JPH03289961 A JP H03289961A
- Authority
- JP
- Japan
- Prior art keywords
- chitosan
- collagen
- ability
- film
- polyurethane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims description 33
- 229920001661 Chitosan Polymers 0.000 claims abstract description 61
- 229920001436 collagen Polymers 0.000 claims abstract description 48
- 108010035532 Collagen Proteins 0.000 claims abstract description 46
- 102000008186 Collagen Human genes 0.000 claims abstract description 46
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims abstract description 32
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 10
- 229920005604 random copolymer Polymers 0.000 claims abstract description 9
- 125000005442 diisocyanate group Chemical group 0.000 claims abstract description 8
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920002635 polyurethane Polymers 0.000 claims description 20
- 239000004814 polyurethane Substances 0.000 claims description 20
- 239000003242 anti bacterial agent Substances 0.000 claims description 10
- 239000004970 Chain extender Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 abstract description 30
- 229920006264 polyurethane film Polymers 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 11
- 239000012567 medical material Substances 0.000 abstract description 7
- 241000894006 Bacteria Species 0.000 abstract description 3
- 230000000740 bleeding effect Effects 0.000 abstract 2
- 230000008016 vaporization Effects 0.000 abstract 2
- 238000009834 vaporization Methods 0.000 abstract 2
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 238000009958 sewing Methods 0.000 abstract 1
- 208000027418 Wounds and injury Diseases 0.000 description 26
- 239000002131 composite material Substances 0.000 description 21
- 239000000243 solution Substances 0.000 description 19
- 230000035699 permeability Effects 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 150000003077 polyols Chemical class 0.000 description 9
- -1 aliphatic diamines Chemical class 0.000 description 8
- 229920005862 polyol Polymers 0.000 description 8
- 210000003491 skin Anatomy 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- 229920001400 block copolymer Polymers 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 5
- 230000008020 evaporation Effects 0.000 description 5
- 210000000416 exudates and transudate Anatomy 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000007385 chemical modification Methods 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000010613 succinylation reaction Methods 0.000 description 4
- 230000008961 swelling Effects 0.000 description 4
- BJZYYSAMLOBSDY-QMMMGPOBSA-N (2s)-2-butoxybutan-1-ol Chemical compound CCCCO[C@@H](CC)CO BJZYYSAMLOBSDY-QMMMGPOBSA-N 0.000 description 3
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229920002101 Chitin Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 108010045569 atelocollagen Proteins 0.000 description 3
- 230000001580 bacterial effect Effects 0.000 description 3
- MSWZFWKMSRAUBD-UHFFFAOYSA-N beta-D-galactosamine Natural products NC1C(O)OC(CO)C(O)C1O MSWZFWKMSRAUBD-UHFFFAOYSA-N 0.000 description 3
- MSWZFWKMSRAUBD-QZABAPFNSA-N beta-D-glucosamine Chemical compound N[C@H]1[C@H](O)O[C@H](CO)[C@@H](O)[C@@H]1O MSWZFWKMSRAUBD-QZABAPFNSA-N 0.000 description 3
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229940014800 succinic anhydride Drugs 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000012620 biological material Substances 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000006196 deacetylation Effects 0.000 description 2
- 238000003381 deacetylation reaction Methods 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 230000035876 healing Effects 0.000 description 2
- 230000023597 hemostasis Effects 0.000 description 2
- 230000002439 hemostatic effect Effects 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- KIUKXJAPPMFGSW-DNGZLQJQSA-N (2S,3S,4S,5R,6R)-6-[(2S,3R,4R,5S,6R)-3-Acetamido-2-[(2S,3S,4R,5R,6R)-6-[(2R,3R,4R,5S,6R)-3-acetamido-2,5-dihydroxy-6-(hydroxymethyl)oxan-4-yl]oxy-2-carboxy-4,5-dihydroxyoxan-3-yl]oxy-5-hydroxy-6-(hydroxymethyl)oxan-4-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylic acid Chemical compound CC(=O)N[C@H]1[C@H](O)O[C@H](CO)[C@@H](O)[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@H](O[C@H]2[C@@H]([C@@H](O[C@H]3[C@@H]([C@@H](O)[C@H](O)[C@H](O3)C(O)=O)O)[C@H](O)[C@@H](CO)O2)NC(C)=O)[C@@H](C(O)=O)O1 KIUKXJAPPMFGSW-DNGZLQJQSA-N 0.000 description 1
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- CDMDQYCEEKCBGR-UHFFFAOYSA-N 1,4-diisocyanatocyclohexane Chemical compound O=C=NC1CCC(N=C=O)CC1 CDMDQYCEEKCBGR-UHFFFAOYSA-N 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- CUGZWHZWSVUSBE-UHFFFAOYSA-N 2-(oxiran-2-ylmethoxy)ethanol Chemical compound OCCOCC1CO1 CUGZWHZWSVUSBE-UHFFFAOYSA-N 0.000 description 1
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- 229930186147 Cephalosporin Natural products 0.000 description 1
- 241000131500 Chionoecetes opilio Species 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920002567 Chondroitin Polymers 0.000 description 1
- 229920001287 Chondroitin sulfate Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000045 Dermatan sulfate Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 102000009123 Fibrin Human genes 0.000 description 1
- 108010073385 Fibrin Proteins 0.000 description 1
- BWGVNKXGVNDBDI-UHFFFAOYSA-N Fibrin monomer Chemical compound CNC(=O)CNC(=O)CN BWGVNKXGVNDBDI-UHFFFAOYSA-N 0.000 description 1
- 102000016359 Fibronectins Human genes 0.000 description 1
- 108010067306 Fibronectins Proteins 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 208000005422 Foreign-Body reaction Diseases 0.000 description 1
- CEAZRRDELHUEMR-URQXQFDESA-N Gentamicin Chemical compound O1[C@H](C(C)NC)CC[C@@H](N)[C@H]1O[C@H]1[C@H](O)[C@@H](O[C@@H]2[C@@H]([C@@H](NC)[C@@](C)(O)CO2)O)[C@H](N)C[C@@H]1N CEAZRRDELHUEMR-URQXQFDESA-N 0.000 description 1
- 229930182566 Gentamicin Natural products 0.000 description 1
- 229920002683 Glycosaminoglycan Polymers 0.000 description 1
- HTTJABKRGRZYRN-UHFFFAOYSA-N Heparin Chemical compound OC1C(NC(=O)C)C(O)OC(COS(O)(=O)=O)C1OC1C(OS(O)(=O)=O)C(O)C(OC2C(C(OS(O)(=O)=O)C(OC3C(C(O)C(O)C(O3)C(O)=O)OS(O)(=O)=O)C(CO)O2)NS(O)(=O)=O)C(C(O)=O)O1 HTTJABKRGRZYRN-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- OVRNDRQMDRJTHS-UHFFFAOYSA-N N-acelyl-D-glucosamine Natural products CC(=O)NC1C(O)OC(CO)C(O)C1O OVRNDRQMDRJTHS-UHFFFAOYSA-N 0.000 description 1
- 125000003047 N-acetyl group Chemical group 0.000 description 1
- OVRNDRQMDRJTHS-FMDGEEDCSA-N N-acetyl-beta-D-glucosamine Chemical compound CC(=O)N[C@H]1[C@H](O)O[C@H](CO)[C@@H](O)[C@@H]1O OVRNDRQMDRJTHS-FMDGEEDCSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229930182555 Penicillin Natural products 0.000 description 1
- 102000035195 Peptidases Human genes 0.000 description 1
- 108091005804 Peptidases Proteins 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 108010093965 Polymyxin B Proteins 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 102000007327 Protamines Human genes 0.000 description 1
- 108010007568 Protamines Proteins 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- 108010077465 Tropocollagen Proteins 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 230000002785 anti-thrombosis Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 230000035587 bioadhesion Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 244000309466 calf Species 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229940124587 cephalosporin Drugs 0.000 description 1
- 150000001780 cephalosporins Chemical class 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- DLGJWSVWTWEWBJ-HGGSSLSASA-N chondroitin Chemical compound CC(O)=N[C@@H]1[C@H](O)O[C@H](CO)[C@H](O)[C@@H]1OC1[C@H](O)[C@H](O)C=C(C(O)=O)O1 DLGJWSVWTWEWBJ-HGGSSLSASA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 210000002808 connective tissue Anatomy 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- VKIRRGRTJUUZHS-UHFFFAOYSA-N cyclohexane-1,4-diamine Chemical compound NC1CCC(N)CC1 VKIRRGRTJUUZHS-UHFFFAOYSA-N 0.000 description 1
- 230000000850 deacetylating effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- AVJBPWGFOQAPRH-FWMKGIEWSA-L dermatan sulfate Chemical compound CC(=O)N[C@H]1[C@H](O)O[C@H](CO)[C@H](OS([O-])(=O)=O)[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@H](C([O-])=O)O1 AVJBPWGFOQAPRH-FWMKGIEWSA-L 0.000 description 1
- 229940051593 dermatan sulfate Drugs 0.000 description 1
- 210000004207 dermis Anatomy 0.000 description 1
- 238000004807 desolvation Methods 0.000 description 1
- 229940061607 dibasic sodium phosphate Drugs 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- 229950003499 fibrin Drugs 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 229960002518 gentamicin Drugs 0.000 description 1
- 229920000669 heparin Polymers 0.000 description 1
- 229960002897 heparin Drugs 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229920002674 hyaluronan Polymers 0.000 description 1
- 229960003160 hyaluronic acid Drugs 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000011968 lewis acid catalyst Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 229950006780 n-acetylglucosamine Drugs 0.000 description 1
- MHWLWQUZZRMNGJ-UHFFFAOYSA-N nalidixic acid Chemical compound C1=C(C)N=C2N(CC)C=C(C(O)=O)C(=O)C2=C1 MHWLWQUZZRMNGJ-UHFFFAOYSA-N 0.000 description 1
- 229960000210 nalidixic acid Drugs 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 150000002960 penicillins Chemical class 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000024 polymyxin B Polymers 0.000 description 1
- 229960005266 polymyxin b Drugs 0.000 description 1
- 229920005903 polyol mixture Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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- 229940048914 protamine Drugs 0.000 description 1
- 229940024999 proteolytic enzymes for treatment of wounds and ulcers Drugs 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 229920006268 silicone film Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229960003600 silver sulfadiazine Drugs 0.000 description 1
- UEJSSZHHYBHCEL-UHFFFAOYSA-N silver(1+) sulfadiazinate Chemical compound [Ag+].C1=CC(N)=CC=C1S(=O)(=O)[N-]C1=NC=CC=N1 UEJSSZHHYBHCEL-UHFFFAOYSA-N 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 239000007762 w/o emulsion Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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Landscapes
- Materials For Medical Uses (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は創傷被覆材に関するものである。更に詳しくは
透湿性の優れたポリウレタン樹脂フィルム(以後ポリウ
レタンフィルムと略す)と、人工皮膚として組繊細胞の
生育に効果があるキトサン誘導体とコラーゲン誘導体と
からなる生体由来材料シートの2層からなる創傷被覆材
に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to wound dressings. More specifically, it is a wound made of two layers: a polyurethane resin film with excellent moisture permeability (hereinafter abbreviated as polyurethane film), and a bio-derived material sheet made of chitosan derivatives and collagen derivatives that are effective for the growth of tissue cells as artificial skin. Regarding covering materials.
創傷被覆材として主として要求される性能は■密着性、
■柔軟性、■耐久性、■取扱いの簡便性、■保存性、■
細菌遮断性、■細胞との親和性、■止血性、■水分蒸発
制御性等である。The main performance requirements for wound dressings are ■adhesion,
■Flexibility, ■Durability, ■Easy handling, ■Storability, ■
Bacterial blocking properties, ■ affinity with cells, ■ hemostatic properties, and ■ water evaporation control properties.
しかしながら、従来、創傷被覆材としては、例えばキト
サン、コラーゲン、キトサン−コラーゲン複合材料等が
用いられているがある面では要求性能を満足しても、他
面では要求を満足できないという欠点を有していた。(
特開昭6l−253065)
(発明が解決しようとする課題〕
例えばキトサン誘導体やコラーゲン等からなる生体由来
材料だけのシートでは、湿潤時に於ける機械的強度が低
く、このため一部が使用中に割れたり、更には縫合部の
針穴から欠落したりする。However, conventional wound dressing materials such as chitosan, collagen, chitosan-collagen composite materials, etc. have been used, but they have the disadvantage that even if they satisfy the required performance in some respects, they do not meet the requirements in other respects. was. (
(Unexamined Japanese Patent Publication No. 61-253065) (Problems to be Solved by the Invention) For example, sheets made only of biologically derived materials such as chitosan derivatives and collagen have low mechanical strength when wet, and as a result, some of them fail during use. It may crack or even fall out of the needle hole at the suture.
また使用後の剥離が悪く、無理をして創面を損傷するこ
ともある。又、生体由来材料シートとシリコーン膜を複
合化したシートにおいては水分蒸発制御性に乏しく、被
覆材下に滲出液の貯留をまねく危険性が大きい。これを
改良するため薄膜化することも可能であるが、取扱いの
簡便性等に欠ける。In addition, it is difficult to peel off the wound after use, and the wound surface may be damaged due to excessive force. In addition, a composite sheet of a bio-derived material sheet and a silicone film has poor moisture evaporation control properties, and there is a great risk that exudate will accumulate under the covering material. Although it is possible to make the film thinner to improve this, it lacks ease of handling.
本発明は生体由来材料だけのシートの欠点と複合シート
にすることにより生ずる欠点を解決することを目的とす
る。即ち、■密着性、■柔軟性、■耐久性、■取扱いの
簡便性、■保存性、■細菌の遮断性、■細胞との親和性
、■止血性、■水分蒸発制御性、[相]縫合性、■創傷
面からの剥離性等の創傷被覆材として要求される性能を
全部満足する創傷被覆材を提供する事を目的とする。The purpose of the present invention is to solve the drawbacks of sheets made only of bio-derived materials and the drawbacks caused by using composite sheets. Namely, ■Adhesion, ■Flexibility, ■Durability, ■Ease of handling, ■Storability, ■Bacterial barrier properties, ■Compatibility with cells, ■Hemostasis, ■Moisture evaporation controllability, [phase] The purpose of the present invention is to provide a wound dressing material that satisfies all of the performance requirements for a wound dressing material, such as suturing properties and removability from the wound surface.
更に詳しくは、創傷被覆材使用初期には、滲出液の発生
が多く、このドレナージ(浸出液の排出)を良くするた
め、複合シートに機械的に小さな穴を開は浸出液の貯留
を防止する。創傷被覆材使用後、しばら(すると滲出液
の発生が少なくなり、この液の固化により、穴は閉ざさ
れる。このためそれ以降複合シート自体に高い透湿性が
要求される。More specifically, in the initial stage of use of the wound dressing, a large amount of exudate is generated, and in order to improve this drainage (drainage of exudate), small mechanical holes are made in the composite sheet to prevent accumulation of exudate. After the wound dressing is used, the amount of exudate decreases and the hole closes as this fluid solidifies.Therefore, the composite sheet itself is required to have high moisture permeability.
具体的には例えば熱傷の場合、創面からの水分のロスは
熱傷1度で300gHz○/m2−24hrs、[度で
4300 gHz O/m2・24 h r s。Specifically, for example, in the case of a burn, the loss of water from the wound surface is 300 gHz O/m2-24 hrs for a first-degree burn, and 4300 gHz O/m2-24 hrs for a degree burn.
■度では3400gHz O/m2・24hrsと言わ
れている。(L、O,Lamke Burns。It is said to be 3400gHz O/m2・24hrs in ■degrees. (L. O. Lamke Burns.
3 P159〜165)
従来、柔軟性、耐久性、取扱い性を満足し、しかも、透
湿性として前記透湿度を満足させる物はない。例えば創
傷被覆材に使用されているシリコーン樹脂膜においては
1000〜1700 gHzO/m2・24hrsであ
り、充分な透湿性能を有していない。3 P159-165) Conventionally, there is no material that satisfies flexibility, durability, and ease of handling, and also satisfies the above-mentioned moisture permeability. For example, the silicone resin film used for wound dressings has a rate of 1000 to 1700 gHzO/m2·24hrs, which does not have sufficient moisture permeability.
キトサンは、キチンを濃アルカリ処理により脱アセチル
化したものであり、N−アセチル−D−グルコサミンと
D−グルコサミンからなる複合多糖類であって、脱アセ
チル化の程度によってN−アセチル−D−グルコサミン
とD−グルコサミンの比率の種々異なったものが調製で
きる。Chitosan is chitin that has been deacetylated by treatment with a concentrated alkali, and is a complex polysaccharide consisting of N-acetyl-D-glucosamine and D-glucosamine. Different ratios of D-glucosamine and D-glucosamine can be prepared.
牛皮あるいは豚皮由来のコラーゲンは生体の結合組織の
主要成分であり、細胞の基質として最も適しているため
に、生体適合性が極めて優れている材料である。また、
コラーゲンは抗原性が比較的低いので、医用材料として
広く使用されている。Collagen derived from cow skin or pig skin is a major component of the connective tissue of living organisms, and is most suitable as a cell substrate, making it a material with extremely high biocompatibility. Also,
Collagen has relatively low antigenicity and is therefore widely used as a medical material.
さらに、これらの不溶性コラーゲン(トロポコラーゲン
)を蛋白質加水分解酵素で処理し、分子末端の非ヘリッ
クス部分(テロベプタイド)を除去したものは抗原性が
極めて低く、アテロコラーゲンと呼ばれる。アテロコラ
ーゲンは、その低抗原性のために、現在使用されている
医用材料のうちで、その生体適合性が最も優れているな
どの際だった特徴を有する。Furthermore, these insoluble collagens (tropocollagen) are treated with proteolytic enzymes to remove the non-helical portions (telopeptides) at the molecular ends, and have extremely low antigenicity and are called atelocollagen. Atelocollagen has outstanding characteristics such as having the best biocompatibility among currently used medical materials due to its low antigenicity.
キトサンとコラーゲンの特徴を生かして、それぞれの欠
点を補なうために、キトサン−コラーゲン複合材料が知
られている。(特開昭56−133344号公報)
しかしながらキトサンは生体に存在しない多糖類であり
、生体にとって明らかに異物であるので、これをそのま
ま生体に通用すると、コラーゲンに比べて大きな異物反
応が起る。それ故キトサン単独では、医用材料としての
応用が困難であり、キトサンを化学修飾して得られるキ
トサン誘導体、あるいはコラーゲンとの複合化により生
体適合性を向上する方法が検討されている。Chitosan-collagen composite materials are known to take advantage of the characteristics of chitosan and collagen and compensate for their respective drawbacks. (Japanese Unexamined Patent Publication No. 56-133344) However, chitosan is a polysaccharide that does not exist in living organisms and is obviously a foreign substance to living organisms, so if it is used as is in living organisms, a greater foreign body reaction will occur than with collagen. Therefore, it is difficult to apply chitosan alone as a medical material, and methods of improving biocompatibility by chemically modifying chitosan to obtain chitosan derivatives or by combining chitosan with collagen are being investigated.
キトサンを化学的に修飾したキトサン誘導体、なかでも
N−サクシニル化キトサンは医用材料として充分に使用
できることを見出し、さらにこれらのキトサン誘導体と
コラーゲンを組合せると、臨床的に実用しうろことが見
出されている。It was discovered that chitosan derivatives obtained by chemically modifying chitosan, especially N-succinylated chitosan, can be used satisfactorily as medical materials, and furthermore, it was discovered that the combination of these chitosan derivatives and collagen could be used clinically. has been done.
以上より、密着性、柔軟性、耐久性、取扱いの簡便性、
保存性、細菌遮断性、細胞との親和性、止血性、良好な
縫合性、創傷面からの剥離性を有し、しかも、水分蒸発
制御性を有する創傷被覆材を提供することを目的とする
。From the above, adhesion, flexibility, durability, ease of handling,
The purpose of the present invention is to provide a wound dressing material that has preservability, bacteria-blocking properties, affinity with cells, hemostatic properties, good suturing properties, and peelability from the wound surface, and also has moisture evaporation control properties. .
すなわち、本発明は、創傷被覆材として、透湿性の優れ
たポリウレタンフィルムを表面材とし、キトサン誘導体
とコラーゲンとからなるスポンジ状シートを創面接触材
として貼合せた複合材を用いるものである。その要旨は
エチレンオキサイド単位を20〜80重量%含有し数平
均分子量が800〜3000であるテトラヒドロフラン
とエチレンオキサイドとのランダム共重合物をジイソシ
アネートと反応させ、鎖延長剤で鎖延長し、得られるポ
リウレタン樹脂を製膜してなるフィルムとキトサン誘導
体とコラーゲンを含有するスポンジ状シートとの2層を
有する創傷被覆材に存する。That is, the present invention uses, as a wound dressing material, a composite material in which a polyurethane film with excellent moisture permeability is used as a surface material, and a spongy sheet made of a chitosan derivative and collagen is laminated as a wound surface contact material. The gist is that a random copolymer of tetrahydrofuran and ethylene oxide containing 20 to 80% by weight of ethylene oxide units and having a number average molecular weight of 800 to 3,000 is reacted with a diisocyanate, and the chain is extended with a chain extender to obtain a polyurethane. The wound dressing has two layers: a resin film and a spongy sheet containing a chitosan derivative and collagen.
本発明における上記エチレンオキサイド単位とは、テト
ラヒドロフランとエチレンオキサイドに対するエチレン
オキサイドの割合を重量百分率で表したものである。In the present invention, the ethylene oxide unit refers to the ratio of ethylene oxide to tetrahydrofuran and ethylene oxide expressed in weight percentage.
本発明のポリウレタンフィルムに用いるポリウレタン樹
脂は、ポリオール成分としてテトラヒドロフラン(以後
T)IFと略す)とエチレンオキサイド(以後EOと略
す)とのランダム共重合物を必須とする。この共重合物
は水やエチレングリコール、1.4−ブタンジオール等
の短鎖ジオールを開始剤としてTHFとEOとの混合物
を三フッ化ホウ素エーテル錯塩等のルイス酸触媒の存在
下で開環共重合することによって合成される。The polyurethane resin used in the polyurethane film of the present invention essentially contains a random copolymer of tetrahydrofuran (hereinafter abbreviated as TIF) and ethylene oxide (hereinafter abbreviated as EO) as a polyol component. This copolymer is ring-opened using water, ethylene glycol, short chain diol such as 1,4-butanediol as an initiator, and a mixture of THF and EO in the presence of a Lewis acid catalyst such as boron trifluoride ether complex. Synthesized by polymerization.
THFとEOとのランダム共重合物中に占めるEO単位
の含有率は、ポリウレタンとした場合の吸水時の膨潤お
よび物性低下を小さくするため20〜80重景%であり
、好ましくは30〜70重量%である。更に好ましくは
40〜60重量%である。THFとEOとのランダム共
重合物の数平均分子量としては800〜3000のもの
を用いる。数平均分子量が800より小さいとポリウレ
タンフィルムが硬く、3000より大きいと粘着性が大
きく吸水による膨潤も増大する。最も良好な皮膜物性を
得るには数平均分子量は1000〜2500のものが好
ましい。The content of EO units in the random copolymer of THF and EO is 20 to 80% by weight, preferably 30 to 70% by weight, in order to reduce swelling and deterioration of physical properties upon water absorption when polyurethane is used. %. More preferably, it is 40 to 60% by weight. The number average molecular weight of the random copolymer of THF and EO is 800 to 3,000. If the number average molecular weight is less than 800, the polyurethane film will be hard, and if it is more than 3,000, the adhesiveness will be high and swelling due to water absorption will increase. In order to obtain the best film properties, the number average molecular weight is preferably 1,000 to 2,500.
また、必要によりTHFとEOのランダム共重合物にポ
リテトラメチレンエーテルグリコール(以後PTMGと
略す)を混合して用いてもよい。Further, if necessary, polytetramethylene ether glycol (hereinafter abbreviated as PTMG) may be mixed with the random copolymer of THF and EO.
この場合加えるPTMGO数平均分子量としては800
〜3000のものを使用し、ポリオール混合物の数平均
分子量は800〜3000、更に物性のバランスのとれ
たポリウレタンフィルムを得るには1000〜2500
とするのが好ましい。In this case, the number average molecular weight of PTMGO to be added is 800.
~3,000, and the number average molecular weight of the polyol mixture is 800 to 3,000, and further 1,000 to 2,500 to obtain a polyurethane film with well-balanced physical properties.
It is preferable that
なお、前述のTHFとEOとのランダム共重合物は重合
時に生じる部分的なブロック共重合構造を一部ポリオー
ル鎖中に含んでいても本発明の意に反するものではない
。It should be noted that even if the aforementioned random copolymer of THF and EO contains a partial block copolymer structure generated during polymerization in the polyol chain, it does not go against the spirit of the present invention.
THF(!:E○との共重合物としては、上記の他にT
HFを開環重合したPTMGへEOを付加したり、また
はEOを開環重合したポリエチレングリコール(以後P
EGと略す)へTHFを付加してブロック共重合物を得
ることもできるが、これらのブロック共重合物を用いた
ポリウレタンは構造中に親水性の強いEOのホモポリマ
ー長鎖を含むことによりPTMGにPEGを混合して用
いた場合と同様にポリウレタン全量に占めるEO含有率
の増加に伴って吸水による膨潤が著しく増大する傾向が
あり実用上問題である。In addition to the above, THF (!: Copolymer with E○)
Adding EO to PTMG ring-opening polymerized with HF, or adding polyethylene glycol (hereinafter P
It is also possible to obtain a block copolymer by adding THF to (abbreviated as EG), but the polyurethane using these block copolymers contains a long chain of highly hydrophilic EO homopolymer in the structure, so it is difficult to obtain a block copolymer. Similarly to the case where PEG is mixed with polyurethane, swelling due to water absorption tends to increase significantly as the EO content in the total amount of polyurethane increases, which is a practical problem.
前述のTHFとEOとのランダム共重合物をポリウレタ
ンのポリオール成分に使用すると驚くべきことにTHF
とEOのブロック共重合物やPTMGとPEGの併用系
に比べEO単位の増加による吸水率の増加が少ないにも
かかわらず高い透湿性を示すことを見い出したものであ
る。When the aforementioned random copolymer of THF and EO is used as the polyol component of polyurethane, it is surprising that THF
It has been found that, compared to block copolymers of and EO and combined systems of PTMG and PEG, it exhibits high moisture permeability despite the fact that the increase in water absorption due to an increase in the number of EO units is small.
本発明で目的とするポリウレタン樹脂を得るには上記特
定のポリオールに対し過剰当量のジイソシアネートを7
0〜120°Cで反応させ、末端にイソシアネート基を
もつウレタンプレポリマーとした後、有機溶媒中で20
〜100°Cにおいて鎖延長剤により鎖延長する方法が
通常用いられる。In order to obtain the target polyurethane resin of the present invention, an excess of 7 equivalents of diisocyanate is added to the above specific polyol.
After reacting at 0 to 120°C to form a urethane prepolymer with isocyanate groups at the ends,
A method of chain extension using a chain extender at ~100°C is commonly used.
ここで、ウレタンプレポリマーにおけるジイソシアネー
トとポリオールとの当量比は通常1.5〜6:1である
が、良好な物性と透湿性を兼備させるには1.8〜4.
5:1とすることが好ましい。Here, the equivalent ratio of diisocyanate to polyol in the urethane prepolymer is usually 1.5 to 6:1, but in order to have both good physical properties and moisture permeability, it is 1.8 to 4.
The ratio is preferably 5:1.
本発明で用いられるジイソシアネートとしては4.4′
−ジフェニルメタンジイソシアネート。The diisocyanate used in the present invention is 4.4'
- diphenylmethane diisocyanate.
2.4−および2,6−ドリレンジイソシアネート、1
.5−ナフタレンジイソシアネーh、m−およびP−フ
ェニレンジイソシアネート等の芳香族ジイソシアネート
イソホロンジイソシアネート+ 4. 4 ゛−ジ
シクロヘキシルメタンジイソシアネート、1.4−シク
ロへキシレンジイソシアネート トリレンジイソシアネ
ートの水添化物等の脂環式ジイソシアネート、ヘキサメ
チレンジイソシアネート等の脂肪族ジイソシアネートが
挙げられる。2.4- and 2,6-dolylene diisocyanate, 1
.. Aromatic diisocyanates such as 5-naphthalene diisocyanate h, m- and P-phenylene diisocyanate Isophorone diisocyanate + 4. 4'-Dicyclohexylmethane diisocyanate, 1,4-cyclohexylene diisocyanate Examples include alicyclic diisocyanates such as hydrogenated products of tolylene diisocyanate, and aliphatic diisocyanates such as hexamethylene diisocyanate.
これらのうち無黄変で機械的物性が良好な点で好ましい
のは脂環式ジイソシアネートである。これらは通常単独
で用いるが、2種以上を併用してもかまわない。また、
脂環式ジイソシアネートの中では、4−4゛−ジシクロ
ヘキシルメタンジイソシアネートから得られるフィルム
の機械的物性と透湿性のバランス上から最も好ましい。Among these, cycloaliphatic diisocyanates are preferred because they are non-yellowing and have good mechanical properties. These are usually used alone, but two or more types may be used in combination. Also,
Among the alicyclic diisocyanates, 4-4'-dicyclohexylmethane diisocyanate is most preferred in view of the balance between mechanical properties and moisture permeability of the film obtained.
本発明で用いられる鎖延長剤としては、エチレングリコ
ール、プロピレングリコール、ジエチレングリコール、
1.4〜ブタンジオール、1,6−ヘキサンジオール等
の低分子ジオール、エチレンジアミン、1.2−プロパ
ンジアミン、テトラメチレンジアミン、ヘキサメチレン
ジアミン等の脂肪族ジアミン、イソホロンジアミン、4
.4’−ジシクロヘキシルメタンジアミン、3.3’ジ
メチル−4,4゛−ジシクロヘキシルメタンジアミン、
1.4−シクロヘキシレンジアミン等の脂環式ジアミン
、含水ヒドラジン、水等が挙げられる。Chain extenders used in the present invention include ethylene glycol, propylene glycol, diethylene glycol,
1.4~Low molecular diols such as butanediol and 1,6-hexanediol, aliphatic diamines such as ethylenediamine, 1,2-propanediamine, tetramethylenediamine and hexamethylenediamine, isophoronediamine, 4
.. 4'-dicyclohexylmethanediamine, 3.3'dimethyl-4,4'-dicyclohexylmethanediamine,
Examples include alicyclic diamines such as 1,4-cyclohexylene diamine, hydrous hydrazine, and water.
これらのうちポリウレタン溶液の安定性、得られるフィ
ルムの耐熱性が良い点で脂環式ジアミンが好ましく、単
独または2種以上を併用して用いることができる。更に
、フィルムの機械的物性、耐熱性等をあまり低下させな
い範囲で上記の低分子ジオールを併用してもかまわない
。脂環式ジアミンの中では溶液安定性、フィルムの諸物
性のバランスからイソホロンジアミンが特に好ましい。Among these, alicyclic diamines are preferred in terms of good stability of the polyurethane solution and good heat resistance of the resulting film, and can be used alone or in combination of two or more. Furthermore, the above-mentioned low-molecular-weight diols may be used in combination as long as the mechanical properties, heat resistance, etc. of the film are not significantly deteriorated. Among the alicyclic diamines, isophorone diamine is particularly preferred from the viewpoint of solution stability and balance of various physical properties of the film.
本発明のポリウレタン合成に用いる有機溶媒としてはジ
メチルホルムアミド、ジメチルアセトアミド、ジメチル
スルホキシド等の溶解力の強い溶媒が通するが、これら
は単独またはトルエン、キシレン等の芳香族系溶媒、メ
チルエチルケトン。As the organic solvent used in the polyurethane synthesis of the present invention, solvents with strong dissolving power such as dimethylformamide, dimethylacetamide, and dimethyl sulfoxide can be used alone or in aromatic solvents such as toluene and xylene, and methyl ethyl ketone.
アセトン、シクロヘキサノン等のケトン系溶媒、酢酸エ
チル、酢酸ブチル等の酢酸エステル系溶媒、ジクロロエ
タン等の塩素系溶媒、テトラヒドロフラン、ジオキサン
等のエーテル系溶媒、メタノール、イソプロパツール等
のアルコール系溶媒の中から選ばれる1種または2種以
上と混合して用いることもできる。Ketone solvents such as acetone and cyclohexanone, acetate ester solvents such as ethyl acetate and butyl acetate, chlorine solvents such as dichloroethane, ether solvents such as tetrahydrofuran and dioxane, and alcohol solvents such as methanol and isopropanol. It can also be used singly or in combination with two or more selected ones.
以上のようにして得られるポリウレタン樹脂はエチレン
オキサイド単位をポリウレタン全量中に15〜60重量
%含有することが好ましく、エチレンオキサイド単位が
15重量%より少ないと皮膜の透湿性が不十分であり、
60重量%より多いと吸水時の膨潤による寸法変化や物
性低下が大きいため好ましくない。The polyurethane resin obtained as described above preferably contains 15 to 60% by weight of ethylene oxide units based on the total amount of polyurethane, and if the ethylene oxide units are less than 15% by weight, the moisture permeability of the film is insufficient.
If it is more than 60% by weight, it is not preferable because dimensional changes and physical property deterioration due to swelling upon water absorption are large.
また、本発明においてポリウレタン合成時に必要により
トリエチレンジアミン等の第3級アミンやジブチルチン
ジラウレート等の有機スズ化合物のような通常ウレタン
化反応の促進に使用される触媒を存在させてもよい。In addition, in the present invention, catalysts commonly used to promote urethanization reactions, such as tertiary amines such as triethylene diamine and organic tin compounds such as dibutyltin dilaurate, may be present if necessary during polyurethane synthesis.
更に、°本発明のポリウレタン樹脂の耐久性を向上させ
る目的でヒンダードフェノール系酸化防止剤、ベンゾフ
ェノン系またはベンゾトリアゾール系紫外線吸収剤、ヒ
ンダードアミン系安定剤を1種または2種以上を予め含
有させてもよい。この場合、各添加剤はポリウレタン固
形分に対し0.05〜3重量%加えるが、少量で良好な
効果を得るには0.2〜1重量%が好ましい。本発明の
ポリウレタンにおいてはヒンダードアミン系安定剤が特
に有効で滅菌処理時の酸化劣化及び加水分解等に対して
も物性の低下を小さくすることが可能である。Furthermore, in order to improve the durability of the polyurethane resin of the present invention, one or more of a hindered phenol antioxidant, a benzophenone or benzotriazole ultraviolet absorber, and a hindered amine stabilizer may be added in advance. Good too. In this case, each additive is added in an amount of 0.05 to 3% by weight based on the solid content of the polyurethane, but preferably 0.2 to 1% by weight in order to obtain a good effect with a small amount. In the polyurethane of the present invention, a hindered amine stabilizer is particularly effective and can reduce the decrease in physical properties against oxidative deterioration and hydrolysis during sterilization.
製膜方法について言及すると、多孔化により透湿性の高
いポリウレタン膜が得られることは公知であり、その方
法として、
(1)支持体上にポリウレタン樹脂溶液を塗布し、凝固
浴中で溶媒その他の可溶性物質を抽出する湿式製膜法
(2)ポリウレタン樹脂の油中水型エマルジョンを支持
体上に塗布し、加熱乾燥により多孔質膜を得る方法
等がある。Regarding the membrane forming method, it is well known that a polyurethane membrane with high moisture permeability can be obtained by making it porous. Wet film forming method for extracting soluble substances (2) There is a method in which a water-in-oil emulsion of a polyurethane resin is applied onto a support and a porous film is obtained by heating and drying.
ポリウレタン樹脂溶液から非多孔性フィルムを得るには
この溶液を支持体や離型紙に塗布し、加熱乾燥により乾
式製膜することで安定した透湿性を再現よく得ることが
でき、単独膜でも実用上十分な強度、伸び、耐久性のあ
るものが得られる。To obtain a non-porous film from a polyurethane resin solution, this solution is applied to a support or release paper, and dry film formation is performed by heating and drying. Stable moisture permeability can be obtained with good reproducibility, and even a single film can be used for practical purposes. A product with sufficient strength, elongation, and durability can be obtained.
したがって、異物の透過を嫌う医療用粘着フィルムや衛
生材料、その他透湿性素材として極めて有用である。Therefore, it is extremely useful as medical adhesive films, sanitary materials, and other moisture-permeable materials that do not allow the penetration of foreign substances.
乾式製膜する際に用いる支持体としては特に限定されな
いが、ポリエチレン又はポリプロピレンフィルム、フッ
素系あるいはシリコーン系の離型みと逆相関にあり、均
一な厚みを有する離型紙を用いるのが望ましい。塗布方
式は特に限定されないが、ナイフコーター、ロールコー
タ−の何れも利用できる。乾燥温度は乾燥機の能力によ
り任意に設定できるが、乾燥不十分、あるいは急激な脱
溶媒がおこらない温度範囲を選ぶ事が必要である。The support used in dry film formation is not particularly limited, but it is desirable to use a release paper having a uniform thickness, which has an inverse correlation to the release properties of polyethylene or polypropylene films, fluorine-based films, or silicone-based films. The coating method is not particularly limited, but either a knife coater or a roll coater can be used. The drying temperature can be set arbitrarily depending on the capacity of the dryer, but it is necessary to select a temperature range that does not cause insufficient drying or rapid desolvation.
好ましくは60〜130°Cの範囲である。Preferably it is in the range of 60 to 130°C.
形成されるフィルムの厚みは通常10〜200μm、好
ましくは10〜80μmである。10μm以下では塗布
の際ピンホールができやすく、またフィルムがブロッキ
ングしやすく取り扱いにくい。80μm以上では十分な
透湿性を得にくい傾向がある。更につけ加えると本発明
のフィルムは透湿性の膜厚依存性が、他のウレタン系フ
ィルムと比べて小さいことが特徴である。The thickness of the formed film is usually 10 to 200 μm, preferably 10 to 80 μm. If the thickness is less than 10 μm, pinholes are likely to form during coating, and the film is likely to block, making it difficult to handle. If the thickness is 80 μm or more, it tends to be difficult to obtain sufficient moisture permeability. Additionally, the film of the present invention is characterized in that the dependence of moisture permeability on film thickness is smaller than that of other urethane films.
本発明のフィルムは、透湿度が、10〜80μmの厚み
において2,000 g/m” 24 h r以上、好
ましくは3,000g/m”−24hr以上を有し、(
JIS 20208による測定)、高い透湿性能を有
する。これ以下では皮フに貼付した際ムレを生じ不快感
を与えるので好ましくない。また100%モジュラスは
20kg/cm”以上であり、好ましくは30kg/c
m”以上である。100%モジュラスが20kg/cm
2以下ではフィルムの粘着性が大きく、フィルム同志が
ブロッキングを起こし易い。また80kg/cm”以上
では柔軟性に乏しくなり、透湿性も低下する傾向がある
。The film of the present invention has a moisture permeability of 2,000 g/m"-24 hr or more, preferably 3,000 g/m"-24 hr or more at a thickness of 10 to 80 μm,
Measured according to JIS 20208), it has high moisture permeability. If it is less than this, it is not preferable because it causes stuffiness and discomfort when applied to the skin. In addition, the 100% modulus is 20 kg/cm" or more, preferably 30 kg/cm"
m” or more.100% modulus is 20kg/cm
If it is less than 2, the adhesiveness of the film is high, and the films tend to block each other. Moreover, if it exceeds 80 kg/cm'', flexibility tends to be poor and moisture permeability also tends to decrease.
本発明のキトサン誘導体およびコラーゲンとからなる生
体由来材料シートの一成分であるキトサン誘導体は、キ
トサンをサクシニル化することによって得られるが、N
−サクシニル化キトサンの調製に使用するキトサンは、
キチンを濃アルカリによる脱アセチル化して得られたも
のであって、酸に溶解するものであれば、いかなるもの
であっても、これを使用することができるが、脱アセチ
ル化度が少なくとも45%であるものを使用するのが好
ましい。The chitosan derivative, which is a component of the biologically derived material sheet comprising the chitosan derivative and collagen of the present invention, is obtained by succinylating chitosan.
-The chitosan used for the preparation of succinylated chitosan is
Any material obtained by deacetylating chitin with a concentrated alkali and soluble in acid can be used, provided that the degree of deacetylation is at least 45%. It is preferable to use one that is.
N−サクシニル化キトサンは、キトサンをカルボン酸無
水物と反応させて、キトサンのN−サクシニル化を行な
うことによって調製されるが、キトサンにコラーゲンを
加えた後に、キトサンのNサクシニル化を行なうことに
よって調製することもできる。更にN−アシルキトサン
およびコラーゲンの複合材におけるN−アシルキトサン
は、キトサンのアミノ基を炭素数1〜32の飽和または
不飽和脂肪酸、および/または炭素数2〜8のジカルボ
ン酸で修飾したキトサン誘導体であることができ、また
このN−アシルキトサンはN−アセチルキトサンまたは
N−サクシニルキトサンであることもできる。N-succinylated chitosan is prepared by reacting chitosan with a carboxylic acid anhydride to perform N-succinylation of chitosan, but by adding collagen to chitosan and then performing N-succinylation of chitosan. It can also be prepared. Furthermore, the N-acyl chitosan in the composite material of N-acyl chitosan and collagen is a chitosan derivative in which the amino group of chitosan is modified with a saturated or unsaturated fatty acid having 1 to 32 carbon atoms and/or a dicarboxylic acid having 2 to 8 carbon atoms. The N-acyl chitosan can also be N-acetyl chitosan or N-succinyl chitosan.
本発明のキトサン誘導体およびコラーゲンとからなるス
ポンジ状シートにおけるコラーゲンは、生体適合性を向
上したアテロコラーゲン、またはコラーゲンに化学的な
処理を施したコラーゲン誘導体のいかなるものであって
も、これを使用することができる。たとえばコラーゲン
をコハク酸無水物で処理したサクシニル化コラーゲンは
抗血栓性に優れており、またコラーゲンを無水メタノー
ルで処理したメチル化コラーゲンは、血小板との反応を
増大するなどのそれぞれに特有の特性を有するので、そ
の特性に応して目的に適った医用材料を得ることができ
る。The collagen in the spongy sheet comprising a chitosan derivative and collagen of the present invention may be any type of atelocollagen with improved biocompatibility or a collagen derivative obtained by chemically processing collagen. I can do it. For example, succinylated collagen, which is made by treating collagen with succinic anhydride, has excellent antithrombotic properties, and methylated collagen, which is made by treating collagen with anhydrous methanol, has unique properties such as increasing the reaction with platelets. Therefore, medical materials suitable for purposes can be obtained according to their properties.
コラーゲンの化学的修飾は、コラーゲンと種々の化学試
薬との反応によって行なわれるが、コラーゲンをキトサ
ン誘導体と混合した後に行なうこともできる。そしてコ
ラーゲンの化学的修飾を行なう試薬がカルボン酸無水物
である場合は、キトサンにコラーゲンを加えて得た複合
材料をカルボン酸無水物と反応させてキトサンのN−サ
クシニル化とコラーゲンのN−サクシニル化を同時に行
なうこともできる。Chemical modification of collagen is carried out by reaction of collagen with various chemical reagents, but can also be carried out after mixing collagen with chitosan derivatives. When the reagent for chemically modifying collagen is a carboxylic anhydride, a composite material obtained by adding collagen to chitosan is reacted with the carboxylic anhydride to convert N-succinylation of chitosan and N-succinylation of collagen. You can also do both at the same time.
コラーゲンの化学的修飾は、主としてコラーゲンのアミ
ノ基またはカルボキシル基に対して行なわれるが、コラ
ーゲンのアミノ基またはカルボキシル基に対して5〜1
00%(好ましくは30〜100%)の化学的修飾を施
すのが好ましい。Chemical modification of collagen is mainly carried out on the amino groups or carboxyl groups of collagen.
00% (preferably 30 to 100%) of chemical modification is preferred.
本発明のキトサン誘導体およびコラーゲンからなるスポ
ンジ状シートに、コンドロイチン、コンドロイチン−4
−硫酸、デルマタン硫酸、コンドロイチン−6−硫酸ま
たはヒアルロン酸を加えることによってさらに保水性を
付与することができる。これらのムコ多糖類は皮膚など
に含まれていて、水分の保持に重要な役割を果している
。The spongy sheet made of the chitosan derivative and collagen of the present invention contains chondroitin, chondroitin-4
- Further water retention can be imparted by adding sulfuric acid, dermatan sulfate, chondroitin-6-sulfate or hyaluronic acid. These mucopolysaccharides are contained in the skin and play an important role in retaining moisture.
また本発明のキトサン誘導体およびコラーゲンのスポン
ジ状シートにフィブロネクチンまたはフィブリンを加え
ることによって創傷部の修復を促進することができる。Furthermore, by adding fibronectin or fibrin to the spongy sheet of the chitosan derivative and collagen of the present invention, repair of a wound can be promoted.
さらに本発明のキトサン誘導体およびコラーゲンのスポ
ンジ状シートにヘパリンまたはプロタミンを加えること
によって血液との反応を制御することができる。Furthermore, the reaction with blood can be controlled by adding heparin or protamine to the spongy sheet of the chitosan derivative and collagen of the present invention.
新しい医用材料を開発するには、生体適合性を向上する
ことが必要であって、これまでに説明した化学的修飾や
生体の有用成分の添加は、この点において目的に通って
いる。In order to develop new medical materials, it is necessary to improve their biocompatibility, and the chemical modifications and addition of biologically useful components described above serve the purpose in this respect.
本発明の複合材料は、以上に説明したキトサン誘導体お
よびコラーゲンの溶液、分散液またはゲルを乾燥するこ
とによって造られるが、前記の複合材の溶液または分散
液をガラス板などの基体の表面に塗布した後乾燥すると
、フィルム状(シート状)または膜状の材料を造ること
ができ、また前記の複合材料を凍結乾燥すると、スポン
ジ状のシート材料を造ることができる。The composite material of the present invention is produced by drying the chitosan derivative and collagen solution, dispersion, or gel described above, and the composite material solution or dispersion is applied to the surface of a substrate such as a glass plate. If the composite material is then dried, a film-like (sheet-like) or membrane-like material can be produced, and when the composite material is freeze-dried, a sponge-like sheet material can be produced.
本発明のキトサン誘導体およびコラーゲンのシートの複
合材料を二官能性の架橋剤で処理するか、または放射線
を照射することによって架橋し、それによって材料の強
度や吸水性を向上することができる。The chitosan derivative and collagen sheet composite material of the present invention can be crosslinked by treatment with a bifunctional crosslinking agent or by irradiation, thereby improving the strength and water absorption of the material.
光複合材料の架橋における二官能性の架橋剤は、二基上
の官能基を有するものであれば、いかなるものであって
も、これを使用することができるが、ヘキサメチレンジ
イソシアナート、グルタルアルデヒド、あるいはポリエ
ポキシ化合物を使用するのが好ましい。本発明で使用す
るポリエポキシ化合物とは親水性架橋剤であってグリセ
ロール(重合度1〜3)のジグリシジルエーテル、ポリ
オールのポリグリシジルエーテル、特にグリセロールジ
グリシジルエーテル、グリセロールトリグリシジルエー
テル、ジグリセロールテトラグリシジルエテール及びエ
チレングリコールグリシジルエーテルが好ましい。キト
サン誘導体およびコラーゲンの混合体をフィルム状、膜
状またはスポンジ状に成形した後、成形品を架橋剤の溶
液に浸漬するか、あるいは成形品に放射線を照射し、そ
れによって架橋反応を行なわせる。放射線としては、紫
外線、ガンマ線またはアルファ線などの粒子線のいかな
るものであっても、これを使用することができるが、紫
外線またはガンマ線を使用するのが好ましい。Any difunctional crosslinking agent for crosslinking the optical composite material can be used as long as it has two or more functional groups, but hexamethylene diisocyanate, glutaric Preferably, aldehydes or polyepoxy compounds are used. The polyepoxy compound used in the present invention is a hydrophilic crosslinking agent, such as diglycidyl ether of glycerol (degree of polymerization 1 to 3), polyglycidyl ether of polyol, especially glycerol diglycidyl ether, glycerol triglycidyl ether, diglycerol tetra Glycidyl ether and ethylene glycol glycidyl ether are preferred. After a mixture of a chitosan derivative and collagen is formed into a film, membrane, or sponge, the formed article is immersed in a solution of a crosslinking agent or irradiated with radiation, thereby causing a crosslinking reaction. As the radiation, any particle beam such as ultraviolet rays, gamma rays or alpha rays can be used, but it is preferable to use ultraviolet rays or gamma rays.
本創傷被覆材において、抗菌剤を担持させることにより
、抗菌効果を持たせた創傷被覆材としても良い。抗菌剤
を担持させる方法として、例えば、生体由来材料のシー
トを作製する際、生体由来材料中に、予め、抗菌剤を所
定量分散させ生体由来材料シートを作製する方法や、ポ
リウレタンフィルム中に抗菌剤を所定量分散させる方法
、ポリウレタンフィルムと生体由来材料の中間層に何ら
がの方法、例えばポリウレタンフィルムと同しウレタン
樹脂中に抗菌剤を所定量分散させて、ポリウレタンフィ
ルム/抗菌剤分散ポリウレタン層/生体由来材料の三層
構造でも良い。抗菌剤としてはサルファ剤系、セファロ
スポリン系、ペニシリン系、ナリジキシン酸系のものが
使用できる。This wound dressing may be made to have an antibacterial effect by carrying an antibacterial agent thereon. Examples of methods for carrying an antibacterial agent include a method in which a predetermined amount of an antibacterial agent is dispersed in the biomaterial in advance to prepare a sheet of the biomaterial, and a method in which an antibacterial agent is loaded on a polyurethane film. A method of dispersing a predetermined amount of an antibacterial agent in the intermediate layer between a polyurethane film and a bio-derived material, for example, a method of dispersing a predetermined amount of an antibacterial agent in the same urethane resin as the polyurethane film to form a polyurethane film/antibacterial agent-dispersed polyurethane layer. /A three-layer structure made of bio-derived materials may also be used. As antibacterial agents, sulfa drugs, cephalosporins, penicillins, and nalidixic acid may be used.
複合シートの作製方法としては、ポリウレタンフィルム
の表面を適度に膨潤させる有機溶媒、例えばメタノール
等のアルコール類、その他の溶媒で膨潤させた後に生体
由来材料シートと貼合せて乾燥させる方法が通常用いら
れる。The method for producing a composite sheet is usually to swell the surface of a polyurethane film with an organic solvent, such as an alcohol such as methanol, or another solvent, and then to swell it with a bio-derived material sheet and dry it. .
本複合シートは創傷面に生体由来材料面を当てて使用す
る。本材料は優れた生体適合性を有するので創傷面と密
着性が良く、なおかつ生体細胞の本機構への過度の進入
が無いため、治癒後は創傷面を傷めず剥すことが出来る
。特に皮膚移植を必要とする場合、適切な移植床を作る
事が出来る。This composite sheet is used by applying the bio-derived material side to the wound surface. This material has excellent biocompatibility, so it adheres well to the wound surface, and since living cells do not excessively enter the mechanism, it can be removed after healing without damaging the wound surface. In particular, when skin grafting is required, an appropriate graft bed can be created.
更にポリウレタンフィルム中、生体由来材料中又はウレ
タンフィルムと生体由来材料中間層に含まれる抗菌剤が
徐々に放出されるので外部からの菌の進入を阻止し創傷
面の感染を抑止する。Furthermore, the antibacterial agent contained in the polyurethane film, the biologically derived material, or the interlayer between the urethane film and the biologically derived material is gradually released, thereby preventing entry of bacteria from the outside and inhibiting infection of the wound surface.
以下本発明を実施例により説明するが、本発明は実施例
の内容に限定されるものではない。The present invention will be explained below with reference to examples, but the present invention is not limited to the contents of the examples.
〈製造例1〜4>THF −EOシランム共重合物の製
造
表−1に示す処方によりオートクレーブ中で開始剤にエ
チレングリコール、酸触媒にBF、 ・エチルエーテ
ル錯塩を用い、THFとEOとを常圧、30°Cにおい
てランダム共重合させた。重合後、生成物中の酸触媒を
アルカリ中和処理し、沈澱物をろ過し、更に100°C
で乾燥窒素を吹込むことにより脱水した。<Production Examples 1 to 4> Production of THF-EO silane copolymer According to the recipe shown in Table 1, THF and EO were constantly mixed in an autoclave using ethylene glycol as an initiator, BF as an acid catalyst, and ethyl ether complex salt. Random copolymerization was carried out at pressure and 30°C. After polymerization, the acid catalyst in the product is neutralized with alkali, the precipitate is filtered, and the temperature is further heated at 100°C.
The water was dehydrated by bubbling with dry nitrogen.
得られたA、 B、 C,Dの4種類のTHF−EOシ
ランム共重合物(以後ポリオールと呼ぶ)は全て無色透
明な液体であり、数平均分子量及びEO含有率は表−1
に示す通りであった。The four types of THF-EO silane copolymers (hereinafter referred to as polyols) obtained, A, B, C, and D, were all colorless and transparent liquids, and their number average molecular weights and EO contents were as shown in Table 1.
It was as shown in
尚、数平均分子量はOH価測測定より算出、EO含有率
は仕込量から算出した。The number average molecular weight was calculated from OH value measurement, and the EO content was calculated from the amount charged.
〈製造例5〜8〉ポリウレタン樹脂の製造a)ポリウレ
タン溶液の製造
表−1に示されるA、B、C,Dのポリオールを用い、
表−2に示す処方により4.4′−ジシクロヘキシルメ
タンジイソシアネートと各ポリオールを乾燥窒素下にお
いてフラスコ中で100°Cで6時間反応させ末端にイ
ソシアネート基をもつウレタンプレポリマーとした後、
ジメチルホルムアミド溶媒中で鎖延長剤にイソホロンジ
アミンを用い温度を30°Cに保ちながら2時間鎖延長
反応を行ないポリウレタン固形分濃度25ht%の無色
透明で粘稠なポリウレタン溶液を得た。これらの温度2
5°Cでの粘度は各々、35,0OOcps。<Production Examples 5 to 8> Production of polyurethane resin a) Production of polyurethane solution Using polyols A, B, C, and D shown in Table-1,
After reacting 4,4'-dicyclohexylmethane diisocyanate and each polyol in a flask at 100°C for 6 hours under dry nitrogen according to the recipe shown in Table 2 to obtain a urethane prepolymer having isocyanate groups at the terminals,
A chain extension reaction was carried out for 2 hours in a dimethylformamide solvent using isophorone diamine as a chain extender while maintaining the temperature at 30°C to obtain a colorless, transparent and viscous polyurethane solution with a polyurethane solid content concentration of 25 ht%. These temperatures 2
Each has a viscosity of 35,000 cps at 5°C.
20.0OOcps、15,0OOcps、16゜00
0cpsであった。20.0OOcps, 15,0OOcps, 16°00
It was 0 cps.
b)ポリウレタンフィルムの作製
上述のポリウレタン溶液を1wt%濃度になるようにメ
タノールで希釈し、このメタノール溶液にシルバースル
ファジアジン、ゲンタマイシン、あるいはポリミキシン
Bなどの抗菌剤を0.01wt%〜0.1wt%の濃度
範囲で混合する。この混合溶液をスペーサーを設けたガ
ラス板上に流し、ガラス棒により引き伸ばし均一な厚さ
に塗布した後、80°Cで一昼夜乾燥させ無色透明なポ
リウレタン乾式フィルムを得た。この時、フィルムの厚
さは約30μとなるようスペーサーによって調節した。b) Preparation of polyurethane film The above polyurethane solution is diluted with methanol to a concentration of 1 wt%, and an antibacterial agent such as silver sulfadiazine, gentamicin, or polymyxin B is added to this methanol solution at a concentration of 0.01 wt% to 0.1 wt%. Mix in concentration range. This mixed solution was poured onto a glass plate provided with a spacer, stretched with a glass rod, and coated to a uniform thickness, and then dried at 80°C for a day and night to obtain a colorless and transparent polyurethane dry film. At this time, the thickness of the film was adjusted to about 30μ using a spacer.
また、フィルム厚の変化による透湿度の差を調べる場合
は10〜100μの間で厚さの異なるフィルムを別に作
製した。得られたフィルムは性能試験のため23°C1
60%RHの恒温恒湿室で養生させた。In addition, when examining the difference in moisture permeability due to changes in film thickness, films with different thicknesses of 10 to 100 μm were separately produced. The obtained film was heated at 23°C for performance testing.
It was cured in a constant temperature and humidity room at 60% RH.
く製造例9〉キトサンの調整
紅ズワイガニの甲羅の粉砕品200gを5%塩酸2!に
入れて、室温において、5時間攪拌した後、溶液を濾過
し、残さの固形物を水洗した。この固形物を5%水酸化
ナトリウム水溶液21に入れ、攪拌しながら90゛Cに
2.5時間加熱した後、溶液を濾過し、残さの固形物を
水洗した。Production Example 9: Preparation of chitosan 200g of crushed red snow crab shell was mixed with 5% hydrochloric acid. After stirring for 5 hours at room temperature, the solution was filtered and the remaining solid was washed with water. This solid was placed in a 5% aqueous sodium hydroxide solution 21 and heated to 90°C for 2.5 hours with stirring, then the solution was filtered and the remaining solid was washed with water.
ここに得られたキチンを50%水酸化ナトリウム水溶液
2!に入れ、攪拌しながら90°Cに2.5時間加熱し
た後、溶液を濾過し、沈降した固形物を充分に水洗し、
そして95°Cにおいて乾燥し、脱アセチル化度99%
のキトサン41gを得た。The chitin obtained here is 50% sodium hydroxide aqueous solution 2! After heating at 90°C for 2.5 hours with stirring, the solution was filtered, and the precipitated solids were thoroughly washed with water.
and dried at 95°C, with a degree of deacetylation of 99%.
41 g of chitosan was obtained.
〈製造例10〉N−サクシニルキトサンの調製製造例9
のキトサン2gを8%酢酸水溶液40tnEに溶解した
後、これを16On/2のメタノールへ希釈した。これ
とは別にコハク酸無水物1.4g(キトサンのアミン基
1モルに対して0.98モルに相当する)をアセトン5
0mff1に溶解し、得られたコハク酸無水物のアセト
ン溶液の全量を前記のキトサン溶液に加え、−夜装置し
た。沈デン物を濾過した後、乾燥してN−サクシニルキ
トサンの粉末2gを得た。このN−サクシニルキトサン
のアミン基の修飾率は35%であった。<Production Example 10> Preparation of N-succinylchitosan Production Example 9
After dissolving 2 g of chitosan in 40 tnE of 8% acetic acid aqueous solution, this was diluted into 16 On/2 methanol. Separately, 1.4 g of succinic anhydride (corresponding to 0.98 mol per 1 mol of amine group of chitosan) was added to 5 ml of acetone.
The entire amount of the obtained acetone solution of succinic anhydride was added to the above chitosan solution, and the mixture was stirred overnight. After filtering the precipitate, it was dried to obtain 2 g of N-succinyl chitosan powder. The modification rate of amine groups in this N-succinyl chitosan was 35%.
く製造例11〉コラーゲンの調製
新鮮な子牛の真皮を微細に粉砕し、この微細粉100g
を0.1M酢酸ナトリウム水溶液で繰り返し洗浄した後
、水洗して不溶性コラーゲンを得た。Production Example 11 Preparation of Collagen Finely grind fresh calf dermis, and add 100 g of this fine powder.
was washed repeatedly with a 0.1M aqueous sodium acetate solution and then with water to obtain insoluble collagen.
く製造例12〉スポンジの調整
前述したN−サクシニルキトサン2.625 gをパイ
ロジエンフリー水に溶解し、IN塩酸でpH3に調整し
125gとした。Production Example 12> Preparation of Sponge 2.625 g of the aforementioned N-succinyl chitosan was dissolved in pyrogen-free water, and the pH was adjusted to 3 with IN hydrochloric acid to give 125 g.
前記で得られた不溶性コラーゲン1.125 gをパイ
ロジエンフリー水に懸濁しIN塩酸でpH3に調整し1
25gとした両液を混合しよく攪拌した後、トレイに分
注し凍結乾燥して100mmX100 mm X 2
mmのスポンジ12枚を得た。1.125 g of the insoluble collagen obtained above was suspended in pyrogen-free water and adjusted to pH 3 with IN hydrochloric acid.
After mixing both solutions (25 g) and stirring well, dispense into trays and freeze-dry them into 100 mm x 100 mm x 2 pieces.
Twelve pieces of sponge of mm were obtained.
本スポンジをメタノール、第二りん酸ナトリウム混合液
中で中和後、ヘキサメチレンジイソシアネートを溶解し
たメタノール中に浸漬して架橋を導入した。本スポンジ
を再度凍結乾燥後、スチレンオキサイドガスで滅菌を行
ないサクシニル化キトサンと不溶性コラーゲン複合体の
多孔シートを得た。This sponge was neutralized in a mixture of methanol and dibasic sodium phosphate, and then immersed in methanol in which hexamethylene diisocyanate was dissolved to introduce crosslinking. This sponge was freeze-dried again and sterilized with styrene oxide gas to obtain a porous sheet of succinylated chitosan and insoluble collagen complex.
く製造例13〉ポリウレタンフィルムとスポンジとの貼
り合せ
前記のようにして得られたキトサン誘導体とコラーゲン
とからなるスポンジ状シートにメタノールを少量吸収さ
せた後、(製造例5〜8)の(b)で得られた25μ厚
のポリウレタンフィルムと貼り合せ乾燥させる事により
複合シートを得た。このシートを剣山を用い穴を開け、
多孔複合シートにした。Production Example 13> Lamination of polyurethane film and sponge After absorbing a small amount of methanol into the spongy sheet made of the chitosan derivative and collagen obtained as described above, (b) of (Production Examples 5 to 8) ) A composite sheet was obtained by bonding and drying the 25 μm thick polyurethane film obtained in . Make a hole in this sheet using a kenzan,
Made into a porous composite sheet.
〈実施例1〜3〉
前記で得た貼り合せ多孔複合シートをエチレンオキサイ
ドガスで滅菌処理した後、以下の試験に供した。<Examples 1 to 3> After the bonded porous composite sheets obtained above were sterilized with ethylene oxide gas, they were subjected to the following tests.
ラッ)(SPラット6〜8週齢)の背部皮膚全層欠損側
(直径35mm)を外科的に作成し、0.4胴φ太さの
ステンレスリングを縫合(16針)した。ここに得られ
た複合シートを当て、その上に保湿性バットと脱脂綿を
当て、エステツクバンドで包帯した。1週及び2週後に
生体密着性、真皮層の再建を組織学的に検討し、有効性
を確認した。A full-thickness defective side (35 mm in diameter) of the dorsal skin of a SP rat (6-8 weeks old) was surgically created, and a stainless steel ring with a diameter of 0.4 body diameter was sutured (16 stitches). The resulting composite sheet was applied, a moisturizing bat and absorbent cotton were placed on top of it, and it was bandaged with an aesthetic band. One week and two weeks later, bioadhesion and reconstruction of the dermal layer were examined histologically to confirm effectiveness.
それらの結果を表−5に示すが、治癒効果はいずれも良
好であり、創傷被覆材として適当であることがわかった
。The results are shown in Table 5, and it was found that all the materials had good healing effects and were suitable as wound dressings.
(発明の効果)
本発明の創傷被覆材は密着性、柔軟性、耐久性取扱いの
簡便性、保存性、細菌遮断性、生体との親和性、止血性
、水分蒸発制御性等に優れ、実用上大変優れたものであ
る。(Effects of the Invention) The wound dressing material of the present invention has excellent adhesion, flexibility, durability, ease of handling, preservability, bacterial barrier properties, affinity with living organisms, hemostasis, moisture evaporation control properties, etc., and is put to practical use. It is extremely excellent.
出 願 人Out wish Man
Claims (2)
し数平均分子量が800〜3000であるテトラヒドロ
フランとエチレンオキサイドとのランダム共重合物をジ
イソシアネートと反応させ、鎖延長剤で鎖延長し、得ら
れるポリウレタン樹脂を製膜してなるフィルムとキトサ
ン誘導体とコラーゲン誘導体を含有する多孔シートとの
2層を有する創傷被覆材。(1) A polyurethane obtained by reacting a random copolymer of tetrahydrofuran and ethylene oxide containing 20 to 80% by weight of ethylene oxide units and having a number average molecular weight of 800 to 3,000 with a diisocyanate and extending the chain with a chain extender. A wound dressing material having two layers: a film made of resin and a porous sheet containing a chitosan derivative and a collagen derivative.
、ポリウレタン樹脂フィルム又はキトサン誘導体とコラ
ーゲン誘導体を含有するシートに抗菌剤を含有させた創
傷被覆材。(2) A wound dressing according to claim 1, in which an antibacterial agent is contained in a polyurethane resin film or a sheet containing a chitosan derivative and a collagen derivative.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2089487A JPH066153B2 (en) | 1990-04-04 | 1990-04-04 | Wound dressing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2089487A JPH066153B2 (en) | 1990-04-04 | 1990-04-04 | Wound dressing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03289961A true JPH03289961A (en) | 1991-12-19 |
JPH066153B2 JPH066153B2 (en) | 1994-01-26 |
Family
ID=13972103
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2089487A Expired - Lifetime JPH066153B2 (en) | 1990-04-04 | 1990-04-04 | Wound dressing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH066153B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0666082A1 (en) * | 1994-02-04 | 1995-08-09 | Pharmalett International B.V. | Laminate for treating wounds |
JP2015526189A (en) * | 2012-08-24 | 2015-09-10 | ツェルテル ポルスカ エスペー・ゾオCelther Polska Sp. Z O.O. | Active polymer layer comprising chitin derivative especially for bandage and use thereof |
-
1990
- 1990-04-04 JP JP2089487A patent/JPH066153B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0666082A1 (en) * | 1994-02-04 | 1995-08-09 | Pharmalett International B.V. | Laminate for treating wounds |
JP2015526189A (en) * | 2012-08-24 | 2015-09-10 | ツェルテル ポルスカ エスペー・ゾオCelther Polska Sp. Z O.O. | Active polymer layer comprising chitin derivative especially for bandage and use thereof |
Also Published As
Publication number | Publication date |
---|---|
JPH066153B2 (en) | 1994-01-26 |
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