JPH03260159A - Continuous heat-setting machine of shape retention type - Google Patents

Continuous heat-setting machine of shape retention type

Info

Publication number
JPH03260159A
JPH03260159A JP5772290A JP5772290A JPH03260159A JP H03260159 A JPH03260159 A JP H03260159A JP 5772290 A JP5772290 A JP 5772290A JP 5772290 A JP5772290 A JP 5772290A JP H03260159 A JPH03260159 A JP H03260159A
Authority
JP
Japan
Prior art keywords
knitting
heater
knitted
knitted material
shaping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5772290A
Other languages
Japanese (ja)
Inventor
Harumi Miyakoshi
宮腰 春美
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanko Engineering Co Ltd
Original Assignee
Sanko Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanko Engineering Co Ltd filed Critical Sanko Engineering Co Ltd
Priority to JP5772290A priority Critical patent/JPH03260159A/en
Publication of JPH03260159A publication Critical patent/JPH03260159A/en
Pending legal-status Critical Current

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  • Treatment Of Fiber Materials (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

PURPOSE:To fix a knitted material composed of synthetic resin yarn, made by a knitting machine, in a given state of thickness and shape, by heat-setting and annealing the knitted material in a retained state of given thickness and shape. CONSTITUTION:A knitted material C made by knitting yarn comprising a synthetic resin by a knitting machine 1 is continuously introduced through a feed roller 13 to a forming heat setting machine A equipped with a forming heater part 2 and a high temperature heater part 3. The forming heater part 2 consists of a front part 21 having a heater bar 23 constituted approachably through an arm like support 25 to a rear part 22 having a heater bar 24 and the knitted material C is passed through a pair of the heater bars 23 and 24 and heat-set. Then the knitted material is sent to the high temperature heater part 3 having the same shape as the forming heater part 2 and wound through a dancer roller 41 and a feed roller 42 on a winding roll 43 in a winder 4.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、適当な傾斜を有するのり面を覆うこと等に用
いられる編資材を製造するための連続整型ヒートセット
機に関する。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a continuous shaping and heat setting machine for producing knitted materials used for covering slope surfaces having a suitable slope.

〈従来の技術〉 従来より、根切り面等の土砂が崩れるのを防止するため
に、適当な傾斜をつけてのり面とすることが行われてい
る。また、上記のり面を保護し、崩れることを防止する
ために、のり面を防水シートや編資材等で被覆すること
が行われている。
<Prior Art> Conventionally, in order to prevent earth and sand from collapsing on the root cut surface, etc., it has been practiced to create a slope surface with an appropriate slope. In addition, in order to protect the above-mentioned slope and prevent it from collapsing, the slope is covered with a waterproof sheet, knitted material, etc.

上記編資材は、ポリエチレン、ポリプロピレン、ポリエ
チレンテレフタレートまたはポリ塩化ビニル等の合成樹
脂からなる糸を編成したものが用いられている。
The above-mentioned knitting materials are knitted from yarns made of synthetic resins such as polyethylene, polypropylene, polyethylene terephthalate, or polyvinyl chloride.

また、上記編資材80は、通常、第7図に示すような製
造装置Bにより編成される。この製造装置Bは合成樹脂
からなる糸をダブルラッセル編して編資材80とする編
機71と、編機71から編機巻取部72を経て送り出さ
れる編資材80を巻き取る巻取装置73とを有している
。上記編機巻取部72は複数のロール74からなるもの
であり、編成された編資材80をロール74間にはさん
で巻取装置73側に送る。
Further, the knitted material 80 is usually knitted by a manufacturing apparatus B as shown in FIG. This manufacturing device B includes a knitting machine 71 that double raschel-knits synthetic resin yarn to produce a knitted material 80, and a winding device 73 that winds up the knitted material 80 sent out from the knitting machine 71 via a knitting machine winding section 72. It has The knitting machine winding section 72 is composed of a plurality of rolls 74, and the knitted material 80 is sandwiched between the rolls 74 and sent to the winding device 73 side.

また、製造装置Bにより編成される編資材80は、前ク
サリ81、後クサリ82、前後クサリ継ぎ用ループ83
および柄継ぎ84の組織で構成されたものであり、所定
の厚みを有する状態で編成される。
In addition, the knitting material 80 knitted by the manufacturing device B includes a front chain 81, a rear chain 82, and a loop 83 for joining the front and rear chains.
and pattern joint 84, and is knitted to have a predetermined thickness.

〈発明が解決しようとする問題点〉 しかし、所定の厚みを有する状態で編成された編資材8
0は、編機巻取部72を通る際にロール74によりはさ
まれて、圧力を受ける。また、編機巻取部72と巻取装
置73との間で強い張力を受けるため、第8図に示すよ
うに、全体が不均一に薄く潰れた状態となって巻取装置
73に巻き取られ、元の厚みに戻すことができないとい
う問題があった。
<Problem to be solved by the invention> However, knitted material 8 knitted with a predetermined thickness
0 is sandwiched between rolls 74 and subjected to pressure when passing through the winding section 72 of the knitting machine. In addition, since strong tension is applied between the knitting machine winding section 72 and the winding device 73, the entire body becomes unevenly flattened and unrolled by the winding device 73, as shown in FIG. There was a problem that the thickness could not be returned to its original thickness.

そこで、本発明においては、所定の厚みおよび形状を有
する状態で、編資材を巻取装置に巻き取ることのできる
連続整型ヒートセット機を提供することを目的とする。
Therefore, an object of the present invention is to provide a continuous shaping and heat setting machine that can wind up knitted material onto a winding device in a state where it has a predetermined thickness and shape.

く課題を解決するための手段〉 上記問題を解決するための本発明の連続整型ヒートセッ
ト機は、編機と巻取装置との間に、編資材を熱セットす
る整型ヒータ部と、熱セットされた編資材をアニーリン
グする高温ヒータ部とを有することを特徴とする。
Means for Solving the Problems> A continuous shaping and heat setting machine of the present invention for solving the above problems includes a shaping heater section that heat sets the knitting material between the knitting machine and the winding device; It is characterized by having a high-temperature heater section that anneals the heat-set knitting material.

〈作 用〉 本発明に係る連続整型ヒートセット機では、編機で編成
された編資材か、不均一に薄く潰れた状態となっても、
整型ヒータ部において編資材を熱セットし、均一に所定
の形状及び厚みを有する状態とすることができる。そし
て、熱セットされた編資材は、高温ヒータ部において再
度加熱され、アニーリングを施されるので、形状及び厚
さが変化しにくいものとなる。
<Function> With the continuous shaping heat setting machine according to the present invention, even if the knitted material knitted by the knitting machine becomes unevenly thin and crushed,
The knitted material can be heat-set in the shaping heater section to uniformly have a predetermined shape and thickness. Then, the heat-set knitted material is heated again in the high-temperature heater section and subjected to annealing, so that its shape and thickness do not easily change.

〈実施例〉 次いで、この発明の実施例について図を参照しながら以
下に説明する。
<Example> Next, an example of the present invention will be described below with reference to the drawings.

第1図は、本発明に係る連続整型ヒートセット機Aの一
実施例を示す正面図である。
FIG. 1 is a front view showing an embodiment of a continuous shaping and heat setting machine A according to the present invention.

連続整型ヒートセット機Aは、ポリエチレン、ポリプロ
ピレン、ポリアミド樹脂、塩化ビニル樹脂、アセタール
樹脂等の合成樹脂からなる糸を用いて、編資材Cを編成
するダブルラッセル編機である編機1、編資材Cを整型
する整型ヒータ部2、編資材Cをアニーリングする高温
ヒータ部3および巻取装置4を有している。
Continuous shaping and heat setting machine A includes knitting machine 1, which is a double raschel knitting machine that knits knitting material C using yarn made of synthetic resin such as polyethylene, polypropylene, polyamide resin, vinyl chloride resin, and acetal resin. It has a shaping heater section 2 for shaping the material C, a high temperature heater section 3 for annealing the knitted material C, and a winding device 4.

ダブルラッセル編機による編機1を用いて、編成してい
る編資材Cは第2図及び第3図に示すような所定の厚み
pを有するものである。また、編資材Cは前クサリC1
と後クサリC2とが前後垂直に配置され、前後グサリ継
ぎ用ループC3により前クサリC1と後クサリC2が結
ばれており、柄継ぎC4により隣り合った前クサリC1
と後クサリc2とか結ばれたものである。
The knitting material C that is knitted using the knitting machine 1, which is a double raschel knitting machine, has a predetermined thickness p as shown in FIGS. 2 and 3. In addition, the knitting material C is the front chain C1.
and the rear chain C2 are arranged vertically in the front and back, the front chain C1 and the rear chain C2 are connected by the front and rear chain joint loop C3, and the adjacent front chain C1 is connected by the handle joint C4.
It is tied to the rear chain C2.

上記編機1で編成された編資材Cは、編機巻取部11を
経て巻取装置4側に送られる。
The knitting material C knitted by the knitting machine 1 is sent to the winding device 4 side via the knitting machine winding section 11.

編機巻取部11は、複数のローラー12よりなるもので
あり、ローラ−12同士で編資材Cをはさんで巻取装置
4側に送るものである。編資材Cは編機巻取部11を通
る際に、前クサリC1と後クサリc2とが横方向に配置
され、薄く潰された形状となる。そして、編資材Cは、
送りローラー13を経て整型ヒータ部2に送られる。
The knitting machine winding section 11 is composed of a plurality of rollers 12, and the knitting material C is sandwiched between the rollers 12 and sent to the winding device 4 side. When the knitting material C passes through the winding section 11 of the knitting machine, the front chain C1 and the rear chain C2 are arranged laterally, and the knitting material C has a flattened shape. And the knitting material C is
It is sent to the shaping heater section 2 via the feed roller 13.

整型ヒータ部2は、第4図に示すように前部21および
後部22とからなり、それぞれの向かい合う面には、複
数のヒータバー23.24が、それぞれ編資材Cの前ク
サリC1または後クサリC2を収容しうる間隔りをあけ
て配置されている。
The shaping heater section 2 consists of a front section 21 and a rear section 22, as shown in FIG. They are arranged at intervals that can accommodate C2.

上記ヒータバー23.24の形状は、上記間隔りに前ク
サリC1または後クサリC2が入り易いように、角部が
切り欠かれた矩形となっている。
The shape of the heater bar 23, 24 is a rectangle with cut-out corners so that the front chain C1 or the rear chain C2 can be easily inserted into the space between the heater bars 23 and 24.

また、整型ヒータ部2の後部22は固定されているが、
前部21は後部22と向かい合う位置にアーム状の支持
体25より支持されている。
Moreover, although the rear part 22 of the shaping heater section 2 is fixed,
The front part 21 is supported by an arm-shaped support 25 at a position facing the rear part 22.

この支持体25は、前部21を固定された後部22側へ
近接自在に回動できるように、シャフト(図示せず)に
より連続整型ヒートセット機八本体に枢支されており、
編資材Cを前部2〕と後部22とにより挟持自在として
いる。前部21と後部22との間隔は、編資材Cの所定
の厚さgに対応し、且つ前部21のヒータバー23と後
部22のヒータバー24との間に編資材Cの柄継ぎC4
が入るように調整される。
This support body 25 is pivoted to the main body of the continuous shaping heat setting machine by a shaft (not shown) so that the front part 21 can freely rotate toward the fixed rear part 22 side.
The knitting material C can be freely held between the front part 2] and the rear part 22. The distance between the front part 21 and the rear part 22 corresponds to the predetermined thickness g of the knitted material C, and there is a pattern joint C4 of the knitted material C between the heater bar 23 of the front part 21 and the heater bar 24 of the rear part 22.
is adjusted to fit.

この整型ヒータ部2に入った編資材Cは、第5図及び第
6図に示されるようにヒータバー23゜23.24.2
4の間に前後クサリcl、c2が入り、且つ前部21の
ヒータバー23と後部22のヒータバー24との間に柄
継ぎc4が入った状態で加熱される。整型ヒータ部2に
よって編資材Cが加熱される温度は、編資材Cを形成す
る合成樹脂の種類により適宜設定されるが、その合成樹
脂の軟化点よりある程度低い温度に設定するのが好まし
い。
The knitting material C that has entered the shaping heater section 2 is placed at the heater bar 23°23.24.2 as shown in FIGS. 5 and 6.
The front and rear chains cl and c2 are inserted between the front and rear chains cl and c2, and the handle joint c4 is inserted between the heater bar 23 of the front part 21 and the heater bar 24 of the rear part 22, and heating is performed. The temperature at which the knitting material C is heated by the shaping heater section 2 is appropriately set depending on the type of synthetic resin forming the knitting material C, but it is preferably set to a temperature that is somewhat lower than the softening point of the synthetic resin.

この場合、編資材Cは所定速度で編機1側から巻取部4
側へ流れ、整型ヒータ部2を通過するので、整型ヒータ
部2自体の温度は、整型ヒータ部2によって編資材Cが
加熱される温度より高くする必要がある。例えば、編資
材Cがポリエチレンからなる糸を用いて編成されたもの
である場合、整型ヒータ部2自体の温度は110℃とす
ることができる。
In this case, the knitting material C is transferred from the knitting machine 1 side to the winding section 4 at a predetermined speed.
Since it flows to the side and passes through the shaping heater section 2, the temperature of the shaping heater section 2 itself needs to be higher than the temperature at which the knitting material C is heated by the shaping heater section 2. For example, when the knitting material C is knitted using yarn made of polyethylene, the temperature of the shaping heater section 2 itself can be 110°C.

この結果、編資材Cを所定の厚みgおよび形状を有する
状態に熱セットすることができる。
As a result, the knitted material C can be heat set to have a predetermined thickness g and shape.

次いで、編資材Cは、上記整型ヒータ部2と同一な形状
の高温ヒータ部3に送られる。そして、高温ヒータ部3
により上記合成樹脂の軟化点付近まで加熱される。
Next, the knitting material C is sent to a high temperature heater section 3 having the same shape as the shaping heater section 2 described above. And high temperature heater part 3
The synthetic resin is heated to near its softening point.

この場合、前述と同様の理由により、高温ヒータ部3自
体の温度は、高温ヒータ部3によって編資材3が加熱さ
れる温度より高くする必要がある。
In this case, for the same reason as mentioned above, the temperature of the high-temperature heater section 3 itself needs to be higher than the temperature at which the knitted material 3 is heated by the high-temperature heater section 3.

例えば、編資材Cがポリエチレンからなる糸を用いて編
成されたものである場合、高温ヒータ部3自体の温度は
120℃に設定することかできる。
For example, when the knitting material C is knitted using yarn made of polyethylene, the temperature of the high temperature heater section 3 itself can be set to 120°C.

この結果、編資材Cはアニーリングを施され、その形状
および厚さが変化しにくいものとなる。
As a result, the knitted material C is annealed and its shape and thickness become less likely to change.

また、高温ヒータ部3の後部32は固定されている。そ
して、前部31はアーム状の支持体35の一端に取り付
けられ、支持されている。この支持体35は、前部31
を固定された後部32側へ近接自在に回動できるようシ
ャフト(図示せず)によって連続整型ヒートセット機A
本体に枢支されていて、編資材Cを前部31と後部32
によって挟持自在にし、両者間の間隔を編資材Cの厚み
に対して適切なも−のとすることができる。
Further, the rear portion 32 of the high temperature heater section 3 is fixed. The front portion 31 is attached to and supported by one end of an arm-shaped support body 35. This support 35 has a front part 31
The continuous shaping heat setting machine A is connected to a shaft (not shown) so that it can freely rotate toward the fixed rear part 32 side.
It is pivotally supported on the main body, and the knitting material C is connected to the front part 31 and the rear part 32.
It is possible to freely hold the knitted material C between them by adjusting the distance between the two to be appropriate for the thickness of the knitted material C.

また、連続整型ヒートセット機Aの運転が止まった時に
は上記支持体35が原状に復帰回動じ、前部31を編資
材Cから離すことができる。これは、編資材Cが高温ヒ
ータ部3により過熱されるのを防止するためである。
Further, when the operation of the continuous shaping and heat setting machine A is stopped, the support body 35 is rotated back to its original state, and the front part 31 can be separated from the knitting material C. This is to prevent the knitted material C from being overheated by the high temperature heater section 3.

そして、高温ヒータ部3から送り出された編資材Cは巻
取装置4に送られる。巻取装置4において、編資材Cは
ダンサロール41および送りロール42を介して巻取ロ
ール43に巻き取られる。
The knitting material C sent out from the high-temperature heater section 3 is then sent to a winding device 4. In the winding device 4, the knitted material C is wound onto a winding roll 43 via a dancer roll 41 and a feed roll 42.

この巻取ロール43には、ダンサロール41にかかる力
を検知して、編資材Cを巻き取るトルクを変化させるト
ルク調整装置が設けられている。
This winding roll 43 is provided with a torque adjusting device that detects the force applied to the dancer roll 41 and changes the torque for winding the knitted material C.

上記ダンサロール41、送りロール42および巻取ロー
ル43はいずれも編資材Cが変形しない程度の直径を有
するものである。また、上記ダンサロール41は編資材
Cにかかる張力を一定に保つ。さらに、巻取ロール43
には、上記トルク調整装置が設けられており、編資材C
は一定の張力で巻取装置4に巻き取られるので、編資材
Cに過大な張力が加わって編資材Cが変形する虞れはな
い。
The dancer roll 41, the feed roll 42, and the take-up roll 43 all have diameters that do not deform the knitted material C. Further, the dancer roll 41 keeps the tension applied to the knitting material C constant. Furthermore, the winding roll 43
is equipped with the above-mentioned torque adjustment device, and the knitting material C
Since the knitted material C is wound up by the winding device 4 with a constant tension, there is no risk that the knitted material C will be deformed due to excessive tension being applied to the knitted material C.

したがって、この連続整型ヒートセット機Aによれば、
所定の形状、厚みに熱セットし、アユリングを施した編
資材Cを所定の形状および厚みを有した状態で巻取ロー
ル43に巻き取ることができる。
Therefore, according to this continuous shaping heat setting machine A,
The knitted material C, which has been heat-set to a predetermined shape and thickness and subjected to ayu ring, can be wound onto the winding roll 43 in a state having a predetermined shape and thickness.

なお、本発明の連続整型ヒートセット機Aは、上記実施
例に限定されるわけてはない。例えば、編機1、整型ヒ
ータ部2、高温ヒータ部3及び巻取装置4と一体にした
ものとすることも可能である。
Note that the continuous shaping and heat setting machine A of the present invention is not limited to the above embodiment. For example, it is also possible to integrate the knitting machine 1, the shaping heater section 2, the high temperature heater section 3, and the winding device 4.

〈発明の効果〉 以上のように、本発明の連続整型ヒートセット機によれ
ば、編機で編成された編資材を所定の厚みおよび形状を
有する状態に熱セットし、アユリングを施すので、所定
の形状および厚みを有し、且つその形状および厚みが変
わりにくい編資材を巻取装置に巻き取ることのできる。
<Effects of the Invention> As described above, according to the continuous shaping and heat setting machine of the present invention, the knitted material knitted by the knitting machine is heat set to have a predetermined thickness and shape, and ayu ring is applied. A knitting material that has a predetermined shape and thickness and whose shape and thickness do not easily change can be wound up on a winding device.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明にかかる連続整型ヒートセット機の一実
施例を示す説明図、第2図は編資材を示す正面図、第3
図は第2図の1−1線断面図、第4図は整復ヒータを示
す説明図、第5図は第4図の■−■線断面図、第6図は
第4図の■−■線断面図、第7図は編資材の従来の製造
装置を示す説明図、第8図は薄く潰された編資材を示す
断面図である。 A・・・連続整置ヒートセット機、C・・・編資材、1
・・・編機、2・・・整復ヒータ、3・・・高温ヒータ
、4・・・巻取装置。
Fig. 1 is an explanatory diagram showing one embodiment of the continuous shaping and heat setting machine according to the present invention, Fig. 2 is a front view showing the knitting material, and Fig. 3
The figure is a sectional view taken along the line 1-1 in Fig. 2, Fig. 4 is an explanatory diagram showing the reduction heater, Fig. 5 is a sectional view taken along the line ■-■ in Fig. 4, and Fig. 6 is a sectional view taken along the line ■-■ in Fig. 4. A line sectional view, FIG. 7 is an explanatory diagram showing a conventional manufacturing apparatus for knitted materials, and FIG. 8 is a sectional view showing a knitted material crushed into thin pieces. A...Continuous alignment heat setting machine, C...Knitting material, 1
... knitting machine, 2 ... reduction heater, 3 ... high temperature heater, 4 ... winding device.

Claims (1)

【特許請求の範囲】 1、合成樹脂からなる糸を編成して編資材とする編機と
、上記編資材を巻き取る巻取装置とを有する連続整型ヒ
ートセット機であって、上記編機と巻取装置との間に、
編資材を熱 セットする整型ヒータ部と、熱セットされた編資材をア
ニーリングする高温ヒータ部とを有することを特徴とす
る連続整型ヒートセット機。
[Scope of Claims] 1. A continuous shaping and heat setting machine comprising a knitting machine for knitting yarn made of synthetic resin to produce a knitting material, and a winding device for winding the knitting material, the knitting machine comprising: and the winding device,
A continuous shaping and heat setting machine characterized by having a shaping heater section for heat setting knitting material and a high temperature heater section for annealing the heat set knitting material.
JP5772290A 1990-03-07 1990-03-07 Continuous heat-setting machine of shape retention type Pending JPH03260159A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5772290A JPH03260159A (en) 1990-03-07 1990-03-07 Continuous heat-setting machine of shape retention type

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5772290A JPH03260159A (en) 1990-03-07 1990-03-07 Continuous heat-setting machine of shape retention type

Publications (1)

Publication Number Publication Date
JPH03260159A true JPH03260159A (en) 1991-11-20

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP5772290A Pending JPH03260159A (en) 1990-03-07 1990-03-07 Continuous heat-setting machine of shape retention type

Country Status (1)

Country Link
JP (1) JPH03260159A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5242900A (en) * 1975-10-01 1977-04-04 Hokuto Koki Kk Process for treating a liquid containing plant proteins
JPS5540892A (en) * 1978-09-18 1980-03-22 Proctor & Schwartz Inc Improvement of band area heat treating apparatus
JPS576276A (en) * 1980-04-23 1982-01-13 Doraberuto Zoeene Method of and apparatus for improving quality of strip material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5242900A (en) * 1975-10-01 1977-04-04 Hokuto Koki Kk Process for treating a liquid containing plant proteins
JPS5540892A (en) * 1978-09-18 1980-03-22 Proctor & Schwartz Inc Improvement of band area heat treating apparatus
JPS576276A (en) * 1980-04-23 1982-01-13 Doraberuto Zoeene Method of and apparatus for improving quality of strip material

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