JPH0325541B2 - - Google Patents
Info
- Publication number
- JPH0325541B2 JPH0325541B2 JP61187268A JP18726886A JPH0325541B2 JP H0325541 B2 JPH0325541 B2 JP H0325541B2 JP 61187268 A JP61187268 A JP 61187268A JP 18726886 A JP18726886 A JP 18726886A JP H0325541 B2 JPH0325541 B2 JP H0325541B2
- Authority
- JP
- Japan
- Prior art keywords
- nonwoven fabric
- yarn
- tape
- pile
- tufted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004745 nonwoven fabric Substances 0.000 claims description 64
- 239000000835 fiber Substances 0.000 claims description 28
- 239000004744 fabric Substances 0.000 claims description 11
- 238000007639 printing Methods 0.000 description 12
- 239000003973 paint Substances 0.000 description 11
- 239000000975 dye Substances 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 244000025254 Cannabis sativa Species 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 238000004080 punching Methods 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000012943 hotmelt Substances 0.000 description 4
- 238000004873 anchoring Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000002985 plastic film Substances 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 238000009732 tufting Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 208000002193 Pain Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Description
【発明の詳細な説明】
〔産業上利用分野〕
本発明は、基布にパイル糸をニードルによつて
タフテイングしパイルを形成した出入口マツト、
屋内カーペツト、電気カーペツト表面材、折畳式
簡易敷物、人工芝生、デイスプレー用内装材、車
両床敷材、テーブルクロス、椅子張地等として使
用されるタフテツド製品に関するものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention provides a doorway mat in which a pile is formed by tufting pile yarn on a base fabric with a needle;
The present invention relates to tufted products used as indoor carpets, electric carpet surface materials, foldable simple rugs, artificial lawns, display interior materials, vehicle flooring materials, table cloths, chair upholstery, etc.
タフテツド製品のパイル糸には紡績糸、マルチ
フイラメント糸及びモノフイラメントテープ糸が
用いられている。紡績糸とマルチフイラメント糸
に成るパイルは嵩高に開毛し触感風合が柔くカー
ペツトや簡易敷物等屋内で使用するタフテツド製
品に好適である。他方、モノフイラメントテープ
糸に成るパイルは吸湿性がなく、剛直で圧縮弾性
回復力と耐摩耗性に優れ、外観が芝生の葉身に近
似しているので屋外で人工芝生等に使用するタフ
テツド製品に好適である。
Spun yarn, multifilament yarn, and monofilament tape yarn are used as pile yarns for tufted products. Piles made of spun yarn and multifilament yarn are bulky and soft to the touch, making them suitable for tufted products used indoors, such as carpets and simple rugs. On the other hand, the pile made of monofilament tape yarn is not hygroscopic, is rigid, has excellent compressive elastic recovery strength and abrasion resistance, and has an appearance similar to the leaf blade of a lawn, so it is a tufted product that can be used outdoors for artificial lawns, etc. suitable for
タフテツド製品は上記の通り、その使用するパ
イル糸が紡績糸かフイラメント糸或はテープ糸で
あるか、そのパイル糸の種類によつて屋内用と屋
外用に使い分けられ、テープ糸に成るタフテツド
製品をカーペツトとして屋内で使用したり、逆
に、紡績糸に成るタフテツド製品を人工芝生とし
て屋外で使用すると言う使い方は通常しない。
As mentioned above, tufted products can be used indoors or outdoors depending on whether the pile yarn used is spun yarn, filament yarn, or tape yarn, and the type of pile yarn. Normally, tufted products made of spun yarn are not used indoors as carpets or used outdoors as artificial lawns.
何故なら、モノフイラメントテープ糸は、プラ
スチツクフイルムを幅２〜５mmに裁断したもので
吸湿性がなく剛直でザラザラしていて肌身に刺々
しく感じ、冬期には冷たく夏期にはベトツキ感を
与える。他方、紡績糸やマルチフイラメント糸
は、芝生の葉身の様な外観を呈せず古来屋内カー
ペツトに慣用されているので屋外で使用すれば場
違いな奇異な感じを与えるからである。 This is because monofilament tape yarn is made by cutting plastic film into a width of 2 to 5 mm, and is not hygroscopic and is rigid and rough, making it feel stinging on the skin, making it cold in the winter and sticky in the summer. On the other hand, spun yarns and multifilament yarns do not have the appearance of grass blades and have been used for indoor carpets since ancient times, so if used outdoors they would give a strange and out-of-place appearance.
このため人工芝生調の室内カーペツトと言うも
のはなく、それとは逆に室内カーペツト調の柔ら
かい感触の屋外人工芝生と言うものもなかつた。 For this reason, there is no indoor carpet that looks like artificial grass, and conversely, there is no outdoor artificial grass that feels soft and feels like indoor carpet.
又、紡績糸やマルチフイラメント糸に成るパイ
ル面にペンキで顔料捺染をすれば折角嵩高に柔ら
かく開毛している繊維相互間がペンキのバインダ
ーで接合され貧粗なパイルになつてしまい、染液
で染料捺染をすればパイルが嵩高で保水ぎがよい
ので多量の染液を要し発色・乾燥が遅く、而も、
染料は顔料に比して染色堅牢度に劣る。他方、モ
ノフイラメントテープ糸は単糸繊度が紡績糸やマ
ルチフイラメント糸に比して余りにも太いため染
料捺染に不向きで表面がスベスベしたプラスチツ
クフイルムに成るのでペンキ塗膜が剥離し易い。 In addition, if pigment printing is applied to the pile surface of spun yarn or multifilament yarn, the bulky, soft and open fibers will be bonded together by the paint binder, resulting in a poor pile. If dye printing is done, the pile is bulky and has good water retention, so a large amount of dye solution is required, and color development and drying are slow.
Dyes have poor color fastness compared to pigments. On the other hand, monofilament tape yarns have a single filament fineness that is too thick compared to spun yarns and multifilament yarns, making them unsuitable for dye printing and forming a plastic film with a smooth surface, which makes the paint film easy to peel off.
このため紡積糸やマルチフイラメント糸に成る
顔料捺染の室内カーペツトはなく、モノフイラメ
ントテープ糸に成る人工芝生には染料と顔料の何
れによつても捺染されたものはない。 For this reason, there are no pigment-printed indoor carpets made of spun or multifilament yarns, and no artificial lawns made of monofilament tape yarns are printed with either dyes or pigments.
そして前記の通り、モノフイラメントテープ糸
は吸湿性がないので接着剤の接着の仕方も悪く、
それ故に基布とパイルを接着する裏打仕上（バツ
キング加工）には接着力が格別優れた高価な接着
剤を必要としている。 As mentioned above, monofilament tape threads do not have moisture absorption properties, so adhesives do not adhere well to them.
Therefore, the backing finish (backing process) for bonding the base fabric and the pile requires an expensive adhesive with exceptional adhesive strength.
そこで本発明は、屋内でも屋内でも使用し得、
而も、カーペツトとしても人工芝生としても使用
し得、パイルの染色及び捺染が容易且つ堅牢で、
バツキング仕上に格別高価な接着剤を必要とせ
ず、物性品質の面でも外観品質の面でも新規なタ
フテツド製品を経済的に製造することを目的とす
る。
Therefore, the present invention can be used indoors or indoors,
Moreover, it can be used as carpet or artificial lawn, and the pile is easy to dye and print, and it is durable.
To economically produce a new tufted product in terms of both physical properties and appearance quality without requiring particularly expensive adhesives for backing finishing.
本発明に係るタフテツド製品１３は、テープ状
に裁断された不織布１１に成る糸条１２をパイル
糸１９に用いて基布２０にタフテイングしたこと
を特徴とするものである。そして本発明によれ
ば、捺染されておりテープ状に裁断された不織布
１１に成る糸条１２をパイル糸１９として基布２
０にタフテイングし、その裁断前の不織布１１の
有する模様の再現されたタフテツド製品や不織布
１１に成るテープ１２と多数本のの繊維に成る繊
維束１４とをフイラメント１５を巻き付けて締束
一体化した糸条１９をパイル糸として基布２０に
タフテイングした新規なタフテツド製品が得られ
る。
The tufted product 13 according to the present invention is characterized in that a thread 12 made of a nonwoven fabric 11 cut into a tape shape is used as a pile thread 19 to tuft a base fabric 20. According to the present invention, the yarn 12 of the nonwoven fabric 11 that has been printed and cut into a tape shape is used as the pile yarn 19 for the base fabric 2.
A tape 12 made of a tufted product or nonwoven fabric 11 which reproduces the pattern of the nonwoven fabric 11 before cutting, and a fiber bundle 14 made of a large number of fibers are tied together by wrapping a filament 15 around them. A novel tufted product is obtained by tufting the base fabric 20 using the threads 19 as pile threads.
不織布１１には、通常の接着剤溶液を用いて繊
維間を接着し抄造した不織布、ニードルパンチン
グにより繊維間を絡合させた不織布、ホツトメル
ト（熱融着）性繊維乃至樹脂を混和し圧熱セツト
して繊維間を接着した不織布のそれら何れも用い
られるが、好ましくはニードルパンチング式のも
のがホツトメルト式の不織布を、更に好ましくは
ホツトメルト式の目付５〜300ｇ／m2のものを用
いる。それらは繊維間の絡合の仕方からすれば、
繊維の多くが不織布の長さ方向に稍々ランダムに
引き揃えられたものを用いることが望ましく、そ
のためには繊維が長さ方向に向きを揃えて紡績カ
ードから送り出さる繊維ウエブをそのままニード
ルパンチングし、又は、紡績カードから送り出さ
れる繊維ウエブや紡糸され延伸工程を出たフイラ
メント繊維のウエブにホツトメルト性繊維乃至樹
脂を付与してそのまま圧熱セツトして不織布を作
るとよい。 The nonwoven fabric 11 includes a nonwoven fabric made by adhering the fibers using an ordinary adhesive solution, a nonwoven fabric made by entangling the fibers by needle punching, and a nonwoven fabric mixed with hot melt (thermal fusion) fibers or resin and set by pressure heat. Any of these nonwoven fabrics in which the fibers are bonded together can be used, but preferably a needle punching type nonwoven fabric or a hot melt type nonwoven fabric, and more preferably a hot melt type nonwoven fabric having a basis weight of 5 to 300 g/m 2 . Considering the way the fibers are intertwined,
It is desirable to use a nonwoven fabric in which most of the fibers are arranged in a somewhat random manner in the longitudinal direction, and for this purpose, the fiber web sent out from the spinning card is needle-punched as it is, with the fibers aligned in the longitudinal direction. Alternatively, a nonwoven fabric may be produced by applying hot-melt fibers or resin to a fiber web sent out from a spinning card or a web of filament fibers that has been spun and passed through a drawing process, and then pressurized and set the fibers as they are.
しかし、繊維ウエブの送出方向を横切る幅方向
に紡績カードのラチエスから繊維ラツプを横に並
べて重ね合わせた繊維ウエブにニードルパンチン
グを施す従来のニードルパンチング式の不織布の
製法による場合には、数基の紡績カードのラチエ
スからそれぞれ色彩の異なる繊維ラツプを送り出
し、それらの繊維ラツプが横縞をつくる様に横に
並べて重ね合わせ、そのままニードルパンチング
を施して作つた横縞模様のある不織布を用いるこ
とも出来る。 However, when using the conventional needle-punching nonwoven fabric manufacturing method, in which fiber wraps from the latches of a spun card are arranged side by side and overlapped in the width direction transverse to the feeding direction of the fiber web, needle punching is performed on the fiber web. It is also possible to use a nonwoven fabric with a horizontal striped pattern, which is made by sending out fiber wraps of different colors from the lattice of a spinning card, stacking them side by side so as to form horizontal stripes, and then needle-punching the fiber wraps as they are.
捺染或は無地染する場合には目付を５〜50ｇ／
m2、好ましくは30ｇ／m2以下と比較的低目付にす
るとよい。捺染域は無地染にはグラビア印刷機そ
の他のプリント捺染装置、スプレー装置で行うこ
とも出来、適宜エンボス加工を行つて凹凸を付与
し、或は、スリツターを通して部分的に細かく縦
長に開繊することも出来る。 When printing or plain dyeing, the basis weight should be 5 to 50g/
m 2 , preferably 30 g/m 2 or less, which is a relatively low basis weight. The printing area can be plain dyed using a gravure printing machine, other printing printing equipment, or spray equipment, embossing as appropriate to give irregularities, or passing through a slitter to partially spread the fibers vertically and finely. You can also do it.
捺染或は無地染には顔料（塗料・ペンキ・イン
キ）、染料（加熱発色工程を必要とするもの）の
何れも使用し得るが、加熱発色工程を要しない印
刷インキ（顔料）によることが本発明の趣旨に添
い適切な方法と言える。 Both pigments (paints, paints, inks) and dyes (requiring a heating coloring process) can be used for textile printing or plain dyeing, but it is best to use printing inks (pigments) that do not require a heating coloring process. This can be said to be an appropriate method in accordance with the purpose of the invention.
捺染或は無地染はテープ状に裁断してから行つ
てもよいが、裁断に先立つて不織布全面に行い、
その捺染或は無地染した不織布１１をスリツター
２４に通してテープ状に裁断し、タフテツド機の
ヤーンガイド２５を通してニードル１８まで引き
出し、そのまま基布２０にタフテイングするとよ
い。 Printing or plain dyeing may be carried out after cutting into tape shapes, but prior to cutting, the entire surface of the nonwoven fabric is dyed.
The printed or plain dyed nonwoven fabric 11 is passed through a slitter 24 to be cut into a tape shape, drawn out through a yarn guide 25 of a tufting machine to a needle 18, and then tufted onto a base fabric 20 as it is.
その場合、テープ不織布糸条１２の裁断幅をタ
フトゲージ（ニードル間乃至テスツチ列間の距
離・間隔）よりも数倍広くし、或は、数本のテー
プ状不織布糸条１２を纏めて一本パイル糸１９に
する場合には、ロール状に巻き上げた数本の不織
布１１，２１，３１，…を引き出して数重に重ね
合わせ、そのままスリツター２４に通してそれら
数枚の不織布１１，２１，３１，…を同時に裁断
するとよく、その様にして作られる多数のテープ
状不織布糸条１２をヤーンガイド２５に通してニ
ードル１８の数に応じた数に分割する。 In that case, the cutting width of the tape nonwoven fabric yarn 12 is made several times wider than the tuft gauge (distance and spacing between needles or test rows), or several tape-shaped nonwoven fabric yarns 12 are combined into one pile. To make yarn 19, several pieces of nonwoven fabrics 11, 21, 31, . ... are preferably cut simultaneously, and a large number of tape-shaped nonwoven fabric yarns 12 thus produced are passed through a yarn guide 25 and divided into a number corresponding to the number of needles 18.
その場合、それら数枚の不織布１１，２１，３
１，…の色彩が異なるときは、それら各色のテー
プ状不織布糸条数本を以て一本のパイル糸とし、
それによつてパイル面に霜降調の無地模様を描出
し、或は、色彩の異なる不織布１１，２１，３
１，…それぞれのテープ状不織布糸条１２を不織
布１１，２１，３１，…毎に縞立てて配列し、そ
れによつてパイル面に色分けされた縞模様を描出
することも出来、そして又、不織布１１，２１，
３１，…に模様を捺染した場合にはニードル１８
の列を不織布１１，２１，３１，…の数に応じて
端から端まで区分し、不織布１１のテープ状不織
布糸条１２は左端の区分のニードル１８に、不織
布２１のテープ状不織布糸条１２′は隣りの区分
のニードル１８に、不織布２１のテープ状不織布
糸条１２″はそれに続く隣りの区分のニードル１
８にと言うように不織布毎に区分けしてタフテイ
ングし、それによつて不織布１１の捺染模様がパ
イル面の幅方向に繰り返し現われる連続柄をパイ
ル面に描出することも出来る。 In that case, those several nonwoven fabrics 11, 21, 3
1. When the colors of... are different, several tape-shaped nonwoven fabric threads of each color are used as one pile thread,
As a result, a marbled plain pattern is created on the pile surface, or non-woven fabrics 11, 21, 3 of different colors are created.
1,... Each tape-shaped nonwoven fabric yarn 12 is arranged in a striped manner for each nonwoven fabric 11, 21, 31,..., thereby creating a color-coded striped pattern on the pile surface. 11, 21,
Needle 18 when printing a pattern on 31,...
are divided from end to end according to the number of nonwoven fabrics 11, 21, 31, . ' is attached to the needle 18 of the adjacent section, and the tape-shaped nonwoven fabric yarn 12'' of the nonwoven fabric 21 is attached to the needle 1 of the adjacent section.
As shown in 8, each nonwoven fabric is divided and tufted, thereby making it possible to create a continuous pattern on the pile surface in which the printed pattern of the nonwoven fabric 11 appears repeatedly in the width direction of the pile surface.
この様にテープ状不織布糸条１２を基布全面に
タフテイングしてもよいが、従来慣用の紡績糸、
マルチフイラメント糸、或は、モノフイラメント
テープ糸等と共にステツチ列の一列又は数列おき
に使い分けて縞模様をパイル面に描出し、或は、
ステツチ列の一本おきにテープ状不織布糸条１２
と従来慣用のパイル糸とが交互する様に使い分
け、その相隣るパイル糸の二列を一組とし、それ
らのニードル１８への供給量を選択的に変えてパ
イル２２に高低差を付けてパイル面に所要の図柄
を形成することも出来る。 In this way, the tape-shaped nonwoven fabric yarn 12 may be tufted over the entire surface of the base fabric, but conventionally used spun yarn,
A striped pattern is drawn on the pile surface by using multifilament yarn or monofilament tape yarn, etc. in one or every few stitch rows, or
Tape-shaped nonwoven fabric yarn 12 is placed every other stitch row.
and conventional pile yarns are used alternately, two rows of adjacent pile yarns are made into one set, and the amount of supply to the needles 18 is selectively changed to create height differences in the pile 22. It is also possible to form a desired pattern on the pile surface.
テープ状不織布糸条１２の裁断幅を10mm以上に
広くする場合や数本のテープ状不織布糸条を以て
一本のパイル糸１９とする場合には、そのテープ
状不織布糸条１２を細いフイラメント１５を巻き
取つた中空軸芯のボビン１６の中空軸芯１７に貫
通させ、その際ボビンを回転しつつフイラメント
１５を引き出し、その際他の糸条や繊維束１４も
中空軸芯１７に貫通させてテープ状不織布糸条１
２に巻き付け締束しニードル１８の糸通孔を通過
し易くし、又、ルーパー２３に引つ掛かり易くす
るとよい。 When the cutting width of the tape-shaped nonwoven fabric yarn 12 is increased to 10 mm or more, or when several tape-shaped nonwoven fabric yarns are used to form a single pile yarn 19, the tape-shaped nonwoven fabric yarn 12 is cut into a thin filament 15. The hollow shaft core 17 of the hollow shaft core bobbin 16 that has been wound is penetrated, and the filament 15 is pulled out while rotating the bobbin. shaped nonwoven fabric yarn 1
It is preferable to wrap the thread around the needle 2 and tighten it to make it easier to pass through the thread passage hole of the needle 18 and to make it easier to get caught in the looper 23.
尚、低目付の不織布に成るテープ状不織布糸条
では適宜加撚或は交撚して用いるとよい。 Note that the tape-shaped nonwoven fabric yarn, which is a nonwoven fabric with a low basis weight, may be used after being twisted or twisted as appropriate.
(1) 本発明によると、パイル２２がテープ状不織
布糸条１２に成るため、従来のプラスチツクモ
ノフイラメントテープ糸に成る人工芝生と同様
に芝生の葉身の観を呈し、それがプラスチツク
モノフイラメントテープ糸とは異なり不織布に
成るので触感風合が柔らかく吸湿性を有し、よ
つて屋内でも屋内でもそしてカーペツトとして
も人工芝生としても外観上でも触感風合の面で
も違和感のない新規なタフテツド製品１３が得
られる。
(1) According to the present invention, since the pile 22 is made of tape-like nonwoven fabric threads 12, it has the appearance of grass blades similar to the conventional artificial grass made of plastic monofilament tape threads, Unlike yarn, it is a non-woven fabric, so it is soft to the touch and hygroscopic, so it can be used indoors, as carpets, as artificial lawns, etc. A new tufted product that looks and feels natural 13 is obtained.
(2) そして、本発明の係るテープ状不織布糸条１
２はテープ状になつているので従来の人工芝生
のパイルのプラスチツクモノフイラメントテー
プ糸と外観上左程変わらず、又、従来の室内カ
ーペツトのパイルの紡績糸やマルチフイラメン
ト糸とも吸湿性や触感風合の面で左程変わら
ず、従つてそれら従来のパイル糸と部分的に使
い分けて、部分的に室内カーペツト風の柔らか
い触感風合のある新規な人工芝生、及び、部分
的に人工芝生風の外観のある新規な室内カーペ
ツトが得られる。(2) And tape-shaped nonwoven fabric yarn 1 according to the present invention
2 is in the form of a tape, so it is not much different in appearance from the plastic monofilament tape yarn used in conventional artificial grass piles, and it also has hygroscopicity and texture compared to the spun yarns and multifilament yarns used in conventional indoor carpet piles. Therefore, by partially using these conventional pile yarns, we can create a new artificial lawn that has a soft texture similar to indoor carpet, and a new artificial lawn that partially has an artificial grass-like texture. A new interior carpet with a new appearance can be obtained.
(3) 紡績糸やマルチフイラメント糸は嵩高に開毛
するものの、繊維が一本一本分離しているで弾
撥力に欠ける。この点で、本発明に係るテープ
状不織布糸条では繊維相互間が接合されて網目
構造を成し、よつてクツシヨン性に優れたタフ
テツド製品が得られる。(3) Although spun yarn and multifilament yarn are bulky and open, the fibers are separated one by one and lack elasticity. In this respect, in the tape-shaped nonwoven fabric yarn according to the present invention, the fibers are joined together to form a network structure, and thus a tufted product with excellent cushioning properties can be obtained.
(4) プラスチツクフイルムに成る人工芝生のモノ
フイラメント糸は吸湿性がなく接着剤のアンカ
リング効果の少ないものであり、そのバツキン
グ加工に接着力の強い高価なバツキング剤を要
した。この点で本発明に係るるテープ状不織布
糸条１２は繊維相互間が網目構造を成した多孔
質のものであるから接着剤のアンカリング効果
が極めてよく高価なバツキング剤を要せず加工
コストが低減し、パイル抜糸強度が高く耐摩耗
性に優れたタフテツド製品が安価に得られる。(4) The monofilament yarn of artificial grass, which is a plastic film, is not hygroscopic and has little anchoring effect with adhesives, and its backing process requires expensive backing agents with strong adhesive strength. In this respect, since the tape-shaped nonwoven fabric yarn 12 according to the present invention is porous with a network structure between the fibers, the anchoring effect of the adhesive is extremely good, and there is no need for expensive backing agents, resulting in lower processing costs. tuffed products with high pile removal strength and excellent abrasion resistance can be obtained at low cost.
(5) バインダー配合の塗料を、紡績糸やマルチフ
イラメント糸に塗着すればカバリング性のない
細く貧粗なものになり、プラスチツクモノフイ
ラメントテープ糸では塗料皮膜が剥離し易いた
め、それら従来のパイル糸をバインダー配合の
塗料で染色或は捺染することは困難であつた。
この点で本発明に係るテープ状不織布糸条では
目付30ｇ／m2程度の極薄の不織布に塗料を塗着
し捺染或は無地染するので塗膜も薄く、而も塗
膜のアンカリング効果もよく、そのテープ状不
織布糸条１２はニードル１８を通過する際に折
り皺を付けるように幅方向に圧縮されてタフテ
イングされるが、その後は繊維相互間が網目構
造に起因する不織布特有の弾撥力が作用して幅
方向に拡がるのでカバリング性が損なわれず、
却つてゴム弾性のある塗料の塗膜に不織布の弾
撥力が増長される。(5) If a paint containing a binder is applied to spun yarn or multifilament yarn, it will become thin and poor with no covering properties, and the paint film on plastic monofilament tape yarn will easily peel off. It has been difficult to dye or print yarn with a paint containing a binder.
In this respect, in the tape-shaped nonwoven fabric yarn according to the present invention, the paint is applied to an ultra-thin nonwoven fabric with a basis weight of about 30 g/m 2 and then printed or plain dyed, so the coating film is thin and the anchoring effect of the coating film is reduced. When the tape-shaped nonwoven fabric thread 12 passes through the needle 18, it is compressed in the width direction to create wrinkles and tufted, but after that, the fibers become elastic due to the network structure, which is unique to nonwoven fabrics. Because the repellent force acts and spreads in the width direction, coverage is not impaired.
On the contrary, the elasticity of the nonwoven fabric is enhanced by the coating film of the rubber-elastic paint.
従つて本発明によれば新規な塗料で捺染した
タフテツド製品が得られる。 According to the invention, therefore, tufted products printed with a novel paint are obtained.
(6) 模様の描出された不織布を裁断しつつ、その
テープ状不織布糸条１２をそのままタフテイン
グすることが出来るので、その不織布の有する
図柄をそのまま正確にパイル面に再現すること
が出来る。(6) While cutting the patterned nonwoven fabric, the tape-shaped nonwoven fabric threads 12 can be tufted as they are, so the pattern of the nonwoven fabric can be accurately reproduced as is on the pile surface.
(7) パイル糸１９の素材となる不織布１１は塗料
（顔料）捺染が出来、その染色には加熱発色工
程や水洗工程を要せず染料捺染に比し安価に捺
染模様に再現されたタフテツド製品が得られ
る。(7) The non-woven fabric 11, which is the material of the pile yarn 19, can be printed with paint (pigment), and the dyeing does not require a heating coloring process or washing process, making it a tufted product that reproduces the printed pattern at a lower cost than dye printing. is obtained.
(8) テープ状不織布糸条１２と繊維束１４をフイ
ラメント１５で締束した糸条１９のパイル２２
は、より一層紡績糸やマルチフイラメント糸の
触感風合に近似したものとなり、室内カーペツ
トとしても屋外人工芝生としても新規なタフテ
ツド製品が得られる。(8) Pile 22 of yarn 19 made by binding tape-shaped nonwoven fabric yarn 12 and fiber bundle 14 with filament 15
The tactile texture more closely resembles that of spun yarn or multifilament yarn, and a novel tufted product can be obtained for both indoor carpets and outdoor artificial lawns.
(9) 以上の通り本発明によれば、タフテツドパイ
ル布帛に成る新規な出入口マツト、屋内カーペ
ツト、電気カーペツト表面材、折畳式簡易敷
物、人工芝生、デイスプレー用内装材、車両床
敷材、テーブルクロス、椅子張地等のタフテツ
ド製品が安価に効率的にに得られ、よつて本発
明の産業上利とするところ多大である。(9) As described above, according to the present invention, new doorway mats, indoor carpets, electric carpet surface materials, foldable simple rugs, artificial lawns, interior materials for day displays, vehicle floor coverings, and tables made of tufted pile fabrics are provided. Tufted products such as cloth, upholstery and the like can be obtained efficiently at low cost, and therefore the industrial advantages of the present invention are considerable.
第１図はテープ状不織布糸条の製造装置を備え
たタフテツド機の断面側面図、第２図は第１図に
示すタフテツド機の斜視図、第３図はテープ状不
織布糸条の製造装置の要部斜視図、第４図は本発
明に係るタフテツドカーペツトの一部拡大側面図
である。
１１…不織布、１２…テープ状不織布糸条、１
３…タフテツド製品、１４…繊維束、１５…フイ
ラメント、１６…ボビン、１７…軸芯、１８…ニ
ードル、１９…パイル糸、２０…基布、２１…不
織布、２２…パイル、２３…ルーパー、２４…ス
リツター、２５…ヤーンガイド。
Fig. 1 is a cross-sectional side view of a tufted machine equipped with an apparatus for producing tape-shaped nonwoven fabric yarn, Fig. 2 is a perspective view of the tufted machine shown in Fig. 1, and Fig. 3 is a cross-sectional view of the tufted machine equipped with an apparatus for producing tape-shaped nonwoven fabric yarn. FIG. 4 is a partially enlarged side view of the tufted carpet according to the present invention. 11... Nonwoven fabric, 12... Tape-shaped nonwoven fabric yarn, 1
3... Tufted product, 14... Fiber bundle, 15... Filament, 16... Bobbin, 17... Core, 18... Needle, 19... Pile yarn, 20... Base fabric, 21... Nonwoven fabric, 22... Pile, 23... Looper, 24 ... Slitter, 25... Yarn guide.
Claims (1)
１２をパイル糸１９に用いて基布２０にタフテイ
ングしたことを特徴とするタフテツド製品。 ２ 前記特許請求の範囲第１項における不織布１
１が捺染されたものである前記特許請求の範囲第
１項に記載のタフテツド製品。 ３ 前記特許請求の範囲第１項におけるパイル糸
１２がテープ状不織布１２と繊維束１４をフイラ
メント１５で締束したものである前記特許請求の
範囲第１項に記載のタフテツド製品。 ４ 前記特許請求の範囲第１項におけるパイル糸
１２がテープ状不織布１２と他の糸条１４をフイ
ラメント１５で巻き付け締束したものである前記
特許請求の範囲第１項に記載のタフテツド製品。[Scope of Claims] 1. A tufted product characterized in that a base fabric 20 is tufted using a thread 12 of a nonwoven fabric 11 cut into a tape shape as a pile thread 19. 2 Nonwoven fabric 1 according to claim 1
1. The tufted product according to claim 1, wherein the tufted product is printed. 3. The tufted product according to claim 1, wherein the pile yarn 12 is a tape-like nonwoven fabric 12 and a fiber bundle 14 bound together with a filament 15. 4. The tufted product according to claim 1, wherein the pile yarn 12 is a tape-like nonwoven fabric 12 and another thread 14 wrapped around a filament 15 and tied together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18726886A JPS6342958A (en) | 1986-08-08 | 1986-08-08 | Tufted product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18726886A JPS6342958A (en) | 1986-08-08 | 1986-08-08 | Tufted product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6342958A JPS6342958A (en) | 1988-02-24 |
| JPH0325541B2 true JPH0325541B2 (en) | 1991-04-08 |
Family
ID=16203011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18726886A Granted JPS6342958A (en) | 1986-08-08 | 1986-08-08 | Tufted product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6342958A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6375166A (en) * | 1986-09-13 | 1988-04-05 | 根来産業株式会社 | Tufted product |
| AU2012324547A1 (en) * | 2011-10-20 | 2014-05-01 | Tarkett Inc. | Process for making artificial turf fibers |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61187270A (en) * | 1985-02-14 | 1986-08-20 | Sanyo Electric Co Ltd | Manufacture of schottky barrier semiconductor device |
-
1986
- 1986-08-08 JP JP18726886A patent/JPS6342958A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61187270A (en) * | 1985-02-14 | 1986-08-20 | Sanyo Electric Co Ltd | Manufacture of schottky barrier semiconductor device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6342958A (en) | 1988-02-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100371526C (en) | Patterned bonded carpet and method | |
| US3538564A (en) | Method of making a nonwoven fabric | |
| CN104278433B (en) | Hydroentangled nonwoven material | |
| US4481247A (en) | Textile material | |
| US4307145A (en) | Decorative fabric and method of making the same | |
| DE1485487A1 (en) | Tufted fabrics and processes for their manufacture | |
| JPS638229B2 (en) | ||
| CN1006913B (en) | Composite non-distortable needlepoint canvas and method of producing same | |
| JPS6042722B2 (en) | tufting carpet | |
| US2456922A (en) | Fabric | |
| US4665851A (en) | Method of assembling textiles | |
| DE1560746A1 (en) | Composite material | |
| JPH0325541B2 (en) | ||
| JPS6342960A (en) | Tufted product | |
| NO760344L (en) | ||
| US4554715A (en) | Method for the finishing of textile sheets | |
| US4605580A (en) | Pile fabric formed from fabric strips | |
| CS207470B1 (en) | primary backing of tufted carpets and method of manufacturing said backing | |
| JPH09256255A (en) | Nonwoven fabric, primary backing fabric for carpet, carpet and wall covering material | |
| JPS6342959A (en) | Tufted product | |
| DE69818301T2 (en) | VELVETY TUFTING ITEMS AND POLWARE STRUCTURES AND RELATED PRODUCTION PROCESS | |
| US4153750A (en) | Floor and/or wall covering | |
| CA1159238A (en) | Carpet backing material | |
| USRE33215E (en) | Method of assembling textiles | |
| JPH05146388A (en) | Mop and material for mop |