JPH0324913A - Preparation of illumination panel - Google Patents
Preparation of illumination panelInfo
- Publication number
- JPH0324913A JPH0324913A JP15959989A JP15959989A JPH0324913A JP H0324913 A JPH0324913 A JP H0324913A JP 15959989 A JP15959989 A JP 15959989A JP 15959989 A JP15959989 A JP 15959989A JP H0324913 A JPH0324913 A JP H0324913A
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- die
- mold
- outsert
- back side
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005286 illumination Methods 0.000 title claims description 8
- 238000000465 moulding Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 229920003002 synthetic resin Polymers 0.000 abstract description 3
- 239000000057 synthetic resin Substances 0.000 abstract description 3
- 238000004080 punching Methods 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
［産業上の利用分野］
本発明は照光パネルの製造方法に係り、特に、シート状
体を使用する照光パネルの製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method of manufacturing a lighting panel, and particularly to a method of manufacturing a lighting panel using a sheet-like body.
［従来の技術コ
一般に、この種の照光パネルは、例えば自動車のエアコ
ンの操作パネル等に使用されている。この照光パネルは
多色照光を行なえるように多色或形方法により或形され
ていた。[Prior Art] In general, this type of illumination panel is used, for example, as an operation panel for an air conditioner in an automobile. This lighting panel was shaped by a multicolor method to provide multicolor illumination.
［発明が解決しようとする課題］
ところで、前記従来技術では、多色成形方法を使用して
いるので、数種の射出或形金型を必要とし、金型費が高
価になり、また、照光ランプからの距離による照光ムラ
を防ぐために成形樹脂の厚みを調整して色合わせするこ
とは難しく、また，例えば「Ｐ」等の閉鎖文字の成形の
際にゲートの設定上、その残部が照光部にかかって照光
状態が不明瞭で均一とならない。[Problems to be Solved by the Invention] By the way, the above-mentioned conventional technology uses a multi-color molding method, so it requires several types of injection molds, which increases the mold cost, and also requires illumination. It is difficult to adjust the thickness of the molding resin to match the color in order to prevent uneven illumination due to the distance from the lamp, and for example, when molding closed letters such as "P", due to the setting of the gate, the remaining part of the molded resin is difficult to match. The illumination condition becomes unclear and uneven.
本発明は前記従来技術の課題に鑑み、これを解決すべく
なされたもので、その目的は、外観上見切線が見えず、
色合わせを容易にでき，また閉鎖文字をきれいに成形で
き、かつ、金型費も低減できる照光パネルの製造方法を
提供することにある。The present invention has been made in view of the above-mentioned problems of the prior art, and has been made to solve the problems.
To provide a method for manufacturing an illumination panel that allows easy color matching, neatly molds closed characters, and reduces mold costs.
［課題を解決するための手段］
前記目的を達成するために、本発明は，シート状体の裏
面に着色部を印刷形成して表示部を形成し、その後、絞
り加工を施して前記シー１・状体の端縁を裏面側に屈曲
形成し、その後、前記シート状体の裏面にアウトサート
モールドを施す構成としている。[Means for Solving the Problems] In order to achieve the above-mentioned object, the present invention prints and forms a colored part on the back side of a sheet-like body to form a display part, and then performs a drawing process to form the sheet 1. - The edge of the sheet-like body is bent toward the back side, and then an outsert mold is applied to the back side of the sheet-like body.
［作用コ
前記手段により、着色部を印刷形成しているので、多色
着色が容易で、色合わせも容易にでき、また、閉鎖文字
もきれいに形成できる。また、多色或形方法に比べて金
型が簡素化され、金型費を低減できる。また、シート状
体の端縁を裏面側に屈曲形威しているので、見切線が現
われず、シート状体の表面を全て露出して使用すること
ができる。[Operations] Since the colored portions are printed and formed by the above-mentioned means, multi-coloring is easy, color matching is also easy, and closed characters can be formed neatly. Furthermore, the mold is simpler than in the multi-color molding method, and mold costs can be reduced. Further, since the edge of the sheet-like body is bent toward the back side, no parting line appears, and the entire surface of the sheet-like body can be exposed for use.
［実施例］ 以下、本発明の一実施例を図面に基づいて説明する。[Example] Hereinafter, one embodiment of the present invention will be described based on the drawings.
第１図（ａ）ないし（ｅ）は本発明に係る照光パネルの
製造方法の製造工程を示す説明図、第２図（ａ），（ｂ
）は照光パネルの製造方法によって得られた照光パネル
の斜視図及び縦断面図，第３図は絞り加工前のシート状
体を示す斜視図である。FIGS. 1(a) to (e) are explanatory diagrams showing the manufacturing process of the method for manufacturing a lighting panel according to the present invention, and FIGS. 2(a) to (b)
) is a perspective view and a vertical cross-sectional view of a lighting panel obtained by the method for manufacturing a lighting panel, and FIG. 3 is a perspective view showing a sheet-like body before drawing.
第２図（ａ），（ｂ）において、１は照光パネル、例え
ば自動車用エアコンの操作パネルで、この操作パネル１
は、透明なポリカーボネート等からなるシート状体２と
，このシート状体２の裏面に印刷形成された着色層３と
、シート状体２の裏面に着色Ｍ３を挾み込むようにアウ
トサート成形されたＡＢＳ樹脂等の熱可塑性の合成樹脂
部４とから構成されている。In FIGS. 2(a) and (b), 1 is a lighting panel, for example, an operation panel for an automobile air conditioner, and this operation panel 1
is formed by outsert molding such that a sheet-like body 2 made of transparent polycarbonate or the like, a colored layer 3 printed on the back side of this sheet-like body 2, and a colored layer M3 sandwiched between the back side of the sheet-like body 2. It is composed of a thermoplastic synthetic resin part 4 such as ABS resin.
前記若色層３は，例えば白，赤，青色を使用して設定温
度等の表示部５が形成されている。６はつまみ等を露出
する円形，長方形状等の孔部で、これら孔部６の周縁及
びシート状体２の外周林部は、その裏面側に屈曲形成さ
れており、これら屈曲部８によって前記孔部６の内面及
びパネル１の外端面部が、パネル１の表面から連続して
シート状体２で覆われている。In the young color layer 3, a display section 5 for displaying temperature settings and the like is formed using, for example, white, red, and blue. Reference numeral 6 denotes a circular or rectangular hole portion for exposing a knob, etc. The periphery of these hole portions 6 and the outer periphery of the sheet-like body 2 are bent on the back side thereof, and these bent portions 8 allow the above-mentioned The inner surface of the hole 6 and the outer end surface of the panel 1 are continuously covered with the sheet-like body 2 from the surface of the panel 1.
次に，前述の操作パネル１の製造方法を第１図及び第３
図を参照して説明する。Next, the method for manufacturing the operation panel 1 described above is shown in FIGS. 1 and 3.
This will be explained with reference to the figures.
まず、フイルム等からなるシート状体２の裏面に白，赤
，青色の着色層３を印刷して前述のような表示部５を形
成する（第上図（ａ），（ｂ）参照）。この表示部５の
形成に際しては、ランプからの遠近による明度の不均一
を防止するために濃淡を付けて色合わせを施しておく。First, colored layers 3 of white, red, and blue are printed on the back side of a sheet-like body 2 made of a film or the like to form the display section 5 as described above (see FIGS. 5A and 5B). When forming the display section 5, color matching is performed by adding shading to prevent uneven brightness due to distance from the lamp.
そして、前記孔部６を打ち抜き加工し（第ｌ図（Ｃ）参
照）、第３図に示すようなフラットなシート状体２を得
る。このシート状体２を第１図（ｄ）に示す金型内に装
着する。Then, the holes 6 are punched out (see FIG. 1(C)) to obtain a flat sheet-like body 2 as shown in FIG. This sheet-like body 2 is placed in a mold shown in FIG. 1(d).
この金型は、上型のボンチ９と、下型のダイ１０とから
構或されており、絞り加工を施すものである。このダイ
１０側にシート状体２の裏面、つまり着色層３側を位置
させて載置し、ポンチ９とダイ１０を圧接させることに
より、シート状体２の外周縁部及び孔部６の周縁部をシ
ート状体２の裏面側に屈曲形成させ、屈曲部８を形成す
る。次に、屈曲部８を形成したシート状体２をポンチ９
、ダイ１０から離型し、アウトサート或形金型内に装着
する。このアウトサート成形金型は、上型のキャビテイ
１ｌと、下型のコア１２とから構或され、このキャビテ
イ１１とコア１２との接合面に形成された空間部１３に
、前述の屈曲部８を有するシート状体２を収容するとと
もに、空間部１３には溶融合或樹脂１４を注入固化する
ための充填部ｌ５を設けてある。この充填部工５はコア
１２側に設定されており、充填部１５に注入された溶融
合或樹脂１４はシート状体２の裏面にアウトサート或形
されることになる（第１図（ｅ））。そして、同化後、
離型して第２図（ａ），（ｂ）に示す操作パネル１が得
られる。This mold is composed of an upper punch 9 and a lower die 10, and is used for drawing. By placing the back surface of the sheet-like body 2, that is, the colored layer 3 side, on the die 10 side and pressing the punch 9 and the die 10, the outer peripheral edge of the sheet-like body 2 and the peripheral edge of the hole 6 are The bent portion 8 is formed by bending the portion on the back side of the sheet-like body 2. Next, the sheet-like body 2 with the bent portion 8 formed thereon is punched with a punch 9.
, released from the die 10 and installed into an outsert or mold. This outsert mold is composed of a cavity 1l of an upper mold and a core 12 of a lower mold, and the above-mentioned bent part 8 is provided in a space 13 formed at the joint surface of the cavity 11 and core 12. The space 13 is provided with a filling part 15 for injecting and solidifying the molten melt or resin 14. This filling part 5 is set on the core 12 side, and the molten melt or resin 14 injected into the filling part 15 is outsert or shaped on the back surface of the sheet-like body 2 (see Fig. 1(e) )). And after assimilation,
After the mold is released, the operation panel 1 shown in FIGS. 2(a) and 2(b) is obtained.
このように構威された前記実施例にあっては、シート状
体２の裏面に着色層３を印刷形成して表示部５を形威し
、その後，絞り加工を施してシート状体２の縁部を裏面
側に屈曲形成し．その後，シート状体２の裏面に合戒樹
脂部５をアウトサート或形するので、多色着色が容易で
、色合わせも容易にでき、また、閉鎖文字もきれいに形
成できる。また、従来の多色或形方法に比べて金型が簡
素化され，金型費を低減できる。また，シート状体２の
端部をその裏面側に屈曲形威しているので、シート状体
２の見切線が外観上現われず，シート状体２の裏面を全
て露出して使用することが可能となる。In the embodiment configured in this way, the colored layer 3 is printed and formed on the back surface of the sheet-like body 2 to form the display section 5, and then the sheet-like body 2 is drawn. The edges are bent toward the back side. Thereafter, the joint resin part 5 is outsert or formed on the back surface of the sheet-like body 2, so that multicolor coloring and color matching can be easily performed, and closed characters can be formed neatly. Furthermore, compared to the conventional multi-color molding method, the mold is simpler and the mold cost can be reduced. In addition, since the ends of the sheet-like body 2 are bent toward the back side, the parting line of the sheet-like body 2 does not appear in appearance, and the back side of the sheet-like body 2 can be used with the entire back side exposed. It becomes possible.
［発明の効果］
以上説明したように、本発明によれば，外観上見切線が
現われず、また、色合わせを容易にでき、かつ金型費を
低減できる。[Effects of the Invention] As described above, according to the present invention, no parting lines appear on the exterior, color matching can be easily performed, and mold costs can be reduced.
図面は全て本発明の一実施例を説明するためのもので、
第１図（．）ないし（ｅ）は本発明に係る照光パネルの
製造方法の製造工程を示す説明図、第２図（ａ），（ｂ
）は本発明に係る照光パネルの製造方法により得られた
照光パネルを示す斜視図及び縦断面図、第３図は絞り加
工前のシート状体を示す斜視図である。
１・・・・・・操作パネル、２・・・・・・シート状体
、３・・・・・・着色層、４・・・・・・合或樹脂部、
５・・・・・・表示部、８・・・・・・屈曲部、９・・
・・・・ポンチ、１０・・・・・・ダイ、１１・・・・
・・キャビテイ、１２・・・・・・コア。All drawings are for explaining one embodiment of the present invention.
FIGS. 1(.) to (e) are explanatory diagrams showing the manufacturing process of the method for manufacturing a lighting panel according to the present invention, and FIGS. 2(a) to (b)
) is a perspective view and a vertical cross-sectional view showing a lighting panel obtained by the method for manufacturing a lighting panel according to the present invention, and FIG. 3 is a perspective view showing a sheet-like body before drawing processing. DESCRIPTION OF SYMBOLS 1... Operation panel, 2... Sheet-like body, 3... Colored layer, 4... Combined resin part,
5...Display part, 8...Bending part, 9...
...Punch, 10...Die, 11...
...Cavity, 12...Core.
Claims (1)
し、その後、絞り加工を施して前記シート状体の端縁を
裏面側に屈曲形成し、その後、シート状体の裏面にアウ
トサートモールドを施すことを特徴とする照光パネルの
製造方法。A display part is formed by printing a colored part on the back side of the sheet-like body, and then a drawing process is performed to bend the edge of the sheet-like body toward the back side, and then, a colored part is printed on the back side of the sheet-like body. A method for manufacturing an illumination panel, characterized by applying sirt molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15959989A JP2592135B2 (en) | 1989-06-23 | 1989-06-23 | Lighting panel manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15959989A JP2592135B2 (en) | 1989-06-23 | 1989-06-23 | Lighting panel manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0324913A true JPH0324913A (en) | 1991-02-01 |
| JP2592135B2 JP2592135B2 (en) | 1997-03-19 |
Family
ID=15697221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15959989A Expired - Lifetime JP2592135B2 (en) | 1989-06-23 | 1989-06-23 | Lighting panel manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2592135B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100867481B1 (en) * | 2007-04-17 | 2008-11-06 | 풍원공업 주식회사 | Manufacturing Method For Washing Machine's Control Panel |
| JP2010030053A (en) * | 2008-07-25 | 2010-02-12 | Marusan Kinzoku:Kk | Illumination type panel and its manufacturing method |
| US11680021B2 (en) | 2018-03-13 | 2023-06-20 | Tdk Electronics Ag | Polycrystalline ceramic solid and method for producing a polycrystalline ceramic solid |
-
1989
- 1989-06-23 JP JP15959989A patent/JP2592135B2/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100867481B1 (en) * | 2007-04-17 | 2008-11-06 | 풍원공업 주식회사 | Manufacturing Method For Washing Machine's Control Panel |
| JP2010030053A (en) * | 2008-07-25 | 2010-02-12 | Marusan Kinzoku:Kk | Illumination type panel and its manufacturing method |
| US11680021B2 (en) | 2018-03-13 | 2023-06-20 | Tdk Electronics Ag | Polycrystalline ceramic solid and method for producing a polycrystalline ceramic solid |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2592135B2 (en) | 1997-03-19 |
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