JPH0324257A - Production of bearing parts - Google Patents
Production of bearing partsInfo
- Publication number
- JPH0324257A JPH0324257A JP15787589A JP15787589A JPH0324257A JP H0324257 A JPH0324257 A JP H0324257A JP 15787589 A JP15787589 A JP 15787589A JP 15787589 A JP15787589 A JP 15787589A JP H0324257 A JPH0324257 A JP H0324257A
- Authority
- JP
- Japan
- Prior art keywords
- bearing parts
- bearing
- tempering
- temp
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 7
- FXNGWBDIVIGISM-UHFFFAOYSA-N methylidynechromium Chemical group [Cr]#[C] FXNGWBDIVIGISM-UHFFFAOYSA-N 0.000 claims description 5
- 238000010791 quenching Methods 0.000 claims description 4
- 230000000171 quenching effect Effects 0.000 claims description 4
- 238000011282 treatment Methods 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 16
- 238000005496 tempering Methods 0.000 abstract description 15
- 238000005256 carbonitriding Methods 0.000 abstract description 8
- 229910052804 chromium Inorganic materials 0.000 abstract description 3
- 239000011651 chromium Substances 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 2
- 230000006866 deterioration Effects 0.000 abstract 1
- 238000005242 forging Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000005255 carburizing Methods 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 238000005121 nitriding Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Landscapes
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
この発明は、とくに周囲温度または軸受温度が150〜
300℃となる条件で使用されるのに適した軸受を組立
てるのに用いられる軸受部品を製造する方法に関する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application This invention is particularly useful when the ambient temperature or bearing temperature is between 150 and 150°C.
The present invention relates to a method of manufacturing bearing components used to assemble bearings suitable for use in conditions of 300°C.
従来の技術と発明の課題
軸受部品は、通常、JISSUJ2のような高炭素クロ
ム軸受鋼からなる素材を圧延した後、熱間、温間または
冷間で鍛造することにより形成され、その後その寿命を
向上させるために焼入れ処理が施されることにより製造
されていた。Prior Art and Problems of the Invention Bearing parts are usually formed by rolling a material made of high carbon chromium bearing steel such as JISSU J2 and then hot, warm or cold forging, and then It was manufactured by subjecting it to a hardening treatment to improve its performance.
ところで、周囲温度または軸受温度が150〜300℃
となる条件で使用される軸受に用いられる軸受部品は、
使用中に寸法変化を起こすことがある。この寸法変化を
防止するために、従来は、上記焼入れ処理の後に、使用
温度よりも50℃以上高い温度で焼戻しを行っていた。By the way, if the ambient temperature or bearing temperature is 150-300℃
Bearing parts used in bearings used under conditions such as
Dimensional changes may occur during use. In order to prevent this dimensional change, conventionally, after the above-mentioned quenching treatment, tempering was performed at a temperature 50° C. or more higher than the operating temperature.
しかしながら、200℃以上の高温で焼戻しを行うと、
硬さが低下して寿命が低下するという問題がある。However, when tempering is performed at a high temperature of 200°C or higher,
There is a problem that the hardness decreases and the life span decreases.
そこで、素材として、AISI M 5 0などの耐
熱鋼を用いて製造することが考えられたが、この場合に
は、コストが高くなるという問題がある。Therefore, it has been considered to manufacture the device using heat-resistant steel such as AISI M50 as the material, but in this case, there is a problem that the cost increases.
この発明の目的は、上記間通を解決した軸受部品を製造
する方法を提供することにある。An object of the present invention is to provide a method for manufacturing a bearing component that solves the above-mentioned problems.
課題を解決するための手段
この発明による軸受部品の製造方法は、高炭素クロム軸
受鋼から軸受部品を形成した後、これに浸炭浸窒処理を
施して表面炭素濃度を1.2〜1.8重量%および表面
窒素濃度を0.3〜1.0重量%にし、さらに焼入れす
ることを特徴とするものである。Means for Solving the Problems A method of manufacturing a bearing component according to the present invention involves forming a bearing component from high carbon chromium bearing steel, and then subjecting it to carbonitriding treatment to reduce the surface carbon concentration to 1.2 to 1.8. It is characterized by setting the weight percent and surface nitrogen concentration to 0.3 to 1.0 weight percent, and further quenching.
上記において、CおよびNは、これを高炭素クロム軸受
鋼でつくった軸受部品に浸炭浸窒処理によって過飽和に
含有させることにより、焼入れ処理を施した後に高温で
焼戻しを行っても、その硬さが低下するのを防止する性
質を有する。In the above, C and N are supersaturated in the bearing parts made of high carbon chromium bearing steel by carburizing and nitriding, so that even if the bearing parts are hardened and then tempered at high temperatures, the hardness of the bearing parts is maintained. It has the property of preventing the decline of
すなわち、高炭素クロム軸受鋼からつくられた軸受部品
に浸炭浸窒処理を施してその表面層にCおよびNを過飽
和に含有させると、Feの格子の空隙に、CおよびNが
侵入し、格子歪が大きくなる。そして、この格子歪によ
り、硬さが増大する。しかも、この格子歪は温度的に極
めて安定しており、200℃以上の高温で焼戻しを行っ
ても消失することはない。しかしながら、軸受部品の表
面炭素濃度、および表面窒素濃度がそれぞれ上記下限値
未満であると、上記効果が得られず、上限値を越えると
表面に残留オーステナイト、遊離炭化物などの異常相が
析出し、硬さが低下したり、脆くなったりする。したが
って、表面炭素濃度が1.2〜1.8重量%、表面窒素
濃度が0.3〜1.0重量%の範囲内となるように浸炭
浸窒処理すべきである。In other words, when bearing parts made from high-carbon chromium bearing steel are subjected to carburizing and nitriding to make the surface layer supersaturated with C and N, C and N invade the voids in the Fe lattice, causing the lattice to deteriorate. Distortion increases. This lattice strain increases the hardness. Moreover, this lattice strain is extremely stable in terms of temperature, and does not disappear even if tempering is performed at a high temperature of 200° C. or higher. However, if the surface carbon concentration and surface nitrogen concentration of the bearing component are below the above lower limit values, the above effects cannot be obtained, and if they exceed the upper limit values, abnormal phases such as retained austenite and free carbides will precipitate on the surface. Hardness decreases or becomes brittle. Therefore, the carbonitriding treatment should be performed so that the surface carbon concentration is within the range of 1.2 to 1.8% by weight and the surface nitrogen concentration is within the range of 0.3 to 1.0% by weight.
上記浸炭浸窒処理は、これ単独で、または浸炭処理や浸
窒処理と組合わせて施される。具体的には、たとえば次
の5つの方法がある。The above-mentioned carbo-nitriding treatment is performed alone or in combination with carburizing treatment or nitriding treatment. Specifically, there are, for example, the following five methods.
■ 800〜900℃の温度範囲で浸炭浸窒処理を施す
方法。■ A method of performing carbo-nitriding treatment at a temperature range of 800 to 900°C.
■ 900〜950℃の温度範囲で浸炭処理を施した後
、800〜860℃の温度範囲で浸炭浸窒処理を施す方
法。(2) A method in which a carburizing treatment is performed in a temperature range of 900 to 950°C, and then a carbonitriding treatment is performed in a temperature range of 800 to 860°C.
■ 750〜800℃の温度範囲で浸窒処理を施した後
、800〜900℃の温度範囲で浸炭処理を施す方法。(2) A method in which nitriding is carried out in a temperature range of 750 to 800°C, and then carburizing is carried out in a temperature range of 800 to 900°C.
■ 上記■の方法において、浸炭処理後、さらに800
〜900℃の温度範囲で浸炭浸窒処理を施す方法。■ In the method of ■ above, after the carburizing treatment, an additional 800
A method of performing carbonitriding treatment in a temperature range of ~900°C.
■ 750〜800℃の温度範囲で浸窒処理を施した後
、800〜900℃温度範囲で浸炭浸窒処理を施す方法
。(2) A method in which nitriding is performed in a temperature range of 750 to 800°C, and then carburizing and nitriding is performed in a temperature range of 800 to 900°C.
上記5つの方法の中では、■〜■の方法が好ましい。Among the above five methods, methods (1) to (2) are preferred.
また、上記において、油焼入れの後にサブゼロ処理を施
してもよい。サブゼロ処理を行うと、残留オーステナイ
トがマルテンサイトに変態して硬さが一層大きくなる。Moreover, in the above, sub-zero treatment may be performed after oil quenching. When sub-zero treatment is performed, retained austenite transforms into martensite, resulting in even greater hardness.
そして、最後に使用のさいの周囲温度または軸受忍度(
150〜300℃)よりも50℃以上高い温度で焼戻し
が行われて軸受部品が製造される。Finally, the ambient temperature or bearing tolerance during use (
Bearing parts are manufactured by tempering at a temperature that is 50°C or more higher than 150°C to 300°C.
なお、この発明の方法で製造された軸受部品を有する軸
受は、周囲温度または軸受温度が150〜300℃とな
るような条件の下だけで使用されるものではなく、通常
の温度条件の下でも使用可能である。Note that bearings having bearing parts manufactured by the method of the present invention are not only used under conditions where the ambient temperature or bearing temperature is 150 to 300°C, but also under normal temperature conditions. Available for use.
発明の効果
この発明の方法で製造された軸受部品に、高温で焼戻し
処理を施しても、その硬さが低下することはない。した
がって、この発明の方法で製造された軸受部品を有する
軸受の寿命は、従来の方法で製造された軸受部品を有す
る軸受に比べて著しく向上する。しかも、耐熱鋼を用い
たものに比べてコストが安くなる。Effects of the Invention Even if a bearing component manufactured by the method of the present invention is subjected to a tempering treatment at a high temperature, its hardness will not decrease. Therefore, the life of a bearing with a bearing component manufactured by the method of the invention is significantly improved compared to a bearing with a bearing component manufactured by a conventional method. Moreover, the cost is lower than that using heat-resistant steel.
実 施 例 以下、この発明の実施例を比較例とともに示す。Example Examples of the present invention will be shown below along with comparative examples.
高炭素クロム軸受鋼(JIS S U J 2)から、
通常の方法で軸受部品を形成した。そして、軸受部品に
、下表に示す条件で熱処理を施し、表面のロックウエル
C硬さ(HRC ) 、表面炭素濃度、および表面窒素
濃度を測定した。また、各軸受部品を用いて軸受を組立
て、この軸受に、下表に示す試験温度において、荷重5
00kgf,回転数2 0 0 0 rpmの条件で寿
命試験を行い、計算寿命240時間としてLIO寿命を
求めた。From high carbon chromium bearing steel (JIS S U J 2),
The bearing parts were formed in the usual manner. The bearing parts were then subjected to heat treatment under the conditions shown in the table below, and the surface Rockwell C hardness (HRC), surface carbon concentration, and surface nitrogen concentration were measured. In addition, a bearing was assembled using each bearing part, and the bearing was subjected to a load of 5 at the test temperature shown in the table below.
A life test was conducted under the conditions of 00 kgf and 2000 rpm, and the LIO life was determined with a calculated life of 240 hours.
これらの結果も下表にまとめて示す。These results are also summarized in the table below.
(以下余白)
上表の結果から明らかなように、この発明の方法で製造
された軸受部品は、従来方法で製造されたものに比べて
表面硬さが硬くなり、これを用いて組立てた軸受の寿命
が著しく向上している。(Left below) As is clear from the results in the table above, the bearing parts manufactured by the method of this invention have a harder surface than those manufactured by the conventional method, and the bearing parts assembled using this The lifespan of has been significantly improved.
さらに、実施例1および実施例2と比較例1および比較
例2との条件で焼戻し処理の前の処理までを行い、その
後の焼戻し処理を種々の温度で行って焼戻し温度と表面
のロックウェルC硬さとの関係を調べた。その結果を図
面に示す。Further, the pre-tempering treatment was performed under the conditions of Examples 1 and 2 and Comparative Example 1 and Comparative Example 2, and subsequent tempering treatments were performed at various temperatures to adjust the tempering temperature and surface Rockwell C. We investigated the relationship with hardness. The results are shown in the drawing.
図面から明らかなように、各焼戻し温度において、この
発明の方法で製造された軸受部品は、従来方法で製造さ
れたものに比べて表面硬さが硬くなり、しかも焼戻し温
度が高くなっても硬さ低下の度合いが少ない。As is clear from the drawings, at each tempering temperature, the surface hardness of bearing parts manufactured by the method of the present invention is higher than that of bearing parts manufactured by the conventional method, and even at higher tempering temperatures, the surface hardness remains. The degree of decrease in temperature is small.
第1図は焼戻し処理を種々の温度で行ったさいの焼戻し
温度と表面のロックウェルC硬さとの関係を示すグラフ
である。
以 上
第1図FIG. 1 is a graph showing the relationship between the tempering temperature and the Rockwell C hardness of the surface when the tempering treatment is performed at various temperatures. Above Figure 1
Claims (1)
に浸炭浸窒処理を施して表面炭素濃度を1.2〜1.8
重量%および表面窒素濃度を0.3〜1.0重量%にし
、さらに焼入れすることを特徴とする軸受部品の製造方
法。After bearing parts are formed from high carbon chromium bearing steel, they are carburized and nitrided to reduce the surface carbon concentration to 1.2 to 1.8.
A method for producing a bearing component, which comprises adjusting the weight percent and surface nitrogen concentration to 0.3 to 1.0 weight percent, and further quenching.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15787589A JP2852433B2 (en) | 1989-06-20 | 1989-06-20 | Manufacturing method of bearing parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15787589A JP2852433B2 (en) | 1989-06-20 | 1989-06-20 | Manufacturing method of bearing parts |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0324257A true JPH0324257A (en) | 1991-02-01 |
JP2852433B2 JP2852433B2 (en) | 1999-02-03 |
Family
ID=15659321
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15787589A Expired - Fee Related JP2852433B2 (en) | 1989-06-20 | 1989-06-20 | Manufacturing method of bearing parts |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2852433B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6325867B1 (en) * | 1993-05-31 | 2001-12-04 | Nsk Ltd. | Rolling bearing and heat treatment method therefor |
CN115233151A (en) * | 2022-06-24 | 2022-10-25 | 重庆市新超力轴承有限公司 | Bearing ring heat treatment method and high-temperature-resistant bearing |
-
1989
- 1989-06-20 JP JP15787589A patent/JP2852433B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6325867B1 (en) * | 1993-05-31 | 2001-12-04 | Nsk Ltd. | Rolling bearing and heat treatment method therefor |
CN115233151A (en) * | 2022-06-24 | 2022-10-25 | 重庆市新超力轴承有限公司 | Bearing ring heat treatment method and high-temperature-resistant bearing |
Also Published As
Publication number | Publication date |
---|---|
JP2852433B2 (en) | 1999-02-03 |
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